Delfield CAB2-500, CAB2-575, CAB2-650, CAB2-725, CAB2-813 Service Manual

...

Shelleymatic

by Deleld

Dispensing Models

Service and Installation Manual

Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.

DIS

Drop-in dish dispensers

Mobile tray/rack

dispensers

CAB

Mobile enclosed dish

dispensers

Disposable cup

dispensers

Also in this manual: ND, CP, CPB, CM, CMB, T-H, T2, TGH AND F2-SN

Mobile cantilever tray/rack

dispensers

Built in tray and rack

dispensers

Drop-in tray dispensers

WCT

Wall mounted cantilever

tray and rack dispensers

IMPORTANT INFORMATION

READ BEFORE USE

PLEASE SAVE THESE INSTRUCTIONS!

April 2010

Dispensing Models Service and Installation Manual

CONTENTS

RECEIVING & INSPECTING EQUIPMENT..................................2

SPECIFICATIONS .....................................................................3-5

INSTALLATION ..........................................................................6

OPERATION .............................................................................7-8

WIRING DIAGRAMS .............................................................9-10

MAINTENANCE ........................................................................11

TROUBLESHOOTING REFERENCE CHART .............................12

ADJUSTING SELF-LEVELING DISPENSER .............................13

REPLACEMENT PARTS LIST ..............................................14-16

STANDARD LABOR GUIDELINES ............................................17

STANDARD WARRANTY .....................................................18-19

SERIAL NUMBER LOCATION

Dish Dispensers: The serial number is located on the

dispenser housing. Non-heated equipment are not assigned serial numbers.

Tray & Rack Dispensers: The serial number is located on the back of the unit or the underside of the flange.

Mobile & Built in Chilled Plate & Mug dispensers: The serial number is located near the compressor.

Always have the serial number of your unit available when calling for parts or service.

The units represented in this manual are intended for indoor use only.

RECEIVING AND INSPECTING THE EQUIPMENT

Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.

1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.

2. If damaged, open and inspect the contents with the carrier.

3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.

4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.

5. Check the lower portion of the unit to be sure the casters are not bent.

6. Retain all crating material until an inspection has been made or waived.

Uncrating the Equipment

First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be rolled off the skid.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delﬁeld.com

SPECIFICATIONS

MODEL MAXIMUM VOLTAGE NEMA NUMBER LENGTH DEPTH HEIGHT DISH DIA. (60Hz/1Ø) AMPS PLUG

Dish Dispensers — Mobile Two Stack CAB2-500 28.25 17 36 5 N/A N/A N/A CAB2-575 28.25 17 36 5.75 N/A N/A N/A CAB2-650 28.25 17 36 6.5 N/A N/A N/A CAB2-725 28.25 17 36 7.25 N/A N/A N/A CAB2-813 32.25 17 36 8.12 N/A N/A N/A CAB2-913 32.25 17 36 9.12 N/A N/A N/A CAB2-1013 32.25 17 36 10.12 N/A N/A N/A CAB2-1200 37 19 36 12 N/A N/A N/A CAB2-1450 45 21.5 36 14.5 N/A N/A N/A CAB2-500-ET 28.25 17 36 5 120 15.0 5-15P CAB2-575-ET 28.25 17 36 5.75 120 15.0 5-15P CAB2-650-ET 28.25 17 36 6.5 120 15.0 5-15P CAB2-725-ET 28.25 17 36 7.25 120 15.0 5-15P CAB2-813-ET 32.25 17 36 8.12 120 15.0 5-15P CAB2-913-ET 32.25 17 36 9.12 120 15.0 5-15P CAB2-1013-ET 32.25 17 36 10.12 120 15.0 5-15P CAB2-1200-ET 37 19 36 12 120 15.0 5-15P CAB2-1450-ET 42 21.5 36 14.5 120 15.0 5-15P CAB2-813-QT 32.25 17 36 8.12 120 15.0 5-20P CAB2-913-QT 32.25 17 36 9.12 120 15.0 5-20P CAB2-1013-QT 32.25 17 36 10.12 120 15.0 5-20P CAB2-1200-QT 37 19 36 12 120 15.0 5-20P CAB2-1450-QT 42 21.5 36 14.5 120 15.0 5-20P

