For purposes of improvement, specications and design are subject to change without notice.
•
Please use this service manual with referring to the operating instructions without fail.
•
Some illustrations using in this service manual are slightly different from the actual set.
•
e
D&M Holdings Inc.
S0175-1V02DM/DG1011
Copyright 2010 D&M Holdings Inc. All rights reserved.
WARNING: Violators will be prosecuted to the maximum extent possible.
SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis
resistance check. if the leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the
power cord is less than 460 kohms, the unit is defective.
Be sure to test for leakage current with the AC plug in both polarities, in addition, in each power ON, OFF and STANDBY
mode, if applicable.
CAUTION
Please heed the points listed below during servicing and inspection.
◎Heed the cautions!
Spots requiring particular attention when servicing, such
as the cabinet, parts, chassis,etc., have cautions indicated
on labels. be sure to heed these causions and the
cautions indicated in the handling instructions.
◎Caution concerning electric shock!
(1) An AC voltage is impressed on this set, so touching
internal metal parts when the set is energized could
cause electric shock. Take care to avoid electric
shock, by for example using an isolating transformer
and gloves when servicing while the set is energized,
unplugging the power cord when replacing parts, etc.
(2) Tere are high voltage parts inside. Handle with extra
care when the set is energized.
◎ Caution concerning disassembly and
assembly!
Through great care is taken when manufacturing parts
from sheet metal, there may in some rare cases be burrs
on the edges of parts which could cause injury if ngers
are moved across them. Use gloves to protect your hands.
◎Only use designated parts!
The set's parts have specific safety properties (fire
resistance, voltage resistance, etc.). For replacement
parts, be su re t o use part s whic h have the same
poroperties. In particular, for the important safety parts
that are marked z on wiring diagrams and parts lists, be
sure to use the designated parts.
◎ Be sure to mount parts and arrange the wires
as they were originally!
For safety seasons, some parts use tape, tubes or other
insulating materials, and some parts are mounted away
from the surface of printed circuit boards. Care is also
taken with the positions of the wores omsode amd clamps
are used to keep wires away from heating and high
voltage parts, so be sure to set everything back as it was
originally.
◎Inspect for safety after servicing!
Check that all screws , parts and wires removed or
disconnected for servicing have been put back in their
original positions, inspect that no parts around the area
that has been serviced have been negatively affected,
conduct an inslat ion ch eck on the exter nal metal
connectors and between the blades of the power plug,
and otherwise check that safety is ensured.
(Insulation check procedure)
Unplug the power cord from the power outlet, disconnect
the antenna, plugs, etc., and turn the power switch on.
Using a 500V insulation resistance tester, check that the
inplug and the externally exposed metal parts (antenna
terminal, headphones terminal, input terminal, etc.) is
1MΩ or greater. If it is less, the set must be inspected and
repaired.
CAUTION
Concerning important safety
parts
Many of the electric and structural parts used in the set
have special safety properties. In most cases these
properties are difficult to distinguish by sight, and using
replacement parts with higher ratings (rated power and
withstand voltage) does not necessarily guarantee that
safety performance will be poreserved. Parts with safety
properties are indicated as shown below on the wiring
diagrams and parts lists is this service manual. Be sure to
replace them with parts with the designated part number.
(1) Schematic diagrams ...... Indicated by the z mark.
(2) Parts lists ...... Indicated by the z mark.
Using parts other than the designated
parts could result in electric shock, res
or other dangerous situations.
2
NOTE FOR SCHEMATIC DIAGRAM
NOTE FOR PARTS LIST
WARNING:
Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacture
CAUTION:
Before returning the unit to the customer, make sure you make either (1) a leakage current check or (2) a line to chassis resistance check. If the
leakage current exceeds 0.5 milliamps, or if the resistance from chassis to either side of the power cord is less than 460 kohms, the unit is defective.
WARNING:
DO NOT return the unit to the customer until the problem is located and corrected.
NOTICE:
ALL RESISTANCE VALUES IN OHM. k=1,000 OHM / M=1,000,000 OHM
ALL CAPACITANCE VALUES IN MICRO FARAD. P=MICRO-MICRO FARAD EACH VOLTAGE AND CURRENT ARE MEASURED AT NO SIGNAL
INPUT CONDITION. CIRCUIT AND PARTS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE.
r.
