Demco DA66B User Manual

4.7 (3)
Demco DA66B User Manual

11-05 BH20030, Rev 0

DOING OUR BEST TO PROVIDE YOU THE BEST

 

DA66B

 

BRAKE ACTUATOR

 

OPERATORS MANUAL

ASSEMBLY

READ complete manual CAREFULLY

CALIBRATION

BEFORE attempting operation.

OPERATION

 

REPLACEMENT PARTS

DEMCO Dethmers Mfg. Co. 4010 320th St. P.O. Box 189 Boyden, IA 51234

PH: (712) 725-2311 Toll Free: 1-800-543-3626 FAX: 1-800-845-6420 www.demco-products.com

Page 1

DEMCO MODEL DA66B ACTUATOR

Model DA66B is a hydraulic surge brake actuator for trailers with two or four wheels. When brakes are applied on the towing vehicle, forward inertia of trailer toward towing vehicle applies brakes on trailer in direct relation to manner brakes are applied on towing vehicle. Brake towing vehicle hard and brakes on trailer are applied hard. Master cylinder push rod spring assembly protects system from hydraulic pressure overload.

WARNING: To Prevent Serious Injury or Death

Review following instructions before installation and use of hydraulic brake actuator.

Dealers or distributors must review these instructions with ultimate user.

Failure to follow these instructions, or failure to properly maintain braking system after installation, can result in loss of braking action.

Table of Contents

 

General information ............................................................................................................

2

Warranty Registration .......................................................................................................

3-4

Safety, Signal Words ..........................................................................................................

5

Equipment Safety Guidelines .............................................................................................

6

Safety Sign Locations .........................................................................................................

7

Safety Sign Care ................................................................................................................

8

Remember .........................................................................................................................

8

Before Operation ................................................................................................................

9

During Operation .............................................................................................................

9-10

Following Operation ...........................................................................................................

11

Highway and Transport Operations .................................................................................

11-12

Performing Maintenance ...................................................................................................

12

Bolt Torque ........................................................................................................................

13

DA66B Brake Actuator Parts Breakdown and Parts List .................................................

14-15

Actuator Installation and Maintenance............................................................................

16-17

Demco Brake Products Limited Warranty ..........................................................................

18

Demco Brake Products Limited Warranty Cont. ................................................................

19

Page 2

 

 

Ag

 

Warranty Registration

 

RV

 

Dethmers Manufacturing Company

 

Rental

 

 

Brakes

 

4010 320th Street • Box 189 • Boyden, Iowa 51234

 

 

Marine

 

Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420

 

www.demco-products.com

 

Very

Very

 

Satisfied

Satisfied

Dissatisfied Dissatisfied

How satisfied are you with our product?

How satisfied are you with the dealership/distributor sales staff? Dealer/Distributor Name City

 

 

 

 

 

 

 

 

 

 

 

 

 

State

 

 

How satisfied are you with the company sales staff?

 

 

 

 

 

 

How satisfied are you with the delivery?

 

 

 

 

 

 

 

 

 

 

 

 

 

Did you have any contact with a Demco Representative?

YES

 

NO

 

 

 

If YES, how satisfied were you?

 

 

 

 

 

 

 

 

 

 

 

 

 

I would recommend this product to my family and friends.

YES

 

NO

 

 

 

Would you purchase again from DEMCO?

 

 

 

 

 

 

 

YES

 

NO

 

 

 

Since taking delivery, have you been contacted by the dealer?

YES

 

NO

 

 

 

Did you have any problems with this DEMCO product?

YES

 

NO

 

 

 

If YES, are you satisfied with the company’s resolution of your problem?

 

 

 

 

 

 

Why did you purchase this product?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please list the specific source of information prompting this purchase.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

After purchasing this product, do you see any needed product improvement?

 

If yes, what improvement?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

What other products would you like to see DEMCO offer?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Comments

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Owner’s Name:

 

 

 

 

Mailing Address:

 

 

 

 

 

 

 

City:

 

State:

 

 

Zip Code:

 

 

 

 

Model#:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial #:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Purchase Date:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Owner’s Signature:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.

Page 3

Postage

Dethmers Manufacturing Company

4010 320th Street, Box 189

Boyden, Iowa 51234

Page 4

SAFETY

TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.

THIS SYMBOL MEANS

ATTENTION

BECOME ALERT

YOUR SAFETY IS INVOLVED!

SIGNAL WORDS

Note use following signal words DANGER,

WARNING, and CAUTION with safety messages. Appropriate signal word for each has been selected using following guidelines:

DANGER:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

WARNING:

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION:

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.

It may also be used to alert against unsafe practices.

If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or (712) 725-2302 Toll Free: 1-800-543-3626 Fax: (712) 725-2380

http://www.demco-products.com

Page 5

SAFETY...YOU CAN LIVE WITH IT

EQUIPMENT SAFETY GUIDELINES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You the operator, can avoid many accidents by observing and following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.

Do not attempt to operate this equipment under the influence of alcohol or drugs.

Review safety instructions with all users.

Operator should be a responsible adult. DO NOT ALLOW PERSONS TO OPERATE OR

ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS.

Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question-DON'T TRY IT.

Page 6

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