Desa CDVBNC, CDVBPC User Manual 2

CAST IRON STOVE AND DIRECT-VENT (FREESTANDING FIREPLACE HEATER) BURNER SYSTEM
OWNER’S OPERATION AND INSTALLATION MANUAL
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NATURAL GAS BURNER SYSTEM MODEL CDVBNC,
PROPANE/LP GAS BURNER SYSTEM MODEL CDVBPC
REMOTE READY
IMPORTANT: This direct-vent burner system must be installed into approved Comfort Glow cast iron stove bodies, models CISGA series and CISCA series ONLY. See page 3 of this manual.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property dam­age, personal injury, or loss of life.
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch
• Do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
WARNING: Improper instal­lation, adjustment, alteration, service, or maintenance can cause injury or property dam­age. Refer to this manual for correct installation and op­erational procedures. For as­sistance or additional infor­mation consult a qualified in­staller, service agency, or the gas supplier.
This appliance may be installed in an aftermarket* permanently located, manufactured (mobile) home, where not prohibited by state or local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.
Save this manual for future reference.
Save this manual for future reference.
TABLE OF CONTENTS SAFETY INFORMATION
2
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
PRODUCT IDENTIFICATION ..................................................... 3
LOCAL CODES........................................................................... 4
PRODUCT FEATURES .............................................................. 4
GLOSSARY OF TERMS............................................................. 4
PRE-INSTALLATION PREPARATION ........................................ 4
CAST IRON STOVE AND DIRECT-VENT
BURNER SYSTEM ASSEMBLY ............................................ 6
GENERAL VENTING .................................................................. 9
VENTING INSTALLATION .........................................................11
STOVE AND DIRECT-VENT BURNER
SYSTEM INSTALLATION .................................................... 18
OPERATING STOVE WITH BURNER SYSTEM ...................... 23
INSPECTING BURNERS.......................................................... 26
CLEANING AND MAINTENANCE ............................................ 27
TROUBLESHOOTING .............................................................. 28
WIRING DIAGRAM ................................................................... 31
SPECIFICATIONS .................................................................... 31
REPLACEMENT PARTS .......................................................... 31
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 32
TECHNICAL SERVICE ............................................................. 36
SERVICE HINTS....................................................................... 36
ACCESSORIES ........................................................................ 36
OWNER’S REGISTRATION FORM.......................................... 37
WARRANTY INFORMATION...................................... Back Cover
SAFETY INFORMATION
WARNINGS
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this stove and burner system. Improper use of this stove and burner system can cause serious injury or death from burns, fire, explosions, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead
to death!
This stove with burner system is a vented product. This stove with burner system will not produce any gas leakage into your home if properly installed. This stove with burner system must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualified service person with glass door properly seated and sealed, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide
poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the stove with burner system may not have been installed properly. Get fresh air at once! Have stove with burner system inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are
odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this stove and burner system.
WARNING: Any change to this stove or burner
system or its controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2. For propane/LP burner system, do not place propane/LP sup­ply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. T o prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in
your building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions
• if you cannot reach you gas supplier, call the fire department.
4. Never install the stove
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable ob-
jects are less than 42" from the front, top, or sides of the stove
• in high traffic areas
• in windy or drafty areas
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105501-01G
SAFETY INFORMATION
PRODUCT IDENTIFICATION
3
3
SAFETY INFORMATION
Continued
5. This stove reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Stove will remain hot for a time after shutdown. Allow sur­faces to cool before touching.
6. Carefully supervise young children when they are in the room with stove.
7. Do not modify the burner or stove under any circumstances. Any parts removed for servicing must be replaced prior to op­erating burner system.
8. Turn burner system off and let cool before servicing, install­ing, or repairing. Only a qualified service person should in­stall, service, or repair the stove or burner system. Have burner system inspected annually by a qualified service person.
9. You must keep control compartments, burners, and circulat­ing air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding mate­rial, pet hair, etc. Turn off the gas valve and pilot light before cleaning stove or burner system.
10. Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, page 28.
11. Keep the area around your stove clear of combustible materi­als, gasoline, and other flammable vapor and liquids. Do not run burner system where these are used or stored. Do not place items such as clothing or decorations on or around stove.
12. Do not use this stove to cook food or burn paper or other objects.
13. Never place anything on top of stove.
14. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this stove. Use only the gas type indicated on burner system nameplate.
15. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Ca- nadian Electrical Code, CSA C22.1.
16. Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.
17. Do not install stove directly on carpeting, vinyl tile, or any com­bustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the stove.
18. Do not use stove or burner system if any part has been ex­posed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.
19. Do not operate burner system if any log is broken.
20. Do not use a blower insert, heat exchanger insert, or other ac­cessory not approved for use with this stove.
21 . Do not operate burner system with glass door removed, cracked,
or broken.
PRODUCT IDENTIFICATION
Cast Iron Stove Body
Log Set
ON OFF AUTO
ON/OFF Switch
Cast Iron Stove Body
Vent Opening
Rear Cover
Pilot Assy
Blower with Adjustment (Optional Installation)
Glowing Embers
Figure 1 - Comfort Glow Direct-Vent Burner System Shown Installed in Approved Comfort Glow Cast Iron Stove Body Models CISGA Series and CISCA Series Only
Piezo Ignitor
Grate Assembly
Control Valve
Burner
Glass Door Assy
Lava Rock
105501-01G
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LOCAL CODES
4
PRODUCT FEATURES GLOSSARY OF TERMS PRE-INSTALLATION PREPARATION
Location and Space Requirements
LOCAL CODES
Install and use stove and burner system with care. Follow all local codes. In the absence to local codes, use the current National Fuel
Gas Code ANSI Z223.1/NFPA 54* (USA) or the current CSA­B149.1 Installation Code (Canada).
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
OPERATION
This cast iron stove with burner system is clean burning and vents easily through outside walls or vertically using outside air for combustion. Heat is generated by both realistic flames and glowing embers. When used without the blower accessory, the stove with burner system requires no electricity making it ideal for emergency backup heat.
PIEZO IGNITOR
This burner system has a piezo ignitor. This system requires no matches, batteries, or other sources to light burner system.
GLOSSARY OF TERMS
Chase - A boxlike enclosure to protect venting from the elements
when the venting run is on the outside of a structure.
Mastic - A pliable sealant for use around the vent terminal. Snorkel Termination - A box that raises the horizontal termination
above ground level clearances.
Vent Terminal - Mounted on an outside wall or roof to separate the
inlet and outlet of the vent system and protect it from weather.
Vinyl Siding Standoff - A metal box that separates the vent cap from
vinyl siding.
Wall Thimble/Firestop - A metal plate used to secure the vent pipe
when it passes through a wall or ceiling.
PRE-INSTALLATION PREPARATION
WARNING: A qualified service person must in-
stall stove and burner system. Follow all local codes.
CAUTION: This stove with burner system creates warm air currents. These currents move heat to wall surfaces next to stove. Installing stove next to vinyl or cloth wall coverings or operating stove where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
LOCATION AND SPACE REQUIREMENTS
Determine the safest and most efficient location for your Comfort Glow cast iron stove. Make sure that rafters and wall studs are not in the way of the venting system. Choose a location where the heat output is not affected by drafts, air conditioning ducts, windows, or doors. Figure 2 shows some common locations. Read all venting information in this manual. Be aware of all restrictions and precau­tions before deciding the exact location for your stove.
When deciding the location of your stove, follow these rules:
1. Do not connect this stove and burner system to a chimney flue serving a separate solid-fuel burning fireplace or appliance.
2. Due to high temperatures, do not locate this stove in high traf­fic areas or near furniture or draperies.
3. Proper clearances must be maintained, see Figures 3 and 4 on page 5.
4. This stove is a freestanding unit designed to set directly on the floor. If your stove is to be installed directly on carpeting, vi­nyl tile, or any combustible material other than wood, it must be installed on a metal or wood panel extending the full width and depth of the stove. See Figure 5, page 5.
On Wall with Horizontal Termination
On Wall with Vertical Termination Through Ceiling
Figure 2 - Common Stove Locations
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Corner Installation
105501-01G
PRE-INSTALLATION PREPARATION
Continued
Ceiling
PRE-INSTALLATION PREPARATION
Location and Space Requirements (Cont.)
5
5
36"
from
Front
42"
Floor
4"
Back
Wall
Must contain a minimum of 1" clearance to combustibles
4"
4"
Figure 4 - Clearance for Corner Installation
25"
Front
25 5/8"
Figure 5 - Stove with Burner System Bottom Dimensions
29"
4
"
6
"
Front
Figure 3 - Clearances for Standard Installation
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105501-01G
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
6
Stove Body Assembly
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
STOVE BODY ASSEMBLY
1. Lift off corrugated box enclosing stove body crating.
2. Remove all screws fastening the wood frame enclosure. Spread wood frame open and lift away from plastic-bagged stove body . The bottom pieces of pallet wood will remain bolted to the stove body.