NOTE FOR PARTS LIST
1.
Parts for which "nsp" is indicated on this table cannot be supplied.
2.
When ordering of part, clearly indicate "1" and "I" (i) to avoid mis-supplying.
3.
Ordering part without stating its part number can not be supplied.
4.
Part indicated with the mark "★" is not illustrated in the exploded view.
5.
Not including General-purpose Carbon Film Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.)
6.
Not including General-purpose Carbon Chip Resistor in the P.W.Board parts list. (Refer to the Schematic Diagram for those parts.)
WARNING:
● Resistors
Ex.:RN
* Resistance
Capacitors
●
Ex.:CE
* Capacity (electrolyte only)
* Capacity (except electrolyte)
・ When the dielectric strength is indicated in AC,"AC" is included after the dieelectric strength value.
Parts marked with this symbol z have critical characteristics. Use ONLY replacement parts recommended by the manufacturer.
Type
RD : Carbon
RC : Composition
RS : Metal oxide film
RW: winding
RN : Metal film
RK : Metal mixture
2
Indicates number of zeros after effective number.
2-digit effective number.
1-digit effective number.
: Units: ohm
Type
CE : Aluminum foil
electrolytic
CA : Aluminium solid
electrolytic
CS : Tantalum electrolytic
CQ: Film
CK : Ceramic
CC : Ceramic
CP : Oil
CM: Mica
CF : Metallized
CH : Metallized
2
Indicates number of zeros after effective number.
・ Units:μF.
・ Units:pF
2-digit effective number.
2
14K
Shape
and performance
2-digit effective number, decimal point indicated by R.
04W
Shape
and performance
Indicates number of zeros after efective number. (More than 2)
2-digit effective number.
2E
Power
2B : 1/8 W
2E : 1/4 W
2H : 1/2 W
3A : 1 W
3D : 2 W
3F : 3 W
3H : 5 W
1800ohm=1.8kohm1 8
1.2ohm1 R 2
1H
Dielectric
strength
0J : 6.3 V
1A : 10 V
1C : 16 V
1E : 25 V
1V : 35 V
1H : 50 V
2A : 100 V
2B : 125 V
2C : 160 V
2D : 200 V
2E : 250 V
2H : 500 V
2J : 630 V
2200μF2 2
2200pF=0.0022μF2 2
182
Resistance
F : ±1%
G : ±2%
J : ±5%
K : ±10%
M : ±20%
3R2
CapacityMAllowable
G
Allowable
error
P : Pulse-resistant type
NL : Low noise type
NB : Non-burning type
FR : Fuse-resistor
F : Lead wire forming
error
F : ±1%
G : ±2%
J : ±5%
K : ±10%
M : ±20%
Z : ±80%
: - 20%
P : +100%
C : ±0.25pF
D : ±0.5pF
= : Others
FR
Others
BP
Others
HS : High stability type
BP : Non-polar type
HR : Ripple-resistant type
DL : For change and discharge
HF : For assuring high requency
U : UL part
C : CSA part
W : UL-CSA part
F : Lead wire forming
2
・ Units:μF.
1
・ Units:pF
2.2μF2 R
1-digit effective number.
2-digit effective number, decimal point indicated by R
220pF2 2
Indicates number of zeros after effective numver. (0 or 1)
2-digit effective number.
3
WARNING AND LASER SAFETY INSTRUCTIONS
WARNING
GB
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are connected
with the same potential as the mass of the set via a
wrist wrap with resistance.
Keep components and tools also at this potential.
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig
voor elektrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan de
levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een polsband
met weerstand verbonden bent met apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
WAARSCHUWING
FATTENTION
Tous les IC et beaucoup d’autres semiconducteurs
sont sensibles aux décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est prise
a leur manipulation.
Lors de réparations, s’assurer de bien être relié au
même potentiel que la masse de l’appareil et enfiler
le bracelet serti d’une résistance de sécurité.
Veiller a ce que les composants ainsi que les outils
que l’on utilise soient également a ce potentiel.
D
WARNUNG
Alle IC und viele andere Halbleiter sind
empfindlich gegen elektrostatische
Entladungen (ESD).
Unsorgfältige Behandlung bei der Reparatur
kann die Lebensdauer drastisch vermindern.
Sorgen sie dafür, das Sie im Reparaturfall
dem Massepotential des Gerätes verbunden
sind.
Halten Sie Bauteile und Hilfsmittel ebenfalls
über ein Pulsarmband mit Widerstand mit auf
diesem Potential.
GB
Safety regulations require that the set be restored to its original condition
and that parts which are identical with those specified be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat in zijn oorspronkelijke
toestand wordt terug gebracht en dat onderdelen, identiek aan de
gespecifieerde worden toegepast.
“Pour votre sécurité, ces document s
doivent être utilisés par des
spécialistes agrées, se uls habilités à
réparer votre appareil en panne.”
F
Les normes de sécurité exigent que l’appareil soit remis a l’état d’origine et
que soient utilisées les pièces de rechange identiques à celles spécifiées.
LASER SAFETY
This unit employs a laser. Only a qualified service person should
remove the cover or attempt to service this device, due to
possible eye injury.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili
alle scariche statiche (ESD).
La loro longevita potrebbe essere fortemente ridatta
in caso di non osservazione della piu grande
cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto a
resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo potenziale.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten.
Der Originalzustand des Gerats darf nicht verandert werden.
Fur Reparaturen sind Original-Ersatzteile zu verwenden.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle
condizioni originali e che siano utilizzati pezzi di ricambiago idetici a quelli
specificati.
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE
OF PROCEDURE OTHER THAN THOSE SPECIFIED HEREIN
MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
AVOID DIRECT EXPOSURE TO BEAM
WARNING
The use of optical instruments with this product will
increase eye hazard.
Repair handling should take place as much as possible with
a disc loaded inside the player
WARNING LOCATION: INSIDE ON LASER COVERSHIELD
CAUTION -CLASS 1M VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN.
DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
VAROITUS -LUOKAN 1M NÄKYVÄÄ JA NÄKYMÄTÖNTÄ LASERSÄTEILYÄ. ÄVÄTUNA.
ÄLÄ KATSUO SÄDETTÄ SUORAAN PITISILLA LAITTEILLA.
VARNING -KLASS 1M SYNLIG OCH OSYNLIG LASERSTRÅLNING VID ÖPPNING.
BETRAKTA EJ STRÅLEN DIREKT MED OPTISKA INSTRUMENT.
ADVARSEL -KLASSE 1M USYNLIG OG SYNLIG LASERSTRÅLING VED ÅBNING.
MÅ IKKE BETRAGTES DIREKTE MED OPTISKEINSTRUMENTER.
4
100301DM
DIMENSION
5
WIRE ARRANGEMENT
Front Panel side
Back Panel side
If wire bundles are untied or moved to perform adjustment or parts replacement etc.,be sure to rearrange them neatly as
they were originally bundled or placed afterward.
Otherwise, incorrect arrangement can be a cause of noise generation.
• The photograph is DCD-2010AE.
Wire arrangement viewed from the top
6
DISASSEMBLY
TOP COVER
FRONT PANEL ASSYSACD/DVD MECHA UNIT ASSYDSP/DIGITAL-IO UNIT
Refer to "DISASSEMBLY 1.FRONT PANEL ASSY"Refer to "EXPLODED VIEW"Refer to "EXPLODED VIEW"
and "EXPLODED VIEW"SACD/DVD MECHA UNITDSP/DIGITAL-IO UNIT
ANALOG PWR UNIT (Ref. No. of EXPLODED VIEW : 3A) (Ref. No. of EXPLODED VIEW : 1)
(Ref. No. of EXPLODED VIEW : 2-2)SACD/DVD MECHA UNIT
LED UNIT (Ref. No. of EXPLODED VIEW : 3B)
AUDIO UNIT
(Ref. No. of EXPLODED VIEW : 2-4)Refer to "EXPLODED VIEW"
USB UNIT
DISPLAY UNIT
AUDIOUNIT
(Ref. No. of EXPLODED VIEW : 2-5)Refer to "EXPLODED VIEW" (Ref. No. of EXPLODED VIEW : 2-7)
D.PWR UNIT DISPLAY UNIT
(Ref. No. of EXPLODED VIEW : 2-6) (Ref. No. of EXPLODED VIEW : 2-1)
POWER SW UNIT
Refer to "EXPLODED VIEW"
POWER SW UNIT
(Ref. No. of EXPLODED VIEW : 2-3)
The viewpoint of each photograph
(Photografy direction)
[View from above]
Front side
• Disassemble in order of the arrow of the figure of following flow.
