ASSEMBLY
OPERATION
REPLACEMENT PARTS
10-07
TP20108, REV.4
Chrysler
Sebring Convertible
Doing Our Best to Provide You the Best
BOLT TORQUE SPECIFICATIONS
STANDARD BOLTS:
Size Grade Torque
5/16” 5 20 ft/lbs.
3/8” 5 35 ft/lbs.
7/16” 5 56 ft/lbs.
1/2” 5 85 ft/lbs.
2
3
READ complete manual CAREFULLY
METRIC BOLTS:
Size Torque
8mm 22 ft/lbs.
10mm 42 ft/lbs.
12mm 70 ft/lbs.
14mm 95 ft/lbs.
1
1
1
1
7
BEFORE attempting operation.
Pin Height - 12-1/2” Center - 21”
6
5
3
2
8
2
3
3
2
8
1
4
9517108 PARTS LIST
1
4
REF. PART
NO. NO. QTY. DESCRIPTION
1. 00523 10 3/8”-16UNC x 1-1/4” Hex Bolt Gr.5
2. 00060 10 3/8” Lock washer
3. 00061 10 3/8”-16UNC Hex Nut
4. 00967 2 1/2”-13UNC x 1-1/4” Hex Bolt Gr.5
5. 00084 2 1/2” Lock washer
6. 00083 2 1/2”-13UNC Hex Nut
7. 10548-35 1 Base Plate Bracket
8. 10549-35 2 Support Brace
9. 12329 1 Loctite(not shown)
Please order replacement parts by PART NO. and DESCRIPTION.
DEMCO • Dethmers Mfg. Co. • 4010 320th Street • P.O. Box 189 • Boyden, IA 51234
PH: (712) 725-2311 • Toll Free: 1-800-543-3626 • FAX: (712) 725-2380
www.demco-products.com
WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION
R
OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUSING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.
IMPORTANT INSTALLATION ITEMS
DEMCO products and accessories are intended to be
installed by professional installers with experience,
CAUTION
Safety is of utmost importance at all times. There are several
items that must be checked each time before using and while
using a tow bar.
Before allowing anyone to hook up or operate a tow bar, be sure
they have read and understand the proper operating procedure.
DO NOT use worn or damaged cables and/or pins.
Be sure the SAFETY CABLES are hooked, chassis to chas-
sis, to both the towing and towed vehicles using the crisscross
method.
Check clearance between vehicles in a turning situation.
Check base plate mounting bolts for tightness and frame for metal
fatigue.
Do not load the towed vehicle with anything as you may exceed
the towing capacity of the tow bar.
Keep fi ngers away from pivot points to prevent personal injury.
Be sure the steering components of the towed vehicle are prop-
erly aligned.
NOTE: This unit can be backed up in moderate increments. Any
severe backwards cornering could result in damage to the Tow
Bar and/or towed vehicle chassis.
For automatic transmissions: Consult your vehicle owners
manual for towing suitability with the drive shaft connected.
Otherwise, the towed vehicle will have to be equipped with a
transmission pump or drive shaft disconnect.
Check to make sure that all lights are in proper working order.
The information on towability of vehicles is reprinted with
permission of MotorHome
reliable. However, Demco does not warrant the information to be
correct. Always consult your towed vehicle owner’s manual and
follow towing instructions. Each year, MotorHome© Magazine,
compiles a list of vehicles that can be towed four-down behind a
motorhome with no modifi cations required. This guide contains
only those vehicles that have been approved by their manufacturers for towing. This list is enclosed with this manual.
Caution: MotorHome
have towing speed limits slower than 55 m.p.h., or distance limits
of less than 200 miles. At a minimum, these vehicles require signifi cant modifi cation, such as the use of an aftermarket product,
to make them towable. The availability of a Demco Tow Bar Base
Plate does not imply that these vehicles can be modifi ed or that
there is an aftermarket product available. Refer to your vehicle
owner’s manual or consult your dealer to determine whether your
vehicle can be modifi ed to make it towable. Failure to observe this
precaution could result in property damage or personal injury.
©
Magazine, and is believed to be
©
Magazine left out any vehicles that
proper equipment and the ability to do modifi cation
work. Installers with these qualifi cations can be
found in RV and Automotive Service Centers.