3. Remove plastic bag from stove body.
4. Remove back panel from stove (see Figure 6). Use an adjust­able wrench or a 10 mm socket. Remove six (6) bolts and wash­ers. Keep bolts and washers to reattach back panel later.
5. Remove all contents from inside stove cavity. Contents include: (1) - Stove bottom (Discard. Not used in this application.)
(4) - Legs with leg leveler bolts (1) - Bottom door (1) - Top grate (1) - Hardware kit bag with fasteners
6. Carefully lay stove body on back to attach bottom components to stove body (see Figure 7). Rest stove on drop cloth or blan­ket to avoid scratching stove edges.
7. Remove remaining pallet wood attached to bottom of stove body (see Figure 8). Use an adjustable wrench to remove bolts.
8. Fasten each leg to stove with four (4) M8 x 1.25 - 20mm bolts. Use a flat washer and lock washer with each bolt. Tighten bolts into threaded holes on stove body (see Figures 9 and 10). Use an adjustable wrench or a 12mm socket.
9. Attach stove door by inserting step bolt through door hinge pivot hole and into threaded hole in stove body (see Figure 9 and Figure 11 on page 7). Use an adjustable wrench or a 12mm socket to fasten step bolt. Tighten step bolt until snug. Make sure door moves freely.
Front
Bolt
Pallet Wood
Figure 8 - Removing Pallet Wood from the Bottom of the Stove
Door Hinge Step Bolt Hole
Front Leg Hole
Door Catch Bolt With Adjustable Hex Nuts Hole
Pallet Wood
Bottom Of Stove Unit
Leg Hole
Bolt
Back Stove Panel
Figure 6 - Removing Back Panel
Front of Stove Unit
Drop Cloth/ Blanket
Figure 7 - Laying Stove On Side
Top of Stove Unit
Pallet Wood Bolted to Bottom of Stove Body
Product Identification Label
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Front of Stove Unit
Top of Stove Unit
Bolt
Leg Hole
Bottom Of Stove Unit
105501-01G
Bottom Of Stove Unit
Figure 9 - Locating Threaded Holes for Legs, and Door Attachment
Leg
Figure 10 - Attaching Stove Legs
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Continued
Installing Direct-Vent Burner System Into Stove Body
Stove Body Assembly (Cont.)
7
7
10. Install door catch bolt (M8 x 1.25-55mm with two M8 hex nuts) into threaded hole on stove body (see Figure 9, page 6). Use an adjustable wrench or a 12mm socket. The catch bolt has two hex nuts attached to it (see Figure 12). The top nut is a bolt stop and the bottom nut is for door leveling adjustment.
11. Check general catch bolt alignment with door claw. Make fi­nal adjustment and door leveling after stove is in normal stand­ing position.
12. Carefully lift stove back up on its four attached legs.
13. Set top grate into stove top.
Stove Door
Door Hinge
Step Bolt
Threaded Hole
INSTALLING DIRECT-VENT BURNER SYSTEM INTO STOVE BODY
1. Carefully lift burner system and place into stove body from the rear of stove.
2. Using screws provided, attach burner system to back of stove.
Screw
Burner System
Cast Iron Stove Body
Bolt Shoulder
Figure 11 - Attaching Stove Door
Bolt Stop
Door Claw
Door
Figure 12 - Catch Bolt and Door Claw Orientation
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105501-01G
Adjusting Nut
Catch Bolt
Figure 13 - Installing Burner System Into Cast Iron Stove Body
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
8
Installing Optional Blower Accessory
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Continued
INSTALLING OPTIONAL BLOWER ACCESSORY
NOTICE: If installing blower in an existing stove with burner system with gas connections, shut off gas supply and disconnect burner system from gas sup­ply. Contact a qualified service person to do this.
Attaching Thermal Switch to CDA3620T Thermostatically- Controlled Blower
When installing the CDA3620T thermostatically-controlled blower accessory, you must first secure the thermal switch to the blower.
