Delfield F18 SERIES Service Manual

F18 SERIES
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately.
Refrigerated Work Tables, Salad Tables & Freezer Bases
IMPORTANT INFORMATION
READ BEFORE USE
September 2010
F18 Series Service and Installation Manual
Important Warning And Safety Information
WARNING Read This Manual Thoroughly Before Operating, Installing, Or Performing
Maintenance On The Equipment.
WARNING Failure To Follow Instructions In This Manual Can Cause Property Damage,
Injury Or Death.
WARNING Do Not Store Or Use Gasoline Or Other Flammable Vapors Or Liquids In The
Vicinity Of This Or Any Other Appliance.
WARNING Unless All Cover And Access Panels Are In Place And Properly Secured, Do
Not Operate This Equipment.
WARNING Do Not Clean With Water Jet.
CAUTION Observe the following:
Minimum clearances must be maintained from all walls and combustible
• materials.
Keep the equipment area free and clear of combustible material.
Adequate clearance for air openings.
Operate equipment only on the type of electricity indicated on the
• specification plate.
Retain this manual for future reference.
2
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
F18 Series Service and Installation Manual
Contents Serial Number Location
Serial Number Location ........................................................3
Receiving & Inspecting .........................................................3
Specifications .................................................................... 4-6
Installation ............................................................................7
Operation ..............................................................................8
Pressure Control Settings .....................................................8
Maintenance .................................................................... 9-10
Wiring Diagrams ........................................................... 11-12
The serial number on all self-contained F18 Series refrigerated work tables and freezer bases is located on the electrical specifications tag affixed inside the compressor section next to the pressure control.
On remote refrigerated bases with doors, the tag is inside the unit on the coil side. On remote refrigerated bases with drawers, the tag is affixed to the drawer divider. On remote freezer bases, the tag is located on the inside back of the unit.
Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is available at www.delfield.com.
Replacement Part Lists ................................................. 13-16
Replacement Part Assemblies ...................................... 17-20
Warranties..................................................................... 21-23
©2010 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademark of The Delfield Company.
Receiving and Inspecting the Equipment
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package an skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection of the concealed equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Also open the compressor compartment housing and
7. Freight carriers can supply the necessary forms upon
8. Retain all crating material until an inspection has been
Uncrating the Equipment
First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid. If the unit is on casters it can be "rolled" off the skid.
visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
request.
made or waived.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
3
F18 Series Service and Installation Manual
Specifications
Remote Refrigerated Work Tables
Model # Of Doors
F18WR31
F18WR39
F18WR44
F18WR52
F18WR60
F18WR70
F18WR79
F18WR87
(1) 19” & (1) 27” 70/124 15.12 6.51 115/60/1 3.0 686 120/6°
(2) 27” & (1) 19” 124/70 24.48 10.29 115/60/1 6.0 1050 240/4°
(1) 19” 70 7.56 2.56 115/60/1 3.0 383 120/3°
(1) 27” 124 10.23 3.95 115/60/1 3.0 465 120/4°
(2) 19” 70 12.14 5.12 115/60/1 3.0 605 120/5°
(2) 27” 124 18.10 7.90 115/60/1 3.0 768 120/6°
(2) 32” 140 21.23 9.64 115/60/1 3.0 869 120/7°
(3) 27” 124 27.46 11.85 115/60/1 6.0 1131 240/5°
Shelf Max Load (lbs)
Self-Contained Refrigerated Work Tables
Model # Of Doors
F18WC39
F18WC47
F18WC52
F18WC60
F18WC68
F18WC78
F18WC87
F18WC95
(1) 19” & (1) 27” 70/124 15.12 6.51 115/60/1 8.0 686 1462 16 1/5 5-15P
(2) 27” & (1) 19” 124/70 24.48 10.29 115/60/1 10.0 1050 2261 16 1/4 5-15P
(1) 19” 70 7.56 2.56 115/60/1 8.0 383 1462 16 1/5 5-15P
(1) 27” 124 10.23 3.95 115/60/1 8.0 465 1462 16 1/5 5-15P
(2) 19” 70 12.14 5.12 115/60/1 8.0 605 1462 16 1/5 5-15P
(2) 27” 124 18.10 7.90 115/60/1 10.0 768 1462 16 1/4 5-15P
(2) 32” 140 21.23 9.64 115/60/1 10.0 869 1994 16 1/4 5-15P
(3) 27” 124 27.46 11.85 115/60/1 10.0 1131 2261 16 1/4 5-15P
Shelf Max Load (lbs)
Base Storage
Cap. FT
Base Storage
Cap. FT
3
3
Shelf
Area FT
Shelf
Area FT
Volts/Hertz/
2
Phase Amps BTU Load EVAP. BTU/°TD
Volts/Hertz/
2
Phase Amps BTU Load BTU System Cap.