If the car to be towed has been in an accident, the
chassis may be damaged in an area where the Base
Plate attaches. It may no longer be suitable for towing. Extreme caution and careful examination are
required in such a situation. It is also likely, even
from a minor accident, that the hole alignment will
be more diffi cult due to hole alignment problems.
Many DEMCO Base Plates are designed to use
existing holes and hardware to mount the Base Plate
to the towed vehicle. Even though the bolt is there,
however, do not assume it is adequate for mounting
the Base Plate. Manufacturers make many changes
in hardware both within and between model years.
Be sure the bolt is long enough to protrude past
the nut a distance no less than 1/2 the diameter
of the bolt, after the Base Plate is mounted. The
threads should be in good condition. We require
that “
Blue” be used on all bolts. If a
new bolt is required, be sure it is SAE Grade 5 or
Metric 8.8.
NOTE: The dimensional variations between otherwise
identical vehicles can be considerable. Some minor modifi cations may have to be made to ensure
a proper fi t.
INSTALLATION INSTRUCTIONS
1. Open hood and remove six screws from top of grill and
facia.
2. Remove screws from wheel well to facia on each
side.
5. Remove two nuts holding facia to fender on each side
by going through wheel well opening.
3. Remove plastic wheel well extension, two plastic push
fasteners. Remove front portion of driver’s side wheel
well, held on by four screws.
4. On passenger side, loosen front portion of wheel well
extension, two plastic push fasteners, and remove approximately four more plastic push fasteners from inside
of wheel well. This is done to gain access to nuts holding
facia.
6. Remove two plastic push fasteners from bottom side
of bumper and unplug fog light.
7. Pull facia down on each side by fender and carefully
pull facia off.
8. Bend horn bracket to clear base plate when in-
stalled.
9. Slide base plate up from bottom and line up tight
R
against front frame bracket as shown in picture.
Clamp in place.
10. Center punch all eight holes (four on each side) and
drill 3/8” holes through frame lip, using base plate
as template.
12. Remove one front sub-frame bolt from each side, for
bottom brace (see picture). Install long end of brace
and refasten long sub-frame bolt. On other end of
brace, use 1/2” x 1-1/4” bolt, 1/2” lock washer, and
1/2” hex nut through brace and base plate. Tighten
these bolts. Do this on both sides.
13. Drill 3/8” hole through brace and sub-frame lip. Install
3/8” x 1-1/4 bolt, 3/8” lock washer, and 3/8” hex nut
through this drilled hole and tighten. Do this on both
sides.
11. Install eight 3/8” x 1-1/4” bolts, 3/8” lock washers,
and 3/8” hex nuts. Install bolts from inside outwards.
We require that “
Blue” be used on all
bolts.
14. Reinstall facia and previously removed hardware.
Ag ❍
Warranty Registration
RV ❍
Rental ❍
Dethmers Manufacturing Company
4010 320th Street • Box 189 • Boyden, Iowa 51234
Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420
www.demco-products.com
Very
Satisfied
Satisfied
Dissatisfied
How satisfied are you with our product? ❍❍❍❍
How satisfied are you with the dealership/distributor sales staff? ❍❍❍❍
Dealer/Distributor Name
City State
How satisfied are you with the company sales staff? ❍❍❍❍
How satisfied are you with the delivery? ❍❍❍❍
Did you have any contact with a Demco Representative? YES NO
If YES, how satisfied were you? ❍❍❍❍
I would recommend this product to my family and friends. YES NO
Brakes ❍
Marine ❍
Very
Dissatisfied
Would you purchase again from DEMCO? YES NO
Since taking delivery, have you been contacted by the dealer? YES NO
Did you have any problems with this DEMCO product? YES NO
If YES, are you satisfied with the company’s resolution of your problem? ❍❍❍❍
Why did you purchase this product?
Please list the specific source of information prompting this purchase.
After purchasing this product, do you see any needed product improvement? If yes, what improvement?
What other products would you like to see DEMCO offer?
Comments
Owner’s Name: Mailing Address:
City: State: Zip Code:
Model#:
Serial #:
Purchase Date:
Owner’s Signature:
Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.
