How it Works
Delfield
Loading...
500
User Manual
24 pgs1.98 Mb0

Delfield 500 User Manual

500 Series
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.
IMPORTANT INFORMATION
READ BEFORE USE
PLEASE SAVE THESE INSTRUCTIONS!
Effective May 2003
3
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
CONTENTS SERIAL NUMBER LOCATION
RECEIVING & INSPECTING EQUIPMENT..............................2
SPECIFICATIONS ..................................................................3
PRESSURE CONTROL SETTINGS .........................................5
INSTALLATION................................................................. 5, 6
OPERATION ..................................................................... 5, 6
CARE & CLEANING..............................................................6
WIRING DIAGRAMS
500-CR self-contained refrigerated units.......................7
500-OR open refrigerated units .....................................7
500-CD dry storage units ..............................................8
500-CH curved heated units ..........................................8
EXPLODED VIEWS & PARTS LISTS
537-CD ..........................................................................9
549-CD ..........................................................................9
561-CD ........................................................................10
573-CD ........................................................................10
537-CR, CRR ...............................................................11
549-CR, CRR ...............................................................11
561-CR, CRR ...............................................................12
573-CR, CRR ...............................................................12
549-CH ........................................................................13
561-CH ........................................................................13
573-CH ........................................................................14
549-OR ........................................................................14
FLUORESCENT LIGHT ASSEMBLY .....................................15
DOOR ASSEMBLY...............................................................16
REFRIGERATION ASSEMBLES ...........................................17
FOOD WELL ASSEMBLY.....................................................18
REPLACEMENT PARTS LIST ..............................................19
STANDARD LABOR GUIDELINES........................................20
STANDARD WARRANTIES............................................ 21-22
AUTHORIZED PARTS DEPOTS.............................. back cover
The Serial number on all 500 Series units is located on the rear of the unit, near the ON/OFF switch.
Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is shown on the back cover of this manual.
©2003 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited. “Delfield” is a registered trademark of The Delfield Company.
RECEIVING AND INSPECTING THE EQUIPMENT
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure adjustable feet are not bent.
2
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
6. Also open the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
Uncrating the Equipment
First cut and remove the banding from around the crate. Remove the front of the crate material, use of some tools will be required. If the unit is on legs remove the top of the crate as well and lift the unit off the skid.
500 SERIES SPECIFICATIONS
MODEL DELFIELD VOLTS/HERTZ AMPS NUMBER PART # PHASE (includes lights & fan)
Dry Storage Display Cases 537-CD 078-5371 115/60/1 5.0 549-CD 078-5491 115/60/1 5.0 561-CD 078-5611 115/60/1 5.0 573-CD 078-5731 115/60/1 5.0
MODEL DELFIELD NUMBER OF VOLTS/HERTZ NUMBER PART # 12 X 20 WELLS PHASE AMPS
Heated Display Cases 549-CH 078-5494 3 120, 208-240V/60/1 19.0/21.0 561-CH 078-5614 4 120, 208-240V/60/1 24.0/27.0 573-CH 078-5734 5 120, 208-240V/60/1 30.0/34.0
MODEL DELFIELD VOLTS/HERTZ EVAPORATOR CAPACITY CABINET LOAD NUMBER PART # H.P.* PHASE AMPS BTU/°TD BTU/HOUR
Remote Refrigerated Display Cases 537-CRR CONSULT FACTORY 1/2* 115/60/1 5.0 180 1730 549-CRR 078-5493 1/2* 115/60/1 5.0 190 2250 561-CRR 078-5613 3/4* 115/60/1 6.0 190 2770 573-CRR 078-5733 3/4* 115/60/1 6.0 290 3290
*Recommended horsepower
MODEL DELFIELD VOLTS/HERTZ CABINET LOAD SYSTEM CAPACITY REFRIGERATION NUMBER PART # H.P. PHASE AMPS BTU/HOUR BTU/HOUR CHARGE 404A
Self-Contained Refrigerated Display Cases 537-CR 078-5372 1/2 115/60/1 12.0 1730 3258 32 oz. 549-CR 078-5492 1/2 115/60/1 12.0 2250 3316 32 oz. 561-CR 078-5612 3/4 115/60/1 16.0 2770 4919 48 oz. 573-CR 078-5732 3/4 115/60/1 16.0 3290 5387 48 oz.
MODEL DELFIELD VOLTS/HERTZ CABINET LOAD SYSTEM CAPACITY REFRIGERATION NUMBER PART# H.P. PHASE AMPS BTU/HOUR BTU/HOUR CHARGE 404A
Open Front Refrigerated Display Cases 549-OR 078-5495 1/2 115/60/1 12.0 2030 3354 32 oz.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
3
5
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
CAUTION
INSTALLATION: 500 CD, CR, CRR & OR
Location
To meet NSF standards, all units must be sealed to the floor.
Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Contents fully loaded in this product line can weigh as much as 1500 lbs. Reinforce the floor as necessary to provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air circulation inside and out. Do not pack the refrigerator so full that air cannot circulate. Be sure that the exterior of the unit has access to ample air. Avoid hot corners and locations near stoves and ovens.
Leveling
To level unit, simply lower the four adjustable rubber feet located under the unit to the floor and adjust until unit is level. A level cabinet will perform better because the drain will empty properly, the doors will line up with the frames correctly and the cabinet will not be subject to undue strain.
Plumbing
Self-contained models are standard with a condensate evaporator. If the evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container.
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s and operator’s responsibility to provide a container or outlet for drainage.
Electrical connection
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.
Self-contained units have an ON/OFF switch located on the operators side. Simply turn the switch to ON to begin operation.
The power switch should be turned to OFF and the unit disconnected from the power source whenever performing service or maintenance functions.
OPERATION: 500 CD, CR, CRR & OR
On self-contained models, after turning the ON/OFF switch to ON, the unit’s compressor will begin operating. Delfield display cases are designed to maintain an operational temperature of 36°F to 40°F.
Do not load the storage area in a way that restricts the air flow. Overloading will result in the loss of temperature. Do not throw items into the storage area. The interior of the cabinet and the blower coil may be damaged by this type of neglect, which is not covered under your warranty.
4
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
These units use HFC-404A refrigerant, and have a lock-out high pressure limiting device. Under severe overloading conditions, in the event of a condenser fan failure or a plugged or
blocked condenser, this device may shut down the refrigeration system. See page 17 for part number information if a replacement is required.
CONTROL SETTINGS: 500 CR & OR
Pressure Control
The temperature is controlled by an adjustable pressure control located in the machine compartment. An adjustable control has the word COLDER near the knob, with an arrow to indicate the adjustment direction. These controls are field adjustable and do not require a service agent. If you have any questions, feel free to contact the Delfield Service Department.
The refrigeration systems on self-contained CR & OR models were adjusted at the factory to maintain between 36°F and 40°F. No adjustment should be necessary. If adjustment does become needed however, the factory recommended settings are: Low-pressure settings (CR models): 82 psi cut-in, 47 psi cut-out, 35 psi differential. Low-pressure settings (OR models): 82 psi cut-in, 40 psi cut-out, 42 psi differential. Operating pressures: High, 170 to 200 psi. Low, 30 to 37 psi.
In attempting to adjust the pressure control, you can do damage to your unit by accidentally adjusting the differential. Please make small incremental adjustments if a temperature adjustment is necessary, please contact the service department at Delfield (800) 733-8829 #1, or your local service agent. Delfield is not responsible for charges incurred while having the pressure control adjusted.
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
5
7
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
ST PE S
INSTALLATION: 500 CH
Installation should be done by personnel certified and licensed to install and maintain electrical appliances.
Location
Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Contents fully loaded into this product line can weigh as much as 1500 lbs. Reinforce the floor as necessary to provide for maximum loading.
OPERATION: 500 CH
NOTE: Intended for DRY OPERATION ONLY.
Before the unit is used the first time for serving, turn the temperature knob to “10” and heat the well for 20 minutes. Do not be alarmed if smoke appears; this preheat should burn off any residue or dust on the heating element.
Hot surfaces can cause serious burns. Always wear some type of protective covering on your hands and arms when removing lids or pans from the unit.
Never place food directly into the well. Always use pans. Always place covers on pans when not serving to prevent food from drying out and to reduce your operating cost.
Leveling
A level cabinet looks better and will perform better because the drain pan will drain properly, the doors will line up with the frames properly, and the cabinet will not be subject to undue strain.
Electrical connection
Connections must be made in accordance with all applicable local codes and/or the National Electrical Code. Refer to the wiring diagrams on pages 6 and 7.
For most efficient operation, keep covered insets empty in each well during preheating and when the well is not in use.
Dry operation
1) Pre-heat the well on “HIGH” for approximately
15 minutes.
2) After pre-heating, set the control to your desired serving temperature.
Only 6” (15.2cm) deep insets should be used with a dry food well. When operated dry, the bottom of the food well will discolor. Refer to cleaning instructions to remove discoloration.
Temperature
Product in pans . . . . . . . . . . . . . . . . . . . . . . 140°F to 160°F
CLEANING: ALL MODELS
Clean the food wells daily. Wash with non-abrasive cleanser and non-abrasive pad. If necessary, a mild abrasive may be used. Do not use steel wool.
For all stainless steel parts, use mild, non-abrasive soap or detergent and warm water. This may be followed by an application of stainless steel cleaner or polish which will eliminate water spotting and fingerprints and will bring out the finish of the stainless steel.
Do not use a hose or pressure wash on these units. The water will damage the electrical components.
6
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
Cleaning the condenser (refrigerated units)
In order to maintain proper refrigeration, the condenser fins must be cleaned of dust, dirt and grease every three months. If condenser is totally blocked after three months increase cleaning frequency. Clean the condenser with a vacuum cleaner or stiff brush. If extremely dirty, use a commercially available condenser cleaner.
Cleaning the sliding door assembly
All Delfield 500 Series display cases feature a Pike sliding door assembly. Regular cleaning of door tracks with mild soap and water will keep them free of foreign matter insuring many years of use. The glass may be cleaned with a glass cleaner.
WIRING: 500 CR
NEUTRAL
NEUTRAL
WIRING: 500 OR
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
7
9
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
WHT
J
P
P
P
P
RED
RED
RED
RED
RED
RED
RED
HEATED SHELF
120V
P L
L
2
1
H
H
1 2
208V
208V208V
21
P L
L
2
H
H
1
21
LLP
2
H
H
1
2LL1
P
H
2
1
H
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
BLK
WIRING: 500 CD
WIRING: 500 CH
8
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.deleld.com
Loading...
+ 16 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use