Delta 46-715 User Manual

INSTRUCTION MANUAL
PART NO. 903742 - 03-18-05
Copyright © 2005 Delta Machinery
To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance, please call
1-800-223-7278 (In Canada call 1-800-463-3582).
Wood Lathe
(46-715)
2
TABLE OF CONTENTS
Read and understand all warnings and operating instructions before using any tool or equipment. When using tools or equipment, basic safety precautions should always be followed to reduce the risk of personal injury. Improper operation, maintenance or modification of tools or equipment could result in serious injury and property damage. There are certain applications for which tools and equipment are designed. Delta Machinery strongly recommends that this product NOT be modified and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the product until you have written Delta Machinery and we have advised you.
Online contact form at www.deltamachinery.com
Postal Mail: Technical Service Manager
Delta Machinery 4825 Highway 45 North Jackson, TN 38305
Information regarding the safe and proper operation of this tool is available from the following sources:
Power Tool Institute 1300 Sumner Avenue, Cleveland, OH 44115-2851
www.powertoolinstitute.org
National Safety Council 1121 Spring Lake Drive, Itasca, IL 60143-3201
American National Standards Institute, 25 West 43rd Street, 4 floor, New York, NY 10036 www.ansi.org ANSI 01.1Safety Requirements for Woodworking Machines, and
the U.S. Department of Labor regulations www.osha.gov
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS!
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADDITIONAL SPECIFIC SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
CARTON CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
SERVICE CENTER LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back cover
3
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.
It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.
SAFETY GUIDELINES - DEFINITIONS
SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA approved, properly fitting face mask or respirator when using such tools.
CALIFORNIA PROPOSITION 65
4
GENERAL SAFETY RULES
READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning
the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury.
2. WEAR EYE AND HEARING PROTECTION. ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards. Hearing equipment should comply with ANSI S3.19 standards.
3. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.
4. DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of power tools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area well-lit to prevent tripping or placing arms, hands, and fingers in danger.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK CONDITION. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury.
6. CHECK FOR DAMAGED PARTS. Before using the machine, check for any damaged parts. Check for alignment of moving parts, binding of moving parts, breakage of parts, and any other conditions that may affect its operation. A guard or any other part that is damaged should be properly repaired or replaced. Damaged parts can cause further damage to the machine and/or injury.
7. KEEP THE WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is a potentially dangerous environment. Children and visitors can be injured.
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the “OFF” position before plugging in the power cord. In the event of a power failure, move the switch to the “OFF” position. An accidental start-up can cause injury.
10. USE THE GUARDS. Check to see that all guards are in place, secured, and working correctly to reduce the risk of injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES BEFORE STARTING THE MACHINE. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury.
12. USE THE RIGHT MACHINE. Don’t force a machine or an attachment to do a job for which it was not designed. Damage to the machine and/or injury may result.
13. USE RECOMMENDED ACCESSORIES. The use of
accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user.
14. USE THE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. See the Extension Cord Chart for the correct size depending on the cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
15. SECURE THE WORKPIECE. Use clamps or a vise to hold
the workpiece when practical. Loss of control of a workpiece can cause injury.
16. FEED THE WORKPIECE AGAINST THE DIRECTION OF THE
ROTATION OF THE BLADE, CUTTER, OR ABRASIVE SURFACE. Feeding it from the other direction will cause
the workpiece to be thrown out at high speed.
17. DON’T FORCE THE WORKPIECE ON THE MACHINE.
Damage to the machine and/or injury may result.
18. DON’T OVERREACH. Loss of balance can make you fall
into a working machine, causing injury.
19. NEVER STAND ON THE MACHINE. Injury could occur if the tool
tips, or if you accidentally contact the cutting tool.
20. NEVER LEAVE THE MACHINE RUNNING UNATTENDED. TURN THE POWER OFF. Don’t leave the machine until it comes to a complete stop. A child or visitor could be injured.
21. TURN THE MACHINE “OFF”, AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set­ups, or when making repairs. An accidental start-up can cause injury.
22. MAKE YOUR WORKSHOP CHILDPROOF WITH
PADLOCKS, MASTER SWITCHES, OR BY REMOVING STARTER KEYS. The accidental start-up of a machine by
a child or visitor could cause injury.
23. STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICAT-ION. A moment of
inattention while operating power tools may result in injury.
24. USE OF THIS TOOL CAN GENERATE AND
DISBURSE DUST OR OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND ASBESTOS DUST. Direct particles away from face and
body. Always operate tool in well ventilated area and provide for proper dust removal. Use dust collection system wherever possible. Exposure to the dust may cause serious and permanent respiratory or other injury, including silicosis (a serious lung disease), cancer, and death. Avoid breathing the dust, and avoid prolonged contact with dust. Allowing dust to get into your mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use properly fitting NIOSH/OSHA approved respiratory protection appropriate for the dust exposure, and wash exposed areas with soap and water.
5
ADDITIONAL SAFETY RULES FOR
WOOD LATHES
1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions.
2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the
operation of this machine.
3. FOLLOW ALL WIRING CODES and recommended electrical connections.
4. ROUGH CUT THE WORKPIECE as close as possible to the finished shape before installing it on the faceplate.
5. EXAMINE THE WORKPIECE FOR FLAWS and test glue joints before mounting the workpiece on machine. DO NOT mount a split workpiece or one containing a knot.
6. SECURELY FASTEN THE WORKPIECE to the faceplate prior to faceplate turning. Use the appropriate size faceplate to properly support the workpiece. Do not let the screw fasteners interfere with the turning tool at the finished dimension of the workpiece.
7. NEVER DRIVE THE WORKPIECE into the drive center while the drive center is in the headstock. Set the drive center into the workpiece with a soft mallet prior to installing it on the headstock.
8. SNUG THE TAILSTOCK CENTER against the workpiece and lock it. Lubricate the tailstock center if it is not a ball bearing center.
9. PROPERLY ADJUST THE TOOL REST HEIGHT.
10. ADJUST THE TOOL REST so it is as close to the workpiece as possible.
11. TIGHTEN ALL CLAMP LOCKING HANDLES before operating.
12. ROTATE THE WORKPIECE BY HAND to check clearance before turning the machine “ON”.
13. CLEAR THE LATHE BED OF ALL OBJECTS (tools, scraps of wood, etc.) before turning the machine “ON”.
14. EXAMINE THE SET-UP CAREFULLY before turning the
machine “ON”.
15. STAND CLEAR, AND KEEP ALL OBSERVERS AND PASSERSBY clear of rotating path of workpiece to avoid injury from flying debris.
16. USE THE LOWEST SPEED when starting a new workpiece. NEVER EXCEED recommended speeds.
17. NEVER ADJUST THE TOOL REST while the workpiece is turning.
18. NEVER LOOSEN THE TAILSTOCK SPINDLE or the tailstock while workpiece is turning.
19. MOVE THE CUTTING TOOL INTO THE WORKPIECE SLOWLY, and cut small amounts when roughing.
20. REMOVE THE TOOL REST before sanding or polishing.
21. NEVER PERFORM LAYOUT, assembly, or set-up work on the table/work area when the machine is running.
22. TURN THE MACHINE “OFF” AND DISCONNECT THE MACHINE from the power source before installing or removing accessories, before adjusting or changing set­ups, or when making repairs.
23. TURN THE MACHINE “OFF”, disconnect the machine from the power source, and clean the table/work area before leaving the machine. LOCK THE SWITCH IN THE “OFF” POSITION to prevent unauthorized use.
24. ADDITIONAL INFORMATION regarding the safe and proper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoolinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3­prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the machine to the power line, make sure the switch (s) is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine. All line connections should make good contact. Running on low voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.
POWER CONNECTIONS
MOTOR SPECIFICATIONS
Your machine is wired for 110-120 volt, 50/60 HZ alternating current. Before connecting the machine to the power source, make sure the switch is in the “OFF” position.
6
Fig. A Fig. B
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
2. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating less than 150 volts:
If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. A, the machine will have a grounding plug that looks like the plug illustrated in Fig. A. A temporary adapter, which looks like the adapter illustrated in Fig. B, may be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. B if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box. Whenever the adapter is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not permitted by the Canadian Electric Code.
IN ALL CASES, MAKE CERTAIN THAT THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED. IF YOU ARE NOT SURE, HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding type plugs and matching 3-conductor receptacles that accept the machine’s plug, as shown in Fig. A.
Repair or replace damaged or worn cord immediately.
GROUNDING INSTRUCTIONS
This machine must be grounded while in use to protect the operator from electric shock.
EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D-1 shows the correct gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Fig. D-1
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG 0-6 120 25-50 16 AWG 0-6 120 50-100 16 AWG 0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG 6-10 120 25-50 16 AWG 6-10 120 50-100 14 AWG 6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG 10-12 120 25-50 16 AWG 10-12 120 50-100 14 AWG 10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG 12-16 120 25-50 12 AWG 12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
1. All grounded, cord-connected machines:
7
FOREWORD
FUNCTIONAL DESCRIPTION
NOTICE: The photo on the manual cover illustrates the current production model. All other illustrations contained in
the manual are representative only and may not depict the actual color, labeling, or accessories and are intended to illustrate technique only.
The Delta 46-715 14" adjustable speed wood lathe is a big capacity lathe, designed for industry, commercial shops, and schools.
CARTON CONTENTS
1. Headstock Assembly
2. Tool Rest Assembly
3. Tailstock Assembly
4. Lathe Bed
5. Leg (4)
6. Short Tie Bar (2)
7. Stand Top (2)
8. Long Tie Bar (2)
9. Knockout Bar
10. Spindle Wrench
11. Live Center
12. M8 x 16mm Carriage Bolts (24)
13. Nuts (32)
14. Flat Washers (32)
15. Lockwashers (32)
16. M8 x 35mm Hex Head Screws (8)
17. Drive Center
1
UNPACKING AND CLEANING
2
3
4
5
8
6
7
9
10
11
12
131415
16
17
Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
ASSEMBLY
ASSEMBLY TOOLS REQUIRED
ASSEMBLY TIME ESTIMATE
Assembly for this tool will require a phillips-head screwdriver and an adjustable wrench.
Assembly for this tool should take approximately 1 to 2 hours.
8
ASSEMBLING THE STAND
1. Attach the two long tie bars (A) Fig. 3 (with the flanges up) to the center of each stand leg (B) by using eight carriage bolts through the legs and tie bars, secured by flat washers, lockwashers, and hex nuts.
NOTE: Hand-tighten the hardware for further adjustment.
2. Attach two short tie bars (C) Fig. 3 (with the flanges up), to each leg (B), using eight carriage bolts through the legs and tie bars, secured by flat washers, lock-washers, and hex nuts.
3. Attach the two stand tops (D) Fig. 3 to the inside of the top of the stand legs (B) using twelve carriage bolts through the leg, then through the stand top. Secure with flat washers, lockwashers, and hex nuts.
A
B
C
D
B
ATTACHING THE LATHE BED TO THE STAND
The 46-715 lathe comes attached to plyboard. To attach the lathe bed to the stand:
1. Remove the security bars (A) Fig. 4 that are attached to both ends of the lathe bed by removing the two screws (B) Fig. 4 that secure it.
The headstock is very heavy. Have someone help remove it from the lathe bed.
3. Loosen the lock handle (C) Fig. 5 and slide the headstock off the end of the lathe bed.
4. Loosen the lock handle (D) Fig. 6 and slide the tool rest off the end of the lathe bed.
5. Loosen the lock handle (E) Fig. 7 and slide the tailstock off the end of the lathe bed.
6. Remove the two bolts (one is shown at (F) Fig. 8) to free the lathe bed from the plyboard.
The lathe bed is heavy. Have someone help lift it on the stand.
8. Position the lathe bed so that the holes in the lathe bed are directly above the holes in the stand.
9. Secure the lathe bed to the stand using the eight M8 x 35mm Hex head screws (G) Fig. 9 through the lathe bed and through the stand. Attach a washer, lockwasher, and nut and tighten securely.
10. Before tightening all hardware, press down on stand until legs adjust to floor surface. Securely tighten all hardware.
11. Slide the tool rest and tailstock back into the lathe bed.
12. Have someone help lift the headstock on the lathe bed and slide it into position.
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7 Fig. 8
B
A
C
D
E
F
G
Fig. 9
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