Dell PowerVault 630F, PowerVault 650F Installation Manual
™
Dell™ PowerVault™ 630F and 650F
Storage Systems and Standby Power
Supply
RACK INSTALLATION
GUIDE
www.dell.com
Notes, Notices, Cautions, and Warnings
Throughout this guide, blocks of text may be accompanied by an icon and printed in
bold type or in italic type. These blocks are notes, notices, cautions, and warnings,
and they are used as follows:
NOTE: A NOTE indicates important information that helps you make better use of
your system.
NOTICE: A NOTICE indicates either potential damage to hardware or loss
of data and tells you how to avoid the problem.
CAUTION: A CAUTION indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
WARNING: A WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious bodily injury.
____________________
Information in this document is subject to change without notice.
© 2000 Dell Computer Corporation. All rights reserved.
Reproduction in any manner whatsoever without the written permission of Dell Computer Corporation is strictly forbidden.
Trademarks used in this text: Dell, the DELL logo, PowerVault, and PowerEdge are trademarks of
Dell Computer Corporation.
Other trademarks and trade names may be used in this document to refer to either the entities
claiming the marks and names or their products. Dell Computer Corporation disclaims any proprietary interest in trademarks and trade names other than its own.
February 2000 P/N 905TWRev. A00
Safety Instructions
Use the following safety guidelines to ensure your own personal safety and to help
protect your computer or storage system from potential damage.
Notes, Notices, Cautions, and Warnings
Throughout this guide, blocks of text may be accompanied by an icon and printed in
bold type or in italic type. These blocks are notes, notices, cautions, and warnings,
and they are used as follows:
NOTE: A NOTE indicates important information that helps you make better use of
your computer system.
NOTICE: A NOTICE indicates either potential damage to hardware or loss
of data and tells you how to avoid the problem.
CAUTION: A CAUTION indicates a potentially hazardous situation which, if
not avoided, may result in minor or moderate injury.
WARNING: A WARNING indicates a potentially hazardous situation which,
if not avoided, could result in death or serious bodily injury.
Safety Caution and Warnings
Observe the following caution and warnings while servicing this system:
CAUTION: There is a danger of a new battery exploding if it is incorrectly
installed. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
WARNING: The power supplies in your computer or storage system may
produce high voltages and energy hazards, which can cause bodily harm.
Only trained service technicians are authorized to remove the computer
covers and access any of the components inside the computer. This warning
applies to Dell PowerEdge 4xxx or higher servers and Dell PowerVault 2xxS
storage systems.
iii
WARNING: This system may have more than one power supply cable. To
reduce the risk of electrical shock, a trained service technician must disconnect all power supply cables before servicing the system.
DÙLEŽITÉ UPOZORNÌNÍ: Tento systém mùže mít více napájecích kabelù. Ke
snížení rizika úrazu elektrickým proudem je nutné, aby školený servisní technik
pøed provádìním servisu systému odpojil všechny napájecí kabely.
ADVARSEL: Dette system kan have mere end et strømforsyningskabel. For
at reducere risikoen for elektrisk stød, bør en professionel servicetekniker
frakoble alle strømforsyningskabler, før systemet serviceres.
VAROITUS: Tässä järjestelmässä voi olla useampi kuin yksi virtajohto. Sähköiskuvaaran pienentämiseksi ammattitaitoisen huoltohenkilön on
irrotettava kaikki virtajohdot ennen järjestelmän huoltamista.
ПРЕДУПРЕЖДЕНИЕ: Данная система может иметь несколько кабелей
электропитания. Во избежание электрического удара квалифицированный
техник должен отключить все кабели электропитания прежде, чем приступить
к обслуживанию системы.
OSTRZE¯ENIE: System ten mo¿e mieæ wiêcej ni¿ jeden kabel zasilania. Aby
zmniejszyæ ryzyko pora¿enia pr¹dem, przed napraw¹ lub konserwacj¹ systemu
wszystkie kable zasilania powinny byæ od³¹czone przez przeszkolonego technika
obs³ugi.
ADVARSEL! Det er mulig at dette systemet har mer enn én strømledning.
Unngå fare for støt: En erfaren servicetekniker må koble fra alle strømledninger før det utføres service på systemet.