Dethmers Manufacturing Company
4010 320th Street, Box 189
Boyden, Iowa 51234
Postage
DEMCO PRODUCTS ORIGINAL
PURCHASERS LIMITED WARRANTY
1. Extent and Duration of this Warranty:
Your Demco product has a Lifetime Limited
warranty to be free from defects in materials and
workmanship under normal use and service from date
of purchase by the original (fi rst) retail owner, or until it is
resold or transferred by the original owner. Any part of
the Demco product found in the judgement of the
manufacturer to be defective in materials or workmanship
will be repaired or replaced at the manufacturer’s option
without charge for parts or labor to the original owner.
2. Manufacturer and Warrantor:
Dethmers Manufacturing Co.
4010 320th Street
P.O. Box 189
Boyden, IA 51234
(712) 725-2311
3. Repair or Replacement Procedure:
If your Demco product develops a defect during the war-
ranty period, promptly notify Dethmers Manufacturing
Co. customer service department. Until such notice is
received, Warrantor will not be responsible for any repair
or replacement.
Upon receipt of notice from you, Warrantor will have a
choice of options in replacing any part it determines to
be defective:
a) Warrantor may require you at your own expense
to deliver or ship the part to its factory or authorized dealer. Any defective part will be repaired
or replaced and returned to you free of charge.
Any part returned to Warrantor and found not to be
defective will be returned to you freight collect with
an explanation.
In addition, the warranty does not extend to repairs made
necessary by normal use of parts, accessories or other
equipment which in the judgment of Warrantor, are either
incompatible with the Demco product, or affect its operation, performance or durability.
This warranty does not cover:
1) normal wear and tear
2) road fi lm or gravel damage to paint
3) paint
4) rust damage
Warrantor has a policy of continuous product improvement.
We reserve the right to change or improve the design
of any Demco product, including but not limited to state
of the art changes, without assuming any obligation to
modify any product previously manufactured.
Warrantor assumes no responsibility to the owner for loss
of use of the product, loss of time, inconvenience or other
damage consequential or otherwise, including, but not
limited to expense for gasoline, expense of transporting the
product to the dealer and expense of returning the product,
mechanic’s travel time, telephone or telegram charges,
road service/towing charges, rental of another product
during the time warranty repairs are being performed,
travel, lodging, loss or damage to personal property or
loss of revenue or earnings.
5. Limitations of Implied Warranties:
All implied warranties, if any, expire and terminate upon
expiration of this warranty. Some states do not allow
limitation on how long an implied warranty lasts, so this
limitation may not apply to you.
b) Warrantor may elect to ship a new part to its dealer
to be exchanged free of charge for the defective
part returned by you to the dealer.
c) Warrantor may elect to ship or deliver a replacement
part to your address.
4. Limitations on Warranty Coverage:
Coverage under this warranty will be valid only if the cus-
tomer warranty card is returned by the original purchaser within 30 days of purchase.
Coverage under this warranty will be effective only when
a copy of the original invoice, showing the date and location of purchase, accompanies any claim for warranty.
This warranty is limited to the original owner and is NON
TRANSFERABLE to a second party.
Warrantor has no liability whatsoever and this warranty is
null and void if any Demco
or subjected to neglect, negligence, misuse, accident or
operated in any way contrary to the operating and maintenance instructions as specifi ed in the Demco Owner’s
Manual for that model.
This warranty does not cover any product that has been
altered or modifi ed so as to affect it’s operation, performance or durability, or that has been modifi ed to change
the intended use of the product.
product
has been misassembled
6. Limitation of Consequential Damages:
Warrantor’s responsibility under this warranty extends
solely to repair or replacement of your Demco product
and its component parts.
Warrantor does not assume responsibility for, nor shall
it be liable for, any special, incidental or consequential
damages. Some states do not allow the exclusion or
limitation on incidental or consequential damages, so the
above exclusion or limitation may not apply to you.
7. Purchaser’s Rights:
This warranty gives you specifi c legal rights, and you may
also have other rights which vary from state to state.
8. Exclusive Warranty:
This is the only express warranty made by Dethmers
Manufacturing Co. on your Demco product and no agent,
employee, or other person is allowed to change or add to
this warranty.
DETHMERS MFG. COMPANY
4010 320th St., P.O. BOX 189, BOYDEN, IA. 51234
PH: (712) 725-2311 FAX: (712) 725-2380 or 1-800-845-6420
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
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