Demco BASE PLATE Operator's Manual

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PART # DESCRIPTION
QTY
Doing Our Best to Provide You the Best
BOLT TORQUE SPECIFICATIONS
Size Grade Torque 5/16” 5 20 ft/lbs. 3/8” 5 35 ft/lbs. 7/16” 5 56 ft/lbs. 1/2” 5 85 ft/lbs.
Size Torque 8mm 22 ft/lbs. 10mm 42 ft/lbs. 12mm 70 ft/lbs. 14mm 95 ft/lbs.
STANDARD BOLTS:
METRIC BOLTS:
Subaru Outback
Pin Height - 17-1/4 Center - 25-1/8
9518272 PARTS LIST
REF. PART
NO. NO. QTY. DESCRIPTION
1. 00078 2 7/16” Lock Washer
2. 00079 2 7/16” Hex Nut
3. 00205 4 7/16” Flat Washer
4. 04179 8 8mm-1.25 x 30mm hex bolt Gr. 8.8
5. 04796 2 7/16” x 3-1/2” Hex bolt Gr. 5
6. 07286 8 8mm Lock Washer
7. 09228 8 8mm Fender Washer
8. 12979 1 Pull Ear Cover
9. 12980 1 Pull Ear Cover
10. 13727-35 1 Baseplate Crossmember
11. 5937 1 Plug Mount Kit
12. 12329 1 Loctite(not shown)
Please order replacement parts by PART NO. and DESCRIPTION.
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WARNING: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN LOSS OF TOWING VEHICLE CONTROL, SEPARATION
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OF THE TOW BAR FROM THE TOWING VEHICLE, SEPARATION OF THE TOWED VEHICLE FROM THE TOW BAR, CAUS­ING SEVERE PERSONAL INJURY, DEATH, OR PROPERTY DAMAGE.
IMPORTANT INSTALLATION ITEMS
CAUTION
Safety is of utmost importance at all times. There are several items that must be checked each time before using and while using a tow bar. Before allowing anyone to hook up or operate a tow bar, be sure they have read and understand the proper operating procedure.
DO NOT use worn or damaged cables and/or pins.
Be sure the the towing and towed vehicles using the crisscross method.
Check clearance between vehicles in a turning situation.
Check base plate mounting bolts for tightness and frame for metal fa­tigue.
Do not load the towed vehicle with anything as you may exceed the towing capacity of the tow bar.
Keep fingers away from pivot points to prevent personal injury.
Be sure the steering components of the towed vehicle are properly aligned.
NOTE:
severe backwards cornering could result in damage to the Tow Bar and/or towed vehicle chassis.
For automatic transmissions: Consult your vehicle owners manual for towing suitability with the drive shaft connected. Otherwise, the towed vehicle will have to be equipped with a transmission pump or drive shaft disconnect.
Check to make sure that all lights are in proper working order.
The information on towability of vehicles is reprinted with permis­sion of MotorHome© Magazine, and is believed to be reliable. However, Demco does not warrant the information to be correct. Always consult
your towed vehicle owner’s manual and follow towing instructions. Each year, MotorHome© Magazine, compiles a list of vehicles that can be towed four-down behind a motorhome with no modifications required. This guide contains only those vehicles that have been approved by their manufacturers for towing. This list is enclosed with this manual.
Caution: MotorHome© Magazine left out any vehicles that have towing speed limits slower than 55 m.p.h., or distance limits of less than 200 miles. At a minimum, these vehicles require significant modifica­tion, such as the use of an aftermarket product, to make them towable. The availability of a Demco Tow Bar Base Plate does not imply that these vehicles can be modified or that there is an aftermarket product available. Refer to your vehicle owner’s manual or consult your dealer to determine whether your vehicle can be modified to make it towable. Failure to observe this precaution could result in property damage or personal injury.
SAFETY CABLES are hooked, chassis to chassis, to both
This unit can be backed up in moderate increments. Any
Demco products and accessories are intended to be installed by professional installers with experience, proper equipment and the ability to do modification work. Installers with these qualifications can be found in RV and Automotive Service Centers.
If the car to be towed has been in an accident, the chassis may be damaged in an area where the Base Plate attaches. It may no longer be suitable for tow­ing. Extreme caution and careful examination are required in such a situation. It is also likely, even from a minor accident, that the hole alignment will be more difficult due to hole alignment problems.
Many Demco Base Plates are designed to use ex­isting holes and hardware to mount the Base Plate to the towed vehicle. Even though the bolt is there, however, do not assume it is adequate for mounting the Base Plate. Manufacturers make many changes in hardware both within and between model years. Be sure the bolt is long enough to protrude past the nut a distance no less than 1/2 the diameter of the bolt, after the Base Plate is mounted. The threads should be in good condition. We require that “
Blue” be used on all bolts. If a new
bolt is required, be sure it is SAE Grade 5 or Metric
8.8.
NOTE: The dimensional variations between otherwise
identical vehicles can be considerable. Some mi­nor modifications may have to be made to ensure a proper fit.
INSTALLATION INSTRUCTIONS
1. Open hood and remove 8 plastic push fasteners from
top of facia.
2. Remove 3 plastic push fasteners on each side of the bottom of the facia and remove 1 in the center of facia.
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3. Remove 3 plastic push fastener from behind the front facia.
4. Remove 1 plastic push fastener from inside fender on each side.
7. Remove four bolts on each side from bumper and set bumper aside. NOTE: These bolts will not be reused.
8. Trim air deflector as shown to allow crossmember to fit in front.
5. Pull on the outer corner of the facia outward and down to Remove Facia. Unplug fog lights if equipped.
6. Remove Styrofoam from front of bumper and set aside.
9. Remove temp sensor from bracket and replace in the back of the mount.
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10. With an assistant install baseplate with bumper over
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top of baseplate onto vehicle using eight 8mm x 1.25mm x 30 mm bolts, 8 mm fender washer and 8mm lock wash­ers. Use blue on all bolts and tighten all bolts according to chart on front page.
11. Drill 7/16” hole on each side into bottom of bumper using baseplate as a template .
13. Reinstall Styrofoam back on bumper, fascia and all hard­ware except where noted. If equipped with fog and/or side marker lights be sure to plug them back in. NOTE: check headlights for proper adjustment.
14. Plug mount (item #11) may be installed if desired in convenience holes on either chain anchor or as desired.
NOTE: Excess material may be trimmed from bracket.
12. Cut bumper as shown to allow the nut and washers
to be placed inside the bumper. Install 7/16”” x 3 1/2” bolt, and 7/16” flat washer through the baseplate and into the bumper with the 7/16” flat washer, 7/16” lock washer, and 7/16” nut. Use blue on bolts and tighten all bolts according to chart on front page.
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