VARNING: Detta system kan ha flera nätkablar. En behörig servicetekniker
måste koppla loss alla nätkablar innan service utförs för att minska risken
för elektriska stötar.
Additional Safety Precautions
To reduce the risk of bodily injury, electrical shock, fire, and damage to the equipment,
observe the following precautions.
General Precautions
Observe the following general precautions for using and working with your system:
• Observe and follow service markings. Do not service any Dell product except as
explained in your Dell system documentation. Opening or removing covers that
are marked with the triangular symbol with a lightning bolt may expose you to
electrical shock. Components inside these compartments should be serviced
only by a Dell authorized service technician.
iv
• If any of the following conditions occur, unplug the product from the electrical
outlet and replace the part or contact your Dell authorized service provider:
— The power cable, extension cable, or plug is damaged.
— An object has fallen into the product.
— The product has been exposed to water.
— The product has been dropped or damaged.
— The product does not operate correctly when you follow the operating
instructions.
• Keep your system components away from radiators and heat sources. Also, do
not block cooling vents.
• Do not spill food or liquids on your system components, and never operate the
product in a wet environment. If the computer gets wet, see the appropriate
chapter in your troubleshooting guide or contact a Dell-authorized service
provider.
• Do not push any objects into the openings of your system components. Doing so
can cause fire or electric shock by shorting out interior components.
• Use the product only with Dell products or other Dell-approved equipment.
• Allow the product to cool before removing covers or touching internal
components.
• Use the correct external power source. Operate the product only from the type
of power source indicated on the electrical ratings label. If you are not sure of the
type of power source required, consult your Dell service provider or local power
company.
• To help avoid damaging your system components, be sure the voltage selection
switch (if provided) on the power supply is set to match the power available at
your location:
— 115 volts (V)/60 hertz (Hz) in most of North and South America and some Far
Eastern countries such as South Korea and Taiwan
• Use only approved power cable(s). If you have not been provided with a power
• To help prevent electric shock, plug the system/components and peripheral
— 100 V/50 Hz in eastern Japan and 100 V/60 Hz in western Japan
— 230 V/50 Hz in most of Europe, the Middle East, and the Far East
Also be sure that your monitor and attached devices are electrically rated to oper-
ate with the power available in your location.
cable for your computer or storage system or for any AC-powered option
intended for your system, purchase a power cable that is approved for use in your
country. The power cable must be rated for the product and for the voltage and
current marked on the product’s electrical ratings label. The voltage and current
rating of the cable should be greater than the ratings marked on the product.
power cables into properly grounded electrical outlets. These cables are
v
equipped with three-prong plugs to help ensure proper grounding. Do not use
adapter plugs or remove the grounding prong from a cable. If you must use an
extension cable, use a three-wire cable with properly grounded plugs.
• Observe extension cable and power strip ratings. Make sure that the total
ampere rating of all products plugged into the extension cable or power strip
does not exceed 80 percent of the extension cable or power strip ampere ratings
limit.
• Do not use appliance/voltage converters or kits sold for appliances with your Dell
product.
• To help protect your system/components from sudden, transient increases and
decreases in electrical power, use a surge suppressor, line conditioner, or uninterruptible power supply (UPS).
• Position system cables and power cables carefully; route system cables and the
power cable and plug so that they cannot be stepped on or tripped over. Be sure
that nothing rests on your system components’ cables or power cable.
• Do not modify power cables or plugs. Consult a licensed electrician or your
power company for site modifications. Always follow your local/national wiring
rules.
• To help avoid possible damage to the system board, wait 5 seconds after turning
off the system before removing a component from the system board or disconnecting a peripheral device from the computer.
• Handle batteries carefully. Do not disassemble, crush, puncture, short external
contacts, dispose of in fire or water, or expose batteries to temperatures higher
than 60 degrees Celsius (140 degrees Fahrenheit). Do not attempt to open or service batteries; replace batteries only with batteries designated for the product.
• Turn down the volume before using headphones or other audio devices.
Precautions for Server and Storage Systems
Observe the following additional safety guidelines for your system:
• Unless your installation and/or troubleshooting documentation specifically allows
it, do not remove enclosure covers, attempt to override the safety interlocks, or
access any components inside the system. Depending on your system, installation and repairs may be done only by individuals who are qualified to service your
computer or storage system equipment and trained to deal with products capable of producing hazardous energy levels.
