Delfield 400, 4000, 4500 User Manual

Compact Refrigerators & Freezers
Service and Installation Manual
Please read this manual completely before attempting to install or operate this equipment! Notify carrier of damage! Inspect all components immediately. See page 2.
400 Series
Work-top and undercounter refrigerator or freezer bases
IMPORTANT INFORMATION
Undercounter refrigerator or
freezer bases
Work-top and undercounter
freezer bases
READ BEFORE USE
PLEASE SAVE THESE INSTRUCTIONS!
Effective August 2008
Compact Refrigerators and Freezers Service and Installation Manual
Contents
Receiving & Inspecting Equipment ................................................. 2
Specifications ..................................................................................3
Installation ...................................................................................... 4
Caster Installation ........................................................................... 5
Caster/Leg Mounting Detail ............................................................ 5
Operation ........................................................................................ 6
Door Maintenance ........................................................................... 6
Defrosting ....................................................................................... 6
Maintenance .................................................................................7-8
Wiring Diagrams ............................................................................. 9
Drawer Assembly Drawing ............................................................ 10
Replacement Parts Lists ...............................................................11
Standard Labor Guidelines ............................................................ 12
Manufacturers Limited Warranty .................................................. 13
Standard Warranties ..................................................................... 14
Notes ............................................................................................ 15
©2008 The Delfield Company. All rights reserved. Reproduction without written permission is prohibited.
“Delfield” is a registered trademark of The Delfield Company.
Serial Number Location
The serial number on 400 series compact refrigerators and freezers is printed on the right side of the interior back wall.
The serial number on 4000 and 4500 series compact refrigerators and freezers is printed under the top nosing directly above the door when door is in the closed position. Above the right hand door on two and three door models.
Always have the serial number of your unit available when calling for parts or service. A complete list of authorized Delfield parts depots is on www.delfield.com.
This manual covers standard units only. If you have a custom unit, consult the customer service department at 1-800-733­8829
Receiving And Inspecting The Equipment
Even though most equipment is shipped crated, care should be taken during unloading so the equipment is not damaged while being moved into the building.
1. Visually inspect the exterior of the package and skid or container. Any damage should be noted and reported to the delivering carrier immediately.
2. If damaged, open and inspect the contents with the carrier.
3. In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the equipment notify the carrier. Notification should be made verbally as well as in written form.
4. Request an inspection by the shipping company of the damaged equipment. This should be done within 10 days from receipt of the equipment.
5. Check the lower portion of the unit to be sure legs or casters are not bent.
6. Be sure to check the compressor compartment housing and visually inspect the refrigeration package. Be sure lines are secure and base is still intact.
