Demco 950, 800 User Manual

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DOING OUR BEST TO PROVIDE YOU THE BEST

GRAIN CART

800/950 BUSHEL

OPERATORS MANUAL

01/04

AG20022 Rev 1

ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS

READ complete manual CAREFULLY

BEFORE attempting operation.

DEMCO ï Dethmers Mfg. Co. ï 4010 320th St. ï P.O. Box 189 ï Boyden, IA 51234

PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420

www.demco-products.com

Page 1

INTRODUCTION

Thank you for purchasing a Demco Grain Cart. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Proper care and use will result in many years of service.

WARNING: TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING

INSTRUCTIONS:

Ensure that anybody present is clear before applying power to any machinery used in conjunction with grain cart or when moving grain cart.

Never allow anyone in, near, or on grain cart during transporting or unloading of grain. Moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suffocation.

Do not exceed 20 miles per hour when towing grain cart.

GENERAL INFORMATION

1. Unless otherwise specified, high-strength (grade5) (3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment.

2. Whenever terms "LEFT" and "RIGHT" are used in this manual it means from a position behind wagon box and facing forward.

General information and Bolt Torque................................... 2

Safety Sign Locations ....................................................... 3-4

Axle Assembly and Parts Breakdown................................. 5

Track Axle Assembly and Parts Breakdown....................... 6

Auger Assembly and Parts Breakdown...............................7

Weasler Modular Clutch Assembly and Parts Breakdown . 8

PTO Drive Assembly and Parts Breakdown ....................... 9

Hydraulic Drive Assembly and Parts Breakdown............... 9

Grain Cart Assembly and Parts Breakdown................... 10-11

950 Bushel Extensions Assembly and Parts Breakdown .. 12

Hydraulics Assembly and Parts Breakdown...................... 13

Lighting Assembly and Parts Breakdown .......................... 14

Scale Option and Parts Breakdown ................................... 15

Scale Assembly and Parts Breakdown for Tracks ............. 16

Dial Indicator Assembly and Parts Breakdown .................. 17

Door Lift Assembly and Parts Breakdown ......................... 18

Window Assembly and Parts Breakdown .......................... 18

Maintenance, Grease and Lube ......................................... 19

Grain Cart Checklist .......................................................... 20

T able of Contents

BOLT TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Bolt Torque for Metric bolts *

3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DE-

SCRIPTION.

4. Read assembly instructions carefully. Study assembly procedures and all illustrations before you begin assembly. Note which parts are used in each step. This unit must be assembled in proper sequence or complications will result.

Torque Specifications

Torque figures indicated are valid for non-greased or nonoiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are identified by their head markings.

GRADE-2 GRADE-5 GRADE-8

CLASS 8.8 CLASS 9.8 CLASS 10.9

8.8 10.9

Bolt Torque for Standard bolts *

9.8

CLASS 8.8 CLASS 9.8 CLASS 10.9

ìAî lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

6 9 (13) 10 (14) 13 (17)

7 15 (21) 18 (24) 21 (29)

8 23 (31) 25 (34) 31 (42) 10 45 (61) 50 (68) 61 (83) 12 78 (106) 88 (118) 106 (144) 14 125 (169) 140 (189) 170 (230) 16 194 (263) 216 (293) 263 (357) 18 268 (363) -- -- 364 (493) 20 378 (513) -- -- 515 (689) 22 516 (699) -- -- 702 (952) 24 654 (886) -- -- 890 (1206)

GRADE 2 GRADE 5GRADE 8

A lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)

1/4 6 (8) 9 (12) 12 (16) 5/16 10 (13) 18 (25) 25 (35) 3/8 20 (27) 30 (40) 45 (60) 7/16 30 (40) 50 (70) 80 (110) 1/2 45 (60) 75 (100) 115 (155) 9/16 70 (95) 115 (155) 165 (220) 5/8 95 (130) 150 (200) 225 (300) 3/4 165 (225) 290 (390) 400 (540) 7/8 170 (230) 420 (570) 650 (880)

1 225 (300) 630 (850) 970 -(1310)

Page 2

SAFETY SIGN LOCATIONS

Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.

#2 #6

#1 DANGER - Do not enter grain tank when auger is running! #2 DANGER - Keep off ladder while machine is being moved or in operation! #3 WARNING - Read and understand the operatorís manual! #4 WARNING - Keep hands and clothing away from moving parts! #5 DANGER - Never play in or on grain! Farm safety just 4 kids! #6 DANGER - Electrocution can occur without direct contact with power lines ! #7 WARNING - Read manual, keep all shields in place, cleaning or clearing

a clogged machine, keep hands, feet, and clothing away, do not stand or climb on machine, no riders!

