Delfield ACR-26S Service Manual

Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.
Air Curtain Refrigerator
ACR-26S
Effective September 1998
Contents
Serial Number Information
SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . .2
RECEIVING AND INSPECTING . . . . . . . . . . . . . . . . . . . .2
MECHANICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
MCII Tempatrol® FUNCTION SETTINGS . . . . . . . . . . . . .4
BASIC OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MCII TEMPATROL®
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Defrost settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Optional settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Self-diagnostic system . . . . . . . . . . . . . . . . . . . . . . . . . .10
REFERENCE CHARTS
MCII Tempatrol® CHECK SYSTEM warnings . . . . . . .10
MCII Tempatrol® diagnostic codes. . . . . . . . . . . . . . . .11
MCII Tempatrol® display . . . . . . . . . . . . . . . . . . . . . . .11
MCII Tempatrol® troubleshooting . . . . . . . . . . . . . . . .12
WIRING DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
REPLACEMENT PARTS LISTS . . . . . . . . . . . . . . . . . . . . .14
WARRANTIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-17
AUTHORIZED PARTS DEPOTS . . . . . . . . . . . . . back cover
To view the serial number of the ACR-26S refrigerator, open the door of the unit. The serial number is located on the inside back wall in the top left corner of the unit.
Always have the serial number of your unit available when call ing for parts or service. A complete list of authorized Delfield parts depots is shown on the back cover of this manual.
©1998 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited.
The starburst “1” symbol is a trademark and “Delfield” is a registered trademark of The Delfield Company.
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Receiving and Inspecting the Equipment
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
Carefully check for any visable signs of damage to cartons or containers. If evidence of damage exists, the package should be opened immediately and joint inventory and examination of the contents should be made by you and the driver.
Concealed damage
If a concealed loss or damage is discovered after you have given the carrier a clear delivery receipt, notify the carrier
in writing immediately or within 10 days from the delivery date. If you phone the carrier, you must follow
up the call in writing to protect your rights. You can only improve your position as a claimant by promptly reporting such loss or damage. You should also retain all cartons or containers, including packing material, until an inspec­tion has been made or waived.
Filing a claim
Notation of loss or damage does not constitute the filing of a claim. You should file your claim in writing with the carrier immediately!
Carriers will furnish the necessary form upon request. You should also request an inspection. If a claim is filed by phone, always follow up immediately in writing.
Specifications
2
For customer service, call (800) 733-8829, (800) 733-8821 or (517) 773-7981
Installation
When the door is open, Delfield’s patented air curtain design directs cold air across the cabinet opening, keeping hot air out and cold air in for extended periods of time. The unit will maintain a maximum of 45°F box temperature at 70°F ambient with the door open during peak production times, quickly returning to a normal 36°F. With the door closed, a maximum 40°F at 100°F ambient is maintained (normal operation) while running only 15% in an 85° room.
Location
Be sure the location chosen has a floor strong enough to sup­port the total weight of the cabinet and contents. Reinforce the floor if necessary to provide for maximum loading.
Don’t pack the interior of the refrigerator so full that air can­not circulate. When operating open, keep trays pushed all the way in so that they do not disrupt the air curtain air flow.
Avoid placing unit under air conditioning vents or other venti­lation fans that may affect the air curtain when door is open.
Leveling
A level cabinet looks better and will perform better because the doors will line up with the door frames properly, the cabinet will not be subject to undue strain, and the contents of the cab­inet will not move around on the shelves. Use a level to make sure the unit is level from front to back and side to side.
Stabilizing
The ACR-26S is supplied with casters for your convenience, ease of cleaning underneath and for mobility. Two locking casters allow you to stabilize the unit if you are loading or unloading product.
Electrical connection
Refer to the amperage data shown on page 1 of this manual, the serial tag and your local code or the National Electrical Code for proper wire sizes. All case wiring is labeled with the required voltage-be sure it is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord or per­manent connection to the unit.
The power switch should be turned to the OFF position and the power cord disconnected whenever performing mainte­nance functions or cleaning the refrigerated cabinet area.
Reversing the door hinging
The following steps will allow you to reverse the side the door hinges on.
1. Open the door to 180° open position.
2. Lift up door and remove door from hinges in fully open position.
3. Remove pins from hinges.
4. Remove both hinges and relocate on the opposite side. Tighten hinges.
5. Unscrew the lock stop tab from the top of door and mount to the bottom in the holes provided.
6. Invert the door and mount it into the hinges in the fully open position.
Magnetic door
Open the ACR’s door completely and the magnetic strip built in to the frame allows the door to remain open while loading or unloading.
Maintenance
The interior and exterior can be cleaned using soap and warm water. If this is not sufficient, try ammonia and water or a nonabrasive liquid cleaner. When cleaning the exterior, always run with the “grain” of the stainless steel to avoid marring the finish. Do not use an abrasive cleaner because it will scratch the stainless steel and plastic.
In order to maintain proper refrigeration performance, the condenser fins must be cleaned of dust, dirt and grease regularly. It is recommended that this be done at least every three months. If conditions are such that the condenser is totally blocked in three months, the frequency of cleaning
should be increased. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, a commercially available condenser cleaner may be required.
Door gaskets should be cleaned as required to maintain their ability to seal properly. Do not use sharp tools or knives to scrape the bellows as this may tear the gasket and eliminate its ability to seal. A bristle brush and solution of soap and water should be all this is required to keep the gaskets clean. Do not use full strength de-greasing agents on the gasket because they could cause the gasket to crack and become brittle.
Customer service FAX (517) 773-3210
3
MCII Function Settings
The MCII microprocessor has been preset at the facto­ry for the following functions eliminating the need for programming when your unit arrives. These settings
must be correct for your unit to operate properly.
1. Enter diagnostic . . . . . . . . . . Press down + time > temp
2. Enter Phase II . . . . . . . . . . . . . . . . . . . . . . . Press defrost
3. Scroll to “Basic function” . . . . . . Press up/down - go to
“012”**** - set at 0:01
4. Scroll to temperature range . . . . . . Press up/down - go to
“015” - set at 0:07
5. Scroll to defrost termination temp . . . . . Press up/down
-go to “005” - set at 0.03
6. Press reset button
7. Press temp button. . . . . . . . . . . . . Temp should read 0°F
8. Scroll up or down . . . . . . . . . . . . . . . . Set at 36°F (2°C)
***Basic function (“012”) must be set first otherwise it will cancel out everything previously entered.
Basic Operation -
After plugging the unit in and turning the power switch to ON, the unit will operate immediately upon start without any programming of the MCII Tempatrol freezer temperature is preset to 0°F and the refrigerator is preset to 37°F. NOTE: Freezer cabinets have a built-in differ ential; the actual interior temperature will be 0 to 3 degrees lower than the set point.
When the unit is started, the digital display will flash, and will continue flashing if the interior cabinet temperature is over the set temperature range. When the cabinet is cooled to the set
For Units Built With The MCII Tempatrol
®
required. The
®
temperature range, the display will stop flashing.
When the unit is restarted after a power interruption, the digi­tal display will flash only if the interior cabinet temperature is over the set temperature range. When the cabinet is cooled to
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the set temperature range, the display will stop flashing.
Every time the unit is started or restarted, the clock must be set to the correct time of day if a custom defrost plan has been pre­viously entered into the MCII Tempatrol. Otherwise, the clock will resume at the time when the power was interrupted.
4
For customer service, call (800) 733-8829, (800) 733-8821 or (517) 773-7981
MCII Tempatrol
RESET
®
CHECK SYSTEM DEFROST AM PM
CLEAN CONDENSER
DOOR AJAR
ST PE SST PE S
®
Controls
RESET
• Turns off alarms
• Terminates the cur-
rent defrost cycle
• Returns display of
cabinet temperature
MCII Tempatrol
Normal display
Normal display
The normal display is the interior cabinet temperature in
The normal display is the interior cabinet temperature in degrees Fahrenheit. (For details on changing the display
degrees Fahrenheit. (For details on changing the display to show the temperature in degrees Celsius, see page 10.)
to show the temperature in degrees Celsius, see page 10.) Pressing the RESET button always displays current temper-
Pressing the RESET button always displays current temper­ature. By pressing TEMP, you can read the set point of the
ature. By pressing TEMP, you can read the set point of the interior cabinet. The display will automatically return to the
interior cabinet. The display will automatically return to the current interior temperature after one minute.
current interior temperature after one minute.
It is not unusual for the interior temperature to rise rapidly
It is not unusual for the interior temperature to rise rapidly when a door is opened. The temperature displayed is usu-
when a door is opened. The temperature displayed is usu­ally the warmest temperature inside the unit. This is done
ally the warmest temperature inside the unit. This is done purposely to make sure that the entire storage area is always
purposely to make sure that the entire storage area is always represented by the display and assures that the refrigeration
represented by the display and assures that the refrigeration system is activated quickly to return the storage area to its
system is activated quickly to return the storage area to its correct temperature.
correct temperature.
Remember that the temperature displayed represents a pre-
Remember that the temperature displayed represents a pre­cision measurement of the actual air temperature, not an
cision measurement of the actual air temperature, not an average temperature. When a door is opened, the cold air
average temperature. When a door is opened, the cold air literally “falls out” and warm air rushes in. What the display
literally “falls out” and warm air rushes in. What the display shows is real, and provides more accurate control.
shows is real, and provides more accurate control.
TIME
• Displays the current time (if set)
• Allows setting the clock by pressing UP and DOWN buttons
• Starts a manual defrost cycle when pressed simul­taneously with
DEFROST
®
Display Functions
DEFROST
• Displays current defrost setting (A,3,4,6 or 8)
• Allows setting defrost setting and times by pressing UP and DOWN but tons
• Starts a manual defrost cycle when pressed simulta­neously with TIME
TEMP
• Displays current tem­perature set point
• Allows modification of set point by press ing UP and DOWN buttons
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Normal display
Flashing temperature disply
The normal display is the interior cabinet temperature in
A flashing temperature display can be caused by four situa­degrees Fahrenheit. (For details on changing the display to
tions, and is the first signal of a possible problem:
show the temperature in degrees Celsius, see page
1. The unit has been started, or restarted after a
10.) Pressing the RESET button always displays cur-
power loss, and has not yet reached set tempera-
rent temperature. By pressing TEMP, you can read
ture.
the set point of the interior cabinet. The display will
2. The interior cabinet is over temperature. This automatically return to the current interior tempera-
occurs when a freezer reaches 32°F (0°C) or
ture after one minute.
when a refrigerator reaches 65°F (18°C). This
It is not unusual for the interior temperature to rise
condition will stop when the temperature returns
rapidly when a door is opened. The temperature
to a reading below these warning levels.
displayed is usually the warmest temperature inside
3. Long duty cycle. The unit has been running the unit. This is done purposely to make sure that
for one continuous hour without a door being
the entire storage area is always represented by the
opened. This condition will stop if RESET is
display and assures that the refrigeration system is
pressed, a door is opened, or if the compressor
activated quickly to return the storage area to its cor-
shuts off.
rect temperature.
4. The door has been ajar for over one minute. This Remember that the temperature displayed represents
condition will stop if the door is closed.
a precision measurement of the actual air tempera- ture, not an average temperature. When a door is opened, the cold air literally “falls out” and warm air
• When time is
• When defrost set
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• When first defrost
• When set point is
UP
displayed, changes time forward
­ting is displayed, moves forward through choices
time is displayed, moves the hour forward
displayed, moves set point up one degree
Continued on the next page
• When time is displayed, changes time backward
• When defrost set ting is displayed, moves backward through choices
• When first defrost time is displayed, moves the hour backward
• When set point is displayed, moves set point down one degree
DOWN
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Customer service FAX (517) 773-3210
5
MCII Tempatrol
®
CHECK SYSTEM DEFROST AM PM
CLEAN CONDENSER
DOOR AJAR
®
CHECK SYSTEM DEFROST AM PM
CLEAN CONDENSER
DOOR AJAR
®
CHECK SYSTEM DEFROST
AM PM
CLEAN CONDENSER
DOOR AJAR
®
CHECK SYSTEM DEFROST AM PM
CLEAN CONDENSER
DOOR AJAR
®
CHECK SYSTEM DEFROST AM PM
CLEAN CONDENSER
DOOR AJAR
ST PE S
RESET
®
CHECK SYSTEM DEFROST
AM PM
CLEAN CONDENSER
DOOR AJAR
®
Display Functions
(continued)
Door ajar
The DOOR AJAR indicator light will come on when a door is opened. If the door remains open for more than one minute, the temperature display will begin to flash. After three minutes, a loud beep is emitted every three sec­onds. The flashing display and warning beep will stop when RESET is pressed. If the door is not closed when RESET is pressed, the same cycle will repeat.
Clean condenser
The CLEAN CONDENSER indicator light is a mainte­nance reminder that comes on every 90 days. It will go off when the RESET button is pressed.
Defrost
The DEFROST indicator light comes on during defrosting cycles. The defrost cycle may be terminated by pressing the RESET button. Warmer inte­rior cabinet temperatures are normal during and after defrosting.
Check system
The CHECK SYSTEM indi­cator light comes on when a significant malfunction of the unit has occurred, such as an incomplete defrost, continu­ous compressor operation with accompanying over-temperature condition, or sensor failure. After 2™ hours in this condition, a loud warning beep is emitted every second. The beep will stop if RESET is pressed.
Clock display
Setting the CLOCK is not essential to operation unless custom defrost times have been set on freezer units and while not in automatic (A) mode. If the power is interrupted, the clock may have to be reset for correct custom defrost timing.
Setting the clock
To set the clock, perform the following steps:
®
MCII Tempatrol
Programming
1) Press RESET to clear the flashing display; this must be done to make the rest of the keypad functional.
2) Press the TIME button to show current time (set to 12:00 a.m. when started or restarted).
6
For customer service, call (800) 733-8829, (800) 733-8821 or (517) 773-7981
3) Press UP or DOWN to set the correct time. Note the AM and PM indicators at the left of the clock display.
4) Press
RESET to return to interior cabinet tem-
perature display.
If the defrost cycle starts while the clock is being set, stop pressing the UP or DOWN button and wait a couple of seconds before continuing. This will help to keep the time display advancing quickly.
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