Delta 46-745, 46-765X, 46-746 Instruction Manual
INSTRUCTION MANUAL
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
PATENT PENDING
PART NO. 434-10-651-0008 - 04-02-03
Copyright © 2003 Delta Machinery
16” Variable Speed
Wood Lathe
(Models 46-745, 46-746, & 46-765X)
2
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
SAVE!
IMPORTANT SAFETY INSTRUCTIONS
SAVE!
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not
be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or
should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
3
1. FOR YOUR OWN SAFETY, READ THE INSTRUC-
TION MANUAL BEFORE OPERATING THE
MACHINE. Learning the machine’s application,
limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. USE CERTIFIED SAFETY EQUIPMENT. Eye pro-
tection equipment should comply with ANSI Z87.1
standards, hearing equipment should comply with
ANSI S3.19 standards, and dust mask protection
should comply with MSHA/NIOSH certified respirator standards. Splinters, air-borne debris, and
dust can cause irritation, injury, and/or illness.
3. DRESS PROPERLY. Do not wear tie, gloves, or
loose clothing. Remove watch, rings, and other
jewelry. Roll up your sleeves. Clothing or jewelry
caught in moving parts can cause injury.
4. DO NOT USE THE MACHINE IN A DANGEROUS
ENVIRONMENT. The use of power tools in damp
or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent
tripping or placing arms, hands, and fingers in
danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK
CONDITION. Keep tools sharp and clean for best and
safest performance. Follow instructions for lubricating
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or
cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the
machine, check for any damaged parts. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, and any other conditions
that may affect its operation. A guard or any other
part that is damaged should be properly repaired
or replaced. Damaged parts can cause further
damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and
benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is
a potentially dangerous environment. Children and visitors
can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure that the switch is in the “OFF” position
before plugging in the power cord. In the event of
a power failure, move the switch to the “OFF”
position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards
are in place, secured, and working correctly to prevent injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES
BEFORE STARTING THE MACHINE. Tools, scrap
pieces, and other debris can be thrown at high
speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a
machine or an attachment to do a job for which it
was not designed. Damage to the machine and/or
injury may result.
13. USE RECOMMENDED ACCESSORIES. The use
of accessories and attachments not recommended by Delta may cause damage to the machine or
injury to the user.
14. USE THE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition.
When using an extension cord, be sure to use one
heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line
voltage, resulting in loss of power and overheating.
See the Extension Cord Chart for the correct size
depending on the cord length and nameplate
ampere rating. If in doubt, use the next heavier
gauge. The smaller the gauge number, the heavier
the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to
hold the workpiece when practical. Loss of control
of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION
OF THE ROTATION OF THE BLADE, CUTTER, OR
ABRASIVE SURFACE. Feeding it from the other
direction will cause the workpiece to be thrown out
a high speed.
17. DON’T FORCE THE WORKPIECE ON THE
MACHINE. Damage to the machine and/or injury
may result.
18. DON’T OVERREACH. Loss of balance can make
you fall into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if
the tool tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTEN-
DED. TURN THE POWER OFF. Don’t leave the machine
until it comes to a complete stop. A child or visitor could
be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
MACHINE FROM THE POWER SOURCE before
installing or removing accessories, before adjusting
or changing set-ups, or when making repairs. An
accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental
start-up of a machine by a child or visitor could
cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING,
AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
THE INFLUENCE OF DRUGS, ALCOHOL, OR
MEDICATION. A moment of inattention while oper-
ating power tools may result in injury.
24. THE DUST GENERATED by certain woods and
wood products can be injurious to your health.
Always operate machinery in well-ventilated areas,
and provide for proper dust removal. Use wood
dust collection systems whenever possible.
03-17-03
4
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY.
ADDITIONAL SAFETY RULES FOR WOOD LATHES
1. DO NOT OPERATE THIS MACHINE UNTIL it is
assembled and installed according to the instruc-
tions.
2. OBTAIN ADVICE from your supervisor, instructor,
or another qualified person if you are not familiar with
the operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended
electrical connections.
4. ROUGH CUT THE WORKPIECE as close as possible
to the finished shape before installing it on the faceplate.
5. EXAMINE THE WORKPIECE FOR FLAWS and test
glue joints before mounting the workpiece on machine.
DO NOT mount a split workpiece or one containing a
knot.
6. SECURELY FASTEN THE WORKPIECE to the face-
plate prior to faceplate turning. Use the appropriate
size faceplate to properly support the workpiece. Do
not let the screw fasteners interfere with the turning
tool at the finished dimension of the workpiece.
7. NEVER DRIVE THE WORKPIECE into the drive cen-
ter while the drive center is in the headstock. Set the
drive center into the workpiece with a soft mallet prior
to installing it into the headstock.
8. SNUG THE TAILSTOCK CENTER against the work-
piece and lock it when turning between centers.
Lubricate the tailstock center if it is not a ball bearing
center.
9. PROPERLY ADJUST THE TOOL REST HEIGHT.
10. ADJUST THE TOOL REST so it is as close to the
workpiece as possible.
11. TIGHTEN ALL CLAMP LOCKING HANDLES before
operating.
12. ROTATE THE WORKPIECE BY HAND to check clear-
ance before turning the machine “ON”.
13. CLEAR THE LATHE BED OF ALL OBJECTS (tools,
scraps of wood, etc.) before turning the machine “ON”.
14. EXAMINE THE SET-UP CAREFULLY before turning the
machine “ON”.
15. STAND CLEAR, AND KEEP ALL OBSERVERS AND
PASSERSBY clear of rotating path of workpiece to
avoid injury from flying debris.
16. USE THE LOWEST SPEED when starting a new work-
piece. NEVER EXCEED recommended speeds.
17. NEVER ADJUST THE TOOL REST while the workpiece
is turning.
18. NEVER LOOSEN THE TAILSTOCK SPINDLE or the
tailstock while workpiece is turning.
19. MOVE THE CUTTING TOOL INTO THE WORKPIECE
SLOWLY, and cut small amounts when roughing.
20. REMOVE THE TOOL REST before sanding or polish-
ing.
21. NEVER PERFORM LAYOUT, assembly, or set-up work
on the table/work area when the machine is running.
22. TURN THE MACHINE “OFF” AND DISCONNECT
THE MACHINE from the power source before installing
or removing accessories, before adjusting or changing
set-ups, or when making repairs.
23. TURN THE MACHINE “OFF”, disconnect the machine
from the power source, and clean the table/work area
before leaving the machine. LOCK THE SWITCH IN
THE “OFF” POSITION to prevent unauthorized use.
24. ADDITIONAL INFORMATION regarding the safe and
proper operation of this machine is available from the
Power Tool Institute, 1300 Summer Avenue, Cleveland,
OH 44115-2851. Information is also available from the
National Safety Council, 1121 Spring Lake Drive,
Itasca, IL 60143-3201. Please refer to the American
National Standards Institute ANSI 01.1 Safety
Requirements for Woodworking Machines and the U.S.
Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often
and use them to instruct others
.
5
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of
the same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating less than
150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will
have a grounding plug that looks like the plug illustrated in
Fig. A. A temporary adapter, which looks like the adapter
illustrated in Fig. B, may be used to connect this plug to a
matching 2-conductor receptacle as shown in Fig. B if a
properly grounded outlet is not available. The temporary
adapter should be used only until a properly grounded outlet
can be installed by a qualified electrician. The green-colored
rigid ear, lug, and the like, extending from the adapter must
be connected to a permanent ground such as a properly
grounded outlet box. Whenever the adapter is used, it must
be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN
THE RECEPTACLE IN QUESTION
IS PROPERLY GROUNDED. IF YOU
ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE
RECEPTACLE.
1. All grounded, cord-connected machines:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This machine is equipped with an
electric cord having an equipment-grounding conductor and
a grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with
insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor
to a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if
in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding
type plugs and matching 3-conductor receptacles that
accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Delta Model 46-745 (115 volt) and Delta Models 46-746 and 46-765X (230 volt) operate on 50/60 HZ alternating current and provide a no-load spindle speed of 0-3200 RPM. Before connecting your tool to the power source, make sure
the switch is in the “OFF” position. NOTE: The specifications on the motor will read “230 volt-3 phase”. This is correct
and is accomplished with a high frequency inverter. IMPORTANT:The motor cannot be run without the inverter.
Do not change input voltages. This action will cause severe damage to the inverter.
GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
6
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire exten-
sion cord which has a 3-prong grounding type plug and matching receptacle which will accept the
machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current
of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct gauge to use depending on the cord length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the heavier the cord.
EXTENSION CORDS
Fig. D
Fig. D
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 240
up to
50 18 AWG
0-6 240 50-100 16 AWG
0-6 240 100-200 16 AWG
0-6 240 200-300 14 AWG
6-10 240
up to
50 18 AWG
6-10 240 50-100 16 AWG
6-10 240 100-200 14 AWG
6-10 240 200-300 12 AWG
10-12 240
up to
50 16 AWG
10-12 240 50-100 16 AWG
10-12 240 100-200 14 AWG
10-12 240 200-300 12 AWG
12-16 240
up to
50 14 AWG
12-16 240 50-100 12 AWG
12-16 240
GREATER THAN 100 FEET NOT RECOMMENDED
3. Grounded, cord-connected machines intended for
use on a supply circuit having a nominal rating between
150 - 250 volts, inclusive:
If the machine is intended for use on a circuit that has an
outlet that looks like the one illustrated in Fig. C, the
machine will have a grounding plug that looks like the
plug illustrated in Fig. C. Make sure the machine is connected to an outlet having the same configuration as the
plug. No adapter is available or should be used with this
machine. If the machine must be re-connected for use
on a different type of electric circuit, the re-connection
should be made by qualified service personnel; and
after re-connection, the machine should comply with all
local codes and ordinances.
Fig. C
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
7
Carefully unpack the tool and all loose items from the shipping container(s). Remove the protective coating from all
unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality paste wax.
FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE
TOOL IS COMPLETELY ASSEMBLED, AND YOU READ AND UNDERSTAND THE ENTIRE
OWNER’S MANUAL.
Fig. 4
10
8
9
7
5
6
3
1
2
4
11
12
13
14
15
16
17
1. Headstock 2. Lathe Bed
3. Live Center 4. Leg Insert (4)
5. Spindle Wrench 6. Knockout Bar
7. 5/32” Allen Wrench 8. Drive Center
9. Tool Rest 10. Tailstock
11. 1/4-20 x 1/2” Button Head Screw (4) 12. 1/4-20 Flange Nut (4)
13. 3/8” Flat Washer (12) 14. 3/8” Lockwasher (12)
15. 3/8-16 x 3/4” Hex Head Bolt (12) 16. End Cap (2)
17. Pedestal (2)
FOREWORD
The Delta 46-745, 46-746, and 46-765X 16” adjustable speed wood lathes are big capacity machines, designed for
industry, commercial shops, and schools, wherever a demand for continued accuracy and long life through safe, heavyduty operation exists.
FUNCTIONAL DESCRIPTION
UNPACKING AND CLEANING
CARTON CONTENTS
8
Fig. 7
Fig. 8
A
B
B
A
C
Fig. 6
The hole in the pedestal (C) Fig.6 can be used to fill the
pedestal with sand or concrete to provide more ballast.
NOTE: If sand is used, pour a small amount of concrete
or similar material in the pedestal to prevent sand leakage through the seams.
ATTACHING LATHE BED
TO PEDESTALS
Fig. 5
1. Remove tailstock, headstock, and tool rest from the
lathe bed. NOTE: See “ADJUSTING HEADSTOCK AND
TAILSTOCK” and “TOOL REST” for removal/installation
instructions.
2. Set pedestals exactly 58” apart (Fig. 5).
3. Because of the weight, use an assistant to place the
lathe bed on top of the pedestals. Make sure that the
holes in the lathe bed are aligned with the holes in the
tops of the pedestals (Fig. 6) A and B.
4. Attach the lathe bed to the pedestals, using the
twelve 3/8-16 x 3/4” Hex Head bolts and lock washers.
In addition to showing the location of the bolt (A) Fig. 7
also shows that additional ballast can be added in the
lathe bed (B). Steel bars, or other heavy material can be
inserted into the lathe bed to provide more weight.
NOTE: Use a good quality furniture wax on the lathe
bed (C) Fig. 7 to allow for smoother movement of the
headstock, tool rest, and tailstock and to prevent rust.
ATTACHING END CAPS
Attach the end caps, (A) Fig. 8, to both ends of the lathe
with 1/4-20 x 1/2” button head screws (A) Fig. 9 (outside) the lathe bed through the end caps to the 1/4-20
flange nut (inside) (B) Fig. 8 .
NOTE: The flange nut can easily be dropped while
attaching the endcap. To prevent loss of the flange nut,
use a small piece of cardboard or other material to cover
the hole in the pedestal.
A
B
Fig. 9
A
B
B
C
58”
ASSEMBLY
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