#8 WARNING - Avoid bodily injuries from hydraulic oil under pressure.

#3 #4

#14

Page 3

SAFETY SIGN LOCATIONS

#11

#10

#13

# 9 DANGER - This decal is on pto shaft, Guard is missing do not operate!

#10 DANGER - Pinch- point keep hands and clothing away from moving parts!

#11 WARNING - Keep all persons and objects clear while any part of

this machine is in motion! #12 DANGER - Electrocution can occur without direct contact with power lines! #13 DANGER - Rotating driveline! #14 WARNING - Do not exceed 20 MPH when towing Grain Cart #15 Decal Kit- Decals #1 - #14 are available as a kit.

Decal order number

AG21064

#12

Page 4

AXLE ASSEMBLY

* NOTE: The 3/4î stud must be driven out and replaced with the

1î stud when duals are mounted on the hub of the grain cart

950 Axles

NOTE: The long fixed axle (item #2 & #2a) must be used with

dual rims and tires.

Please order replacement parts by PART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red, -20 behind the part number for green, and -30 behind the part number for black.

*Duals Only

800 Axles

*Duals Only

REF. PART NO. NO. QTY. DESCRIPTION

1. 11174-30 1 Fixed 120î Axle (950)

1a. 09668-30 1 Fixed 120î Axle (800)

2. 11428-30 1 Fixed Axle for Duals only (950)

2a. 11580-30 1 Fixed Axle for Duals only (800)

3. 11175-30 1 Adjustable Axle (950)

3a. 09684-30 1 Adjustable Axle (800)

4. 09206-30 2 Axle Insert

6. 09204 2 Axle Spindle

7. 11712-30 2 Axle Clamps (950)

7a. 09214-30 2 Axle Clamps (800)

8. 04836 2 5/8î-11 UNC x 7î Hex Head Bolt

9. 02587 2 5/8-11 UNC Nylon Insert Locknut

10. 11613 8 1/2î-13 UNC x 2-1/2î Hex Head Bolt (Gr. 8)

11. 02178 8 1/2î-13 Nylon Insert Locknut

12. 09445 1 2î-12 UNF Castle Nut

13. 09444 1 2-1/16î ID x 4î OD x 1/4î Washer

14. 09446 1 3/8î x 3î Cotter Pin

15. 07861 - Replacement 3/4îNF x 2-3/4î Stud Bolt

*- 10827 - Replacement 1îNF x 4î Stud (Duals ONLY)

- 11295 - Replacement 3/4îNF x 2-3/4î Stud (35.5 x 32 only) 5540 2 Hub Assembly(Includes items16-22)

16. 09448 1 Outer Bearing Race (HM212011)

17. 09450 1 Outer Bearing (HM 212049)

18. 09449 1 Inner Bearing (HM 218248)

19. 09452 1 Inner Grease Seal (CR43771)

20. 09447 1 Inner Bearing Race (HM218210)

21. 09451 1 Dust Cap

22. 04305 4 5/16-18 UNC x 1/2î Hex Head Bolt (Gr.5)

23. 07435 20 3/4î-16 UNF Lug Nut

- ---- 20 1î-16UNF Lug Nut w/ washer (Incl.with10827 stud bolt)

Page 5

TRACK AXLE ASSEMBLY

REF. PART

NO. NO. QTY. DESCRIPTION

1. 10938-30 1 Track Axle

2. 10939-30 4 Axle Mounting Plates

3. 10940 4 Weigh Bar

4. 10945-30 2 Axle End Cap

5. 10946-95 4 Locking Tab (plated)

6. 11094 1 Tracks (1 pair)

7. 00254 24 1/2î Spring Lockwasher

8. 01253 8 1/2îNC X 2.00î Hex Head Bolt (Gr. 5)

9. 11097 16 3/4îNC X 2.00î Hex Head Bolt (Gr. 8)

10. 11098 2 4 3/4îNC Hex Nut (Gr. 8)

11. 11099 8 3/4îNC X 5.00î Hex Head Bolt (Gr. 8)

Please order replacement parts by PART NO. and DESCRIPTION.

Page 6

* NOTE: Refer to OmnitracÆ owner/parts manual for proper

maintenence and operation of the tracks on this grain cart.

NOTE: Be sure to check

and lubricate the slide gate guide rods when doing the

maintenance on page 19.

AUGER ASSEMBLY

20 24

Lower auger

shown here

for clarity

NOTE: Be sure to check

and lubricate the inner gate

when doing the mainte-

nance on page 19 or every

20 hours.