Dish Dispensers — Mobile Three Stack CAB3-500 41.25 17 36 5 N/A N/A N/A CAB3-575 41.25 17 36 5.75 N/A N/A N/A CAB3-650 41.25 17 36 6.5 N/A N/A N/A CAB3-725 41.25 17 36 7.25 N/A N/A N/A CAB3-813 47.25 17 36 8.12 N/A N/A N/A CAB3-913 47.25 17 36 9.12 N/A N/A N/A CAB3-1013 47.25 17 36 10.12 N/A N/A N/A CAB3-1200 53.25 19 36 12 N/A N/A N/A CAB3-1450 62 21.5 36 14.5 N/A N/A N/A CAB3-500-ET 41.25 17 36 5 208 9.0 6-20P CAB3-575-ET 41.25 17 36 5.75 208 9.0 6-20P CAB3-650-ET 41.25 17 36 6.5 208 9.0 6-20P CAB3-725-ET 41.25 17 36 7.25 208 9.0 6-20P CAB3-813-ET 47.25 17 36 8.12 208 9.0 6-20P CAB3-913-ET 47.25 17 36 9.12 208 9.0 6-20P CAB3-1013-ET 47.25 17 36 10.12 208 9.0 6-20P CAB3-1200-ET 53.25 19 36 12 208 9.0 6-20P CAB3-1450-ET 62 21.5 36 14.5 208 9.0 6-20P CAB3-813-QT 47.25 17 36 8.12 208 13.0 6-20P CAB3-913-QT 47.25 17 36 9.12 208 13.0 6-20P CAB3-1013-QT 47.25 17 36 10.12 208 13.0 6-20P CAB3-1200-QT 53.25 19 36 12 208 13.0 6-20P CAB3-1450-QT 62 21.5 36 14.5 208 13.0 6-20P

Dispensing Models Service and Installation Manual

MODEL MAXIMUM VOLTAGE NEMA NUMBER LENGTH DEPTH HEIGHT DISH DIA. (60Hz/1Ø) AMPS PLUG

Dish Dispensers — Mobile Four Stack

CAB4-500 27 27 36 5 N/A N/A N/A

CAB4-575 27 27 36 5.75 N/A N/A N/A

CAB4-650 27 27 36 6.5 N/A N/A N/A

CAB4-725 27 27 36 7.25 N/A N/A N/A

CAB4-813 32.25 32.25 36 8.12 N/A N/A N/A

CAB4-913 32.25 32.25 36 9.12 N/A N/A N/A

CAB4-1013 32.25 32.25 36 10.12 N/A N/A N/A

CAB4-1200 36 36 36 12 N/A N/A N/A

CAB4-1450 42 42 36 14.5 N/A N/A N/A

CAB4-500-ET 27 27 36 5 208 17.0 6-20P

CAB4-575-ET 27 27 36 5.75 208 17.0 6-20P

CAB4-650-ET 27 27 36 6.5 208 17.0 6-20P

CAB4-725-ET 27 27 36 7.25 208 17.0 6-20P

CAB4-813-ET 32.25 32.25 36 8.12 208 17.0 6-20P

CAB4-913-ET 32.25 32.25 36 9.12 208 17.0 6-20P

CAB4-1013-ET 32.25 32.25 36 10.12 208 17.0 6-20P

CAB4-1200-ET 36 36 36 12 208 17.0 6-20P

CAB4-1450-ET 42 42 42 14.5 208 17.0 6-20P

CAB4-813-QT 32.25 32.25 36 8.12 208 17.0 6-20P

CAB4-913-QT 32.25 32.25 36 9.12 208 17.0 6-20P

CAB4-1013-QT 32.25 32.25 36 10.12 208 17.0 6-20P

CAB4-1200-QT 36 36 36 12 208 17.0 6-20P

CAB4-1450-QT 42 42 42 14.5 208 17.0 6-20P

All dimensions shown in specifications are in inches. For centimeters, multiply by 2.54.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delﬁeld.com

Dispensing Models Service and Installation Manual

SPECIFICATIONS

MODEL FLANGE CUTOUT MAXIMUM VOLTAGE NEMA NUMBER DIA. HEIGHT DIA. DISH DIA. (60Hz/1Ø) AMPS PLUG

Dish Dispensers — Drop-In

DIS-500 8.37 28 7.75 5 N/A N/A N/A

DIS-575 9.12 28 8.5 5.75 N/A N/A N/A

DIS-650 9.87 28 9.25 6.5 N/A N/A N/A

DIS-725 10.62 28 10 7.25 N/A N/A N/A

DIS-813 11.5 28 10.87 8.12 N/A N/A N/A

DIS-913 12.5 28 11.87 9.12 N/A N/A N/A

DIS-1013 13.5 28 12.87 10.12 N/A N/A N/A

DIS-1200 15.37 28 14.75 12 N/A N/A N/A

DIS-1450 17.88 28 17.25 14.5 N/A N/A N/A

Dish Dispensers — Drop-In/Heated

DIS-500-ET 8.37 28 7.75 5 120 8.0 5-15P

DIS-575-ET 9.12 28 8.5 5.75 120 8.0 5-15P

DIS-650-ET 9.87 28 9.25 6.5 120 8.0 5-15P

DIS-725-ET 10.62 28 10 7.25 120 8.0 5-15P

DIS-813-ET 11.5 28 10.87 8.12 120 8.0 5-15P

DIS-913-ET 12.5 28 11.87 9.12 120 8.0 5-15P

DIS-1013-ET 13.5 28 12.87 10.12 120 8.0 5-15P

DIS-1200-ET 15.37 28 14.75 12 120 8.0 5-15P

DIS-1450-ET 17.88 28 17.25 14.5 120 8.0 5-15P

Dish Dispensers — Drop-In/Heated/Quick Temp

DIS-813-QT 11.5 28 10.87 8.12 120 8.0 5-15P

DIS-913-QT 12.5 28 11.87 9.12 120 8.0 5-15P

DIS-1013-QT 13.5 28 12.87 10.12 120 8.0 5-15P

DIS-1200-QT 15.37 28 14.75 12 120 8.0 5-15P

DIS-1450-QT 17.88 28 17.25 14.5 120 8.0 5-15P

MODEL CUTOUT MAXIMUM NUMBER SIZE RACK/TRAY SIZE LENGTH DEPTH HEIGHT

Tray/Rack Dispensers

LT-2020 22.75 X 26 20 X 20 26.75 27.13 27.5

LT2-1221 27 X 27.75 10 X 20 31.75 28.13 27.5

LT2-1014 23.75 X 21 12 X 16 23.13 31.75 27.5

LT2-1216 27.75 X 22 14 X 21 31.75 28.13 27.5

T-2020 N/A 20 X 20 27.75 28.13 36

TT2-2020 N/A 20 X 20 26.25 25.75 37.75

LT-1014 11.75 X 21 10 X 15 15.75 22.13 27.5

LT-1216 17.75 X 21 12 X 16 21.75 19.13 27.5

LT-1222 19.75 X 21 12 X 21 26.75 19.13 27.5

LT-1418 23.75 X 21 16 X 22 23.75 21.13 27.5

LT-1422 23.75 X 20 14 X 22 27.75 21.13 27.5

LT-1622 27.75 X 21 18 X 26 27.75 23.13 27.5

LT-1826 23.75 X 21 10 X 14 31.75 25.13 27.5

CT-1216 N/A 12 X 16 13 N/A 37

CT-1221 N/A 12 X 21 15 N/A 37

CT-1418 N/A 14 X 18 15 N/A 37

CT-1422 N/A 14 X 22 15 N/A 37

CT-1622 N/A 16 X 22 17.25 N/A 37

CT-1826 N/A 18 X 26 21 N/A 37

CT-2020 N/A 20 X 20 21 N/A 37

T-1014 N/A 10 X15 23.13 16.75 36

T-1216 N/A 12 X 16 22.75 20.13 36

T-1221 N/A 12 X 21 27.25 20.13 36

T-1418 N/A 14 X 18 24.75 22.13 36

T-1422 N/A 14 X 22 28.75 22.13 36

T-1622 N/A 16 X 22 28.75 24.13 36

T-1826 N/A 18 X 26 32.75 26.13 36

T-2020 N/A 20 X 20 27.75 28.13 36

T2-1014 N/A 10 X 15 27.75 22.13 36

T2-1216 N/A 12 X 16 32.75 24.13 36

T2-1221 N/A 12 X 21 32.75 29.13 36

TT-1014 N/A 10 X 14 21.25 15.25 37.75

TT-1216 N/A 12 X 16 18.25 20.75 37.75

TT-1221 N/A 12 X 22 18.25 26.75 37.75

TT-1418 N/A 14 X 18 20.25 22.75 37.75

TT-1422 N/A 14 X 22 21.25 26.75 37.75

TT-1622 N/A 16 X 22 22.25 26.75 37.75

TT-1826 N/A 18 X 26 24.26 30.75 37.75

TT-2020 N/A 20 x 20 26.25 25.75 37.7

TT2-1014 N/A 10 X14 21.25 26.75 37.75

TT2-1216 N/A 12 X 16 36.5 20.75 37.75

TT2-1221 N/A 12 X 22 36.5 25.75 37.75

TT2-1418 N/A 14 X 18 40.5 22.75 37.75

TT2-1422 N/A 14 X 22 40.5 26.75 37.75

TT2-1622 N/A 16 X 22 44.5 26.75 37.75

TT2-1826 N/A 18 X 26 48.5 30.75 37.75

TT2-2020 N/A 20 x 20 52.5 25.75 37.75

All dimensions shown in specifications are in inches. For centimeters, multiply by 2.54.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delﬁeld.com

SPECIFICATIONS

MODEL FLANGE CUTOUT DISH SHIP NUMBER DIAMETER HEIGHT DIAMETER DIAMETER WEIGHT

DISPOSABLE CUP DISPENSERS CD 7.38” 24.5” 5.12” 2.5”-4.63” —

BREAD DISPENSERS SB-1 6.63” 6.63” 28” 5.87” X 5.87" 15

MODEL CUTOUT NAPKIN SHIP NUMBER L D H DIMENSION DIMENSIONS WEIGHT

NAPKIN DISPENSERS ND-45 7.62” 6” 24” 7” X 5.62” 4” X 5.37” 12 ND-47 9.37” 6.25” 24” 8.75” X 5.87” 4.25” X 7.12” 12 ND-48 10.25” 6.25” 24” 9.62” X 6.12” 4.5” X 8” 12 ND-57 9.25” 7.12” 24” 8.62” X 6.75” 5.12” X 7” 12 ND-59 11” 6.75” 24” 10.37” X 6.37” 4.75” X 7.75” 12 ND-67 9.37” 8.17” 24” 8.75” X 8.5” 6.87” X 7.12” 12

MODEL SHIP NUMBER L D H CAPACITY H.P. AMP WEIGHT

MOBILE CHILLED PLATE DISPENSERS

CP-2 32.5” 28” 36” 100 1/3 10.0 410 CP-4 48” 28” 36” 200 1/3 10.0 485

CP series include a 8" cord with nema 5-15p plug.

BUILT-IN CHILLED PLATE DISPENSERS CPB-2 32” 27.75” 29.63” 100 1/3 10.0 360

CPB-4 47.5” 27.75” 29.63” 200 1/3 10.0 385

CPB series include a 8" cord with nema 5-15p plug.

MOBILE CHILLED MUG DISPENSERS CM-2 48” 28” 36” 60 1/3 10.0 485

CM series include a 8" cord with nema 5-15p plug.

BUILT-IN CHILLED MUG DISPENSERS CMB-2 47.5” 27.5” 29.63” 60 1/3 10.0 385

CMB series include a 8" cord with nema 5-15p plug.

MODEL SHIP NUMBER L D H CAPACITY AMP WEIGHT

HEATED MOBILE ENCLOSED TRAY AND RACK DISPENSERS T-1221H 27.75” 20.12” 36” 12” X 21” 7.0 127

T-1418H 24.75” 22.12” 36” 14” X 18” 7.0 155

T-1221H and T-1418H Includes a 5’ cord with nema 5-15p plug.

T-1422H 28.75” 22.12” 36” 14” X 22” 14.0 155 T-1826H 32.75” 26.12” 36” 18” X 26” 14.0 195 T-2020H 27.75” 28.12” 36” 20” X 21” 14.0 185

T-1422H, T-1826H and T-2020H Includes a 5’ cord with nema 5-20p plug.

Dispensing Models Service and Installation Manual

MODEL CUTOUT MAXIMUM SHIP NUMBER L D H DIMENSION TRAY SIZE AMP WEIGHT

BUILT-IN TRAY AND RACK DISPENSERS

TG-1014

21.38” 14” 28” 16.88” X 11.5” 10” X 15” — 120

TG-1216

18.38” 20” 28” 13.88” X 17.5” 12” X 16” — 128

TG-1221

18.38” 25” 28” 13.88” X 22.5” 12” X 21” — 137

TG-1418

20.38” 22” 28” 15.88” X 19.5” 14” X 18” — 128

TG-1422

26” 20.38” 28” 23.5” X 15.88” 14” X 22” — 121

TG-1622

22.38” 26” 28” 17.88” X 23.5” 16” X 22” — 152

TG-1826

30” 24.38” 28” 27.5” X 19.88” 18” X 26” — 164

TG-2020

25” 26.38” 28” 22.5” X 21.88” 20” X 21” — 159

TWO STACK BUILT-IN TRAY AND RACK DISPENSERS

TG2-1014

21.38” 25.63” 28” 16.88” X 23.12” 10” X 15” — 152

TG2-1216

22.38” 29.63” 28” 17.88” X 27.12” 12” X 16” — 152

TG2-1221

29.63” 29.38” 28” 27.12” X 22.88” 12” X 21” — 159

BUILT-IN HEATED TRAY AND RACK DISPENSERS

TG-1221H

25” 20.38” 28” 22.5” X 13.88” 12” X 21” 7.0 121

TG-1418H

22” 22.38” 28” 19.5” X 15.88” 14” X 18” 7.0 174

TG-1422H

26” 22.38” 28” 23.5” X 15.88” 14” X 22” 7.0 174

TG-1826H

30” 26.38” 28” 27.5” X 19.88” 18” X 26” 14.0 184

TG-2020H

25” 28.38” 28” 22.5” X 21.88” 20” X 21” 14.0 169

TGH series include a 9" cord with nema 5-15p plug.

TWO STACK HEATED BUILT-IN TRAY AND RACK DISPENSERS

TG2-1221H

TG2-H unit include a 9" cord with nema 5-15p plug

MODEL MAXIMUM SHIP NUMBER L D H TRAY SIZE WEIGHT

WALL-MOUNTED CANTILEVER TRAY AND RACK DISPENSERS WCT-1216 13” 22.25” 32” 12” X 16” 81

WCT-1221 13” 27.25” 32” 12” X 21” 95 WCT-1418 15” 24.25” 32” 14” X 18” 98 WCT-1422 15” 28.25” 32” 14” X 22” 101 WCT-1622 17.25” 28.25” 32” 16” X 22” 109 WCT-1826 21” 32.25” 32” 18” X 26” 119 WCT-2020 21” 27.25” 32” 20” X 21” 110

MODEL MAXIMUM SHIP NUMBER L D H TRAY SIZE WEIGHT

TWO STACK, MOBILE OPEN FRAME TRAY AND RACK DISPENSERS

with silverware bin and napkin dispensers

FT2-SN-1216* 43.75” 22.12” 56.38” 12” X 16” 289 FT2-SN-1418* 47.75” 22.12” 56.38” 14” X 18” 298 FT2-SN-1622* 51.75” 22.12” 56.38” 16” X 22” 306

*Add 1.75” for each dimension to account for bumpers.

29.63” 29.38” 28” 27.13” X 22.88” 12” X 21” 7.0 169

TWO STACK, HEATED MOBILE ENCLOSED TRAY AND RACK DISPENSERS T2-1221H 32.75” 29.12” 36” 12” X 21” 14.0 185

T2-H series include a 5’ cord with nema 5-20p plug.

All dimensions shown in specifications are in inches. For centimeters, multiply by 2.54.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delﬁeld.com

Dispensing Models Service and Installation Manual

DA RNGE

INSTALLATION: DISH DISPENSERS

Location

Drop-in units require a counter cutout of a specific size for proper fit. Refer to specification data on page three for the proper dimensions.

Heated units must have minimum 1” (2.5cm) air gap between the bottom of the dispensing tube and any surface or objects below. Make sure the tube will have proper clearance when installing it into a counter or another piece of equipment.

Stabilizing

CAB models are supplied with casters for your convenience, for ease of cleaning underneath and mobility.

The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s and operator’s responsibility.

Electrical Connection

All heated DIS and CAB models are tested at the factory to assure proper operation.

Refer to the amperage data on page three, the serial tag, your local or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must run for connection of the line cord.

DIS models plug into a wall receptacle when used as drop-in models; if they are grouped together in a CAB model, all of the individual DIS power cords are plugged into the receptacle in the CAB cabinet. The master power cord on CAB models plugs into a wall receptacle.

The unit must be disconnected from the power source whenever performing service or maintenance functions.

INSTALLATION: MOBILE AND BUILT-IN CHILLED PLATE AND MUG DISPENSERS

Location

For built-in models (CPB & CMB) be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Units in this product line can weigh as much as 1500 pounds when fully loaded. Reinforce the floor as necessary to provide for maximum loading.

Cutout dimensions for CPB-2 and CPB-4 are 13.25” x 23/ 25”; two cutouts, 2.125” apart are required on the CPB-4.

Cutout dimensions for the CMB-2 are 25.25” x 22.25” For the most efficient refrigeration, be sure to provide

good air circulation inside and out. On the CP and CM mobile units, allow 3.50” clearance for air circulation.

For built in units be sure there is ample air flow from front and rear of unit with ventilation openings equivalent to one square foot of opening.

INSTALLATION: NAPKIN/CUP DISPENSERS

Napkin and cup units require a counter cutout of a specific size for proper fit. Refer to specification data on page three for the proper dimensions.

The unit must be disconnected from the power source whenever performing service or maintenance functions.

For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delﬁeld.com

+ 14 hidden pages