Dell K812N, 5600R OL HV-US, 5600W User Manual
Dellt Online Rack UPS
5600W
User's Guide
w w w . d e l l . c o m | s u p p o r t . d e l l . c o m
Dell 5600R OL HV-US, Dell 5600R OL HV
K812N
Notes and Warnings
NOTE: A NOTE indicates important information that helps you make better use of your product.
CAUTION: A CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or in property damage incidents.
WARNING: A WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or
injury.
DANGER: A DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
DANGER: Observe the following instruction to help prevent an imminently hazardous situation which, if not
avoided, will result in death or serious injury:
S This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE PARTS
inside the UPS.
Information in this document is subject to change without notice.
E 2009 Dell Inc. All rights reserved.
Reproduction in any manner whatsoever without the written permission of Dell Inc. is strictly forbidden.
Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc.; Greenlee is a registered trademark of Greenlee Textron;
National Electrical Code and NEC are registered trademarks of National Fire Protection Association, Inc.; Phillips is a registered trademark
of Phillips Screw Company.
Other trademarks and trade names may be used in this document to refer to either the entities claiming the marks and names or their
products. Dell Inc. disclaims any proprietary interest in trademarks and trade names other than its own.
October 2009 • 164201888 1
Table of Contents
1 Introduction
Finding Information 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety Warnings
3 Installation
Inspecting the Equipment 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking the Cabinet 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Rear Panels 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Front Panel 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rackmount Setup 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the EBM 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the UPS 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Remote Emergency Power-off 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hardwiring the UPS Input 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Initial Startup 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Operation
UPS Startup and Shutdown 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the UPS 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting the UPS on Battery 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Shutdown 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel Functions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing the Language 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Functions 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Startup Screen 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Screen Locked 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Status 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Event Log 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Measurements 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Screens 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Settings 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transferring the UPS Between Modes 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transferring from Normal to Bypass Mode 46. . . . . . . . . . . . . . . . . . . . . . . . . .
Transferring from Bypass to Normal Mode 46. . . . . . . . . . . . . . . . . . . . . . . . . .
Retrieving the Event Log 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Behavior on Overload 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Load Segments 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controlling Load Segments Through the Display 48. . . . . . . . . . . . . . . . . . . . .
Configuring Automatic Start Delay 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Automatic on Battery Shutdown 50. . . . . . . . . . . . . . . . . . . . . . . .
Configuring Battery Settings 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring the UPS for an EBM 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Running Automatic Battery Tests 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Automatic Battery Tests 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Configuring Automatic Restart 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Additional UPS Features
RS-232 and USB Communication Ports 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dell Network Management Card (Optional) 55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dell UPS Management Software 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 UPS Maintenance
UPS and Battery Care 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transporting the UPS 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Table of Contents
Storing the UPS and Batteries 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Replace Batteries 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Batteries 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Updating the UPS Firmware 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Specifications
8 Troubleshooting
Accessing Alarms and Conditions 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS Status Menu 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Event Log Menu 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Alarms and Conditions 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Silencing the Alarm 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents
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1
Introduction
The Dellt Online Rack uninterruptible power system (UPS) protects your sensitive electronic
equipment from basic power problems such as power failures, power sags, power surges, brownouts, and
line noise.
Power outages can occur when you least expect them and power quality can be erratic. These power
problems have the potential to corrupt critical data, destroy unsaved work sessions, and damage
hardware — causing hours of lost productivity and expensive repairs.
With the Dell Online Rack UPS, you can safely eliminate the effects of power disturbances and guard
the integrity of your equipment. The UPS's flexibility to handle an array of network devices makes it the
perfect choice to protect your LANs, servers, workstations, and other electrical equipment.
Figure 1 shows the Dell Online Rack UPS.
Figure 1. The Dell Online Rack UPS
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Introduction
Providing outstanding performance and reliability, the UPS's unique benefits include:
S Online UPS design with pure sine wave output.
S True online double-conversion technology with high power density, utility frequency
independence, and generator compatibility.
S Buck and Boost voltage regulation that ensures regulated voltage to your load by correcting voltage
fluctuations.
S The UPS filters and regulates incoming AC power and provides consistent power to your
equipment without draining the battery.
S Selectable High Efficiency mode of operation.
S 4U size that fits any standard 48 cm (19”) rack.
S Start‐on‐battery capability for powering up the UPS even if utility power is not available.
S Maintenance is simplified by allowing the safe replacement of batteries without powering down the
UPS.
S Extended runtime with an optional External Battery Module (EBM).
S Emergency shutdown control through the Remote Emergency Power-off (REPO) ports.
S Two standard communication ports (USB and RS-232 serial port).
S Optional Dell Network Management Card with enhanced communication capabilities for
increased power protection and control.
S Advanced power management with the Dell UPS Management Software for graceful shutdowns
and power monitoring.
S Sequential shutdown and load management through separate receptacle groups called load
segments.
S Firmware that is easily upgradable without a service call.
S Backed by worldwide agency approvals.
Introduction
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Finding Information
CAUTION: The Safety, Environmental, and Regulatory Information document provides important safety and
regulatory information.
What are You Looking For?
S The user's guide for my UPS
S The user's guide for the Dell Network Management
Card
S Dell UPS Management Software
Find It Here
Dell UPS Disc
NOTE: Documentation and software updates can be
found at
S Specifications
S How to configure UPS settings
S How to troubleshoot and solve problems
S How to install REPO control
S Safety instructions
S Regulatory information
S Recycling information
S Warranty information
S Terms and Conditions (U.S. only)
S End User License Agreement
S Support information Dell Support Website — support.dell.com
Dell UPS User's Guide
The user's guide is available on the Dell UPS disc and
on support.dell.com.
Safety, Environmental, and Regulatory Information
Dell Warranty and Support Information
support.dell.com.
NOTE: Select your region or business segment to view
the appropriate support site.
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Introduction
2
Safety Warnings
CAUTION: Before performing the procedures in this document, read and follow the safety instructions and
important regulatory information in your Safety, Environmental, and Regulatory Information document.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the equipment and
save this manual for future reference.
DANGER:
avoided, will result in death or serious injury:
S This UPS contains LETHAL VOLTAGES. All repairs and service should be performed by
AUTHORIZED SERVICE PERSONNEL ONLY. There are NO USER SERVICEABLE
PARTS inside the UPS.
WARNING:
avoided, could result in death or injury:
S Only qualified service personnel (such as a licensed electrician) shall perform the electrical
installation. Risk of electrical shock.
S This UPS contains its own energy source (batteries). The output receptacles may carry live voltage
even when the UPS is not connected to an AC supply.
S Do not remove or unplug the input cord when the UPS is turned on. This removes the safety
ground from the UPS and the equipment connected to the UPS.
S To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity
controlled, indoor environment, free of conductive contaminants. Ambient temperature must not
exceed 40°C (104°F). Do not operate near water or excessive humidity (95% maximum).
S Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and
on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely
dry (hazard of electric shock).
S If the UPS requires any type of transportation, disconnect the internal UPS batteries before
transporting (see page 58).
Observe the following instruction to help prevent an imminently hazardous situation which, if not
Observe the following instructions to help prevent a potentially hazardous situation which, if not
Safety Warnings
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9
CAUTION: Observe the following instructions to help prevent a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or in property damage incidents:
S Servicing of batteries should be performed or supervised by personnel knowledgeable about
batteries and the required precautions. Keep unauthorized personnel away from batteries.
S Batteries can present a risk of electrical shock or burn from high short-circuit current. The
following precautions should be observed: 1) Remove watches, rings, or other metal objects; 2) Use
tools with insulated handles; 3) Wear rubber gloves and boots; 4) Do not lay tools or metal parts on
top of batteries; 5) Disconnect the charging source prior to connecting or disconnecting battery
terminals.
S Determine if the battery is inadvertently grounded. If inadvertently grounded, remove the utility
source from the ground. Contact with any part of a grounded battery can result in electrical shock.
The likelihood of such shock can be reduced if such grounds are removed during installation and
maintenance (applicable to equipment and remote battery supplies not having a grounded supply
circuit).
S ELECTRIC ENERGY HAZARD. Do not attempt to alter any battery wiring or connectors.
Attempting to alter wiring can cause injury.
S Replace batteries with the same number and type of batteries as originally installed in the UPS.
S Proper disposal of batteries is required. Refer to your local codes for disposal requirements.
S Never dispose of batteries in a fire. Batteries may explode when exposed to flame.
S Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and
eyes and may be extremely toxic.
S The UPS may be connected to a maximum of one External Battery Module (EBM).
WARNING:
Additional instructions for Rack-Mounted Systems
S Your rack kit has been approved only for the rack cabinet provided. It is your responsibility to
ensure that installation of the equipment into any other rack complies with all applicable
standards. Dell disclaims all liability and warranties with respect to combinations of equipment
with any other rack.
S Before installing your equipment in a rack, install all front and side stabilizers. Failure to install
stabilizers can allow the rack to tip over.
S Always load from the bottom up, and load the heaviest items first.
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Safety Warnings
S Do not overload the AC power supply branch circuit that provides power to the rack.
S Do not stand or step on any components in the rack.
WARNING:
Slide/rail mounted equipment is not to be used as a shelf or work space.
Do not add weight to slide/rail mounted equipment.
Safety Warnings
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3
Installation
This chapter explains:
S Equipment inspection
S Unpacking the cabinet
S UPS rear panels
S UPS setup and installation, including the External Battery Module (EBM)
S Remote Emergency Power-off (REPO) installation
S Initial startup
Inspecting the Equipment
If any equipment has been damaged during shipment, keep the shipping cartons and packing materials
for the carrier or place of purchase and file a claim for shipping damage. If you discover damage after
acceptance, file a claim for concealed damage.
To file a claim for shipping damage or concealed damage: 1) File with the carrier within 15 days of
receipt of the equipment; 2) Send a copy of the damage claim within 15 days to your service
representative.
NOTE:
Check the battery recharge date on the shipping carton label. If the date has passed and the batteries
were never recharged, do not use the UPS. Contact your service representative.
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Installation
Unpacking the Cabinet
CAUTION: Unpacking the cabinet in a low-temperature environment may cause condensation to occur in and
on the cabinet. Do not install the cabinet until the inside and outside of the cabinet are absolutely dry (hazard
of electric shock).
CAUTION: The cabinet is heavy (see page 62). Use caution to unpack and move the cabinet.
Use care when moving and opening the carton. Leave the components packaged until ready to install.
To unpack the system:
1 Open the outer carton and remove the accessories packaged with the cabinet (see Figure 2).
Figure 2. Unpacking the Cabinet
Installation
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CAUTION: The cabinet is heavy (see page 62). Lifting the cabinets into the rack requires a minimum of two
people.
2 With one person on each side, carefully lift the cabinet out of the outer carton using the handles
on the cardboard and set it on a flat, stable surface (see Figure 3).
Place the cabinet in a protected area that has adequate airflow and is free of humidity, flammable
gas, and corrosion.
Figure 3. Lifting the Cabinet
3 Discard or recycle the packaging in a responsible manner, or store it for future use.
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Installation
UPS Rear Panels
This section shows the rear panels of the Dell Online Rack models.
Two NEMA L6-30R Receptacles
Output Circuit Breaker
EBM
Connector
(Load Segment 2)
Two Output Circuit Breakers
Four IEC 320-C19 Receptacles
(Load Segment 1)
Figure 4. 5600W, 208V Rear Panel
Four IEC 320-C19 Receptacles
Two Output Circuit Breakers
(Load Segment 1)
REPO
Ports
REPO
Ports
RS-232
Port
USB Port
RS-232
Port
UPS
Communication
Bay
UPS
Communication
Bay
Input Terminal
Block
Ground
Screw
Input Terminal
Block
Output Circuit
EBM
Connector
Breaker
Figure 5. 5600W, 230V Rear Panel
Six IEC 320-C13
Receptacles
(Load Segment 2)
USB Port
Ground
Screw
Installation
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UPS Front Panel
This section shows the front panel of the Dell Online Rack UPS.
On/Off Button LCD Panel
Scroll Button (Up or Back)
Select Button
Figure 6. The Dell Online Rack UPS Front Panel
Scroll Button (Down or Forward)
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Installation
Rackmount Setup
CAUTION: The cabinet is heavy (see page 62): 1) Dell strongly recommends to remove the battery tray from the
UPS before lifting. 2) Lifting the cabinets into the rack requires a minimum of two people.
CAUTION: Removing the batteries should be performed or supervised by personnel knowledgeable about
batteries and the required precautions. Keep unauthorized personnel away from batteries.
CAUTION: If installing an optional EBM, install the EBM directly below the UPS.
NOTE: Mounting rails are required for each individual cabinet.
To install the UPS and optional EBM in a rack:
1 Remove the internal battery trays from the UPS:
Loosen the thumbscrew on the battery retaining bracket and remove the bracket (see Figure 7).
Figure 7. Removing the Battery Retaining Bracket
Installation
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Pull the battery trays out using the plastic tabs and remove the battery trays (see Figure 8).
Figure 8. Removing the Battery Trays
2 If installing additional UPSs, repeat Step 1 for each cabinet.
NOTE:
The following instructions are the same for square-hole racks and unthreaded, round-hole racks. The
rails fit both rack styles. The square-hole rack is shown in the illustrations.
3 Select the proper holes in the rail for positioning the cabinet in the desired location in the rack.
Locate the rails at the bottom of the 4U space allocated for the UPS (3U for the EBM).
4 Position the end of the left and right rails labeled FRONT facing inward.
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Installation
5 Attach the rails to the rack:
Engage the back end of the rail until it fully seats on the vertical rack flange and the hook latch
locks in place (see Figure 9).
Pull the rail just past the front of the rack.
Push the front end of the rail until it fully seats on the vertical rack flange and the hook latch locks
in place.
Figure 9. Installing the Rails
Installation
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6 Slide the cabinet into the rack (see Figure 10). Repeat Steps 3 through 5 for any additional
cabinets.
Figure 10. Installing the Cabinet
7 Secure the front of the cabinet to the rack using the four thumbscrews on the mounting brackets
(see Figure 11). Tighten by hand; do not use power tools. Repeat for any additional cabinets.
Figure 11. Securing the Cabinet
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Installation
8 Install the UPS battery trays (see Figure 12).
Figure 12. Installing the Battery Trays
Installation
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9 Replace the battery retaining bracket (see Figure 13).
10 Tighten the thumbscrew.
NOTE:
A small amount of arcing may occur when connecting the batteries. This is normal and does not damage
the unit or present any safety concern.
11 Connect each internal battery connectors and attach to the battery retaining bracket between the
studs.
Figure 13. Replacing the Battery Retaining Bracket and Connecting the Internal Battery Connectors
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Installation
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