REF. PART

NO. NO. QTY. DESCRIPTION

1. 11100-? 1 Outer Auger Tube

2. 11134-30 1 Outer Auger Flighting

3. 10634 1 Flange Bearing

4. 09168 4 Upper Auger Spring

5. 01922 1 1-1/2î-12 UNF Hex Nut w/ Set Screw Hole

6. 01923 1 1/4î Socket Hd. Cup Point Set Screw x 1/4î

7. 00789 1 3/8î-16 UNC x 3/8î Socket Head Set Screw

8. 01338 4 1/2îNC x 4-1/2î Hex Head Bolt (Gr. 5)

9. 10607 1 Gear Box

10. 01254 12 1/2î-13 UNC x 1-1/2î Hex Head Bolt (Gr.5)

11. 00084 4 1/2î Lockwasher

12. 10623-30 1 Lower Drive

13. 10613-30 1 Lower Auger Flighting

14. 09203 2 Slide Rod

15. 00523 2 3/8î-16 UNC x 1-1/4î Hex Head Bolt (Gr.5)

16. 02592 2 3/8î-16 Nylon Insert Locknut

17. 04205 1 5/8î-11 UNC x 5î Hex Head Nut (Gr.8)

18. 02587 1 5/8î-11 UNC Nylon Insert Locknut

19. 09185 1 2î Hanger Bearing

REF. PART

NO. NO. QTY. DESCRIPTION

20. 00482 2 1/2î- 13UNC x 1-3/4î Hex Head Bolt (Gr. 5)

21. 09195-30 1 Hanger Bearing Mount

22. 10624-30 1 Hanger Bearing Plate

23. 07412 1 1-1/4î-12 UNF Jam Nut

24. 00085 6 1/2î Flatwasher

25. 02178 11 1/2î-13 UNC Nylon Insert Locknut

26. 10618-30 1 Male Auger Connection

27. 10604-30 1 Gauge Rod

28. 10602-30 1 Inner Door

29. 03738-95 2 1î Dia. x 3î Cylinder Pin

30. 00116 4 5/32î x 1-1/2î Cotter Pin

31. 05195 2 Straight Hyd. Ftg. 3/8î MPT x 3/8î JIC

32. 09930-30 1 2-1/2î Cylinder x 30î Stroke

- 5584 - Hydraulic Cylinder Seal Repair Kit (not shown)

33. 00083 1 1/2î-13 UNC Hex Head Nut

34. 05191 2 36î Hydraulic Hose

35. 09172 2 3/8î JIC Bulkhead Elbow Ftg. W/Nut

36. 09741-30 1 Adjustable Cylinder Clevis End

37. 11103-30 1 Auger Rest Bracket

38. 04642 5 Grease Zerk

39. 05089 1 1 1/4î Machine Washer NR

40. 05215 1 3/8î MPT x 3/8î FPT Hyd. Elbow Fitting

Please order replacement parts by PART NO. and DESCRIPTION.

Painted Parts are available in Red or Green. Add -10 behind the

part number for red and -20 behind the part number for green.

Page 7

10873

10874

09512

REF. PART

NO. NO. QTY. DESCRIPTION

- 11658 - Complete 7.00î Clutch Assembly

1. 09512 2 Replacement Friction Disc

2. 10873 1 Replacement Separator Plate

3. 10874 1 Replacement Spring

Page 8

PTO DRIVE ASSEMBLY

REF. PART

NO. NO. QTY. DESCRIPTION

1. 11036 1 PTO Inner Guard

2. 11037 1 PTO Outer Guard

3. 11038 2 Cross and Bearing for 800 & 950 Grain Cart

HYDRAULIC DRIVE ASSEMBLY

REF. PART

NO. NO. QTY. DESCRIPTION

1. 05197 2 Quick Coupler (1/2î FPT with male tip)

2. 11219 2 Hydraulic Hose

3. 02178 8 1/2î-13 UNC Nylon Insert Locknut

4. 11225 2 Hydraulic O-Ring Fitting (Pump to Hose)

5. 11217 1 Hydraulic Motor

6. 05256 2 3/8îNC X .50î Socket Head Set Screw

7. 00967 4 1/2î-13 UNC x 1.25î Bolt Gr.5)

8. 01253 4 1/2î-13 UNC x 2.00î Bolt (Gr.5)

9. 11221-30 1 Hyd. Motor Mounting Plate

10. 11218 1 Universal Joint with Clutch

11. 05198 2 Rubber Quick Coupler Cover

12. 11220 1 Drive Shaft For Hyd. Drive

13. 11216 2 Adapter Union (.50 MPT X .75 FPT)

Please order replacement parts by PART NO. and DESCRIPTION.