• In the case of the re-assembling, assemble it in order of the reverse of the following flow.
• In the case of the re-assembling, observe "attention of assembling" it.
About the photos used for descriptions in the “DISASSEMBLY” section.
• The direction from which the photographs used herein were photographed is indicated at "Direction of photograph: ***" at
the left of the respective photographs.
• Refer to the table below for a description of the direction in which the photos were taken.
• Photographs for which no direction is indicated were taken from above the product.
• The photograph is DCD-2010AE.
7
1. FRONT PANEL ASSY
Proceeding : TOP COVER
→
FRONT PANEL ASSY
View from bottom
Cord holder : Loose
CY034
Style pin : Loose
CX101CX071
CY051
cut
Please refer to "EXPLODED VIEW" for the disassembly method of each P.W.B included in FRONT PANEL ASSY.
(1) Remove the screws.
(2) Cut the wire clamp bands, then loose the cord holder and style pin.
Disconnect the connector wires, then remove the screws.
8
DIAGNOSTICS OF OPTICAL PICKUP AND REPLACING TRAVERSE UNIT
Make failure diagnostics of the Optical Pickup as follows.
If the laser drive current (IOP) becomes more than 1.5 times of the initial value, the Optical Pickup should be replaced.
The laser drive current initial value is checked by "IOP checked Method" of next page.
In case of replacing the Pickup, change the whole part of the Traverse Unit.
No mechanical adjustment is necessary after the replacement.
s
DVD :
(SACD)
CD :
DVD :
Laser drive current initial value:
FL Display (The display part of 13 digits)
12345678910111213
-- - T2 3- mm mm --
FL Display (The display part of 13 digits)
12345678910111213
- -- T2 1- mm mm --
FL Display (The display part of 13 digits)
12345678910111213
- -- T6 D± mm .m --
Disc no read, unsteady playback, etc.
Laser drive current (Iop) check
HF wave form check
(Refer to WAVE FORMS)
Present value exceeds
the initial value by 1.5
times
Mecha Unit replacing
Laser current (Iop) memorizing after replacement
Disc no read, unsteady playback, etc.
FE balance value check
DVD: over ±15 %
Mecha Unit replacing
1. IOP checked Method
Select the laser ON/OFF(CD/DVD)mode of the test mode, and check the IOP value of DVD(SACD) laser or CD laser.
1.1 DVD(SACD) laser current check
(1) Press the
(2) Check the current value of IOP (nnnn)
FL Display (The display part of 13 digits)
12345678910111213
or 9 button to display the laser current value, and then select “T24”.
(1) Press the
(2) Check the current value of IOP (nnnn)
FL Display (The display part of 13 digits)
12345678910111213
or 9 button to display the laser current value, and then select “T22”.
8
- -- T2 2- nn nn --
(- : Off, CD laser, Initial value: Current value: nn.nn [mA])
9
2. Check the FE balance value
Load the DVD (TDV-520C) in the aging mode, and then select the "T3 Servo" mode of the test mode.
Select the mode and check FE balance value.
2.1 FE balance value(DVD) check
(1) Load the DVD (TDV-520C) in the aging mode, and then select the "T3 Servo" mode of the test mode. And press the
button. The FL display shows "T6D".
8
(2) Check the FE balance value (DVD).
FL Display (The display part of 13 digits)
12345678910111213
- -- T6 D± nn .n --
(- : Off, FE balance value (DVD): nn.n [%])
3. Note for Handling the Laser Pick-Up
The protection for the damage of laser diode.
If you want to change the optical device unit from any other units, you must keep the following.
(1) It should be done at the desk already took measures the static electricity in care of removing the OPU's (Optical
device unit) connector cable.
(2) Workers should be put on the "Earth Band".
(3) It should be done to add the solder to the short land to prevent the broken Laser diode before removing the 24P FFC
cable.
(4) Don't touch OPU's connector parts carelessly.