• When connecting or disconnecting power to hot-pluggable power supplies, if
offered with your Dell product, observe the following guidelines:
— Install the power supply before connecting the power cable to the power
supply.
— Unplug the power cable before removing the power supply.
— If the system has multiple sources of power, disconnect power from the sys-
tem by unplugging all power cables from the power supplies.
vi
• Move products with care; ensure that all casters and/or stabilizers are firmly con-
nected to the computer or storage system. Avoid sudden stops and uneven
surfaces.
Precautions for Rack-Mountable Products
Observe the following precautions for rack stability and safety. Also refer to the rack
installation documentation accompanying the system and the rack for specific warning and/or caution statements and procedures.
Server and storage systems are considered to be components in a rack. Thus, “component” refers to any server or storage system, as well as to various peripherals or
supporting hardware.
WARNING: Installing Dell system components in a Dell rack without the
front and side stabilizers installed could cause the rack to tip over, potentially resulting in bodily injury under certain circumstances. Therefore,
always install the stabilizers before installing components in the rack.
After installing system/components in a rack, never pull more than one
component out of the rack on its slide assemblies at one time. The weight
of more than one extended component could cause the rack to tip over and
injure someone.
NOTE: Dell’s server and storage systems are certified as components for use in Dell’s
rack cabinet using the Dell customer rack kit. The final installation of Dell systems and
rack kits in any other brand of rack cabinet has not been approved by any safety agencies. It is the customer’s responsibility to have the final combination of Dell systems
and rack kits for use in other brands of rack cabinets evaluated for suitability by a certified safety agency.
• System rack kits are intended to be installed in a Dell rack by trained service tech-
nicians. If you install the kit in any other rack, be sure that the rack meets the
specifications of a Dell rack.
• Do not move large racks by yourself. Due to the height and weight of the rack,
Dell recommends a minimum of two people to accomplish this task.
• Before working on the rack, make sure that the stabilizers are secure to the rack,
extend to the floor, and that the full weight of the rack rests on the floor. Install
front and side stabilizers on a single rack or front stabilizers for joined multiple
racks before working on the rack.
• Always load the rack from the bottom up, and load the heaviest item in the rack
first.
• Make sure that the rack is level and stable before extending a component from
the rack.
• Use caution when pressing the component rail release latches and sliding a com-
ponent into or out of a rack; the slide rails can pinch your fingers.
• After a component is inserted into the rack, carefully extend the rail into a locking
position, and then slide the component into the rack.
vii
• Do not overload the AC supply branch circuit that provides power to the rack. The
total rack load should not exceed 80 percent of the branch circuit rating.
• Ensure that proper airflow is provided to components in the rack.
• Do not step on or stand on any system/component when servicing other sys-
tems/components in a rack.
Precautions for Products With Modems,
Telecommunications, or Local Area Network Options
Observe the following guidelines when working with options:
• Do not connect or use a modem or telephone during a lightning storm. There
may be a risk of electrical shock from lightning.
• Never connect or use a modem or telephone in a wet environment.
• Do not plug a modem or telephone cable into the network interface controller
(NIC) receptacle.
• Disconnect the modem cable before opening a product enclosure, touching or
installing internal components, or touching an uninsulated modem cable or jack.
• Do not use a telephone line to report a gas leak while you are in the vicinity of the
leak.
Precautions for Products With Laser Devices
Observe the following precautions for laser devices:
viii
• Do not open any panels, operate controls, make adjustments, or perform proce-
dures on a laser device other than those specified in the product’s
documentation.
• Only authorized service technicians should repair laser devices.
When Working Inside Your Computer
Before you remove the computer covers, perform the following steps in the sequence
indicated.
NOTICE: Some Dell systems can be serviced only by trained service technicians because of high voltages and energy hazards. Do not attempt to
service the computer system yourself, except as explained in this guide and
elsewhere in Dell documentation. Always follow installation and service
instructions closely.
NOTICE: To help avoid possible damage to the system board, wait 5 seconds after turning off the system before removing a component from the
system board or disconnecting a peripheral device from the computer.
1. Turn off your computer and any devices.
2. Ground yourself by touching an unpainted metal surface on the chassis, such as
the metal around the card-slot openings at the back of the computer, before
touching anything inside your computer.
While you work, periodically touch an unpainted metal surface on the computer
chassis to dissipate any static electricity that might harm internal components.
3. Disconnect your computer and devices from their power sources. Also, disconnect any telephone or telecommunication lines from the computer.
Doing so reduces the potential for personal injury or shock.
In addition, take note of these safety guidelines when appropriate:
• When you disconnect a cable, pull on its connector or on its strain-relief loop, not
on the cable itself. Some cables have a connector with locking tabs; if you are disconnecting this type of cable, press in on the locking tabs before disconnecting
the cable. As you pull connectors apart, keep them evenly aligned to avoid bending any connector pins. Also, before you connect a cable, make sure that both
connectors are correctly oriented and aligned.
• Handle components and cards with care. Don’t touch the components or con-
tacts on a card. Hold a card by its edges or by its metal mounting bracket. Hold a
component such as a microprocessor chip by its edges, not by its pins.
CAUTION: There is a danger of a new battery exploding if it is incorrectly
installed. Replace the battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the
manufacturer’s instructions.
Protecting Against Electrostatic Discharge
Static electricity can harm delicate components inside your computer. To prevent
static damage, discharge static electricity from your body before you touch any of
your computer’s electronic components, such as the microprocessor. You can do so
by touching an unpainted metal surface on the computer chassis.
As you continue to work inside the computer, periodically touch an unpainted metal
surface to remove any static charge your body may have accumulated.
You can also take the following steps to prevent damage from electrostatic discharge
(ESD):
• When unpacking a static-sensitive component from its shipping carton, do not
remove the component from the antistatic packing material until you are ready to
install the component in your computer. Just before unwrapping the antistatic
packaging, be sure to discharge static electricity from your body.
• When transporting a sensitive component, first place it in an antistatic container
or packaging.
• Handle all sensitive components in a static-safe area. If possible, use antistatic
floor pads and workbench pads.
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The following notice may appear throughout this document to remind you of these
precautions:
NOTICE: See “Protecting Against Electrostatic Discharge” in the safety
instructions at the front of this guide.
Ergonomic Computing Habits
CAUTION: Improper or prolonged keyboard use may result in injury.
CAUTION: Viewing the monitor screen for extended periods of time may
result in eye strain.
For comfort and efficiency, observe the following ergonomic guidelines when you set
up and use your computer system:
• Position your system so that the monitor and keyboard are directly in front of you
as you work. Special shelves are available (from Dell and other sources) to help
you correctly position your keyboard.
• Set the monitor at a comfortable viewing distance (usually 510 to 610 millimeters
[20 to 24 inches] from your eyes).
• Make sure that the monitor screen is at eye level or slightly lower when you sit in
front of the monitor.
• Adjust the tilt of the monitor, its contrast and brightness settings, and the lighting
around you (such as overhead lights, desk lamps, and the curtains or blinds on
nearby windows) to minimize reflections and glare on the monitor screen.
• Use a chair that provides good lower back support.
• Keep your forearms horizontal with your wrists in a neutral, comfortable position
while you use the keyboard or mouse.
• Always leave space to rest your hands while you use the keyboard or mouse.
• Let your upper arms hang naturally at your sides.
• Sit erect, with your feet resting on the floor and your thighs level.
• When sitting, make sure the weight of your legs is on your feet and not on the
front of your chair seat. Adjust your chair’s height or use a footrest, if necessary,
to maintain proper posture.
• Vary your work activities. Try to organize your work so that you do not have to
type for extended periods of time. When you stop typing, try to do things that
use both hands.
x
monitor screen at or below eye level
wrists relaxed and flat
arms at desk level
monitor and
keyboard
positioned
directly
in front of user
feet flat on
the floor
xi
xii
Contents
Notes, Notices, Cautions, and Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Safety Caution and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Additional Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
General Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv
Precautions for Server and Storage Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . vi
Precautions for Rack-Mountable Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Precautions for Products With Modems, Telecommunications, or Local Area
Network Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii
Precautions for Products With Laser Devices . . . . . . . . . . . . . . . . . . . . . . . . . .viii
When Working Inside Your Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii
Protecting Against Electrostatic Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
Ergonomic Computing Habits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .x
Rack Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Important Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Kit Installation Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Rack Stabilizer Feet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Recommended Tools and Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Removing the Doors From the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Removing the Doors From the Dell 42U Rack . . . . . . . . . . . . . . . . . . . . . 1-4
Removing the Doors From the Dell 24U Rack . . . . . . . . . . . . . . . . . . . . . 1-6
Planning the Rack Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Installing a 900-W SPS in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Marking the Location for the 900-W SPS Tray. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Installing the 900-W SPS Tray Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Installing a Single 900-W SPS Unit in the Tray. . . . . . . . . . . . . . . . . . . . . . . . 1-12
Installing Two 900-W SPS Units in the Tray. . . . . . . . . . . . . . . . . . . . . . . . . . 1-13
Installing an 800-W SPS in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
Marking the Location for the 800-W SPS Tray. . . . . . . . . . . . . . . . . . . . . . . . 1-14
Installing the 800-W SPS Tray Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Installing a Single 800-W SPS Unit in the Tray. . . . . . . . . . . . . . . . . . . . . . . . 1-16
Installing Two 800-W SPS Units in the 800-W SPS Tray . . . . . . . . . . . . . . . . 1-18
Installing a DPE or DAE in the Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
Installing the PowerVault Storage System in the Rack . . . . . . . . . . . . . . . . . 1-24
xiii
Replacing the Rack Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27
Replacing the Rack Doors on a Dell 42U Rack . . . . . . . . . . . . . . . . . . . . . . . 1-27
Replacing the Rack Doors on a Dell 24U Rack . . . . . . . . . . . . . . . . . . . . . . . 1-27
Index
Figures Figure 1-1. Rack Kit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Figure 1-2. Opening the 42U Rack Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Figure 1-3. Removing the 42U Rack Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Figure 1-4. Unlocking the 24U Rack Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Figure 1-5. Removing the 24U Rack Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Figure 1-6. Front Cage-Nut Location for a 900-W SPS Tray . . . . . . . . . . . . . . . . 1-9
Figure 1-7. Installing a Cage-Nut in the Rack. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Figure 1-8. Installing the 900-W SPS Tray in the Rack . . . . . . . . . . . . . . . . . . . 1-11
Figure 1-9. Back-Mounting Screw Locations for the 900-W SPS Tray . . . . . . . 1-11
Figure 1-10. Installing a Single 900-W SPS Unit in the Tray . . . . . . . . . . . . . . . . 1-12
Figure 1-11. Installing Two 900-W SPS Units in the Tray . . . . . . . . . . . . . . . . . . 1-13
Figure 1-12. Back Cage-Nut Location for an 800-W SPS Tray. . . . . . . . . . . . . . . 1-15
Figure 1-13. Installing the 800-W SPS Tray in the Rack . . . . . . . . . . . . . . . . . . . 1-16
Figure 1-14. Fastening a Single 800-W SPS Unit in the Tray. . . . . . . . . . . . . . . . 1-17
Figure 1-15. Installing Two 800-W SPS Units in the Tray . . . . . . . . . . . . . . . . . . 1-18
Figure 1-16. Mounting Location for a DAE or DPE . . . . . . . . . . . . . . . . . . . . . . . 1-20
Figure 1-17. Installing the Support Rails in the Rack for a DAE . . . . . . . . . . . . . . 1-21
Figure 1-18. Installing the Support Rails in the Rack for a DPE. . . . . . . . . . . . . . 1-22
Figure 1-19. Installing a Storage System Retention Bracket. . . . . . . . . . . . . . . . 1-23
Figure 1-20. Installing a DPE Storage System in the Rack . . . . . . . . . . . . . . . . . 1-24
Figure 1-21. Installing a DAE Storage System in the Rack . . . . . . . . . . . . . . . . . 1-25
Figure 1-22. Securing the DPE Storage System in the Rack. . . . . . . . . . . . . . . . 1-26
Figure 1-23. Securing the DAE Storage System in the Rack. . . . . . . . . . . . . . . . 1-26
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