1. Remove the two hex head screws on the blower assembly as shown in Figure 14.
2. Place the green wire between the bottom hole on the thermal switch bracket and the bottom hole on the blower assembly. Insert one of the hex screws into all three pieces and tighten.
3. Insert the top screw through the thermal switch bracket and into the blower assembly. Tighten screw.
4. Connect the blue wire on the blower assembly to the right side of the thermal switch.
5. Connect the black wire to the left side of the thermal switch.
Installing GA3750/CDA3620T Blowers
1. Align the holes in the top mounting tabs of blower with holes in wall of rear cover (see Figure 15). Using the 4 screws pro­vided, mount blower and tighten screws securely.
Note:
For CDA3620T , make sure the thermal switch has been
properly installed to fit against the back of the burner system.
2. Make sure all wire connections to terminals on blower motor (and thermal switch where applicable) are securely attached and that the screw retaining the green ground wire is tight.
3. Place speed control on back wall inside of rear cover and push the plastic control shaft through opening (see Figure 15).
4. While supporting speed control, secure control shaft with lock nut by pushing and turning lock nut with pliers clockwise until tight against the side of rear cover. Place control knob provided onto shaft (see Figure 15).
5. Plug in blower power cord.
6. Check to make sure that the power cord is completely clear of the blower wheel and that there are no other foreign objects in blower wheel. Turn blower on and check for operation. Turn blower off by rotating knob fully counterclockwise before continuing.
WARNING: Never touch the blower wheel while in
operation.
Black Wire
Thermal Switch with Bracket
Hex Head Screws
Figure 14 - Attaching Thermal Switch to CDA3620T Thermostatically-Controlled Blower Accessory
White Wire
Green Wire
Blue Wire
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Blower Assembly
7. Peel off the backing paper and stick the supplied wiring diagram decal on the inside of rear cover on right side opposite control.
Blower Control Knob
White Wire
Blue Wire
Figure 15 - Installing Optional Blower Accessory (Thermostat Model CDA3610T Shown)
Lock Nut
Black Wire
Speed Control
Green Ground Wire
Control Shaft
Blower
Power Cord
Mounting Screws (Included in Hardware Pack)
Wiring Diagram Decal
Rear Cover
105501-01G
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Installing Optional Blower Accessory (Cont.)
Installing Rear Cover
GENERAL VENTING
Location Of Vent Termination
9
9
CAST IRON STOVE AND DIRECT-VENT BURNER SYSTEM ASSEMBLY
Continued
WARNING: Failure to position the parts in accor­dance with supplied diagrams or failure to use only parts specifically approved with this stove and burner system may result in damage or personal injury.
8. Connect or reconnect gas supply to stove and burner system per Connecting Stove/Burner System to Gas Supply on page 19 of this manual.
WARNING: A qualified service person must con­nect burner system to gas supply. Follow all local codes.
INSTALLING REAR COVER
1. Lift rear panel over vent pipe connection on burner system. Rear cover will rest on the bottom ledge of the stove body.
2. Using screws provided, attach rear cover to back of stove body. See Figure 16.
IMPORTANT:
fore venting pipes are installed.
This rear cover must be securely in place be-
GENERAL VENTING
These models are approved for use with Simpson Dura-Vent 6 5/8" direct-vent pipe components and terminations as well as both flex and rigid Comfort Glow vent components.
Your stove with burner system is approved to be vented either through the side wall, or vertically using the following guidelines:
• Only use Comfort Glow or Simpson Dura-V ent GS venting com­ponents or kits specifically approved for this stove and burner system.
• Minimum clearance between vent pipes and combustible mate­rials is 1" (25 mm), except where stated otherwise.
• Do not recess venting terminals into a wall or siding.
• Install horizontal venting with a 1/4" rise for every 12" of run toward the termination.
• You may paint the vent terminal with 450ºF (232ºC) heat-resis­tant paint to coordinate with the exterior finish.
• There must not be any obstruction such as bushes, garden sheds, fences, decks, or utility buildings within 24" from the front of the termination cap.
• Do not locate termination cap where excessive snow or ice build up may occur. Be sure to clear vent termination area after snow falls to prevent accidental blockage of venting system. When using snow blowers, do not direct snow towards vent termina­tion area.
• Y ou must maintain minimum wall and ceiling clearances shown in Figures 3 and 4, page 5.
Rear Cover
Figure 16 - Installing Rear Cover
Screw
Burner System Installed In Cast Iron Stove Body
LOCATION OF VENT TERMINATION
When locating vent termination, it is important to observe the minimum clearances shown in Figure 17, page 10.