7. Freight carriers can supply the necessary damage forms upon request.
8. Retain all crating material until an inspection has been made or waived.
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For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Compact Refrigerators and Freezers Service and Installation Manual
Specifications
Work top refrigerator or freezer bases with stainless steel top & backsplash
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
402
403
ST4048
ST4148
Undercounter refrigerator or freezer bases with stainless steel top
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
406
407
UC4048
UC4148
refrigerator 27”
(68.6cm)
freezer 27”
(68.6cm)
refrigerator 48”
(121.9cm)
freezer 48”
(121.9cm)
refrigerator 27”
(68.6cm)
freezer 27”
(68.6cm)
refrigerator 48”
(121.9cm)
freezer 48”
(121.9cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
28.5” (72.4cm)
39.5” (100.3cm)
39.5” (100.3cm)
39.5” (100.3cm)
39.5” (100.3cm)
35.5” (90.2cm)
35.5” (90.2cm)
35.5” (90.2cm)
35.5” (90.2cm)
5.7 7.2 1/5 7.0 4.0 5-15P 176lbs (80kg)
5.7 7.2 1/5 7.0 5.8 5-15P 184lbs (83kg)
11.4 13 1/5 7.0 4.0 5-15P 234lbs (106kg)
11.4 13 1/3 8.0 6.0 5-15P 242lbs (110kg)
5.7 7.2 1/5 7.0 4.0 5-15P 176lbs (80kg)
5.7 7.2 1/5 7.0 5.8 5-15P 176lbs (80kg)
11.4 13 1/5 7.0 4.0 5-15P 236lbs (107kg)
11.4 13 1/3 8.0 6.0 5-15P 236lbs (107kg)
Undercounter refrigerator or freezer with subtop and 3.75” casters
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
406-CA
407-CA
Flat top freezer bases
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
4532N
D4532N
4560N
Work top freezer bases with 4” backsplash
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
ST4532N
STD4532N
ST4560N
refrigerator 27”
freezer 27”
one door 32”
two drawer 32”
two door 60”
one door 32”
two drawer 32”
two door 60”
(68.6cm)
(68.6cm)
(81.3cm)
(81.3cm)
(152.4cm)
(81.3cm)
(81.3cm)
(152.4cm)
27.75” (70.5cm)
27.75” (70.5cm)
31.5” (80.0cm)
31.5” (80.0cm)
31.5” (80.0cm)
31.5” (80.0cm)
31.5” (80.0cm)
31.5” (80.0cm)
33.25” (84.5cm)
33.25” (84.5cm)
36” (91.4cm)
36” (91.4cm)
36” (91.4cm)
36” (91.4cm)
36” (91.4cm)
36” (91.4cm)
5.7 7.2 1/5 7.0 4.0 5-15P 168lbs
5.7 7.2 1/5 7.0 5.8 5-15P 168lbs
6.9 3.88 1/3 9.0 9.5 5-15P 280lbs
2.7 1/3+ 9.5 12.0 5-15P 315lbs
15.7 7.19 1/3+ 13.0 12.0 5-15P 340lbs
6.9 3.88 1/3 9.0 9.5 5-15P 280lbs
2.7 1/3+ 9.5 12.0 5-15P 315lbs
15.7 7.19 1/3+ 13.0 12.0 5-15P 340lbs
(76kg)
(76kg)
(127kg)
(143kg)
(154kg)
(127kg)
(143kg)
(154kg)
Undercounter freezers
Model Description L D H Storage Ft.3Shelves Ft.2H.P. Refg. Charge Amp NEMA Plug Ship Weight
UC4532N
UCD4532N
UC4560N
one door 32”
two drawer 32”
two door 60”
(81.3cm)
(81.3cm)
(152.4cm)
31.5” (80.0cm)
31.5” (80.0cm)
31.5” (80.0cm)
34.25” (87.0cm)
34.25” (87.0cm)
34.25” (87.0cm)
6.9 3.88 1/3 9.0 9.5 5-15P 280lbs
2.7 1/3+ 9.5 12.0 5-15P 315lbs
15.7 7.19 1/3+ 13.0 12.0 5-15P 340lbs
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
(127kg)
(143kg)
(154kg)
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Compact Refrigerators and Freezers Service and Installation Manual
CAUTION
Installation
Location
Units represented in this manual are intended for indoor use only. Be sure the location chosen has a floor strong enough to support the total weight of the cabinet and contents. Reinforce the floor as necessary to provide for maximum loading.
For the most efficient refrigeration, be sure to provide good air circulation inside and out.
Inside cabinet: Do not pack refrigerator so full that air cannot circulate.
Outside cabinet: Be sure that the unit has access to ample air. On all 400 and 4000 Series equipment, (for 4500 Series equipment door and drawer models see below), a minimum space of 3” (7.6cm) at the back of the unit and 1” (2.5cm) at the top and sides is required to conform to Underwriters Laboratories’ standards. On undercounter units it is imperative that the proper air flow be maintained. The refrigeration system is designed so air will flow under the unit, over the compressor/condenser area, and out at the top rear of the unit. Avoid hot corners and locations near stoves and ovens.