R-404A
oz. H.P.
NEMA
Plug
Remote Refrigerated Mega Top Salad Tables
Model # Of Doors
F18MR31A
F18MR44A
F18MR44D
F18MR52A
F18MR52D
F18MR52E
(1) 19” & (1) 27” 70/124 8.97 6 115/60/1 3.0 515/265 120/4°/12/22°
(1) 19” & (1) 27” 70/124 8.97 12 115/60/1 3.0 515/529 120/4°/22/25°
(1) 19” & (1) 27” 70/124 8.97 18 115/60/1 3.0 515/794 120/4°/31/26°
Shelf Max Load (lbs)
(1) 19” 70 4.14 6 115/60/1 3.0 280/265 120/2°/12/22°
(2) 19” 70 7.15 6 115/60/1 3.0 444/265 120/4°/12/22°
(2) 19” 70 7.15 12 115/60/1 3.0 444/529 120/4°/22/25°
Base Storage
Cap. FT3# of Pans
Self-Contained Refrigerated Mega Top Salad Tables
Model # Of Doors
F18MC39A
F18MC39D
F18MC52A
F18MC52D
F18MC52E
F18MC60A
F18MC60D
F18MC60E
F18MC60F
(1) 19” & (1) 27” 70/124 8.97 6 115/60/1 10.0 515/265 2314/864 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 12 115/60/1 10.0 515/529 2314/1141 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 18 115/60/1 10.0 515/794 2314/1361 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 24 115/60/1 10.0 515/1058 2314/1540 16 1/4 5-15P
Shelf Max Load (lbs)
(1) 19” 70 4.14 6 115/60/1 10.0 280/265 1903/925 16 1/4 5-15P
(1) 19” 70 4.14 12 115/60/1 10.0 280/529 1903/1156 16 1/4 5-15P
(2) 19” 70 7.15 6 115/60/1 10.0 444/265 1903/925 16 1/4 5-15P
(2) 19” 70 7.15 12 115/60/1 10.0 444/529 1903/1156 16 1/4 5-15P
(2) 19” 70 7.15 18 115/60/1 10.0 444/794 1903/1321 16 1/4 5-15P
Base Storage
Cap. FT3# of Pans
Volts/Hertz/
Phase Amps
Volts/Hertz/
Phase Amps
BTU Load Base/Rail
BTU Load Base/Rail
EVAP. BTU/°TD
Base/Rail
BTU System Cap.
Base/Rail
R-404A
oz. H.P.
NEMA
Plug
4
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Specifications
Remote Refrigerated Salad Top Tables
Model # Of Doors
F18SR31A
F18SR44A
F18SR44B
F18SR44C
F18SR52A
F18SR52B
F18SR52C
F18SR52D
(1) 19” & (1) 27” 70/124 8.97 6 115/60/1 3.0 532/529 120/4°/13/21°
(1) 19” & (1) 27” 70/124 8.97 8 115/60/1 3.0 532/529 120/4°/16/22°
(1) 19” & (1) 27” 70/124 8.97 10 115/60/1 3.0 532/529 120/4°/19/23°
(1) 19” & (1) 27” 70/124 8.97 12 115/60/1 3.0 532/529 120/4°/23/23°
(1) 19” 70 4.14 6 115/60/1 3.0 280/265 120/2°/13/21°
(2) 19” 70 7.15 6 115/60/1 3.0 491/441 120/4°/13/21°
(2) 19” 70 7.15 8 115/60/1 3.0 491/441 120/4°/16/22°
(2) 19” 70 7.15 10 115/60/1 3.0 491/441 120/4°/19/23°
Shelf Max Load (lbs)
Self-Contained Refrigerated Salad Top Tables
Model # Of Doors
F18SC39A
F18SC39B
F18SC52A
F18SC52B
F18SC52C
F18SC52D
F18SC60A
F18SC60B
F18SC60C
F18SC60D
(1) 19” & (1) 27” 70/124 8.97 6 115/60/1 10.0 515/265 2314/667 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 8 115/60/1 10.0 515/353 2314/798 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 10 115/60/1 10.0 515/441 2314/916 16 1/4 5-15P
(1) 19” & (1) 27” 70/124 8.97 12 115/60/1 10.0 515/529 2314/1023 16 1/4 5-15P
(1) 19” 70 4.14 6 115/60/1 10.0 280/265 1903/745 16 1/4 5-15P
(1) 19” 70 4.14 8 115/60/1 10.0 280/353 1903/867 16 1/4 5-15P
(2) 19” 70 7.15 6 115/60/1 10.0 444/265 1903/745 16 1/4 5-15P
(2) 19” 70 7.15 8 115/60/1 10.0 444/353 1903/867 16 1/4 5-15P
(2) 19” 70 7.15 10 115/60/1 10.0 444/441 1903/971 16 1/4 5-15P
(2) 19” 70 7.15 12 115/60/1 10.0 444/529 1903/1061 16 1/4 5-15P
Shelf Max Load (lbs)
Base Storage
Cap. FT
Base Storage
Cap. FT
F18 Series Service and Installation Manual
# of
3
3
Pans
# of
Pans
Volts/Hertz/
Phase Amps
Volts/Hertz/
Phase Amps
BTU Load Base/Rail
BTU Load Base/Rail
Evap. BTU/°TD
Base/Rail
BTU System
Cap. Base/Rail
R-404A
oz. H.P.
NEMA
Plug
Remote Refrigerated Reduced Height Rail
Model # Of Doors
F18DR44
F18DR52
F18DR60
F18DR70
F18DR79
F18DR87
(1) 19” & (1) 27” 70/124 13.89 6.51 12 115/60/1 3.0 625/529 120/5°/23/23°
(1) 19” & (2) 27” 70/124 22.47 10.29 18 115/60/1 5.0 962/882 240/4°/36/25°
Shelf Max Load (lbs)
(2) 19” 70 9.54 5.12 10 115/60/1 3.0 547/441 120/5°/19/23°
(2) 27” 124 16.64 7.9 16 115/60/1 5.0 703/617 120/6°/26/24°
(2) 32” 140 22.96 9.64 18 115/60/1 5.0 800/794 120/7°/32/24°
(3) 27” 124 25.22 11.85 22 115/60/1 5.0 1032/970 240/4°/39/25°
Base Storage
Cap. FT
3
Self-Contained Refrigerated Reduced Height Rail
Model # Of Doors
F18DC52
F18DC60
F18DC68
F18DC82
F18DC91
F18DC99
(1) 19” & (1) 27” 70/124 13.89 6.51 14 115/60/1 12.0 625/617 2314/1121 24 1/3 5-15P
(1) 19” & (2) 27” 70/124 22.47 10.29 22 115/60/1 14.0 962/1058 3807/1839 32 1/2 5-20P
Shelf Max Load (lbs)
(2) 19” 70 9.54 5.12 12 115/60/1 10.0 547/529 1903/1061 16 1/4 5-15P
(2) 27” 124 16.64 7.9 18 115/60/1 12.0 703/794 2314/1544 24 1/3 5-15P
(2) 32” 140 22.96 9.64 20 115/60/1 14.0 800/882 3097/1648 32 1/2 5-20P
(3) 27” 124 25.22 11.85 24 115/60/1 14.0 1032/1147 3807/1839 32 1/2 5-20P
Base Storage
Cap. FT
3
Shelf
Area FT
Shelf
Area FT
# of
Pans
# of
Pans
Volts/Hertz/
Phase Amps
Volts/Hertz/
Phase Amps
2
2
BTU Load Base/Rail
BTU Load Base/Rail
Evap. BTU/°TD
Base/Rail
BTU System
Cap. Base/Rail
R-404A
oz. H.P.
NEMA
Plug
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
5
F18 Series Service and Installation Manual
Specifications
Remote Refrigerated Reduced Height Rail
Model # Of Doors
F18RR44
F18RR52
F18RR60
F18RR70
F18RR79
F18RR87
(1) 19” & (1) 27” 70/124 11.81 6.51 115/60/1 3.0 625/529 120/5°/23/23° 12
(1) 19” & (2) 27” 70/124 18.68 10.29 115/60/1 5.0 962/882 240/4°/36/25° 18
(2) 19” 70 9.49 5.12 115/60/1 3.0 547/441 120/5°/19/23° 10
(2) 27” 124 14.14 7.9 115/60/1 5.0 703/617 120/6°/26/24° 16
(2) 32” 140 17.05 9.64 115/60/1 5.0 800/794 120/7°/32/24° 18
(3) 27” 124 21.30 11.85 115/60/1 5.0 1032/970 240/4°/39/25° 22
Shelf Max Load (lbs)
Self-Contained Refrigerated Reduced Height Rail
Model # Of Doors
F18RC52
F18RC60
F18RC68
F18RC82
F18RC91
F18RC99
(1) 19” & (1) 27” 70/124 11.81 6.51 115/60/1 12.0 625/617 2314/1121 14 24 1/3 5-15P
(1) 19” & (2) 27” 70/124 18.68 10.29 115/60/1 14.0 962/1058 3807/1839 22 32 1/2 5-20P
(2) 19” 70 9.49 5.12 115/60/1 10.0 547/529 1903/1061 12 16 1/4 5-15P
(2) 27” 124 14.14 7.9 115/60/1 12.0 703/794 2314/1544 16 24 1/3 5-15P
(2) 32” 140 17.05 9.64 115/60/1 14.0 800/882 3097/1648 20 32 1/2 5-20P
(3) 27” 124 21.30 11.85 115/60/1 14.0 1032/1147 3807/1839 24 32 1/2 5-20P
Shelf Max Load (lbs)
Base Storage
Cap. FT
Base Storage
Cap. FT
3
3
Shelf
Area FT
Shelf
Area FT
Volts/Hertz/
2
Phase Amps
Volts/Hertz/
2
Phase Amps
BTU Load Base/Rail
BTU Load Base/Rail
Evap. BTU/°TD
Base/Rail
BTU System
Cap. Base/Rail
# of
Pans
# of
Pans
R-404A
oz. H.P.
NEMA
Plug
Remote Freezer Base
Model # Of Doors
F18FR35
F18FR50
F18FR58
F18FR66
F18FR76
(1) 19” 70 5.58 2.56 115/60/1 10.0 943 160/6°
(2) 19” 70 12.21 5.12 115/60/1 10.0 1471 160/9°
(1) 19” & (1) 27” 70/124 15.00 6.51 115/60/1 10.0 1844 160/10°
(2) 27” 124 17.79 7.9 115/60/1 10.0 2020 160/11°
(2) 32” 140 21.28 9.64 115/60/1 10.0 2437 160/13°
Self-Contained Freezer Base
Model # Of Doors
F18FC43
F18FC62
F18FC70
F18FC78
F18FC88
(1) 19” 70 5.58 2.56 115/60/1 10.0 943 1558 1/3 24 5-15P
(2) 19” 70 12.21 5.12 115/60/1 12.0 1471 1776 1/2 40 5-15P
(1) 19” & (1) 27” 70/124 15.00 6.51 115/60/1 16.0 1647 2713 3/4 56 5-20P
(2) 27” 124 17.79 7.9 115/60/1 16.0 1824 2713 3/4 56 5-20P
(2) 32” 140 21.28 9.64 115/60/1 16.0 2045 2713 3/4 56 5-20P
Self-Contained Dual Rails
Model # Of Doors
F18PD48
F18PD72
(1) 27”
(2) 27”
Shelf Max Load (lbs)
Shelf Max Load (lbs)
Shelf Max Load (lbs)
124
124
Base Storage
Base Storage
Base Storage
3
Cap. FT
3
Cap. FT
3
Cap. FT
9.38 3.95
16.64 7.90
Shelf
Area FT
Shelf
Area FT
Shelf
Area FT
Volts/Hertz/
2
Phase Amps
Volts/Hertz/
2
Phase Amps
Volts/Hertz/
2
Phase Amps
115/60/1 10.0 424/1058 2001/1865 1/5, 1/3 40 5-20P
115/60/1 12.7 703/1588 2001/3174 1/5. 1/2 48 5-20P
BTU Load Base/Rail Evap. BTU/°TD
BTU Load Base/Rail
BTU Load Base/Rail
BTU System
Cap. Base/Rail H.P.
BTU System
Cap. Base/Rail H.P.
R-404A
oz.
R-404A
oz.
NEMA
Plug
NEMA
Plug
6
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
CAUTION
Installation
F18 Series Service and Installation Manual
Location
These units are intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. A fully loaded 72” (183cm) long model may weigh as much as 1500 pounds (680kg)! Reinforce the floor as necessary to provide for maximum loading.
It is very important to allow for proper air flow, both inside and outside.
Avoid hot corners and locations near stoves, ovens and other pieces of cooking equipment.
It is recommended that the unit be installed no closer than 1” (2.54cm) from any wall. Do not install the unit near any combustible material or object affected by heat or moisture.
PDL models also require 14" (36cm) clearance at the top and 6" (15cm) clearance at the bottom (casters).
Leveling
A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain.
A unit on legs will have an adjustable bullet foot on each leg, adjust each for a level unit. A unit on casters will not be adjustable. Be sure the unit is on a level floor, make necessary changes to the floor for proper level.
Lock all front casters to ensure the stability of the unit.
Plumbing
Self-contained models are standard with a condensate evaporator. If, for some reason a unit does not have a condensate evaporator, or if the evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container. A refrigerated rail will have a 1" (2.54cm) drain which will need to be run to an appropriate floor drain or container. The drain will be stubbed to the bottom of the machine compartment. Either run drain to a floor drain or add a valve to the base of the machine compartment and drain the rail to a container when convenient. The LiquiTec option will NOT have a drain available.
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s responsibility to provide a container or outlet for drainage.
Electrical connection
Refer to the specification pages amperage data, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection of the unit.
Self-contained units with a cord and plug have an ON/OFF switch located directly behind the louvered panel covering the compressor section. Simply turn the switch to ON to begin operation.
The power switch must be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions.
Never operate the unit without the louvered panel in place!
If electrical receptacles are to be mounted in the unit’s backsplash, they must be wired independently from the existing unit wiring.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
7
F18 Series Service and Installation Manual
Operation
After turning the ON/OFF switch to ON the unit’s compressor will begin operating. Delfield refrigerated bases are designed to maintain an operational temperature of 36°F to 40°F (2°C to 4°C). Temperature in the salad top and refrigerated rail opening is 33°F to 41°F (0°C to 5°C) with pans recessed 2” (5.1cm) on a standard wrapped refrigerated rail or flush with the LiquiTec option at 86°F (30°C) ambient room temperature. Freezer bases are designed to maintain an operational temperature of 0°F (-18°C).
Do not place hot pans on/against the blue ABS liner. Do not throw items into the storage area. Failure to heed these recommendations could result in damage to the interior of the cabinet or to the blower coil.
Overloading the storage area, restricting the air flow, and continuous opening and closing of the doors and drawers will hamper the units ability to maintain operational temperature.
Refrigerated rail units
Product in the rail should be removed to the refrigerated base at the end of the day. This allows you to turn the rail off at night to save energy and the rail will have time to defrost as needed. It also helps maintain product quality. The standard wrapped refrigerated units are controlled by the pressure control which is set to maintain the proper rail temperature. An on/off switch is also provided for the rail and is required to be shut off at night. The rail switch shuts off the rail only. With a LiquiTec rail a thermostat is provided to maintain rail temperature as well as the rail on/off switch. The LiquiTec rail is required to be shut off at night as well to allow for defrosting. To ensure product quality in the rail it is recommended that product be rotated every four hours.
If adding any item to the unit, be sure to keep in mind the location of the refrigeration lines on wrapped rail units. A refrigeration leak in a rail is extremely difficult and costly to repair. In some cases it cannot be repaired at all.
Pressure Control Settings
Factory recommended low-pressure control settings are:
HFC-404A refrigerators: 85psi (5.86bar) cut-in and 65psi
(4.48bar) cut-out to maintain approximate interior temperature of 38°F (3°C). Differential setting of 20psi (1.38bar).
HFC-404A freezers: 32psi (2.21bar) cut-in and 8psi (.552bar)
cut-out to maintain approximate interior temperature of 0°F to 5°F (-18°C to -15°C). Differential setting of 24psi (1.65bar).
HFC-404A refrigerators with LiquiTec Rail:
20psi (1.38bar) cut-in and 10psi
(.689bar) cut-out Differential setting of 10psi (.689bar) Temperature control for LiquiTec Rail,
25°F (-4°C) cut in and 18°F (-8°C) cut-
out.
Pressure control settings are measured in pressure, not temperature.
8
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
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