4. Replacement of the Laser Pick-up (Mecha Unit)
In the following cases, change the mecha unit (FGDCD1650SES) to a new one.
(1) When the present IOP (current) value exceeds +150% of the initial value.
(2) When the FE balance value exceeds ±15% (DVD).
5. Rewriting the default value of the laser current
5.1 Store the current value of the laser current : DVD(SACD)
(1) Current value “T24” is selected.
FL Display (The display part of 13 digits)
12345678910111213
- -- T2 4- nn nn --
(2) Press the
FL Display (The display part of 13 digits)
12345678910111213
button for at least 5 seconds, and "SAVE?" is displayed.
1/3
- -- T2 4S AV E? --
(3) Press the
FL Display (The display part of 13 digits)
12345678910111213
or 9 button to select “T23”.
8
- -- T2 3- mm mm --
(4) Press the
FL Display (The display part of 13 digits)
12345678910111213
button and store the current value "T23". After “OK?” is displayed, stored value “T23” is displayed.
1/3
- -- T2 3- -O K! --
(5) Press the
button to display the current value “T24” without storing the current value “T23”.
2
10
5.2 Store the current value of the laser current : CD
(1) Current value “T22” is selected.
FL Display (The display part of 13 digits)
12345678910111213
- -- T2 2- nn nn --
(2) Press the
FL Display (The display part of 13 digits)
12345678910111213
button for at least 5 seconds, and "SAVE?" is displayed.
1/3
- -- T2 2S AV E? --
(3) Press the
FL Display (The display part of 13 digits)
12345678910111213
or 9 button to select “T21”.
8
- -- T2 1- mm mm --
(4) Press the
FL Display (The display part of 13 digits)
12345678910111213
button and store the current value "T21". After “OK?” is displayed, stored value “T21” is displayed.
1/3
- -- T2 1- -O K! --
(5) Press the
button to display the current value “T22” without storing the current value “T21”.
2
6. Resetting the accumulated laser on time
To clear the accumulated laser on time, press the 1/3 button while the accumulated laser on time is displayed until
" * CLR?" appears at the "nnnnn" position, then press the 8 or 9 button to select TB3. If the 1/3 button is
pressed while TB3 is displayed, the accumulated laser on time of CD and DVD(SACD) is cleared.When “TB1” or “TB2”
is selected with the 8 or 9 button, "nnnnn" is displayed as 0 so you can check.
FL Display (The display part of 13 digits)
12345678910111213
- -- TB Yn nn nn --
(- : Off, Y:1: CD, 2: DVD(SACD), nnnnn: Hour [h])
11
HOW TO REPLACE TRAVERSE UNIT
MECHA TOP PLATEGUIDE-CLAMP
BELT LOAD
Caution: The optical pickup can be damaged easily by static electricity charged on human body. Take necessary
anti-static measures when repairing around the optical pickup.
(Follow the procedure below in reverse order when reassembling.)
• The photograph is DCD-2010AE.
1. MECHA TOP PLATE GUIDE-CLAMP disassembly
(1) Remove 4 screws, then detach MECHA TOP PLATE.
(2) Remove 4 screws, then detach GUIDE-CLAMP.
2. Tray disassembly
(1) Push in the SLIDE CAM side underneath the MECHA front slowly securely. The Tray can now be pulled out.
(2) Pull out the tray, remove 5 screws of the tray rear. Remove the tray to direction of the arrow.
※ Check there is grease on the BELT LOAD. If there is grease on the BELT LOAD, wipe it off with alcohol.
12
(3) Solder the short-circuit.
5P PH
15P FFC24P FFC
3. Traverse Unit disassembly
(1) Remove 15P FFC, 24P FFC and 5P PH WIRE connecting with from the MECHA P.W.B. UNIT.
(2) Remove 4 screws then detach MECHA P.W.B. UNIT.
(3) Remove 4 screws fixing DAMPER.
(4) Remove Traverse Unit in the arrow direction.
13
SPECIAL MODE TRANSITION DIAGRAM
H.R.NORMAL operation
TOC read → playback
title-all of the disc. →
OPEN → CLOSE →
TOC read
It displays repeatedly.
H.R.SHORT operation
TOC read → playback
title-end of the disc. →
OPEN → CLOSE →
TOC read