Operation

ï Make sure the hydraulic motor is connected to

the tractorís priority port.

ï The hydraulic return line should free-dump

directly into the reservoir.

NOTE: IN ORDER T O MOUNT PLA TE #9;

FOUR .56 DIA. HOLES WILL NEED TO BE

DRILLED THROUGH THE BEARING PLATE AS

SHOWN

Page 9

GRAIN CART ASSEMBLY

For Extension Breakdown See Page 12

For Window

Installation See

Page18

61,62

WARNING: BE CERTAIN ALL POWER

IS OFF WHEN CONNECTING PTO OR

HYDRAULIC LINES TO TRACTOR

ï Connect Grain Cart to tractor using a good quaility hitch pin. Attach a safety chain.

ï Attach power take-off shaft to tractor. Check tractor

drawbar and adjust to allow clearance.

ï Raise jack stand and place to rear storage

position. ï Make sure no debris is in the grain cart. ï Attach hydraulic lines to tractor. ï Connect lighting hook-up to tractor.

Page 10

For Dial Indicator

Installation See

Page 17

LOADING AND UNLOADING GRAIN

ï With the gate indicator in the closed position, fill the

box with grain. ï With the PTO disengaged, extend auger. ï Start PTO at a

and lower drives are engaged. ï Increase PTO speed and open the inner gate

halfway. When grain begins to flow, open gate to

full position. ï Once grain stops flowing, return gate to closed

position. ï Never exceed 1000 RPM on the system. ï Never fill grain cart unless inner gate is closed.

slow rate of speed until the upper

GRAIN CART ASSEMBLY AND OPERATION

For Auger Breakdown See Page 7

For Hydraulics Breakdown

See Page 13

For Door

Lift Break-

down See

Page 18

For Axle Breakdown See Pages 5-6

Please order replacement parts by PART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.

NOTE: Torque lugnuts to 500 ft/lbs and inflate

tires to specified amount on the tire. Check

ï Disengage PTO and allow it to come to a complete

stop. Auger is now ready to fold to stored position.

DO NOT PULL THE GRAIN CART UNLESS THE AUGER IS IN THE STORED POSITION.

ï Never fold or extend auger unless PTO is com

pletely stopped.

ï Never engage auger when system is moving at a

high rate of speed.

ï Never do maintenance work or service cart while the

tractor is running.

For Lighting

Parts

Breakdown

See Page

Weekly.

Page 11

REF. PART

NO. NO. QTY. DESCRIPTION

1. 03159 2 Square Cap Plug

2. 10621-30 1 Ladder

3. 10609-30 1 PTO Shaft Guard Step

4. 10595-? 1 Undercarriage/Box for 950 Grain Cart

- 11513-? 1 Undercarriage/Box for 800 Grain Cart

5. 07310 2 Rubber Grommet for Window

6. 07276 2 Window

7. 10612 1 Drive Shaft for 950 BU Grain Cart

8. 10622 2 5/16î x 5/16î x 2-3/4î Key

9. 09163-30 1 Category 4 Forged Hitch Base

10. 09164-30 1 1-1/4î Clevis InsertW/3/4î x 6î Gr.8 Bolt &Nut

11. 10813-30 1 Pintle Ring Mount

12. 11698 2 7/8î x 5 1/2î Hex Head Bolt Gr. 8

13. 10814 1 Hitch Pin

14. 09219-30 1 7000# Sidewind Jack with Mount

15. 10610-30 1 Front Safety Shield

16. 10611-30 2 Rear Safety Shield

17. 10633 3 35mm 4-Bolt Flange Bearing

18. 10617-30 1 Bearing Mount for Drive Shaft

19. 10615 1 Universal Joint

20. 10658-30 1 Pointer Assy.

21. 10659-30 1 Dial Indicator Plate

22. 10660-30 1 Pointer Mounting Plate

23. 10661-30 1 Pointer Brkt Assy.

24. 10673 2 Tension Spring for Pointer

25. 10080 1 Cable For Pointer

26. 10631-30 1 Folding Pin

27. 10637-30 1 Door Lift Channel

28. 10620-30 1 Lower Outside Door

29. 10629-30 1 Door Lift Wheel

30. 11525-30 1 Door Lift Mount

31. 03738-95 2 1î x 3î Cylinder pin

32. 09930-30 1 Hydraulic Cylinder

33. 09741-30 1 Adjustable Cylinder End

34. 09198-30 1 Folding Cylinder Mount

35. 07412 2 1-1/4î Jam Nut

36. 11102 1 Auger Discharge Rubber Boot

37. 10032 1 Left Ag Light

--. 10033 1 Right Ag Light

38. 09437 1 4î Sealed Beam Light

39. 61681 7 1î Anti-Skid Tape

40. 9445208 2 Single Wheel (30.5L x 32 24 ply Tire)(Rim Incl.)