*Check with local codes or with the current CAN/CGA B149[.1 or .2] Installation Codes for Canada or the USA Installations follow the current National Fuel Gas Code, ANSI Z223.1/NFPA 54.
105501-01G
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10
GENERAL VENTING
Location Of Vent Termination (Cont.)
GENERAL VENTING
D
E
V
B
L
F
V
TERMINATION CAP
V
A = clearance above grade, veranda, porch, deck, or balcony
[*12 inches (30.5cm) minimum]
B = clearance to window or door that may be opened
[12 inches (30.5cm) minimum]
C = clearance to permanently closed window [minimum 12 inches
(30.5cm) recommended to prevent condensation on window]
D = vertical clearance to ventilated soffit located above the terminal
within a horizontal distance of 24 inches (61cm) from the
center-line of the terminal [18 inches (45.7cm) minimum] E = clearance to unventilated soffit [12 inches (30.5cm) minimum] F = clearance to outside corner (see below) G = clearance to inside corner (see below) H = *not to be installed above a meter/regulator assembly within
36 inches (91.4cm) horizontally from the center-line of the regulator
vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves both dwellings* only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor*
* as specified in CAN/SGA B149 (.1 or .2) Installation Codes (1991) for Canada or for U.S.A. installation follow
the current
Note: Local codes or regulations may require different clearances
National Fuel Gas Code, ANSI Z223.1
Continued
C
Fixed
Closed
Openable
B
V
Openable
B
AIR SUPPLY INLET
X
B
Fixed
Closed
J
V A
X
I = clearance to service regulator vent outlet [*72 inches (182.9cm) J = clearance to non-mechanical air supply inlet to building or the
K = clearance to a mechanical air supply inlet [*72 inches (182.9cm) L = clearance above paved side-walk or a paved driveway located on M = clearance under veranda, porch, deck [*12 inches (30.5cm) minimum ]
N = clearance above a roof shall extend a minimum of 24 inches (61cm)
Termination Clearances for Buildings with Combustible and Noncombustible Exteriors
Inside Corner
Outside Corner Recessed Location
N
H
V
B
G
G
GAS METER RESTRICTED AREA
minimum] combustion air inlet to any other fireplace [*12 inches (30.5cm)
minimum] minimum] public property [*84 inches (213.4cm) minimum]
above the highest point when it passes through the roof surface and any other obstruction within a horizontal distance of 18 inches (45.7cm)
I
M
V
(TERMINATION PROHIBITED)
N
G
V
G
X
K
V
A
A
Balcony with No Side Wall
G = Combustible 24" (61cm)
Noncombustible 18" (45.7cm)
V
G
V
A = 6" (15.2cm)
V
Balcony with Perpendicular Side Wall
H
Combustible & Noncombustible H = 24" (61cm) J = 20" (50.8cm)
Figure 17 - Minimum Clearances for Vent Terminations
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B
V
J
B = 6" (15.2cm)
D
C
V
C = Maximum depth of 48" (121.9cm) for
recessed location
D = Minimum width for back wall of
recessed location ­Combustible - 38" (96.5cm) Noncombustible - 24" (61cm)
E = Clearance from corner in
recessed location­Combustible - 6" (15.2cm) Noncombustible - 2" (5.1cm)
C
E
105501-01G
VENTING INSTALLATION
VENTING INSTALLATION
Installation Precautions
Installation Planning
11
11
WARNING: Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.
WARNING: Seal all vent connections. Seal only the outer pipe connections with high temperature silicone (600°F/316° C). Before joining elbows and pipes, apply a bead of high temperature silicone sealant (GE RTV 106/Loctite RTV 81585) to the male end of the elbow or pipe. High temperature silicone must also be used to re-seal any connections after maintenance to venting system.
NOTICE: Failure to follow these instructions will void the warranty.
INSTALLATION PRECAUTIONS
Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this stove and burner system manual and vent kit instructions.
Only a qualified service person should install venting system. The installer must follow these safety rules:
• Wear gloves and safety glasses for protection
• Use extreme caution when using ladders or when on roof tops
• Be aware of electrical wiring locations in walls and ceilings The following actions will void the warranty on your venting
system:
• Installation of any damaged venting component
• Unauthorized modification of the venting system
• Installation of any component part not manufactured or approved by DESA International
• Installation other than as instructed by these instructions
WARNING: This stove with burner system and vent assembly must be vented directly to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appli­ance. Each gas appliance must use a separate vent system. Do not use common vent systems.
WARNING: Horizontal sections of this vent sys­tem require a minimum clearance of 2" from the top of the pipe and 1" minimum to the sides and bottom. Vertical sections of this system require a minimum of 1" clearance to combustible materials on all sides of the pipe.
INSTALLATION PLANNING
There are two basic types of direct-vent installation:
• Horizontal Termination
• Vertical Termination It is important to select the proper length of vent pipe for the type of
termination you choose. It is also important to note the wall thickness.
For Horizontal Termination: Select the amount of vertical rise
desired. The horizontal run of venting must have 1/4" rise for every 12" of run towards the termination.
You may use one or two 90° elbows in this vent configuration. See Horizontal Termination Configurations on page 14.
WARNING: Never run the vent pipe downward as this may cause excessive temperatures which could cause a fire.
For Vertical Termination: Measure the distance from the burner
system flue outlet to the ceiling. Add the ceiling thickness, the vertical rise in an attic or second story, and allow for sufficient vent height above the roofline. You may use one or two 90° elbows in this vent configuration. See Vertical Termination Configurations on pages 16 and 17.
Note:
You may use two 45° elbows in place of a 90° elbow. You
must follow rise to run ratios when using 45° elbows. For two-story applications, firestops are required at each floor level.
If an offset is needed in the attic, additional pipe and elbows will be required (see Figure 29, page 15).
You may use a chase with a vent termination with exposed pipe on the exterior of the house. See Installing Vent System in a Chase, page 12.
Your Comfort Glow stove with direct-vent burner system has been tested for a maximum 17" wall thickness when using a 60º elbow directly off the back of the stove. The maximum horizontal run is 20' with 8' vertical rise (see Installation for Horizontal Termination, pages 12 through 14). The maximum vertical run is 30' (see Installation for Vertical Termination, pages 15 through 17).
It is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust. Certain limitations apply to vent configurations and must be strictly followed.
105501-01G
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For more information, visit www.desatech.com
VENTING INSTALLATION
12
Installation Planning (Cont.) Installation For Horizontal Termination
VENTING INSTALLATION
Continued
Installing Vent System in a Chase
A chase is a vertical boxlike structure built to enclose venting that runs along the outside of a building. A chase is not required for such venting.
NOTICE: Treatment of firestops and construction of the chase may vary from building type to building type. These instructions are not substitutes for the requirements of local building codes. You must fol­low all local building codes.
Note:
When installing in a chase, you should insulate the chase as you would the outside walls of your home. This is especially important in cold climates. Minimum clearance between vent pipes and combustible materials such as insulation is 1".
INSTALLATION FOR HORIZONTAL TERMINATION
1. Determine the route your horizontal venting will take.
The location of the horizontal vent termination on the exterior wall must meet all local and national building codes and must not be easily blocked or obstructed.
WARNING: Do not recess vent terminal into a wall
or siding.
Note:
Snorkel
12" Minimum
Figure 18 - Snorkel Termination
Snorkel
Snorkel terminations are available (see page 18) for 14" and 36" terminations requiring a vertical rise on the exterior of the building (see Figures 18 and 19). Follow the same installation procedures used for standard horizontal terminations. If install­ing the snorkel termination below grade (basement applications), you must provide proper drainage to prevent water from enter­ing the snorkel termination (see Figure 19). Do not back fill around the snorkel termination.
2. Rigid vent pipes and fittings have special twist-lock connec-
tions. Assemble the desired combination of pipe and elbows to the appliance adaptor with pipe seams oriented towards the wall or floor.
Twist-lock Procedure: The female ends of the pipes and fit-
tings have four locking lugs (indentations). These lugs will slide straight into matching slots on the male ends of adjacent pipes and fittings. (All connections must be sealed with high temperature silicone sealant as specified in the second warn­ing statement on page 11.) Push the pipe sections together and twist one section clockwise approximately one-quarter turn until the sections are fully locked. See Figure 20, page 13.
Note:
Horizontal runs of vent must be supported every three
feet. Use wall straps for this purpose.
12" Minimum
Adequate drainage
Figure 19 - Snorkel Termination with Drainage Pipe
For more information, visit www.desatech.com
For more information, visit www.desatech.com
105501-01G
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