4500 Series equipment door and drawer models: These units have Delfield’s “front-breathing” design. They may be installed flush against a wall or built into a counter as required. The
louver at the floor level must be kept completely clear of any obstructions. Proper operation of these models is dependent on
air being able to flow freely through the front louver. The louver at the back of the unit is not necessary for proper operation, but any air flow through is beneficial.
Any restriction of the proper air flow outlined above, total or partial, will void the warranty on the unit.
Stabilizing
Some models are supplied on casters for your convenience, for ease of cleaning underneath and mobility.
The unit must be installed in a stable condition with the front wheels locked. Locking the front casters after installation is the owner’s and operator’s responsibility.
Plumbing
Self-contained models are standard with a condensate evaporator. If, for some reason, a unit does not have a condensate evaporator, or the evaporator fails, the unit’s drain must have an outlet to an appropriate drainage area or container.
Moisture collecting from improper drainage can create a slippery surface on the floor and a hazard to employees. It is the owner’s and operator’s responsibility to provide a container or outlet for drainage.
Electrical connection
Refer to the amperage data on page 3, the serial tag, your local code or the National Electrical Code to be sure the unit is connected to the proper power source. A protected circuit of the correct voltage and amperage must be run for connection of the line cord, or permanent connection to the unit.
A 7’ (2.1 m) long grounded supply cord and plug are provided with standard units. Simply plug the unit in to begin operation.
The thermostat must be turned to OFF and the unit disconnected from the power source whenever performing service, maintenance functions or cleaning the refrigerated area.
Leveling
A level cabinet will perform better because the drain pan will drain properly, the drawers or doors will line up with the frames and the cabinet will not be subject to undue strain.
All four legs are adjustable. Adjust each leg until the unit is stable and level left to right. If necessary adjusting the front legs slightly higher than the rear by about 1/8” (0.3cm) will help the door or drawers remain closed.
If the unit is supplied with casters, no adjustments are available. Ensure the floor where the unit is to be located is level.
Never stand on the unit or its drawers! Doing so may result in bodily injury. They are not designed to hold the weight of an adult and will collapse if misused in this manner.
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For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
Plate Casters W/Locks
Plate Casters W/O Locks
#14 x .75" Hex Head Screws #932-1116
Plate caster installation, 400 & 4000 Series.
Caster Installation - 400 & 4000 Series
WARNING
400 & 4000 Series caster installation
Carefully place the unit on its back (see illustration at right).
1. Remove legs by unscrewing them in a counter clockwise direction.
2. Located on each end of the compressor channel are 4 hex head screws, for a total of
3. 8 screws. Remove them. 8 additional screws are provided with your casters.
Place a locking plate caster over one of the front holes, matching the 4 mounting
4. holes to the pre-drilled holes in the underside of the unit. Insert 4 hex head screws and tighten. Repeat with the other locking front casters.
Repeat step 4 with the non-locking casters in the rear of the unit.
5. Carefully lift the unit upright.
6.
After installing casters, the unit must stand upright for twenty-four (24) hours before being powered up to assure oil return to the compressor sump.
NOTE: Check parts list for correct caster application.
Compact Refrigerators and Freezers Service and Installation Manual
Caster/Leg Mounting Detail
2”, 3” and 5” Caster and Leg Mounting Detail
A universal bolt hole pattern is provided on the bottom of the cabinet. It will accommodate any leg or caster. Simply line up the plate holes with the corresponding cabinet holes.
3.40”
2.38”
NOTE:
If hole pattern on caster/ leg matches the one above mount in outer set of holes.
2.82”
1.75”
2.14”
NOTE:
If hole pattern on caster/leg matches the one above mount in middle set of holes.
0.94”
NOTE:
If hole pattern on caster/leg matches the one above mount in inner set of holes.
6” Leg - 3234569
3” Caster - 3234024
2” Caster - 3234148
5” Caster - 3234161
For customer service, call (800) 733-8829, (800) 773-8821, Fax (989) 773-3210, www.delfield.com
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