--. 10401-56 2 VA27 x 32 Rim

--. 9445204 2 Single Wheel (30.5L x 32 12 ply Tire)(Rim Incl.)

--. 09381-56 2 DW27A x 32 Rim

--. -- 2 Dual Wheel (520/85R-38 Tire)(Rims Incl.)

--. 10830 4 Dual Rim

41. 11565-30 2 Light Mount

42. 07435 20 3/4î-16 UNF Lug Nut

43. 10816-30 1 Bearing Mount

44. 00116 5 5/32î x 1-1/2î Cotter Pin

45. 00059 12 3/8î Flatwasher

46. 00523 6 3/8î x 1-1/4î Hex Bolt (Gr. 5)

47. 02592 27 3/8î Nylon Insert Locknut

48. 05047 16 3/4î-10UNC x 2-1/2îHex Head Bolt (Gr. 5)

49. 00492 16 3/4î Flatwasher

50. 02961 16 3/4î-10UNC Nylon Insert Locknut

51. 09454 2 1î-14 UNF x 6-1/2î Hex Head Bolt (Gr. 8)

52. 09455 2 1î -14 UNF Stover Locknut

53. 01254 18 1/2î x 1-1/2î Hex Head Bolt (Gr. 5)

54. 00085 20 1/2î Flatwasher

55. 02178 18 1/2î Nylon Insert Locknut

56. 05103 1 5/8î x 3-1/2î Hex Head Bolt (Gr. 5)

57. 00907 22 3/8î x 1î Hex Head Bolt (Gr. 5)

58. 05256 4 3/8î-16 UNC x 1/2î Socket Head Set Screw

59. 02772 4 1/4î Nylon Insert Locknut

60. 10277 1 Electrical Plug Holder

61. 10241 1 Ownerís Manual Cannister

62. 10242 1 Ownerís Manual Cannister Bracket

63. 10666 1 1-3/4î PTO Shaft

64. 04055 4 1/4î x 1î Hex Head Bolt (Gr. 5)

65. 00639 8 1/2î x 1-1/2î Set Screw w/00640 Jam Nut

66. 00214 2 1/4î Flatwasher

67. 02587 1 5/8î Nylon Insert Locknut

68. 11568-30 2 Light Mount Reciever

69. 10678 2 7/8î Nylon Insert Locknut

70. 11104-30 2 Auger Chute Mounting Strip

71. 11105-30 2 Auger Chute Mounting Strip

72. 00639 4 1/2î x 1 1/2î Square Head Bolt

73. 00209 4 3/8î x 1î Square Head Bolt

74. 02990 14 5/16î x 1î Hex Head Bolt

75. 02802 14 5/16î Nylon Insert Locknut

76. 00004 22 5/16î Flatwasher

950 Grain Cart

800 & 950 EXTENSION ASSEMBLY

800 Grain Cart

950 Extension Parts List

REF. PART

NO. NO. QTY. DESCRIPTION

1. 10625-30 1 Front Extension

2. 10630-30 1 Rear Extension

3. 10626-30 2 Left Extension

4. 10627-30 2 Right Extension

5. 10758 8 Side Hinge

6. 10759 4 Front & Rear Hinge

7. 00004 80 5/16î Flatwasher

8. 01263 92 5/16î x 3/4î Hex Hd. Bolt Gr. 5

9. 02802 98 5/16î Locknut

10. 10668-30 1 Cross Angle Brace

11. 00907 2 3/8î X 1î Hex Head Bolt (Gr. 5)

12. 02592 2 3/8î Nylon Insert Locknut

13. 02990 6 5/16î x 1î Hex Head Bolt Gr. 5

800 Extension Parts List

REF. PART

NO. NO. QTY. DESCRIPTION

14. 11510-30 1 Front Extension

15. 11511-30 1 Rear Extension

16. 11512-30 1 Left Extension

17. 00004 16 5/16î Flatwasher

18. 01263 20 5/16î x 3/4î Hex Hd. Bolt Gr. 5

19. 02802 20 5/16î Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

Page 12

HYDRAULIC PARTS AND ASSEMBLY

Item #8 is on opposite side of fittings inside box

231

REF. PART

NO. NO. QTY. DESCRIPTION

1. 05198 4 Rubber Coupler Cover

2. 05197 4 Hydraulic Quick Coupler

3. 05831 4 1/2î MPT x 3/8î FPT Reducer

4. 05840 2 1/4î x 84î Hydraulic Hose

5. 00914 3 3/8î-16 UNC x 1-1/2î Hex Head Bolt (Gr.5)

