Delta DPR-2000 User Manual

Download

IOM-DPCDPC-A: FEB 2014

DELTA CONTROLS

MANUFACTURE OF PRESSURE TRANSMITTERS

AND CONTROL INSTRUMENTS

USER’S MANUAL

SMART PRESSURE TRANSMITTER

type: DPC-2000ALW

SMART DIFFERENTIAL PRESSURE TRANSMITTER

type: DPR-2000ALW, DPR-2200ALW, DPR-2000GALW

SMART LEVEL PROBE

type: DPR-2000YALW

FEB 2014

DELTA CONTROLS LTD.,

Island Farm Avenue, West Molesey, Surrey, KT8 2UZ

tel. +44 (0) 20 8939 3570; fax +44 (0) 20 8783 1163

www.delta-controls.com, e-mail: sales@delta-controls.com

Symbol

Description

Warning to proceed strictly in accordance with the information contained in the documentation in order to ensure the safety and full functionality of the device.

Information particularly useful during installation and operation of the device.

Information particularly useful during installation and operation of a type Ex device.

Information on disposal of used equipment

Symbols used

BASIC REQUIREMENTS AND SAFE USE

- The manufacturer will not be liable for damage resulting from incorrect installation,

failure to maintain the device in a suitable technical condition, or use of the device other than for its intended purpose.

- Installation should be carried out by qualified staff having the required authorizations to install

electrical and pressure-measuring devices. The installer is responsible for performing the installation in accordance with these instructions and with the electromagnetic compatibility and safety regulations and standards applicable to the type of installation.

- The device should be configured appropriately for the purpose for which it is to be used.

Incorrect configuration may cause erroneous functioning, leading to damage to the device or an accident.

- In systems with pressure transmitters there exists, in case of leakage, a danger to staff on

the side where the medium is under pressure. All safety and protection requirements must be observed during installation, operation and inspections.

- If a device is not functioning correctly, disconnect it and send it for repair to the manufacturer

or to a firm authorized by the manufacturer.

In order to minimize the risk of malfunction and associated risks to staff, the device is not to be installed or used in particularly unfavourable conditions, where the following dangers occur:

- possibility of mechanical impacts, excessive shocks and vibration;

- excessive temperature fluctuation, exposure to direct sunlight;

- condensation of water vapour, dust, icing.

Installation of intrinsic safety versions should be performed with particular care, in accordance with the regulations and standards applicable to that type of installation.

The manufacturer reserves the right to make changes (not having a negative impact on the operational and metrological parameters of the products) without updating the contents of the technical manual.

A 1 IOM-DPCDPR-A: FEB 2014

CONTENTS

I. APPENDIX Exd ..................................................................................................................................... 2

II. APPENDIX Exi ...................................................................................................................................... 5

1. INTRODUCTION .................................................................................................................................... 8

2. USER MATERIALS................................................................................................................................ 8

3. APPLICATIONS AND MAIN FEATURES............................................................................................... 8

4. IDENTIFYING MARKS. ORDERING PROCEDURE ............................................................................... 9

5. TECHNICAL DATA. ............................................................................................................................... 9

5.1. DPC..., DPR...- COMMON PARAMETERS ..................................................................................................................... 9

5.2. DPC...- MEASUREMENT RANGES AND METROLOGICAL PARAMETERS. ........................................................................... 12

5.3. DPR-2000ALW, DPR-2200ALW MEASUREMENT RANGES AND METROLOGICAL PARAMETERS. ................................... 13

5.4. DPR–2000GALW, MEASUREMENT RANGES AND METROLOGICAL PARAMETERS. ............................................................. 14

5.5. DPR–2000YALW. MEASUREMENT RANGES AND METROLOGICAL PARAMETERS. ............................................................. 14

6. CONSTRUCTION .......................................................................................................................................15

6.1. MEASUREMENT PRINCIPLES, ELECTRONIC SYSTEM. ................................................................................................... 15

6.2. CONSTRUCTION. ...................................................................................................................................................... 15

7. PLACE OF INSTALLATION .................................................................................................................16

7.1. GENERAL RECOMMENDATIONS .................................................................................................................................. 16

7.2. LOW AMBIENT TEMPERATURE. .................................................................................................................................. 16

7.3. HIGH MEDIUM TEMPERATURE. .................................................................................................................................. 16

7.4. MECHANICAL VIBRATION, CORROSIVE MEDIA. ............................................................................................................ 17

8. INSTALLATION AND MECHANICAL CONNECTIONS .........................................................................17

8.1. DPC... INSTALLATION AND CONNECTIONS .................................................................................................................. 17

8.2. DPR... INSTALLATION AND CONNECTIONS .................................................................................................................. 17

8.3. DPR-2000GALW. INSTALLATION AND CONNECTIONS ................................................................................................ 17

8.4. DPR-2000YALW. INSTALLATION AND CONNECTIONS ................................................................................................. 18

9. ELECTRICAL CONNECTION ...............................................................................................................18

9.1. GENERAL RECOMMENDATIONS .................................................................................................................................. 18

9.2. ELECTRICAL CONNECTIONS FOR DPC..., DPR... ........................................................................................................ 18

9.3. PROTECTION FROM EXCESS VOLTAGE ........................................................................................................................ 18

9.4. EARTHING ................................................................................................................................................................ 19

10. SETTING AND REGULATION ..............................................................................................................19

10.1. TRANSMITTER RANGE,BASIC RANGE. DEFINITIONS................................................................................................... 19

10.2. CONFIGURATION AND CALIBRATION ......................................................................................................................... 19

11. INSPECTIONS AND SPARE PARTS. ...................................................................................................32

11.1. PERIODIC SERVICE ................................................................................................................................................. 32

11.2. PERIODIC SERVICES ............................................................................................................................................... 32

11.3. CLEANING THE DIAPHRAGM SEAL, OVERLOADING DAMAGE ....................................................................................... 33

11.4. SPARE PARTS......................................................................................................................................................... 33

12. PACKING, STORAGE AND TRANSPORT. ..........................................................................................33

13. GUARANTEE .......................................................................................................................................33

14. ADDITIONAL INFORMATION...............................................................................................................33

14.1. RELATED DOCUMENTS. ........................................................................................................................................... 33

15. FIGURES. ................................ ............................................................................................................. 34

FIG. 1. DPC...,DPR... TRANSMITTERS – BLOCK DIAGRAM. ................................................................................................. 34

FIG.2. ELECTRICAL CONNECTIONS FOR DPC...,DPR... TRANSMITTERS ............................................................................... 34

FIG. 3. DPC-2000ALW SMART PRESSURE TRANSMITTER .................................................................................................. 37

FIG. 4. DPC..., DPR.... DISPLAY ROTATION POSSIBILITY, CONFIGURATION BUTTONS. .......................................................... 38

FIG. 5. M-TYPE CONNECTOR WITH M20X1.5 THREAD ......................................................................................................... 39

FIG. 6. P-TYPE CONNECTOR WITH M20X1.5 THREAD ......................................................................................................... 39

FIG. 7. CM30X2-TYPE CONNECTOR WITH FLUSH DIAPHRAGM WITH M30X2 THREAD............................................................. 39

FIG. 8. PROCESS CONNECTIONS G1/2” AND G1”. .............................................................................................................. 40

FIG. 9. DPR-2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH C TYPE VENTED COVERS. ......................................... 41

FIG. 10. DPR-2000ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH A SINGLE DIRECT DIAPHRAGM SEAL (EXAMPLE). ........ 41

FIG. 11. EXAMPLE: HOW TO INSTALL THE DPR-2200ALW TRANSMITTERS WITH REMOTE DIAPHRAGM. ................................. 42

FIG. 12. EXAMPLE: HOW TO INSTALL THE DPR-2000ALW TRANSMITTER ON A VERTICAL OR HORIZONTAL PIPE. .................... 43

FIG. 13. EXAMPLE: HOW TO INSTALL THE DPR-2000ALW TRANSMITTER WITH A VALVE MANIFOLD TO A 2” PIPE. ................... 43

FIG. 14. DPR-2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH TWO REMOTE DIAPHRAGM SEALS (EXAMPLES) .......... 45

FIG. 15. DPR-2200ALW DIFFERENTIAL PRESSURE TRANSMITTER WITH DIRECT AND REMOTE DIAPHRAGM SEAL (EXAMPLES) . 45

FIG. 16. EXAMPLE: HOW TO INSTALL THE DPC..., DPR... TRANSMITTER ............................................................................. 46

FIG. 17. DPR-2000GALW SMART DIFFERENTIAL PRESSURE TRANSMITTER FOR LOW RANGES. ............................................ 46

FIG. 18. DPR–2000YALW SMART LEVEL PROBE FOR PRESSURE TANKS. ........................................................................... 47

FIG. 19. THE EXPLOSION - PROOF JOINTS OF DPC...,DPR... TRANSMITTERS. ..................................................................... 48

FIG. 20. HOW TO LEAD THE CASING OF DPC...,DPR... TRANSMITTERS ............................................................................... 48

FIG. 21. ADDITIONAL EQUIPMENT FOR FITTING OF PRESSURE TRANSMITTERS. ..................................................................... 49

A 2 IOM-DPCDPR-A: FEB 2014

1180

pressure transmitter

Zone 0 Safe areaZone 1 or 2

Pressure transmitter or differential

Appendix Exd0.2

I. APPENDIX Exd

DPC–2000ALW/XX PRESSURE TRANSMITTER,

1. Introduction

1.1. This “Appendix Exd.02” applies to transmitters of types DPC-2000ALW/XX, DPR-2000ALW/XX, DPR-2200ALW/XXand DPR-2000YALW/XX in Exd versions only, marked on the rating plate as shown in p.3 and denoted Exd in the Product Certificate.

1.2. The appendix contains supplementary information relating to the Exd (flame-proof) versions of mentioned

transmitters.

During installation and use of Exd transmitters, reference should be made to DTR.DPC.DPR.ALW.02(ENG) in

conjunction with “Appendix Exd”.

2. Use of DPC… DPR… transmitters in dangers zones.

2.1. The transmitters are produced in accordance with the requirements of the following standards: EN 60079-0:2009, EN 60079-1:2007, EN 60079-11:2012, EN 60079-26:2007, EN 60079-31:2009.

2.2. The transmitters may operate in areas where there is a risk of explosion, in accordance with the rating of

the explosion protection design:

I M2 Ex ia/d I Mb (version with enclosure ss316) II 1/2G Ex ia/d IIC T5/T6 Ga/Gb II 1/2D Ex ia /t IIIC T85°C/T100°C Da/Db KDB 08 ATEX 224X

marking T6 and T85°C applies to range -40°C <Ta ≤ 45°C marking T5 and T100°C applies to range -40°C <Ta ≤ 75°C

2.3. Transmitter category and hazard areas. The category 1/2G, contained within the rating, means that the transmitter may be installed within a type 1 or 2 hazard zone. The DPC…, DPR… process connections may connect to a 0 zone type (see the diagram below for an example).

DPR-2000ALW/XX, DPR-2200ALW/XX,

DIFFERENTIAL PRESSURE TRANSMITTERS,

DPR-2000YALW/XX LEVEL PROBE,

Exd VERSION

3. Identifying marks.

Flame-proof transmitters must have a rating plate containing the information specified in paragraph 4 of DTR.DPC.DPR.ALW.02(ENG) and also at least the following:

- CE mark and number of notified unit:, , mark,

- designation of explosion protection design, certificate number,

- temperature use range,

- year of manufacture.

In place of XX letters in product rating plate will be write a pressure connection type symbols.

A 3 IOM-DPCDPR-A: FEB 2014

i i i

Appendix Exd0.2

4. User information.

Together with the ordered transmitters, the user will receive:

a. Product Certificate, b. Declaration of conformity, c. Copy of certificate – on request d. User’s Manual numbered: DTR.DPC.DPR.ALW.03 with Appendix Exd0.2.

User can find them b), c), d) at www.delta-controls.com

5. Power supply and exploitation of transmitters.

5.1 The transmitter connecting should be made after introduction with present instruction content.

Electrically transmitter should be connected according to scheme at p.6 Appendix Exd. Transmitter electrical installation should be realised with engineering standard requirements. Electrical connections of transmitters in danger zone should be made by people who have indispensable knowledge and experience in this branch. Earth clamps must be used to earth transmitters. In the event that transmitters come in contact with structural metal parts or pipes which are connected to the equipotential bonding system, transmitters do not require to be earthed.

5.2. Transmitters should be supplied from DC electrical source with voltage max.45V from transformer feeders or other devices which have at least a strengthened isolation among primary and secondary

windings in which don’t appear voltage higher than 250V. The duty of power supply installation with

above mentioned requirements rests on user.

5.3. Transmitters can be use in ambient temperatures (Ta) between -40°C < Ta ≤ 45°C for T6 class or between -40°C < Ta  75°C forT5 class.

5.4. Transmitter sensor diaphragm not should be subject on damage during installation and exploitation. The diaphragm is made from 316ss or Hastelloy thin foil and cannot be subject on medium which can entail its damage.

5.5. With regard on kind of casing material (light alloy with large aluminium content), the user is obliged to assure, that possibility of hitting casing does not step out in place of transmitter installation.

5.6. In transmitter casing are two holes to assembly of packing glands from thread M20x1,5 or 1/2 NPT.

5.7. Normally transmitters are delivered without installed glands but with blank plugs (corks) in the second

hole. They are at table 1 and table 2 at list of packing glands and plugs agreeable with production documentation and accepted by certificate station. Customer should install packing glands according to tables 1 and plugs according to tables 2 (if plugs aren’t installed) or other accordance with flame-proof standards.

5.8. It is necessary apply a shield cable or without shield cable with round cross-section in protection from

elastomer, not moisture absorbing, for example: YKSLY 2 * 1, YnTKSYekw 1 * 2 * 1, LIYCY 2 * In case

of need of use cable about different building customer should co-ordinate this with transmitters manufacturer to choose intakes with cable diameter.

5.9. The general principles of connecting and the exploitation of transmitter in Exd realization should be compatible with principles and relating standards for Exd casing devices how in p.2.1, in this including also : EN600079-14, EN60079-17.

5.10. During service must be made a check of the tight fastening of covers and the packing glands and the fastening of the cable in the glands. The casing and supply line must be inspected for mechanical damage, and the transmitter rating plate for legibility. Periodic checks should also be made of the diaphragm, which should not carry signs of damage. During maintenance it is recommended that the threads of the covers be lubricated with non-acid vaseline.

Blocking cover method before unscrewing and plumbing possibility is shown at fig 20. Because of the transmitter damage possibility, the ambient temperature should not be allowed

to become higher than 80C, even when there is no explosion risk.

It is not permitted to repair or otherwise interfere with the transmitter’s electrical circuits in any

way. Damage estimation and repair possibility may be assessed by the manufacturer or another authorized party only.

In danger zone don’t unscrew transmitter covers and don’t change the display position or its

back lighting.

A 4 IOM-DPCDPR-A: FEB 2014

Ex power supply

see p.5..

TEST

short-circuit( jumper)

Fuse: In = 0,05A, Un = 250V

according to EN 60127

Communicator



Safe area



TEST

SIGNAL

VWX

MNO

DEF

YZ#

5 6

PQR*+/

GHI

8 0

@%&

JKL

STU

ABC

REF2PV F4

F3 F4PFF1

Hazardous area

Type

Producer

Screw

Feature

Other marking

No of certificate

501/423

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/421

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

ICG 623

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0058X

501/453

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/453/RAC

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0056X

501/453/Universal

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0057X

ICG 653

HAWKE

M20x1,5

Exd IIC

dimension OS, O, A

Baseefa 06 ATEX 0058X

8163/2-A2F

STAHL

M20x1.5

EXd IIC

SIRA06ATEX1188X

A2F, A2FRC, SS2K

CMPProducts

M20x1,5

Exd IIC

SIRA06ATEX1097X

E1FW, E1FX/Z, E2FW, E2FX/Z

CMPProducts

M20x1,5

Exd IIC

SIRA06ATEX1097X

T3CDS, T3CDSPB

CMPProducts

M20x1,5

Exd IIC

SIRA06ATEX1283X

PX2K, PXSS2K, PX2KX, PXB2KX

CMPProducts

M20x1,5

Exd IIC

SIRA06ATEX1097X

Table 2. permitted plugs

Type

Producer

Screw

Feature

Other marking

No certificate

AGRO AG

M20x1,5

Exd IIC

475

HAWKE

M20x1,5

Exd IIC

477

HAWKE

M20x1,5

Exd IIC

Appendix Exd0.2

6. How to connect Exd transmitters DPC…, DPR…

In case of transmitter calibration outside danger zone is possible communicator connecting to <SIGNAL+> and <TEST+> terminals. Transmitter is furnished in communication resistor (RD = 240Ω), closed with jumper at <SIGNAL-> and <TEST-> terminals installed by manufacturer. RD resistor can be use then, when it is necessary to communicate with transmitter from its terminals and the load resistance (Ro) in current loop is lover then 250Ω. Than <SIGNAL-> and <TEST-> terminals have to be open.

Table 1. permitted packing glands

*) for special cable only.

Fig. 2.

A 5 IOM-DPCDPR-A: FEB 2014

1453

Zone 1 or 2 Safe area

pressure transmitter

or differential

Pressure transmitter

Zone 0

1180

Appendix Exi

II. APPENDIX Exi

DPR-2000ALW, DPR-2200ALW, DPR-2000GALW

1. Introduction

1.1. This “Appendix Exi” applies to transmitters of types DPC-2000ALW, DPR-2000ALW, DPR-2200ALW, DPR-2000GALW and DPR-2000YALW in Ex versions only, marked on the rating plate as shown in 2.2 and denoted Ex in the Product Certificate.

1.2. The appendix contains supplementary information relating to the Ex versions of these transmitters. During installation and use of Ex transmitters, reference should be made to DTR.DPC.DPR.ALW.02(ENG) in conjunction with “Appendix Exi”.

2. Use of DPC… DPR… transmitters in danger zones.

2.1. The transmitters are produced in accordance with the requirements of the following standards

EN 60079-0:2009, EN 60079-26:2007, EN 60079-11:2012, EN 50303:2000

2.2. The transmitters may operate in areas where there is a risk of explosion, in accordance with the rating of

the explosion protection design:

II 1/2G Ex ia IIC T4/T5 Ga/Gb II 1/2G Ex ia IIB T4/T5 Ga/Gb (version with Teflon-shielelded cable) II 1D Ex ia IIIC T105C Da I M1 Ex ia I Ma (version with enclosure ss316)

FTZÚ

2.3. Transmitter category and hazard areas The category 1/2G, contained within the rating, means that the transmitter may be installed within a type 1 or 2 hazard zone. The DPC…, DPR… process connections may connect to a 0 zone type (see the diagram below for an example).

DPC–2000ALW PRESSURE TRANSMITTER,

DIFFERENTIAL PRESSURE TRANSMITTERS,

DPR-2000YALW LEVEL PROBE,

Ex VERSION

3. Identifying marks.

Intrinsically safe transmitters must have a rating plate containing the information specified in paragraph 4 of DTR.DPC.DPR.ALW.03 and also at least the following:

 CE mark and number of notified body:, , mark  designation of explosion protection design, certificate number

 values of parameters such as. Ui, Ii, Pi, Ci, Li  year of manufacture  "SC Version" - transmitters version with lowered values of Ci=2,5nF and Li=18µH.  "SC, SA Version" - separate power supply for transmitters with surge arresters. Power supply must be separate to

earth.

A 6 IOM-DPCDPR-A: FEB 2014

RwUqIi

I DIi

transmitter

4Po

Uo(Uq – Uo) Rw

transmitter

Appendix Exi

4. User information.

Together with the ordered transmitters, the user will receive:

 Product Certificate,  Declaration of conformity,  Copy of certificate – on request  User’s Manual numbered: DTR.DPC.DPR.ALW.03 with Appendix Exi.

User can find them at www.delta-controls.com

5. Permitted input parameters (based on data from the FTZÚ certificate, and

certification documentation).

The transmitters should be powered via the associated power feeding and measurement devices provided with the relevant intrinsic-safe certificates. The parameters of their outputs to the danger zone should not exceed the limit power supply parameters for the below specified transmitters.

5.1 - for power supply with a “linear“ characteristic Ui = 28V Ii = 0,1A Pi = 0,7W for Ta ≤ 70°C i T5

Power supply with a “linear” characteristic may be e.g. a typical barrier with parameters Uo = 28V Io = 0.093A Rw = 300Ω.

Fig.1. Power supply from a source with “linear” characteristic

5.2. - for power supply with a “trapezial” characteristic Ui = 24V Ii = 50mA Pi = 0,7W for Ta ≤ 80°C and T5

Example of power supply from a source with “trapezial” characteristic (see Fig. 2).

If Uo < then parameters Uq, Io, Po are interrelated as follows:

Fig. 2. Power supply from a source with “trapezial” characteristic

Uq = , Rw = , Po = for Uo ≤ 1/2Uq

5.3. - for power supply with “rectangular” characteristic Ui = 24V Ii = 25mA Pi = 0,6W for Ta ≤ 80°C and T5

Ui = 24V Ii = 50mA Pi = 1,2W for Ta ≤ 80°C and T4

The supply of power from a source with a “rectangular” characteristic means that the voltage of the Ex power

supply remains constant until current limitation activates.

The protection level of power supplies with a “rectangular” characteristic is normally “ib”.

The transmitter powered from such a supply is also a Ex device with protection level “ib”.

Example of practical provision of power supply. – use a stabilized power supply with Uo=24V with protection level „ib” and current limited to Io=25mA.

5.4. Input inductance and capacity Ci = 20nF, Li = 1,1mH b) Ci=2,5nF, Li=18µH – for „Version SC”

A 7 IOM-DPCDPR-A: FEB 2014

TEST

SIGNAL

Ex-Milliammeter

Aplisens KAP-03Ex Communicator

TEST



F1PFF4F3

F4PVF2RE

ABC

STU

JKL

@%&08GHI

+/*PQR

YZ#

DEF

MNO

VWX

2 3

Jumper

a Ex power supply see p.5.

Safe area



In hazardous areas, connections

to the control terminals must be

made using only instruments which

are permitted to be used in such areas.

Hazardous area

To measure the current in the transmitter without disconnecting the signalling circuit, connect a milliammeter to control sockets TEST+, TEST-.

28V – 13.5V** – (300Ω* * 0,02A) 0,0225A

Usup. – 13.5V 0,0225A

Delta Controls KAP-03Ex Communicator

Appendix Exi

5.5. Temperature of measured medium can not cause increase temperature housing of transmitter above the ambient temperature Ta specified for a given category

5.6. Supply voltage min. 13,5VDC **

5.7. Load resistance:

from 28V linear supply

Ro max [Ω] = for transmitter without display back lighting

from a source with “trapezial” or “rectangular” characteristic supply

Ro max [Ω] =

*) barrier resistance **) 16,5V for transmitter with display back lighting

6. How to connect Ex transmitters DPC…, DPR…

The transmitter and other devices in the measuring loop should be connected in accordance with the intrinsic-safety and explosion-safety regulations and the conditions for use in dangerous areas.

Failure to observe the intrinsic-safety regulations can cause explosion and the resulting hazard to people.

The transmitter is equipped in additional communication resistor RD = 240Ω During normal operation terminals <Signal –> and <Test –> are shorted. RD resistor is used when you wish to communicate with the transmitter locally (from its terminals) and Ro < 250. Terminals <Signal –> and <Test –> must be opened.

Transmitter electrical installation should be realised with engineering standard requirements.

It is not allowed to repair or otherwise interfere with the transmitter’s electrical circuits in any way. Damage and possible repair may be assessed only by the manufacturer or another authorized party.

Special conditions for safe use:

- Version of transmitter with surge arrester, marked on the plate "SC, SA", does not meet the requirements of Section 10.3 of the EN 60079-11:2012 (500Vrms). This must be taken into account when installing the equipment.

A 8 IOM-DPCDPR-A: FEB 2014

1. INTRODUCTION

1.1. This Manual is intended for users of DPC-2000ALW smart pressure transmitters, DPR-2000ALW, DPR- 2200ALW, DPR-2200GALW smart differential pressure transmitters, and DPR-2000YALW smart level probe

and their intrinsic-safety versions, containing the data and guidelines necessary to understand the functioning of the transmitters and how to operate them. It includes essential recommendations concerning installation and use, as well as emergency procedures. The parameters and information specified for transmitters identified herein with the sign DPC..., DPR... also apply to transmitters: DPC-2000ALW, DPR-2000ALW, DPR-2200ALW, DPR-2200GALW, DPR-2000YALW and their explosion-proof versions, as well as all the variations differing by the type of the process terminals. Information on the transmitter sizes and the method of installation apply to both, all versions of transmitters.

1.2. Technical data for the diaphragm seals and for the DPC... and DPR... transmitters are contained in the catalogue cards “DIAPHRAGM SEALS”.

1.3. The transmitters comply with the requirements of EU directives as shown on the plate and with the relevant Declaration of Conformity.

1.4. Additional data on DPC-2000ALW, DPR-2000ALW, DPR-2200ALW, DPR-2000GALW and DPR-2000YALW transmitters in Ex versions is contained in the appendix designed to DTR.DPC.DPR.ALW.02(ENG). Exi Appendix and in Exd versions in the appendix designed to DTR.DPC.DPR.ALW.02(ENG). Exd Appendix.

During installation and use of the transmitters in Ex or Exd version, reference should be made to

DTR.DPC.DPR.ALW.02(ENG) in conjunction with Exi or Exd Appendix.

2. USER MATERIALS

Transmitters are delivered in single and/or multiple packs. Together with the transmitter are delivered:

a) Product certificate, which is also as the warranty card b) Declaration of conformity - on request c) Copy of ATEX certificate – on request, d) User’s Manual numbered: DTR.DPC.DPR.ALW.02(ENG).

Items b), c), d) are available at: www.delta-controls.com

3. APPLICATIONS AND MAIN FEATURES

3.1. The DPC... smart pressure transmitters are designed to measure gauge pressure, vacuum pressure and

absolute pressure of gases, vapours and liquids (including corrosive substances). Differential pressure transmitters type DPR… are used to measure liquid levels in closed tanks, with static pressure up to 25MPa, or 32MPa for special versions and to measure differential pressure across constrictions such as filters and orifices.

3.2. The transmitters may be fitted with a range of types of process connectors, which enables them to be used in a variety of conditions such as thick or highly reactive media, high and low temperatures, etc.

3.3. DPC..., DPR... transmitters generate a 4...20mA output signal and a digital communication signal in a twowire system (current loop). The use of smart electronics enables regulation of the zero point, the measurement range, damping, radical conversion characteristic and other functions using an Delta Controls KAP communicator or from a PC using a Hart/RS232 converter and Delta Controls “D-Soft” configuration software.

A 9 IOM-DPCDPR-A: FEB 2014

0 250 500 750 1000

Ro[ ]



Vmin [V]

Umin = f(Ro) z podświetleniem

0 250 500 750 1000

Ro[ ]



Vmin [V]

Umin = f(Ro) bez podświetlenia

1250

1500 1750

1250

1500 1750

Usup[V]-12V* 0,0225A

4. IDENTIFYING MARKS. ORDERING PROCEDURE

4.1. Every transmitter carries a rating plate containing at least the following information: CE mark, manufacturer

name, transmitter type, serial number, pressure range, static pressure limit, output signal, power supply voltage. Version types and the method of specifying the desired product are described in the current “Information Cards”

and the Catalogue.

4.2. DPC...DPR...transmitters in Ex version or Exd version have additional markings as described in DTR.DPC.DPR.ALW.02(ENG) Appendix Exi or Exd.

4.4. DPC...DPR... transmitters in realization for sea uses have additional information about signs Location Classe and DNV Certificate No. A-11308.

5. TECHNICAL DATA.

5.1. DPC..., DPR...- Common parameters

5.1.1. DPC..., DPR... Electrical parameters

Power supply 12* ÷ 55V DC Power supply for intrinsic-safe versions in accordance with Appendix Exi.

Output signal 4÷20mA + Hart rev.5.1 Communication realised via a 4÷20mA signal using KAP-03 communicator or RS/Hart modem and PC computer with “D-Soft” software

Resistance for communication 250÷1100Ω, min 240Ω Load resistance R

min. = 12*+ 0,0225xRL [V]

suply

*) 15V for transmitters with display backlight.

[Ω] =

Lmax

Safe working area (grid) upper colour area. Output updating time 500ms

Additional electronic damping 0...30s Voltage for insulation testing 500 VAC or 750 VDC, see p.9.3. Excess voltage protection see p.9.3.

A 10 IOM-DPCDPR-A: FEB 2014

t = 200ms

t = 10 - 250ms

4mA

20mA

9.89mA

wyłączenie ciśnienia

t d t c

t = 460ms

r max.

t = t + t

r d c

t = 210ms

r min.

pressure switch off

DPC...DPR...transmitter, response time on pressure stroke tr measuring cycle 0,5s , damping = 0.

Response time on pressure stroke.

5.1.2. DPC..., DPR... Permitted environmental conditions

Operating temperature range -40°C ÷ 85°C

Operating temperature range for intrinsic-safe versions in accordance with Appendix Exi Operating temperature range for flame-proof versions in accordance with Appendix Exd

Medium temperature range -40°C ÷ 120°C – for direct measurement, over 120°C measurement with a transmission tube or diaphragm seal using for intrinsic-safe versions in accordance with Appendix Exi. Thermal compensation range -25º ÷ 80ºC, (-40º ÷ 80ºC for special version DPC...) Relative humidity max. 98%

5.1.2.1. Electromagnetic Compatibility (EMC), immunity

Rating according to EN 61326-1,2for industrial applications

Electrostatic Discharge Immunity (ESD):

EN 61000-4-2; S3 level: contact ±6kV, air ±8kV; criterion A

Conducted Radio Frequency:

EN 61000-4-6; 0,15… 80MHz, 10V; criterion A

Radiated electromagnetic Field:

EN 61000-4-3; 80… 2 000MHz – 10V/m, 2 000 … 2 700MHz – 1V/m; criterion A

Electrical Fast Transient (Burst Immunity)

EN 61000-4-4; ± 2kV power supply port/earth, ± 1kV signal port/earth; criterion A

Electrical Slow Transient (Surge Immunity):

EN 61000-4-5; ±0.5kV (±1kV) 0,5kV differentia mode, 1kV common mode; criterion B

5.1.2.2. Electromagnetic Compatibility, emission:

According to CISPR16-1, CISPR 16-2, class B, distance to the antenna 3m, quasi-peak measuring: Radiated emission: 0,15 … 30MHz, 80-52dBμV/m;

Conducted emission: 0,01 … 0,150MHz, 96-50dBμV/m;

30 … 2000MHz, <54dBμV/m

0,150 … 0,350MHz, 60-50dBμV/m; 0,35 … 30MHz, <50dBμV/m

A 11 IOM-DPCDPR-A: FEB 2014

5.1.2.3. Climatic immunity: dry heat, cold, humidity, salt mist:

Dry heat:

EN 60068-2-2, test B; T = 700C, RH = max 55%

Cold :

EN 60068-2-1, test A; T = -250C,

Damp heat cycle:

EN 60068-2-30, test D ; (T = 550C, RH = min95%, 24h)x2

Salt mist:

EN 60068-2-52; (spraying: 2h duration, T = 250C, storage in damp chamber: 7 days, T = 400C, RH = 93%)x4, 28days total

5.1.2.4. Mechanical immunity

Shocks:

EN 60068-2-27, 50g/11ms

Vibrations:

EN 60068-2-6, test Fc; up to 1,6mm for 2 … 25Hz, up to 4g for 25 … 100Hz

5.1.3.1. Insulation Resistance

>100 MΩ @110V transmitters with gas arresters >100 MΩ @750V DC transmitters without gas arresters

5.1.3.2. High Voltage Test

500V AC, or 750V DC, 1min, transmitters without gas arresters 75V AC, or 110V DC, 1min, transmitters with gas arresters

5.1.4. Enclosure ingress protection

EN 60529, IP 66,67

5.1.5. DPC..., DPR... Construction materials

Diaphragm seal for DPC... Stainless steel 316L (00H17N14M2) or Hastelloy C276 Diaphragm seal for DPR... Stainless steel 316L (00H17N14M2) or Hastelloy C276 Sensing module Stainless steel 316L (00H17N14M2) Liquid filling the interior the sensing module Silicone oil, chemically inactive liquid for measurement of oxygen uses. Connectors for DPC... Stainless steel 316L (00H17N14M2) or Hastelloy C276 only for P, GP, CM30x2

C-type vented covers and connectors for DPR.. Stainless steel 316L (00H17N14M2) Electronics casing High pressure cast of aluminium alloy, lacquered with chemical-resistant oxide enamel, colour yellow (RAL 1003).

A 12 IOM-DPCDPR-A: FEB 2014

N

Nominal measuring range

(FSO)

Minimum set range

Rangeability

Overpressure limit

(without hysteresis)

0...1000bar (0...100MPa)

10bar (1MPa)

100:1

1200bar (120MPa)

0...300bar (0...30MPa)

3bar (300kPa)

100:1

450bar (45MPa)

0...160bar (0...16MPa)

1,6bar (160kPa)

100:1

450bar (45MPa)

0...70bar (0...7MPa)

0,7bar (70kPa)

100:1

140bar (14MPa)

0...25bar (0...2,5MPa)

0,25bar (25kPa)

100:1

50bar (5MPa)

0...7bar (0...0,7MPa)

0,07bar (7kPa)

100:1

14bar (1,4MPa)

-1...6bar (-100...600kPa)

300mbar (30kPa)

23:1

14bar (1,4MPa)

0...2bar (0...200kPa)

100mbar (10kPa)

20:1

4bar (400kPa)

0...1bar (0...100kPa)

50mbar (5kPa)

20:1

2bar (200kPa)

10.

-0,5...0,5bar (-50...50kPa)

50mbar (5kPa)

20:1

2bar (200kPa)

11.

0...0,25bar (0...25kPa)

25mbar (2,5kPa)

10:1

1bar (100kPa)

12.

-100...100mbar (-10...10kPa)

20mbar (2kPa)

10:1

1bar (100kPa)

13.

-15...70mbar* (-15...7kPa)

5mbar (0,5kPa)

17:1

0,5bar (50kPa)

14.

-7...7 mbar* (-700...700Pa)

1mbar (0,1kPa)

14:1

0,5bar (50kPa)

15.

0...1,3bar abs (0...110kPa abs)

50mbar abs (5kPa abs)

26:1

2bar (200kPa)

16.

0...7bar abs (0...7MPa abs)

0,07bar abs (7kPa abs)

100:1

14bar (1,4MPa)

17.

0...25bar abs (0...2,5MPa abs)

0,25bar abs (25kPa abs)

100:1

50bar (5MPa)

18.

0...70bar abs (0...7MPa abs)

0,7bar abs (70kPa abs)

100:1

140bar (14MPa)

* - only for transmitters without diaphragm seal,

5.2. DPC...- Measurement ranges and metrological parameters.

5.2.1. DPC..., Measurement ranges

5.2.2. DPC..., Metrological parameters

Accuracy max ± 0,075% for the basic range (0,16% for range 14) Long term stability  accuracy for 3 years (for the nominal measuring range) Error due to supply voltage changes max ± 0,002%(FSO)/1V Thermal error max ± 0,08%(FSO)/10ºC max ± 0,1% FSO/10C for n°12, 13, 14 ranges. Thermal error for the whole thermal max ± 0,25%(FSO) compensation range (max ± 0,4% FSO/10C for n°12, 13, 14 ranges.

5.2.3. DPC..., Pressure Connectors

M-type connector with M20x1.5 thread – see figure 5a, P-type connector with M20x1.5 thread – see figure 6a, CM30x2-type connector with flush diaphragm – see figure 7a, G1/2 -type connector with G1/2” thread – see figure 8a, GP -type connector with G1/2” thread, CG1-type connector with G1” thread and flush diaphragm – see figure 8e, RM-type connector with M20x1.5 thread and radiator RP-type connector with M20x1.5 thread and radiator

A 13 IOM-DPCDPR-A: FEB 2014

N

Nominal measuring range

(FSO)

Minimum set range

Rangeability

Overpressure

limit

Static pressure

limit

0...16bar (0...1,6MPa)

1,6bar (160kPa)

10:1

250, 320bar

(40bar for P-type connector)

0...2,5bar (0...250kPa)

0,25bar (25kPa)

10:1

0...1bar (0...100kPa)

70mbar (7kPa)

14:1

0...0,25bar (0...25kPa)

10mbar (1kPa)

25:1

-100...100mbar (-10...10kPa)

4mbar (0,4kPa)

50:1

-5...70mbar (-0,5...7kPa)

4mbar (0,4kPa)

18:1

-0,5...0,5bar (-50...50kPa)

0,1bar (10kPa)

10:1

-25...25mbar (-2,5...2,5kPa)

2,5mbar (0,25kPa)

20:1

20 bar

Nominal range

(FSO)

Minimum set

range

Vertical spacing

of diaphragm

seals.

Maximum configurable range dependent

on the actual vertical spacing of

diaphragm seals. (m)

Static

pressure

limit

-160...160 mbar

0,1 mH2O

 1,7m

[1,6+( vertical spacing of sealsx94)]mH2O

40bar

-0,5...0,5 bar

0.5 mH2O

 6m

[5+(vertical spacing of sealsx1,04)]mH2O

40bar

-1,6...2 bar

1,5 mH2O

 15m

[20+(vertical spacing of sealsx1,04)]mH2O

40bar

-1,6...16 bar

1bar

 15m

16bar

40bar

G1/4-type connector with G1/4 thread, 1/2"NPT -type connector with 1/2"NPT tread, R1/2-type connector with R1/2 tread, CG1/2-type connector with G1/2 tread and flush diaphragm, other connection types by arrangement.

5.3. DPR-2000ALW, DPR-2200ALW Measurement ranges and metrological parameters.

5.3.1. DPR-2000ALW, Measurement ranges

5.3.2. DPR-2200ALW, Measurement ranges

The maximum vertical diaphragm seal spacing shown in the table applies to level measurement, ensuring that it is possible to set the zero point of the transmitter when the tank is empty. For measurements of density or phase boundaries (in the sugar and chemical industries and in refineries) the vertical spacing of the diaphragm seals can be larger.

5.3.3. DPR-2000ALW, DPR-2200ALW Metrological parameters

Accuracy ± 0,075% (FSO) for the DPR-2000ALW nominal range Long term stability  accuracy / 3 years Error due to supply voltage changes ± 0,002%(FSO)/1V Thermal error ± 0,08%(FSO)/10ºC Thermal error for the whole thermal compensation range ± 0,3%(FSO) Zero shift error for static pressure* ± 0,08 % (FSO)/10bar ± 0,01 % (FSO)/10bar (for range n°4) ± 0,03 % (FSO)/10bar (for range n°5, 6) Cut-off on radical characteristic curve up to10% of flow.

* zeroing in static pressure conditions with zero differential pressure eliminate this error.

5.3.4. DPR-2000ALW, Pressure Connectors

DPR-2000/ALW– C-type connector to mount together with a valve manifold see fig.9, DPR-2000/ALW with single direct diaphragm seal – as in the example (fig.10) or with other diaphragm seals in

accordance with “DIAPHRAGM SEALS” catalogue cards.

5.3.5. DPR-2200ALW. Pressure Connectors - diaphragm seals – see “DIAPHRAGM SEALS ”catalogue cards.

A 14 IOM-DPCDPR-A: FEB 2014

N

Nominal range

(FSO)

Minimum set range

Overpressure

limit

Static pressure limit

0...25mbar (0...2500Pa)

1mbar (100Pa)

1bar

350mbar

-2,5...2,5mbar (-250...250Pa)

0,2mbar (20Pa)

350mbar

-7...7mbar (-700...700Pa)

1mbar (100Pa)

350mbar

-25...25mbar (-2500...2500Pa)

5mbar (500Pa)

1bar

-100...100mbar (-10...10Pa)

20mbar (2kPa)

1bar

Nominal range

0...25mbar

-2,5...2,5mbar

-7...7mbar

-25...25mbar

-100...100mbar

Accuracy

  0,075 %

  0,16 %

  0,1 %

  0,075 %

Thermal error

 0,1 % (FSO)/ 10C, max  0,4 % (FSO) for the whole thermal compensation

range

Thermal compensation range

-10 … 700C

Additional electronic damping

0...60 s

N

Nominal range

0... – 6000 mmH2O

0... – 1600 mmH2O

Minimum set range

600 mmH2O

160 mmH2O

Static pressure limit

40 bar

Nominal range N

Accuracy for basic range

± 0,16 %

± 0,2 %

Accuracy for minimum range

± 0,5 %

± 0,6 %

temperature error

0,4 % for temperatures –25...+80°C

Zero shift error from static pressure *

0,08 % / 10bar

0,1 % / 10bar

5.4. DPR–2000GALW, Measurement ranges and metrological parameters.

5.4.1 DPR–2000GALW. Measurement ranges

5.4.2. DPR–2000GALW. Metrological parameters.

5.4.3. DPR–2000GALW. Construction materials

M20x1,5/6x1 adapter brass Valve manifold ss316L Valve manifold adapter ss316L ¼ NPT connector brass, ss316L or galvanized St3S carbon steel (Other materials as given in 5.1.3 for DPR...).

5.4.4. DPR–2000GALW. Pressure Connectors

- The terminals fit adapted to ø 6x1 plastic tubes,

- Valve manifold adapter or ¼ NPT connector- (see p. 8.3. and fig.17).

5.5. DPR–2000YALW. Measurement ranges and metrological parameters.

5.5.1. DPR–2000YALW. Measurement ranges.

5.5.2. DPR–2000YALW. Metrological parameters.

* zeroing in static pressure conditions with zero differential pressure eliminate this error. Medium density range – up to 1,1 g/cm

– over 1,1 g/cm

– (standard version)

– (special version by arrangement with DELTA CONTROLS)

A 15 IOM-DPCDPR-A: FEB 2014

6. CONSTRUCTION

6.1. Measurement Principles, Electronic System.

DPC... electronic pressure transmitters and DPR... electronic differential pressure transmitters work by converting changes in the resistance of a piezoresistance bridge, which are proportional to the measured pressure, into a standard current signal. The active sensing element is a silicon diaphragm with piezoresistors, separated from the medium by a sealing diaphragm and manometric fluid. The electronic system digitally processes the measurement signal and generates output signals: an analogue 4÷20 mA signal with a digital communication signal. A block diagram of the transmitter is presented in Figure 1. At the circuit input two analogue signals are provide: the measured pressure reflecting and the sensing module temperature. These signals are digitalized and

provide to a microprocessor input which controls the transmitter’s operation. Using input data during the

production process adjusts for thermal errors and carries out linearization. After digital processing, the signal is converted into an analogue 4÷20mA current signal again, with a superimposed digital communication signal. For communication with the transmitter via the signal line a special Delta Controls KAP communicator, or a computer meeting the requirements given in 10.2.4, are used. The transmitter’s output is fitted with a radio-noise filter and other elements protecting against ESD.

6.2. Construction.

The basic units of transmitter are: measuring sensor, in which pressure signal is converted into electric signal, and electronic units, transforming signal from measuring sensor into unified output signal. DPC..., DPR... transmitters are equipped in LCD display with LED back lighting, enabling reading two the process variables simultaneously as well as the unit process variable reading. The electronic board is closed in poly-carbonate casing. The casing construction enables turning of display by   On the electronic casing the set of buttons is placed, used to local adjustment. The transmitters construction enables connecting of the separately compensated measuring sensor to separately compensated electronic board enables fast servicing at the plant. The electronic circuit of sensor has a galvanic separation from measuring line. Thanks of that construction the measurement susceptibility at interferences is reduced as well as the enlarged safety of work in the Ex and flameproof applications.

In dependence from needs we can choose a needed bank of coefficients memory for transmitter work. DPC..., DPR...transmitters monitor work of their equipment as well as the calculation correctness and in case of rises of incorrigibility inform about mistakes displaying the announcement on LCD screen as well as putting out the alarm current in current loop.

6.2.1. The pressure connectors may be fitted to the DPC... sensing module as in figures 5a, 6a, 7a, 8 and other.

The DPR… transmitters have the sensing modules with two P-type connectors, or C-type connecting covers for installation on a valve manifold (figure 9). The sensing modules, for both types, are equipped with a diaphragm separating the internal part of the head from the measuring medium.

6.2.2. For measuring the pressure of dense, chemically reactive or hot media, the transmitter may be additionally fitted with various types of diaphragm seal depending on the type of medium and the conditions in which measurement is carried out (see catalogue cards “Diaphragm Seals). The diaphragm seal transmits the pressure obtained from the medium. The pressure is transmitted via a manometric fluid which fills the space between the diaphragm of the seal and the diaphragm of the sensing module. In the case of remote diaphragm seals, pressure is transmitted via a capillary linking

the transmitter’s sensing module to the diaphragm seal. The seals construction depends on the

medium properties and operating conditions for which they are intended.

Technical data relating to the diaphragm seals’ dimensions and operating conditions can be found in catalogue cards “DIAPHRAGM SEALS”.

6.2.3. The DPR… transmitters may be fitted with an single direct diaphragm seal, mounted on the “+” pressure

input of the sensing module, while the “–” input is a ¼NPT F connector (fig.10). The DPR-2200ALW transmitter is fitted with two diaphragm seals and can be produced in two versions:

- with one direct diaphragm seal and one remote diaphragm seal (fig.15);

- with two remote diaphragm seals (fig.14).

A 16 IOM-DPCDPR-A: FEB 2014

6.2.4. In the case of the DPR-2000GALW transmitters, the sensing module is located inside the transmitter casing. It is designed for the measurement of low pressures of non-aggressive gases, with a permitted overpressure of 1bar (or 350mbar). The basic (economy) version of this transmitter has ø6x1 elastic tubes terminals fitting, while the industrial version has adapters as shown in fig. 17.

6.2.5. DPR-2000YALW smart level probe is equipped in diaphragm seal and flange to fixing on tank.

7. PLACE OF INSTALLATION

7.1. General recommendations

7.1.1. The smart pressure transmitter and differential pressure transmitter can be installed both indoors and

outdoors. It is recommended that transmitters intended for outdoor use be placed in a box or under cover.

7.1.2. The place of installation should be chosen in such a way as to allow access to the device and to protect it

from mechanical damage. In planning the installation of the transmitter and configuration of the impulse lines, attention should be paid to the following requirements:

- The impulse lines should be as short as possible, with a sufficiently large cross-section, and free of sharp bends, in order to prevent blockages;

- Where the medium is a gas, the transmitters should be installed above the measuring point, so that condensation flows down towards the site of the pressure measurement; where the medium is a liquid or where a protective liquid is used, the transmitters should be installed below the place where the pressure measurement is taken;

- The impulse lines should be inclined at a gradient of at least 10cm/m;

- The levels of filling liquid in the impulse lines should be equal or kept constant difference,

- The configuration of the impulse lines and the valve connection system should be chosen with regard

to the measurement conditions and to requirements such as the need to reset the transmitters in position and the need for access to the impulse lines during water or gas removal and flushing.

7.1.3. Where there is a risk of heavy objects hitting the instrument (resulting, in extreme cases, in

a part of the system with transmitters being torn off and medium leakage), appropriate means of protection should be applied for safety reasons and to avoid the possibility of sparkling or other, more appropriate location should be selected for the transmitter.

7.1.4. Attention should also be paid to possible installation faults which may lead to measurement errors, such

as connections which are not tight, sediment blockage in lines which are too narrow, gas bubbles in a liquid line or liquid column in a gas line etc.

7.2. Low Ambient Temperature.

When the solidification point of the liquid whose pressure is being measured is higher than the ambient temperature, steps should be taken to protect the measurement apparatus from freezing effects.

This is particularly important in the case open-air installations. Protection is obtained by filling the impulse lines with a mixture of ethylene glycol and water, or another liquid whose solidification point does not exceed the ambient temperature. Thermal insulation can protect the transmitter casing and lines only from brief exposure to low temperatures. Where the temperature is very low, the transmitter and impulse lines should be heated.

7.3. High Medium Temperature.

The DPC..., DPR... transmitters may be used to measure media with temperatures of up to 120°C. To protect the sensing module from temperatures higher then 120ºC, long impulse lines are used to disperse the heat and to lower the temperature of the sensing module. Where it is not possible to use impulse lines of the required length, DPC..., DPR... transmitters with remote

diaphragm seals should be used (see “DIAPHRAGM SEALS ”catalogue cards).

Data as per Appendix Exi or Appendix Exd.02 apply for the Ex or Exd version.

A 17 IOM-DPCDPR-A: FEB 2014

7.4. Mechanical Vibration, Corrosive Media.

7.4.1. Transmitters should correctly work with vibrations with amplitudes to 1,6 mm and accelerations to 4g. If strong vibrations are carried via the pressure line and disturb of measuring, use should be made of elastic pulse lines or transmitters with a remote diaphragm seal.

7.4.2. Transmitters should not be installed in places where the diaphragm, made of 316L steel

00H17N14M2), would be subject to corrosion by the medium being measured. If possible, transmitters with diaphragms made of Hastelloy C276 should be used, or other means of protection applied (e.g. in the form of a separating liquid) or transmitters with diaphragm seals adapted for measuring aggressive mediums according to “DIAPHRAGM SEALS” catalogue cards should be used).

8. INSTALLATION AND MECHANICAL CONNECTIONS

The DPC..., DPR... transmitters can operate in any position. When installed on an object with a high-temperature medium, it is advantageous to mount the transmitter in a horizontal position or downwards, in such a way that the transmitter is kept away from the rising hot air. For the small measurement ranges, the reading can be affected by the transmitter position, and by the impulse lines configuration, or the way in which they are filled with liquid. This error can be corrected using the zero-setting function.

8.1. DPC... Installation and connections

8.1.1. The DPC... transmitters can be mounted directly on the rigid impulse lines. For used connectors as in figures 5a, 6a and 7a, it is recommended that connection sockets be used as shown

in figure 5b, 6b, 7b or 7c. It is recommended that sockets labeled “Socket CG1” and „Socket CG1/2” Fig. 8 are

used for CG1 and CG1/2 connections, respectively. Besides, there are adapters for standard DIN50, (DIN40, DIN25, Clamp2”, Clamp1,5”, Clamp1”) type connections

provided for readouts carried out in aseptic conditions using transmitters with CM30x2 connection. There are gaskets provided for every transmitter with P, CM30x2, CG1, CG1/2 and GP type connections.

The gasket material is selected based on the pressure value, temperature and the type of the medium.

8.1.2. If the pressure is applied via a flexible plastic tube, the transmitter should be mounted on a support with Red Ø6-M reduction.

The types of the impulse tubes (Fig.21) are to be selected depending on the pressure measured value and the medium temperature.

8.1.3. Tighten the transmitter in the socket with a torque suitable for the type of the gasket used and the pressure measured.

8.1.4. The DPC… transmitter can be installed using a universal “AL” holder allowing to mount the transmitter in any position on the support or a horizontal or vertical pipe Ø35... Ø65 (Fig. 16).

8.2. DPR... Installation and connections

8.2.1. The DPR … transmitters can be mounted directly on rigid impulse lines. To connect the transmitter basic versions, with two M20 x 1.5 connectors (P-type connector), can use (for example) straight connecting elements with C type nuts. If elastic impulse lines are used, the transmitter should be additionally fastened to a pipe, panel or supporting construction.

8.2.2. The DPR-2000ALW and DPR-2200ALW can be installed using the ø25 Fastener (fig.11) on a ø25 pipe or on a flat surface using an angle bracket.

8.2.3. The DPR-2000ALW with connecting cover (C-type connector) (fig.9) are designed for installation on 3-valve or 5-valve manifolds to a 2” pipe or to a flat surface using “C-2” holder (fig.12), (fig.13).

8.3. DPR-2000GALW. Installation and connections

8.3.1. The “economy” version of the DPR-2000G transmitter can be mounted on a wall, panel or other stable construction, using a clamp with Ø9 holes (Fig.17). The transmitter is fitted with connectors which fit to a Ø6x1 elastic impulse tube. When the measuring impulse is transmitted via a metal terminal with M20 x 1.5 connector, an adapter is used between the M20 x 1.5 thread and the Ø6x1 terminal.

Transmitters should be installed in a vertical position. The way of impulse line leading should enable the vapour flowing towards the pipeline. Where there is a significant difference between the height at which the transmitter is mounted and the height of the impulse source, particularly if the measurement range is small, the reading may fluctuate depending on the temperature difference between the impulse lines. This effect can be reduced by ensuring that the impulse lines run side by side.

A 18 IOM-DPCDPR-A: FEB 2014

8.3.2. The DPR-2000GALW transmitter can also be fitted with an adapter (Fig.17) creating a C-type connector, designed for installation on a 3-valve or 5-valve manifold. Delta Controls can also supply ready transmitters mounted on valves.

8.4. DPR-2000YALW. Installation and connections

The DPR-2000YALW level probes installed in places where liquid levels are measured in closed tanks, with access to medium from top of tank as fig.15 and 10.2.6. Level probes should be installed in a vertical position.

Pressure may be transmitted to the installed device only after checking that it has a measurement range which properly corresponds to the value of the measured pressure, that gaskets have been properly selected and fitted, and the connectors have been properly screwed tight. Attempts to undo the screws or fixing connector pipes on a transmitter under pressure may cause the medium to leak and create hazards for the personnel. When disassembling the transmitter, it is necessary to disconnect it from the process pressure or bring the pressure to atmospheric level, and to take particular care and precautions in case of media which are highly reactive, caustic, explosive or otherwise hazardous to personnel. If necessary, rinse out this part of the system.

Transmitters with flange diaphragm seals are to be installed on the corresponding counter flanges on the facility.

It is recommended that the user matches the screw joints material to the pressure, temperature, flange material and seal to ensure tightness of the flange joint in the expected operating conditions..

Screws complying with ISO 261 are to be used for flanges used in the DPC..., DPR... transmitters.

Additional data concerning the diaphragm seals are specified in the “DIAPHRAGM SEALS” catalogue cards.

9. ELECTRICAL CONNECTION

9.1. General recommendations

9.1.1. It is recommended that twisted pair cabling be used for the signal lines. If the transmitter and signal line are subject to a large amount of electromagnetic interference, then shield pair cable should be used. The signal wires should not run alongside network power supply cables or near to large electrically-powered devices. The devices used together with the transmitters should be resistant to electromagnetic interference from the transmission line in accordance with compatibility requirements. It is also beneficial to use anti-interference filters on the primary side of the transformers, the power supplies used for the transmitters and apparatus used in conjunction with them.

9.1.2. Wet or rising damp inside transmitter can cause its damage. When the isolation of the wires in the packing gland is ineffective (for example, when single wires are used) the opening of the gland should be carefully sealed with an elastic sealing compound to obtain IP66 protection. It is useful to form the segment of the signal wire leading to the packing gland into a protective loop to prevent condensation from running down in the direction of the gland.

9.2. Electrical connections for DPC..., DPR...

The DPC..., DPR... transmitters are to be connected as shown in fig. 2a – 2d. In DPC..., DPR... transmitters, a 240Ω resistor is permanently fitted in series in the transmitter’s current circuit and blocked up with jumper between <SIGNAL –> and <TEST –> as shown in fig.2a and 2b.

When the resistance in the current loop is lower than 240Ω it is necessary to jumper disassemble to

Hart communication.

9.3. Protection from excess voltage

9.3.1. The transmitters may be in danger from excess voltage caused by connection faults or atmospheric electrical discharge. Protection from excess voltage between the wires of the transmission line is provided by TVS diodes installed in all types of transmitter (see the table, column 2).

A 19 IOM-DPCDPR-A: FEB 2014

Type of

transmitter

Protection between wires (TVS

diodes) – permitted voltage

Protection between wires and earth and/or casing –

type of protection, permitted voltage

DPC...,

DPR...

68V DC

(39V DC for Exi version)

Plasma surge arresters - 230V DC

(Not applicable to Exd version).

9.3.2. In order to protect against excess voltage between the transmission line and the casing or earth (not prevented by the diodes connected between the transmission wires), additional protection is provided in the form of plasma surge arresters (see the table, column 3). Also external protective devices may be used, e.g. the UZ-2 Delta Controls system, or others. When the transmission lines are long, it is advantageous to use one protective device near the transmitter (or inside it), and another near entry points to other devices used in conjunction with it.

Internal protection of transmitters:

9.3.3. The voltage in the protective elements must not exceed the maximum permitted values given in columns 2 and 3 of the table.

The insulation test voltages (500V AC or 750V DC) given in 5.1.1 refer to transmitters plasma surge arresters - such protection is not used in Exi versions of transmitters.

9.4. Earthing

The transmitters are fitted with internal and external earth terminals.

10. SETTING AND REGULATION

DPC..., DPR... transmitters are factory calibrated to the range stated in the order or to the basic range.

After installation, the transmitter’s zero-point may move and require adjustment. This applies particularly in cases where the measurement range is small, where the impulse lines are filled with a separating liquid or where DPC..., DPR... transmitters are used with remote diaphragm seals.

10.1. Transmitter Range,Basic Range. Definitions

10.1.1. The maximum range of pressure, or differential pressure, which the transmitter can measure is called the “basic range” (for specifications of basic ranges see section 5.2.1, 5.3.1, 5.3.2, 5.4.1, 5.5.1). The width of the basic range is the difference between the upper and lower limits of the basic range.

The internal characteristic conversion curve for the basic range is coded in the transmitter’s memory. This is the reference curve used when making any adjustments which affect the transmitter’s output signal.

10.1.2. When the transmitter is in use the term “set range” is used. The set range is the range whose lower end-point corresponds to an output current of 4mA and whose upper end-point corresponds to a current of 20mA (or 20mA and 4mA respectively when the conversion curve is inverted). The set range may cover the whole of the basic range or only a part of it. The width of the set range is the difference between its upper and lower end-points. The transmitter may be set to any range within the basic range of pressure values, subject to the restrictions set out in the table in section 5.2.1, 5.3.1, 5.3.2, 5.4.1, and 5.5.1.

10.2. Configuration and Calibration

10.2.1. The transmitter has features which enable metrological and identification parameters to be set and

altered. The configurable metrological parameters affecting the transmitter’s output current include the

following:

a) unit in which the measured pressure is expressed on the display b) upper end-point of the set range c) lower end-point of the set range d) time constant e) type of characteristic curve: linear or radical

Parameters of an informational nature which cannot be altered include the following:

f) upper limit of the basic range g) lower limit of the basic range h) minimum range

A 20 IOM-DPCDPR-A: FEB 2014

10.2.2. Other identification parameters, not affecting the output signal, include: device address, device type code, factory identification code, factory device code, number of preambles (3÷20), UCS, TSD, program version, electronics version, flags, serial number, label tag, description tag, date tag, message, record number, sensing module number. The process of setting the parameters listed in 10.2.1 and 10.2.2 is called “Configuration”.

10.2.3. It is possible to carry out a “pressure zeroing” procedure, for example to compensate for measurement deviation caused by a change in position during the transmitter installation. The transmitter may also be calibrated, by taking readings with the input pressure controlled using a standard device. This process and zero-point adjustment are called “Calibration”.

10.2.4. Configuration and Calibration of the transmitter are carried out using a Delta Controls KAP communicator, certain Hart communicators or a PC with Hart/RS232 converter and Delta Controls “D-Soft” software. Together with the “D-SOFT” configuration software there is a „INTERVAL LINEARIZATION” software supplied to enable the input of 21-point nonlinear functional characteristics to the transmitter. A description of the functions of the KAP communicator is contained in the KAP Communicator Operating Manual, and information on the Hart/RS232 converter can be found on the Hart/RS232/01 Converter information sheet.

10.2.5. Local configuration of transmitters

10.2.5.1. Local menu - structure.

EXIT→ [↓][roll down] [↑][roll up] → ◙ [set] PVZERO→ [↓][roll down] [↑][roll up] → ◙ [set]

BACK BACK PVZERO PVZERO

SETLRV→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK SETLRV SETLRV

SETURV→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK

SETURV SETURV

UNIT→ [↓][roll down] [↑][roll up] → ◙ [set]

BACK BACK INH2O MMH2O4 INHG INH2O4 FTH2O MPA MMH2O MH2O4 MMHG ATM PSI TORR BAR KPA MBAR PA GSQCM KGSQCM KGSQCM GSQCM PA MBAR KPA BAR TORR PSI ATM MMHG MH2O4 MMH2O MPA FTH2O INH2O4 INHG MMH2O4 INH2O

A 21 IOM-DPCDPR-A: FEB 2014

DAMPIN→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK

5 [S] 10 [S]

TRANSF→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK LINEAR SQUARE SQRT SPECIA SPECIA SQRT SQUARE LINEAR

%SQRT→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK

0.4 % 0.6 %

LCD1VR→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK

CURREN PERCEN PERCEN CURREN

LCD2VR→ [↓][roll down] [↑][roll up] → ◙ [set]

BACK BACK PRESS CPU_T USER SENS_T SENS_T USER CPU_T PRESS

LCD2DP→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX XXXXX

FACTOR→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK RECALL RECALL

RESET→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK RESET RESET

MID_WP→ [↓][roll down] [↑][roll up] → ◙ [set] BACK BACK ON OFF OFF ON

60 [S] 0 [S] 30 [S] 2 [S] 10 [S] 5 [S]

2 [S] 30 [S] 0 [S] 60 [S]

1.0 % 0.0 %

0.8 % 0.2 %

0.6 % 0.4 %

0.2 % 0.8 %

0.0 % 1.0 %

A 22 IOM-DPCDPR-A: FEB 2014 If the option of local configuration is active, operator can change transmitter set using buttons being below display. The access to buttons will get after unscrewing the side cover. Then we can also change the display position turning it with 900 angle position. (see fig. 4). If the option of local configuration is active, operator can change transmitter set using buttons being below display. To enter at the local set change of the work mode, you should press one button and hold its about 4s. If using buttons can't change the transmitter configuration , the local transmitter configuration is switched of and to its switching on is necessary to use the KAP 3 Calibrator. The buttons are signed with symbols: [↑] [↓] [◙] After pressing by 4 seconds any of buttons there will appear on display “EXIT”.

If we will confirm this announcement across pressing and holding button [[◙] by 1 sec, we will go out from the

local change of the MENU set. If we will not confirm, we can move in MENU and change interesting us

parameters. The time of pressing [↑]] [↓] [◙] has to be longer than 1s. Pressing button [↑] moves up in tree's structure MENU Pressing button [↓] moves down in tree's structure MENU Pressing [◙]confirms choice and leads change.

| EXIT (First announcement which will see after inclusion of Menu Local. | If you will confirm this option, you will go out from Local Menu | and you will come back to continue of measuring) PV ZERO_________

| BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | | PV ZERO (Pressure zeroing. If you will confirm this option, | transmitter will confirm the party of command | by the "DONE" announcement or the proper number of error will | notify.) |

SET LRV_________ (The Setting of the range of the set LRV beginning) -(no change of span)

| \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | BY PRESsure (Setting LRV across setting pressure. If you will confirm this | | option, transmitter will confirm the party of command by the | | "DONE" announcement or the proper number of error will notify) | | | BY VALUE (Setting the LRV across inscribing of value.)

(After confirmation will display current LRV value before the passage in mode of edition)

| ↓ | ↓ | +/- (Choose and confirm sign introduced parameter) | ↓

| 00000 (Introduce in sequence , digit after digit, 5 digital number with point | or without point. After confirmation the last 5 digit of the parameter | transmitter will confirm the party of command by the "DONE" | announcement or the proper number of error will notify. | The parameter will be written down in units "UNIT") |

A 23 IOM-DPCDPR-A: FEB 2014

SET URV___ (The setting of the end of the set URV range) – (change of span) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | BY PRESsure (Setting URV across setting pressure. If you will confirm this | | option, transmitter will confirm the party of command by the | | "DONE" announcement or the proper number of error will notify | | | BY VALUe (Setting the URV across inscribing of value) | \ | (After confirmation will display current URV value before the passage

in mode of edition)

UNIT______ | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following characteristics across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | IN_H2O | IN_HG | FT_H2O | MM_H2O | MM_HG | PSI | BAR | MBAR | G/SQCM | KG/SQCM | PA | KPA | TORR | ATM | M_H2O | MPA | INH20@4 | MMH2O@4 ||

A 24 IOM-DPCDPR-A: FEB 2014

|DAMPING________ (Setting of the solid temporary suppression of the process variable) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following values time constant across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | | 0 [S] | 2 [S] | 5 [S] | 10 [S] | 30 [S] | 60 [S] || TRANSFEr_______ (Setting of the current output form) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following characteristics across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | | | LINEAR (Linear) | SQRT (square root) | SPECIAL (user’s ) | SQUARE (square) |

% SQRT______ (Square root characteristic cut-of point setting) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following percent value across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | | | 0.0 % | 0.2 % | 0.4 % | 0.6 % | 0.8 % | 1.0 %

LCD1 VARiable__ (Type of the process variable displayed on LCD1) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following option across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | | | CURRENT (On LCD1 will displayed current value in current loop) | | | | | PERCENT (The percent value output signal will displayed on LCD1)

A 25 IOM-DPCDPR-A: FEB 2014

|LCD2 VARiable (Type of the process variable displayed on LCD2) | \ | BACK (Return to Local Menu. If you will confirm this option, | | you will come back to main tree of Local Menu) | | | | (Confirm one of the following option across | | longer press button ◙. After parameter confirmation | | transmitter will confirm the party of command by the "DONE") | | | | | PRESSURe (The pressure value will displayed on LCD2) | | | USER (The user’s units will displayed on LCD2) | | | | | UNIT (The current unit or user’s unit alternately | | with process variable will displayed on LCD2) | | | SENS_T* (The pressure sensor temperature in Celsius degrees

will displayed on LCD2)

| NO UNIT (The current unit or user’s unit alternately | with process variable will not displayed on LCD2)

CPU_T* (The main electronics board temperature in Celsius degrees will displayed on LCD2)

*) UNIT and NO UNIT sequence is enabled to the older solutions of transmitters , in solutions since

2011: SENS T and CPU T sequence is applicable.

A 26 IOM-DPCDPR-A: FEB 2014

|RESET____ (The program enforcement of the transmitter restart) \ BACK (Return to Local Menu. If you will confirm this option, | you will come back to main tree of Local Menu)

for transmitters with the display in accordance with EN 12405-1 (MID) MID_WP_________ (Lock modify the parameters associated with MID)

| \ | BACK (Back to the Local Menu. If you approve this option, | | return back to the main menu Tree Local) | | | | (Submit one of the following through constant | | ◙ pressing. Once approved, the parameter transmitter | | will confirm receipt of the command message "DONE") | | | | | ON (Lock Activation parameters affecting the metrology) | | | OFF (Turns lock parameters affecting the metrology)

A 27 IOM-DPCDPR-A: FEB 2014

10.2.5.2. Setting up a local LCD display

There 3 main displays are visible:

 LCD1 – the current or guidance percent preset range display. In accordance with display configuration the

current value in 4 -20 mA current loop, or percent guidance preset range is possible to display.

 LCD2 – the measured pressure digital value display; the calibrated pressure value according to user’s

units display; the process variable units or user’s units display; the MENU announcement and other

information or warning announcement display. In the case the digital pressure value or the calibrated pressure value display, the sign „–„ can be visible before displayed value. The decimal point position is possible to set in local MENU or remotely. The pressure unit or user’s unit can be displayed. The transmitter makes possible rescale on the user's individual the pressure value. To make this is necessary with using communicator or PC software write the corresponding to beginning and to end values of setting range as well as write the own unit name. After activating user's mode the rescale value will be visible on display.

 LCD3 – information display. During normal operation is designed for continuous display of the base unit or

the user units. In case of errors in the transmitter's work , it displays an error number. In manual mode, the local change settings menu displays options of selecting the setting. It also displays errors related to the implementation of commands in the local menu of the settings change.

 Display backlighting - Local display is equipped in backlight, switching on and switching off with jumper

on electronic board. How to handle display backlight is shown in Figure 4a. Figure 4 shows how to change the display position by rotation.

Warning! Exceeding the basic transmitter measuring range over 50% range in the up or down is indicated

by " o V E r " or " u n d E r " in the display LCD2. Such situation is encountered most often when overloaded a difference pressure transmitter, created when the large static pressure compared to the pressure range will blockage or a leak in one of the capillaries.

After configuration it is important to protect the transducers using command HART [247]. During work transmitter should be safe prior to entries. This prevents accidental or intentional changes configurational data. The protection function is accessible in KAP03 communicator, “DSoft's” software, as well as, in applying DD or DMT programs libraries.

A 28 IOM-DPCDPR-A: FEB 2014

Descriptions

EXIT return from the local Menu to the normal operation of the transmitter UNIT menu process variable units. Options:

DAMPIN menu damping of process variable [s]. You can choose 0,2,5,10,30,60 [s] TRANSF type of current output characteristic Menu. Options:

%SQRT menu of, point insensitivity of square root characteristics. To select 0%, 0.2%, 0.4%, 0.6%, PVZERO pressure zeroing.

SETURV setting the upper range value by the done pressure SETLRV setting the lower range of values set by the done pressure RESET reboot your transmitter LCD1VR assigning a process variable to LCD1. Options:

LCD2VR assigning a process variable to LCD2. Options:

Scaling of the user range and record of the user units can be made using a computer or

SENS_T sensor temperature value in the pressure header in ° CPU_T CPU electronics board temperature value - in º C LCD2DP setting the decimal point position on LCD2. Options:

FACTOR back to factory settings (removing of current and pressure calibrations). MID_WP blocking records / change the parameters associated with transmitter metrology

IN_H2O inches of water at a temperature of 68 ° Fahrenheit IN_HG inches of mercury at a temperature of 68 ° Fahrenheit FT_H2O foot of water a temperature of 68 ° Fahrenheit MM_H2O mm of water at a temperature of 68 ° Fahrenheit MM_HG mm of mercury at 0 ° C PSI BAR bar MBAR millibar G/SQCM grams per square centimetres KG/SQCM kilogram per square centimetres, technical atmosphere PA pascal KPA kilopascal TORR tor (mm Hg) ATM physical atmosphere M_H2O meter of water at 4 ° C MPA megapascal INH2O@4 inch of water at a temperature of 4 ° C MMH2O@4 mm of water at 4 ° C

LINEAR linear SQRT square root SPECIA user’s special SQUARE square

0.8%, 1.0% range

CURREN current in the line in [mA] PERCEN percent of the set range - controling in%

PRESS pressure value in units UNIT USER pressure value in user’s units

communicator, see → HART command No. 244.245

XXXXX· XXXX·X XXX·XX XX·XXX X·XXXX

In a situation where the value provided to display on the display LCD2 can not be displayed properly due to the position of the decimal point, this is indicated by displaying

the four flashing dots • • • •. In this case, you must enter to the local menu setting and

move the decimal point respectively to the right.

ON switch on blocking OFF switch of blocking

A 29 IOM-DPCDPR-A: FEB 2014

10.2.6. Local Menu, error reports.

During executing in Local Menu some functions, LCD2 announcement can be displayed on the screen. The error displaying evidences about no realization of command of Local Menu. The shortened description of errors announcements is showed below.

ERR_L07 [in_write_protected_mode]. Error will ensue out when we try to change setting in Local

Menu, but transmitter is protected before recording. To to make the change of setting with Local Menu using, transmitter has to have the included service of Local Menu as well as switched off protection before record. These parameters modification is possible by using KAP -03 communicator, “D-SOFT” program or software using library EDDL.

 default setting:

Local Menu service switched on

ERR_L09 [applied_process_too_high]. Error will ensue out when given parameter (pressure) exceed admissible value. Zeroing or the range setting verifying is necessary.

ERR_L10 [applied_process_too_low]. Error will ensue out when given parameter (pressure) will too low. Zeroing or the range setting verifying is necessary.

ERR_L14 [span_too_small]. Error will ensue out when in result of setting range executing change the width of the range will be smaller than admissible.

ERR_L16 [acces_restricted]. Error will ensue out when the service of Local Menu is switched off,

and the user tries to call out the Menu Local service. You should switch on the service of Local Menu with the KAP-03 communicator, “D-SOFT” program, or software using library

EDDL. Warning!, ERR_L16 announcement can be displayed as well by zeroing attempt of the absolute transmitter .

WNG_L14 [WARNING!, new Lower Range Value Pushed !] Error will ensue out when the end of range set ( the URV) change will cause the change of the range set beginning (LRV).

10.2.7. Remote configuration Remote configuration is possible with KAP-XX communicator or PC software. Measuring circuit should be in accordance with the fig. 2.

protection before record switched off

A 30 IOM-DPCDPR-A: FEB 2014

Configuration of the DPR-2200ALW transmitters to measure the level of liquid in a tank.

Configuration of the DPR-2200ALW transmitters to measure density of liquids.

10.2.8. Configuration of the DPR-2200ALW transmitters to measure the level, density of liquid and phase

boundary

A 31 IOM-DPCDPR-A: FEB 2014

Example:

Determine the maximum vertical spacing of the seals for the DPR-2200/-10…10kPa transmitter when measuring the density of liquid between 0.6 and 1.2g/cm³. The sealing system uses AK-20 silicone oil with a density of

0.945g/cm³.

A 32 IOM-DPCDPR-A: FEB 2014

Mechanical installation On the flange of the tank

Upper equalization hole

Lower equalization hole

Diaphragm seal unit

Principle of operation

Measurement is carried out using a DPR-2000 differential pressure transmitter, enabling compensation for static pressure in the tank. The value processes is just the hydrostatic pressure of the medium measured at the level of the diaphragm of the lower seal. This pressure is the sum of the hydrostatic pressure of the liquid and vapour phases of the medium. In most practical measurement situations the density of the vapour phase is negligibly small, and therefore the measured hydrostatic pressure relates only to the height of the liquid phase is significant (e.g. propane) the level found by the method described can be treated as the theoretical level of the liquid level obtained by adding the actual liquid phase to the condensed vapour phase.

10.2.9. Configuration of the DPR-2200YALW smart level probes

11. INSPECTIONS AND SPARE PARTS.

11.1. Periodic service

Periodic inspections should be made in accordance with the regulations to which the user is subject. During inspection, the pressure connectors should be checked for loose connections and leaks, the electrical connectors should be checked with regard to tightness and the state of the gaskets, packing glands, and the diaphragm seals should be checked for tarnishing and corrosion.

Check the characteristic conversion curve by following the procedures for “Calibration” and, where appropriate, “Configuration”.

11.2. Periodic services

If the transmitters are installed in a location where they may be exposed to mechanical damage, excess pressure, hydraulic impulses or excess voltage, or the diaphragm may be in danger from sedimentation, crystallization or erosion, inspections should be carried out as required. Where it is found that the signal in the transmission line is absent or its value is incorrect, a check should be made on the line and its terminal connections. Check whether the values of the supply voltage and load resistance are correct. If a communicator is connected to the power supply line of the transmitter, a fault in the line may be indicated by the message “No response” or “Check connection”. If the line is in order, check the operation of the transmitter.

A 33 IOM-DPCDPR-A: FEB 2014

11.3. Cleaning the Diaphragm Seal, Overloading Damage

11.3.1. Sediment and dirt which have formed on the diaphragm in the course of operation must not be removed by mechanical means, as this may damage both the diaphragm and the transmitter itself. The only permitted method is the dissolving of sediment.

11.3.2. Sometimes transmitters malfunction due to damage caused by overloading, e.g. in case of:

- application of excessive pressure;

- freezing or solidification of the medium;

- action of a hard object, such as a screwdriver, on the diaphragm.

Usually in such cases the symptoms are such that the output current falls below 4mA or rises above 20mA, and the transmitter fails to respond to input pressure.

11.4. Spare parts.

Parts of the transmitter which may be subject to wear or damage and require replacement: cover gasket

Other listed parts, due to the specific features and requirements of explosion-protected devices, may be replaced only by the manufacturer or by a firm authorized by the manufacturer.

12. PACKING, STORAGE AND TRANSPORT.

The transmitters should be packed singly or in sets, in such a way as to protect them from damage during transportation. The transmitters should be stored in multiple packs under cover, in a place free of vapours and reactive substances, with an air temperature between +5°C and +40°C, and relative humidity of not more than 85%. Transmitters with uncovered diaphragm or seal connectors, stored without packaging, should have covers to prevent damage to the diaphragm. During transportation, the transmitters should be packed and secured so as to prevent them from shifting. Any means of transport may be used, provided direct atmospheric effects are eliminated.

13. GUARANTEE

The manufacturer guarantees the proper operation of the transmitters for a period of 24 months from the date of purchase and servicing provided under the guarantee and following the guarantee period. In the case of special versions, the guarantee period shall be agreed by the manufacturer and the user, but shall not be less than 12 months.

14. ADDITIONAL INFORMATION

The manufacturer reserves the right to make constructional and technological changes which do not lower the quality of the transmitters.

14.1. Related documents.

- “KAP– Communicator User’s Manual” supplied with the Delta Controls communicator.

- Hart/RS232/01 Converter information sheet.

- “D-Soft” software.

- „INTERVAL LINEARIZATION ” software.

A 34 IOM-DPCDPR-A: FEB 2014

Input

circuitmodule

Sensing

system

Power supply/

measurement

min.250

Load resistance

Output

Processor

a/c

Converter

circuit

Modem

Communicator

filter

Noise



Memory

BELL 202

RS 232

Communicator

Current loop

Switch box

JUMPER

supply

VWX

MNO

DEF

YZ#

5 6

PQR*+/

GHI

8 0

@%&

STU

JKL

ABC

RE PV F4PF

F2 F3 F4

RAPORT

+TEST

-TEST

SIGNAL

240



Power

4÷20 mA

D-Soft

15. FIGURES.

Fig. 1. DPC...,DPR... transmitters – block diagram.

Communicator or modem electrical connections to transmitter measuring lines.

For successful communication with transmitter the resistance in measuring loop, behind connected

device to communication, should be higher than 250Ω. If necessary install the additional resistor in the

line. The communicator or modem connecting ways to the measuring loop are presented at diagrams. During increasing of resistance in the measure loop at making the good transmission, is necessary to make sure that the tension falls at sum resistances in the loop don't lower minimum tension at transmitter terminals. (see p.5.1.1)

Fig.2. Electrical connections for DPC...,DPR... transmitters

Fig.2a. The link of transmitter and communicator or modem to current line by the switch box ( in case of the

resistance in current loop is higher than 250Ω).

A 35 IOM-DPCDPR-A: FEB 2014

A 36 IOM-DPCDPR-A: FEB 2014

+TEST

-TEST

SIGNAL

240



4÷20 mA

VWX

MNO

DEF

YZ#

5 6

PQR*+/

GHI

8 0

@%&

STU

JKL

ABC

RE PV F4PF

F2 F3 F4

RAPORT

BELL 202

RS 232

Communicator

Current loop

JUMPER

Power

supply

BELL 202

RS 232

Communicator

Current loop

+TEST

-TEST

+ SIGNAL

240



4÷20 mA

VWX

MNO

DEF

YZ#

5 6

PQR*+/

GHI

8 0

@%&

STU

JKL

ABC

RE PV F4PF

F2 F3 F4

RAPORT

JUMPER

Power

supply

To measure the transmitter current without disconnecting the measuring loop, connect a milliammeter to control terminals <Test -> and <Test +>.

D-Soft

Fig.2b. The link of transmitter and communicator or modem to <SIGNAL+> <SIGNAL-> transmitter terminals in

case of the resistance in current loop is higher than 250Ω.

Fig.2c. The link of transmitter and communicator or modem to <SIGNAL+> <TEST+> transmitter terminals in

case of the resistance in current loop is smaller than 250Ω.

A 37 IOM-DPCDPR-A: FEB 2014

STU

JKL

ABC

RE PV F4PF

F2 F3 F4

RAPORT

BELL 202

RS 232

+TEST

-TEST

SIGNAL

240



4÷20 mA

VWX

MNO

DEF

YZ#

5 6

PQR*+/

GHI

8 0

@%&

Communicator

Current loop

JUMPER

Power

supply

133

38,5

91,5

M20x1,5

Cable 

packing gland

The electronic circuits and display side

terminals side

The electrical

Lock preventing

of the casing

rotation

Earthing terminal

FIELD TERMINALS

18 132

2 x M6

D-Soft

Fig.2d. The link of transmitter and communicator or modem to <SIGNAL+> <SIGNAL-> transmitter terminals in

case of the resistance in current loop is smaller than 250Ω.

If Ro in current loop is lower than 250Ω is necessary to connect 240Ω resistor to current loop by

remove jumper from <SIGNAL-> and <TEST-> terminals. After communication jumper should cam back at its place.

Fig. 3. DPC-2000ALW smart pressure transmitter

A 38 IOM-DPCDPR-A: FEB 2014

Jumper in radial position (as at photo) –back lighting off; jumper in circular position –back lighting on.

±180o with 900 pitch

unscrew the display cover and casing display screws

Configuration buttons

Move the electronic unit from transmitter casing, take up the upper part of the casing with display from the catch and revolve its to left or to right to the display setting at needed position. Rotation possibility ±1800 with 90° pitch. Screw on the display unit screws and display cover.

Fig. 4. DPC..., DPR.... display rotation possibility, configuration buttons.

Fig. 4a. Back lighting jumper view at transmitter electric board (unit display back side).

A 39 IOM-DPCDPR-A: FEB 2014





M30x2

+0,1

1,25

diaphragm seal





M20x1.5



M20x1,5





M30x2





30°

1,25

M20x1.5

min.15

M20x1,5

1,25





min.15

+0,1

diaphragm seal

M30x2

TOP

Fig.5a. M-type connector

with M20x1.5 thread

Fig.5b. Socket for M-type connector

Fig.6a. P-type connector

with M20x1.5 thread

Fig.6b. Socket for P-type connector

Fig.7a. CM30x2-type connector

with flush diaphragm with M30x2 thread,

Fig.7b. Socket for

CM30x2-type connector.

Fig.7c. Socket for

CM30x2-type connector Sealing: teflon

Order code Socket CM30x2

The ring in Fig. 7c have to be welded in place with the word TOP upwards

Fig. 5. M-type connector with M20x1.5 thread Fig. 6. P-type connector with M20x1.5 thread Fig. 7. CM30x2-type connector with flush diaphragm with M30x2 thread

A 40 IOM-DPCDPR-A: FEB 2014

min.

24,5

14,5

-0.5





2,5

+0,1



0.5

10,5

Sealing: teflon

0,1

33,2 x 36,4 x 1,8

41-6kt.

20.5



-0,05

G1"

O-ring

26x2

2,5

O33.5-0,2





+0,1

2,5

90°





2,5

+0,1

Sealing: teflon

21,2 x 24,4 x 1,7

0,1

20,5-0,1

27-6kt.



O-ring

18

15x2

G1/2A

.min

21.5

-0,2



-0,2



G1/2

2,5

90°



G1/2



G1/2

0.5

min.10,5

21,5

-0,2

1,25

Fig.8c. CG1/2 -type connector

with flush diaphragm with G1/2" thread,

Fig.8d. Socket for

CG1/2 - type connector

Order code Socket CG1/2

Fig.8e. CG1-type connector

with flush diaphragm with G1" thread,

Fig.8f. Socket for

CG1 - type connector

Order code Socket CG1

Fig.8a. G1/2 -type connector

with G1/2" thread,

Fig.8b. Socket for G1/2-type connector.

Fig. 8. Process connections G1/2” and G1”.

A 41 IOM-DPCDPR-A: FEB 2014

1/4NPT

41.3

FIELD TERMINALS

18 132 18

91,5

4 x M10

2 x M6

133

The electronic circuits

The electrical terminals side

and display side

Cable

M20x1,5

packing gland

rotation

Lock preventing

Earthing terminal

of the casing

1/4NPT

Sepataror kołnierzowy

tubusowy typ S-T

płaski typ S-P

S-T type tube flanged diaphragm seal

S-P type flush flanged diaphragm seal

Fig. 9. DPR-2000ALW differential pressure transmitter with C type vented covers.

Fig. 10. DPR-2000ALW differential pressure transmitter with a single direct diaphragm seal (example).

A 42 IOM-DPCDPR-A: FEB 2014

34,5

FIELD TERMINALS

51,25

34,5

161,5

4 holes

pipe

10,5

1818

132

133







Assembly Kit ("Mounting bracket 25" made by DELTA CONTROLS) for fitting differential pressure

transmitters with P-type connector on a 25 pipe see catalogue cards "Fitting accessories".

Fig. 11. Example: how to install the DPR-2200ALW transmitters with remote diaphragm.

A 43 IOM-DPCDPR-A: FEB 2014

161,5

223

260

192

166

206

265



Fastener C2 for fitting differential pressure transmitters with C-type connection to a 2” pipe or to a wall. see catalogue cards „Fitting accessories”

Fastener C2 for fitting differential pressure transmitters with a valve manifold

to a 2” pipe see catalogue cards „Fitting accessories”

Fig. 12. Example: how to install the DPR-2000ALW transmitter on a vertical or horizontal pipe.

Fig. 13. Example: how to install the DPR-2000ALW transmitter with a valve manifold to a 2” pipe.

A 44 IOM-DPCDPR-A: FEB 2014

S-TK type tube flanged remote diaphragm seal

remote diaphragm seal

S-PK type flush flanged



S-CompK P-type or S-CompK GP-type or

remote diaphragm seal

S-CompK -type

M20x1,5

(P-type)

(GP-type)



G1/2"



S-DINK type remote diaphragm seal

A 45 IOM-DPCDPR-A: FEB 2014 Fig. 14. DPR-2200ALW differential pressure transmitter with two remote diaphragm seals (examples)

Fig. 15. DPR-2200ALW differential pressure

transmitter with direct and remote diaphragm seal (examples)

A 46 IOM-DPCDPR-A: FEB 2014





110

182

4holes

steel impulse lines

M8x10

line connector

Weidable impulse

Valve manifold









Adapter M20x1.5/ x1

2holes

1/4 NPT

Adapter for valve manifold or



188



FIELD TERMINALS

18 132 18

The electronic circuits and display side

terminals side

The electrical

Fastening to a wall

Fastening on a pipe

Fig. 16. Example: how to install the DPC..., DPR... transmitter

Fig. 17. DPR-2000GALW smart differential pressure transmitter for low ranges.

A 47 IOM-DPCDPR-A: FEB 2014

Compensation range of tank dimensions

Stanless steel or aluminium tube x2

300 when packed (for transporting) up to 6000 when in use









up to 6m long (by order)

133

124

Fig. 18. DPR–2000YALW smart level probe for pressure tanks.

A 48 IOM-DPCDPR-A: FEB 2014

for 1/2NPT

for M20x1,5

minimum

according to

PN-EN 60079-1:2004(U)

width of joint min.12,5;

gap max.0,15

width of joint min.10

engaged(8)

min.5 threads

width of joint min.12,5

cemented joints

min.6 threads

engaged(6)

engaged

B-B

width of joint

(min. real)

13,3

12,7

N°

quantity

1/2NPT1/2NPT

M20x1,59M20x1,5

-0,040

+0,027

M72x1,515M72x1,5

-0,070

mm mm

0,097

of joint

D-d

MINIMUM WIDTH OF JOINT AND MAXIMUM GAP FOR GROUP IIC ENCLOSURES

diameter

12,55

3,05

+0,05

-0,05

3 0,15



A-A

CIRCUIT IS ALIVE

WARNING-

FIELD TERMINALS

Lock the cover tight by unbolting the screw

Fig. 19. The explosion - proof joints of DPC...,DPR... transmitters.

Fig. 20. How to lead the casing of DPC...,DPR... transmitters

A 49 IOM-DPCDPR-A: FEB 2014

Connector to weld Marerials:

15HM - galvanized (SO)

316Lss (S)

Order code.:

RedSpaw - S (or SO) M20x1,5 or G1/2"

Siphon tube Pmaks. 10 MPa Temp.maks. 300°C Marerials: R-35 Order code: Siphon tube M20x1,5 or G1/2"

M20x1,5 (G1/2")

Weldable pipe stube Pmaks. 10 MPa Marerials: ST3S galvanized Order code:

Pipe stube M20x1,5 or G1/2"





M20x1,5

or G1/2" socket

150

M20x1,5 or G1/2" socket

360

Fig. 21. Additional equipment for fitting of pressure transmitters.

Delta DPR-2000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual