Delta 46-408 User guide

INSTRUCTION MANUAL

Wood Turning Duplicator

(Model 46-408)

PART NO. 904419 - 02-05-02

To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.

For Parts, Service, Warranty or other Assistance, please call

1-800-223-7278 (In Canada call 1-800-463-3582).

UNPACKING

The accessory 46-408 Wood Turning Duplicator is shipped in one container. Carefully unpack and separate all loose items and proceed with assembly instructions. Fig. 2 illustrates the components of the duplicator. Refer to the parts description for assembly to your particular wood lathe.

Fig. 2

ASSEMBLY INSTRUCTIONS

The 46-408 Wood Turning Duplicator is designed for use with Delta 12", 14", and 16" Wood Lathes. Before assembly, make certain the wood lathe is disconnected from the power source.

1. Duplicator Rail

2. Mounting Brackets (2)

3. Brackets for 12” Wood Lathes (2)

4. Brackets for 16” Top Turn Wood Lathes (2)

5. 16mm x 41mm Washers (2)

6. M16 x 35mm Hex Socket Head Screws (2)

7. M12 x 45mm Hex Socket Head Screws (2)

8. M12 Flat Washers (2)

9. Plates (2)

10. M8 x 40mm Hex Head Screws (2)

11. M8 Hex Nuts (2)

12. Pattern Support Brackets (2)

13. M6 Hex Nut for DL-40 Wood Lathe (2)

14. M6 x 30mm Hex Head Screw for DL-40 Wood Lathes (2)

15. M8 Hex Nuts for Top Turn and 12” Wood Lathes (2)

16. M8 x 55mm Hex Socket Set Screw for Top Turn and 12” Wood Lathes (2)

17. Brackets (2)

18. Belt

19. Handles (4)

20. Lever

21. 3/8” Duplicator Cutting Tool

22. Dust Guard

23. Spring

24. Stud

25. M4.5 x 25mm Follower Arm

26. Stud

27. M8.4 Flat Washers (2)

28. M8 Hex Nut

29. Carriage

30. 14mm Hex Wrench

31. 10mm Hex Wrench

32. 5mm Hex Wrench

33. 4mm Hex Wrench

34. 13 x 14mm Wrench

35. 8 x 10mm Wrench

36. T-Bolts (4)

37. 10mm Flat Washers (4)

38. M10 Hex Nuts (4)

39. M6 x 10mm Hex Socket Head Screws (2)

40. M6.4 Flat Washers (2)

41. M8.4 Flat Washers (4)

42. Bracket for 46-745 & 46-715 Beds (2) * M8 Wing Nut

* 4mm Ball Socket Hex Wrench

* NOT SHOWN

26 27

36 37

ATTACHING MOUNTING BRACKETS

For Delta Models 46-860 16", 46-745 16" & 46-715 14" Wood Lathes Only

1. Thread M8 Hex Nut (A) Fig. 3 on M8 X 55mm Socket Set screw (B). NOTE: Do not install (A) or (B) Fig. 3 when using the model 46-715 or the model 46-745. Discard the nuts and set aside

the screws for further use. (See”ATTACHING DUPLICATOR TO WOOD LATHE” in this document).

2. Thread the socket set screw (B) Fig. 3 with hex nut (A) into the tapped hole in both mounting brackets (C). NOTE: To make installation easier, adjust the screws so they are equal in length, then tighten hex nuts (A) against the

bottom of mounting brackets (C).

3. Position clamping plate (D) Fig. 4 under mounting brackets (C) and fasten with two M12 x 45mm hex socket head screws (E) and

16mm x 41mm

flat washers (F). Tighten screws just enough to hold assembly together.

Remove tailstock from the machine.

4. Insert clamping plate (C) Fig. 5 of mounting bracket assembly (D) into channel on tailstock end of lathe bed. NOTE: Loosely tighten hardware (E).

5. Slide the remaining mounting bracket assembly (C) Fig. 6 onto the lathe bed at the headstock end of the wood lathe. Move it to about one inch from the end of the lathe bed. NOTE: Loosely tighten hardware (E).

Fig. 3 Fig. 4

Fig. 5

Fig. 6

B A

Fig. 7

Fig. 8

For Delta Model DL-40 16” W

ood Lathes Only

1. Thread M6 Hex Nut, one of which is shown at (A) Fig. 7 on M6 x 30 hex head screw (B) and thread the hex head screw (B) into mounting ledge (C) at the front of the lathe bed. Similarly, thread the remaining M6 x 30 hex head screw with locknut to the mounting ledge on the other end of the lathe bed in the same manner. NOTE: To make the installation easier, adjust the two hex head screws (B) Fig. 7 so the tops of screws (B) are equal to each other in length. Tighten hex nuts (A) Fig. 7 against ledge (C).

2. Attach the two mounting brackets (D) Fig. 8 to the front of the lathe bed, and fasten with two M16 x 35mm hex socket head screws (E) and two flat washers (E). NOTE: Rest the bottom of mounting brackets (D) on top of hex head screws (B).

For Delta 12” Wood Lathes Only

1. Thread M8 hex nuts (A) Fig. 9 on M8 x 55mm hex socket set screws (B).

2. Thread set screws (B) Fig. 9 with hex nuts (A) into the two tapped holes in the bottom of mounting brackets (D). NOTE: To make installation easier, adjust the two set screws (B) so that tops of screws are equal in length, then tighten hex nuts (A) against bottom of mounting brackets (D).

3. Position clamping plates (E) Fig. 10 under mounting brackets (D). Fasten with M8 x 55mm socket head set screws (F) with

16mm x 41mm

flat washers (F).

Loosely tighten hardware (F) Fig. 10. Remove the tailstock from the machine.

4. Insert clamping plate (E) Fig. 11 of mounting bracket assembly (D) into channel (G) on tailstock end of lathe bed. NOTE: Loosely-tighten mounting hardware (F).

5. Slide the remaining mounting bracket assembly (D) Fig. 12 at the headstock end of the wood lathe in the same manner. NOTE: Position the left side of mounting bracket assembly (D) Fig. 12 so it is approximately 1" from the end of the lathe bed (H). NOTE: Loosely tighten the mounting hardware.

Fig. 11

Fig. 12

Fig. 13 Fig. 14

ATTACHING CARRIAGE TO DUPLICATOR RAIL

1. Loosen and remove screw (A) Fig. 13 and belt guide (B) from the RIGHT END of duplicator rail (C).

2. Loosen two screws (D) Fig. 14 and raise wiper (E) and retainer plate (F) to their highest position. Tighten two screws (D). Repeat this procedure on the other side of carriage (G).

3. Slide carriage (G) Fig. 15 onto duplicator guide rail (C) by inserting two guides (H) into channels (J) and sliding carriage (G) into gear rack (K). Replace belt guide and screw that were removed in STEP 1 to the right side of the dupli- cator rail (C).

Fig. 9

Fig. 10

Fig. 15

Fig. 16

Fig. 17

Fig. 18

4. Remove the two screws and washers (D) Fig. 16, wiper, (E) and retainer plate (F) from each side of the carriage (G).

5. Place one end of belt (L) Fig. 17 on wiper (E) and cover with retainer plate (F) and angle bracket (F2). NOTE: Cut-out section of belt (L) must be positioned with, or slightly below, right side of wiper (E).

6. Line up holes in wiper (E) Fig. 18, retainer plate (F), and angle bracket with the two holes on the side of the carriage (G) and fasten the belt (L) to the carriage with the two hex socket head screws and flat washers (D) removed earlier.

7. Attach belt (L) Fig. 18 under the lip (M) of the duplicator rail and around the guide (B). Pass belt (L) inside and through duplicator rail (C) Fig. 19 and out the other end of the duplicator rail. IMPORTANT: Make certain belt is not twisted inside duplicator rail.

8. Wrap the loose end of the belt (L) Fig. 19 around the guide on the left side of the rail (C) and under the lip (M) of the guide rail. Fasten the belt (L) to the side of the carriage (G) by repeating STEPS 5 and 6.

Fig. 19

Fig. 20

Fig. 21

ATTACHING PATTERN SUPPORT BRACKETS TO DUPLICATOR RAIL

1. Slide pattern support bracket (A) Fig. 20 into bottom channel of duplicator rail (B) and tighten two screws (C).

2. Thread a M8 x 40mm hex head screw (D) with M8 hex nut into face of pattern support bracket (A). Adjustments will be made later.

3. Attach remaining pattern support bracket to opposite end of duplicator rail in the same manner.

ATTACHING PATTERN HOLDING BRACKETS TO DUPLICATOR RAIL

1. Slide pattern holding bracket (A) Fig. 21 into bottom channel of duplicator rail (B) and tighten two screws (C). Adjustments will be made later.

2. Assemble remaining pattern holding bracket to the opposite end of duplicator rail in the same manner.

ATTACHING FOLLOWER ARM TO CARRIAGE ASSEMBLY

Insert follower arm (A) Fig. 22 into hole in arm (B) of carriage assembly and tighten thumb screw (C). NOTE: Pin (D) of follower arm (A) should point toward right end of duplicator rail.

ATTACHING DUPLICATOR TO WOOD LATHE

For Model 46-860, 46-715, and 46-745 Wood Lathes Only

1. Slide two T-bolts (G) Fig. 23 into channel located at the rear of duplicator guide rail (H).

2. Place mounting pad (J) Fig. 24 between two T-bolts (G) and slide T-bolts inward into slots of mounting pad (J) and fasten with two M10 flat washers (K) and M10 hex nuts (L). NOTE: Loosely tighten hardware.

NOTE: Use top hole of bracket (A) Fig. 24 for Model 46-715 14" lathe only. Use the center hole (B) Fig. 24 for all 16" lathes.

3. Attach the remaining mounting pad to the other end of duplicator pad in the same manner.

4. IMPORTANT: To prevent personal injury or damage to the duplica-

tor, use two or more people to mount the duplicator to the mounting brackets.

5. While carefully supporting the duplicator rail (H) Fig. 25 at both ends, slide the mounting pad (J) along the duplicator rail until the tapped hole in mounting pad (J) lines up with slot in mounting bracket (C). Fasten with M16 x 35mm hex socket head screw (M) and

16mm x 41mm

flat washer (N). NOTE:

For 46-715 or 46-745, use bracket (A) Fig. 27B with M8 x 55mm socket head set screw without washer.

6. Tighten two hex nuts (L) Fig. 26 and two hex socket head bolts (E) and (M).

7. Mount duplicator assembly (H) Fig. 27A to mounting bracket (C) at the other end of the lathe in the same manner. Tighten all mounting hardware. Replace tailstock on the machine.

Fig. 22

Fig. 23

Fig. 24

Fig. 25

Fig. 26

Fig. 27A

Fig. 27B

N B

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