6. 02592 3 3/8î-16 UNC Nylon Insert Locknut

7. 09171 4 1/4î x 16í Hydraulic Hose

8. 05191 2 1/4î x 36î Hydraulic Hose (Not Shown)

9. 03743 2 .041î Hydraulic Swivel Restrictor

10. 05215 2 3/8î MPT x 3/8î FPT Elbow Fitting

19 21 20

REF. PART

NO. NO. QTY. DESCRIPTION

11. 09217-30 2 Hose Keeper (4 Hose)

12. 03547 1 5/16î-18 UNC X 2-1/4î Hex Head Bolt (Gr.5)

13. 07732 1 5/16î-18 UNC Nylon Insert Locknut

14. 07582 1 Pilot Operated Check Valve

15. 09172 2 3/8î JIC Bulkhead Elbow Fitting

16. 05195 2 Str. Hyd. Fitting, .375 MPT

17. 05243 4 Str. Hyd. Fitting W/O-Ring

18. 09930-30 1 2-1/2î Cylinder

19. 09218-95 3 Hose Keeper (2 Hose)

- 5584 - Hydraulic Cylinder Seal Repair Kit (not shown)

20. 00523 2 3/8î x 1 1/4î Hex Head Bolt Gr. 5

21. 00060 2 3/8î Lockwasher

Please order replacement parts by PART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.

Page 13

LIGHTING PARTS AND ASSEMBLY

Amber Turn/Flasher

(Left) Yellow Band

To Auger Light

GRAIN CART

Red Marker

(Right) Green Band

RED

(AUGER LIGHT)

Amber T urn/Flasher

Plug pin location may vary depending on tractor.

NOTE: Connect the wires to the tractor plug in, make sure all lights are

in correct working order. When working correctly behind a tractor, the amber lights are the flashing warning lights and the turn signals.

YELLOW

(LEFT BLINKER)

WHITE

(GROUND)

HOT

WIRING DIAGRAM

FRONT OF PLUG

BROWN

BLACK

(T AILLIGHT)

GREEN (RIGHT

BLINKER)

Page 14

REF. PART

NO. NO. QTY. DESCRIPTION

1. 07278 2 Conspicuity Tape

2. 06925 1 5/16î x 1î Carriage Bolt

3. 10032 1 Left Dual Ag Light

--. 10033 1 Right Dual Ag Light

4. 02103 1 5/16 x 2î Hex Head Bolt

5. 07416 1 7-Way Male Plug Connector

6. 10608 1 Wiring Harness

*7. 09437 1 Auger Light Kit W/Two Prong Connector

9. 00036 2 5/16î Spring Lockwasher

10. 00007 2 5/16î Hex Nut

11. 00336 8 1/4î 1-1/4î Hex Head Bolt

12. 00062 8 1/4î Nylon Insert Locknut

13. 04508 4 Amber Reflective Sticker

--. 04804 4 Red Reflective Sticker

*#7 (09437) includes item #ís 2,4, & 9 along with the light and mount

Please order replacement part by PART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.

INSTALLING THE LIGHT KIT

1. Start wiring the lights as shown in the drawing and the wiring schematic. Secure the Light Harness (#6) to the frame using nylon hose ties. Next Attach the lights to the fenders. With the amber light to the outside of the grain cart and the side with the amber and red light facing the rear of the grain cart, use eight 1/4î x 1-1/4î hex bolts (#11) and eight 1/4î nylon insert locknuts (#12) to attach the lights.

2. When connecting the wire harness (#6) to the front (male tractor) plug (#5) follow the wire schematic as follows: Brown wire to the Red braking marker lights, Yellow wire to the left turning marker light, Green wire to the right turning marker light, and White wire to the ground. Proceed wiring the lights as shown in the drawing and the wiring schematic.

SCALE OPTION PARTS BREAKDOWN

For Parts Breakdown of all other Hub and axle parts see pages 5-6.

REF. PART

NO. NO. QTY. DESCRIPTION

1. 09410 2 Spindle Insert

2. 09408 2 Spindle

3. 09442 2 Grease Seal

4. 10806 1 Hitch Scale

5. 11698 2 7/8î x 5 1/2î Hex Head Bolt Gr. 8

6. 10678 2 7/8î Nylon Insert Locknut

7. 10813-30 1 Hitch Assembly

8. 09441 1 8í Power Cord Harness

9. 09439 1 Scale Monitor

10. 09440 1 Scale Bracket

Please order replacement parts by PART NO. and DESCRIPTION. Painted Parts are available in Red or Green. Add -10 behind the part number for red and -20 behind the part number for green.

Page 15

TRACK SCALE P ARTS BREAKDOWN

Front view of

Not used

junction box

From the weigh bars

To the tractor

Hole for gauge

Hole for charge port

REF. PART

NO. NO. QTY. DESCRIPTION

1. 10941 1 Junction Box

2. 10942 1 8í Junction Box to Tractor Cable

3. 01263 2 5/16î NC X .75î Hex Head Bolt (Gr. 5)

4. 10806 1 Hitch Scale

5. 11698 2 7/8î x 5 1/2î Hex Head Bolt Gr. 8

6. 10678 2 7/8î Nylon Insert Locknut

7. 10813-30 1 Hitch Assembly

8. 09441 1 8í Power Cord Harness

9. 10943 1 Scale Monitor (Model 615)

10. 09440 1 Scale Bracket

11. 02802 2 5/16î Nylon Insert Locknut

Please order replacement parts by PART NO. and DESCRIPTION.

Page 16

FOLDING AUGER DIAL INDICATOR PARTS BREAKDOWN

16 13

T o the auger

REF. PART

NO. NO. QTY. DESCRIPTION

1. 10658-30 1 Pointer Assembly

2. 10659-30 1 Dial Indicator Plate

3. 10660-30 1 Pointer Mounting Plate

4. 10661-30 1 Pointer Bracket

5. 10673 2 Tension Spring

6. 00116 1 5/32î x 1-1/2î Cotter Pin

7. 10080 1 Cable For Pointer

8. 04054 2 1/4î-NC X 3/4î Slotted Round Head Bolt

9. 02772 3 1/4î Nylon Insert Locknut

10. 03267 2 #10-32 Hex Nut

11. 10466 4 5/16î-NF Hex Nut

12. 11010 1 Cable End Bolt

13. 10667-30 1 Cable Mount For Auger

14. 00914 1 3/8î-NC X 1.50î Hex Head Bolt (Gr. 5)

15. 02592 1 3/8î Nylon Insert Locknut

16. 00059 1 3/8î Flatwasher

17. 04633 7 3/8î Flatwasher (stainless steel)

Please order replacement parts by PART NO. and DESCRIPTION.

Page 17

WINDOW INSTALLATION

INSTALLATION PROCEDURE

Locking T ab in Closed Position

The installation must be done from inside

the box.

1. Place rubber molding in opening. Seam should begin on side of opening.

2. Remove the protective sheeting from both sides of the plastic window.

3. Slide window into groove in molding. Use a flat blade screwdriver to get molding seated correctly. Using soapy water will aid in installation

4. Using the flat blade screwdriver, press in the locking tab.

Refer to 5729 when ordering a new door opener

Window

Inside of Box

Gravity Box

Locking T a b

Inside of Box

Rubber Seal

Grain Cart

Side

OUTER DOOR LIFT ASSEMBLY

REF. PART

NO. NO. QTY. DESCRIPTION

1. 00059 2 3/8î Flatwasher

2. 00789 1 3/8î x 3/8î Set Screw

3. 00907 1 3/8î x 1 Hex Bolt (Gr.5)

4. 01113 1 Washer 2 OD x 3/8î ID

5. 01243-30 1 Roller Brace Bracket

6. 01332 1 Sprocket 50B9

7. 02026 1 20 Tooth Sprocket

8. 02028 1 10 Tooth Sprocket

9. 02592 3 3/8î Locknut

10. 02849 2 5/16î x 1-13/8î Roll Pin

11. 05363 1 Bushing 3/4îOD x 3/8îID x 1-11/16î long

12. 05364 1 Bushing 1-1/4î x 3/4îID x 1-5/8î long

13. 11525-30 1 Door Lift Mount

14. 10629-30 1 Door Lift Wheel

15. 10637-30 1 Door Lift Channel

16. 10620-30 1 Lower Door

17. 10644 1 Roller Chain (Not Shown)

18. 00523 2 3/8î x 1-1/4î Hex Bolt (Gr.5)

19. 04642 2 Grease Zerk (Not Shown)

20. 02166 1 3/8î x 2 3/4î Hex Bolt (Gr.5)

21. 02534 5 .75 Washer

22. 03096 2 1/4î x 1 1/4î Roll Pin

23. 10632 1 Shaft

24. 11412 1 Latch

25. 00004 2 5/16î Flatwasher

26. 11414 1 Bushing

INSTALLATION PROCEDURE

Window

1. Start by attaching the lower door (#16) to the lift channel (#15) using two 3/8î x 1-1/4î bolts (#18) and two 3/8î nylon insert locknuts (#9). Leave bolts loose at this time.

2. Next assemble the door lift mount (#13) as shown. Leave the bolts loose at this time. After this is assembled, slide the lower door and lift channel into place

on the grain cart. Slide the assembled lift mount over the lift channel and bolt into place using two 3/8î x 1-1/4î bolts (#18), two 3/8î flatwashers (#1), and two 3/8î locknuts (#9). Now tighten all the bolts.

Page 18

13 - Inside The Box

GREASE & LUBE

Reference numbers #1 -#3 -#6 Are U-Joints -- Check and grease regularly.

Reference number #2 - Is a Telescoping P.T.O. Shaft with two slots in housing -- Fully extend P.T.O. Shaft, then place one or two pumps of grease in each slot.

Reference numbers #4 -#5 Are fixed self centering sealed bearings -- Do not over grease sealed bearings.

Reference number #7 - Auger gear box is filled with 80-90 gear lube -- To check gear box find inspection allen plug. Turn out plug. Gear lube should just start to run out. If low fill until gear lube just starts to run out. Should be about 24-26 oz. of 80-90 gear lube. DO NOT OVER FILL!!! When gear box is full be sure to replace inspection plug.

Reference number #8 - Is a bushing for the turn handle of the door lift assembly -- Inspect and grease as needed.

Reference numbers #9 - #11 - Are fixed sealed bearings -- Do not over grease sealed bearings.

Reference number grease as needed.

Reference number bearing and replace inner wheel seal as needed.

Reference number #13 - Is four bushings on the inner door. There are four grease zerks on this door--Inspect and grease every 20 hours. Also Lube the guide rods with a good lubricant at this time.

10 - Is the hinge for the outer tube. There are two zerks in this area -- Inspect and

12 - Is the axle hub with inner and outer bearings and races -- Inspect regularly, pack

NOTE. Grease all zerks before each use or when needed with a good quality lubricant.

Do Not over grease sealed bearings. Over greasing sealed bearing will damage seals. Once a season is generally sufficient.

Page 19

GRAIN CART CHECKLIST:

Downtime in the fields caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little time running over this checklist, following proper after-season care, you can save time and money later on.

WARNING: To Prevent Serious Injury Or Death

 Make sure ALL guards and shields are in place.  Keep hands, feet, and loose clothing away from rotating parts.

Before Going To The Field :

HYDRAULIC HOSES

 Check all hoses for worn or soft spots.  Check to make sure hoses are not kinked

or pinched.

 Checkfor leakage in any of the lines and

cylinders.

2. REPLACEMENT PARTS

 Replace all worn or damaged parts.

3. VISUALLY INSPECT

 Inspect tires for cracks and worn spots.  Inspect inside of Grain Cart, make sure that

all guards are in place and in good shape. Be sure auger is free from any obstructions.

 Inspect for any loose bolts, worn parts, or

cracked welds, and make any necessary repairs.

4. CHECK

 Tires for proper inflation. ï Lug nuts for proper torque. ï Lights for proper operation. ï Oil level in gearbox. ï Zerk locations, and grease as needed. ï All guards and shields. Replace or repair

if necessary to insure proper protection.

After Season Care:

Open inner slide gate and grease the slide rods. Open outer door to allow box to drain.

Keep auger folded back during storage. Grease all zerk locations (see page 19 for

maintenance locations).

Tire Inflation Chart

GRAIN CART APPLICATION TIRE SIZE PLY MAXIMUM TIRE PSI.

950 Bushel Diamond Tire 30.5L x 32 1 2 26 psi. 950 Bushel Diamond Tire 30.5L x 32 2 4 psi. 950 Bushel Diamond Tire 35.5L x 32 2 0 34 psi. Duals 950 Bushel Lug Tire 520/85R38 1 4 29 psi.

DETHMERS MFG. COMPANY

P.O. BOX 189

4010 320th St., BOYDEN, IA. 51234

PH: (712) 725-2311

FAX: (712) 725-2380

TOLL FREE: 1-800-54DEMCO (1-800-543-3626)

www.demco-products.com

Page 20

Repack wheel bearings before storage. Inspect tires for puncture holes or any other

type of leak and repair as needed.

Demco 950, 800 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual