delem DM-100 Installation Manual
Delem
DM-100
Installation manual
DM100c.DOC
V0607
Delem
Preface
This manual contains information necessary for installation of Delem DM-100 modules on a
pressbrake control system. It is meant for service people who are authorised for service and
installation of the machine.
Limited guarantee
• The equipment is supplied by Delem without safety features. The machine manufacturer has
to ensure a safe environment.
• This equipment must be installed and used in accordance with Delem's specifications. The
guarantee on the equipment is invalidated in the event of improper installation and/or use of
this equipment.
• The General Terms and Conditions of Delivery of Delem shall apply to this product. These
conditions are available from Delem on request.
• This manual does not entitle you to any rights. Delem reserves the right to change this
manual without prior warning.
• All rights reserved. The copyright is held by Delem. No part of this publication may be
copied or reproduced without written permission from Delem BV.
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Table of contents
1. General information ...........................................................................................................4
1.1. Introduction................................................................................................................... 4
1.2. General specifications...................................................................................................5
2. Connector specifications..................................................................................................... 6
2.1. Introduction................................................................................................................... 6
2.2. Power supply................................................................................................................. 7
2.3. Digital I/O ..................................................................................................................... 8
2.4. Valve...........................................................................................................................10
2.5. Analog A.....................................................................................................................12
2.6. Analog B ..................................................................................................................... 13
2.7. Encoders...................................................................................................................... 15
2.8. HSB interface..............................................................................................................16
3. The modules....................................................................................................................... 17
3.1. Introduction................................................................................................................. 17
3.2. DM-103VA.................................................................................................................18
3.3. DM-102VA.................................................................................................................19
3.4. DM-102.......................................................................................................................20
3.5. DM-101.......................................................................................................................21
4. Software settings and diagnostics....................................................................................22
4.1. DM identification........................................................................................................ 22
4.2. DM-103VA.................................................................................................................23
4.3. DM-102VA.................................................................................................................23
4.4. DM-102.......................................................................................................................23
4.5. DM-101.......................................................................................................................25
4.6. Status display .............................................................................................................. 26
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R
1. General information
1.1. Introduction
This manual contains specifications of the DM-100 series.
The DM-100 module is part of a modular pressbrake control system, with a DAonWindows
front-end control as the main unit. There are modules for single axis control, dual axes control
and for synchronised Y-axis control.
Via a HSB connection the modules are connected to a DAonWindows control.
Front-end
Control
DAonWindows
Figure 1.a
DM
module
HSB-link
DM
module
DM
module
- max. 8
- max. 30m
Terminator
DM
module
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1.2. General specifications
The following environment specification values are valid for all DM-modules:
Ambient temperature 5 - 50°C
Storage temperature min. -40°C
max. 70°C
Relative humidity 90 % non-condensing
EMC designed and built to meet the following standards:
IEC61000-4 (immunity)
IEC61000-6 (emission)
For ventilation purposes, the module should have a free air space of 50 mm above and below the
mounted module and 10 mm on each side.
10 mm
50 mm
DM-module
10 mm
50 mm
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p
y
2. Connector specifications
2.1. Introduction
In this chapter all connectors on a DM-100 module are described.
programmable I/O
digital I/O
digital I/O
Delem
Status
display
Valve
ower suppl
24V DC
Analog A
HSB
HSB
Analog B
Encoder 1
Encoder 2
Encoder 3
Figure 2.a
Not all connectors are available on each module. For each connector is mentioned on which
modules it is implemented. See also chapter 3.
This chapter will focus on the specification of all available connectors.
See also drawing 9084-502 for an overview of the DM-100 series. This drawing is included in
the back of this manual.
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2.2. Power supply
Power supply:
Module
DM-101
DM-102
DM-102VA
DM-103VA
The ‘power’ connector is meant for the power supply for the module only.
The I/O systems (valve, analog and digital I/O) have their own power supply connectors. It is
recommended to connect the I/O systems to a different power supply.
power
supply
module
24 V DC + 20%
ripple + 2V
Nominal current
0.4 A
0.6 A
0.6 A
0.7 A
power
supply
I/O
24V
power
0V
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2.3. Digital I/O
DM-101: 4 inputs, 4 outputs.
All other modules: 8 inputs, 8 outputs, 8 programmable I/O.
Delem
not on DM-101
Figure 2.b
The use of I/O pins depends on the application and machine settings. For the purpose of all
assigned I/O signals we refer to the Delem machine parameter manual.
I/O power supply: 24 V DC + 20%
4A max. for each I/O strip
Notes:
• The sum of all output currents of the module shall not exceed 8A.
• All digital outputs are short-circuit proof.
• Shielding of I/O cables should be connected to the available M3 ground plug on the front of
the module.
Pins 1 - 8
Digital Outputs (4x) Voltage Current
ON state 20-28 V DC 1.5 A max.
OFF state - 0.1 mA max. (leakage current)
Digital Inputs (4x) Voltage Current
ON state 9-28 V DC 20mA max.
OFF state 0 - 4 V DC 1 mA max.
Pins 9 - 16
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Programmable Digital In-/Outputs (8x):
Digital Output Voltage Current
ON state 20-28 V DC 0.5 A max.
OFF state - 0.1 mA max. (leakage current)
Digital Input Voltage Current
ON state 9-28 V DC 20mA max.
OFF state 0-4 V DC 1 mA max.
Pins 17 - 24
Digital Outputs (4x) Voltage Current
ON state 20-28 V DC 0.5 A max.
OFF state - 0.1 mA max. (leakage current)
Digital Inputs (4x) Voltage Current
ON state 9-28 V DC 20mA max.
OFF state 0 - 4 V DC 1 mA max.
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2.4. Valve
Module connector present
DM-101 DM-102 DM-102VA +
DM-103VA +
The VA modules have a 16-pin connector for the
integrated valve amplifier. This connector is
reserved for direct control of proportional valves
Y1 and Y2 and for a pressure valve.
The following table gives an overview of
connections for a system with directly connected
valves. Also, the pin connections for pressure
control are mentioned, depending on which
method has been implemented.
Pin description for direct valve control:
Pin Label Function
1 Y1 0V GND (power supply)
2 Y1 A- Y1 valve signal A3 Y1 B- Y1 valve signal B4 Y2 0V GND (power supply)
5 Y2 A- Y2 valve signal A6 Y2 B- Y2 valve signal B7 P 0V GND for pressure valve (power supply)
8 P - pressure signal P9 Y1 24V 24 V DC for Y1 valve (power supply)
10 Y1 A+ Y1 valve signal A+
11 Y1 B+ Y1 valve signal B+
12 Y2 24V 24 V DC for Y2 valve (power supply)
13 Y2 A+ Y2 valve signal A+
14 Y2 B+ Y2 valve signal B+
15 P 24V 24 V DC for pressure valve (power supply)
16 P + pressure signal P+
An example of the required wiring for direct valve control is given in drawing number 8576-
101.
The position feedback from the valve transducers (LVDT) is connected to connector Analog B.
If no direct valve control is implemented but external valve amplifiers are used instead, the
valve connection block is not used. All analog signals for the valve amplifiers run through
connector Analog B. See section 2.6 for more information about this connector.
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Analogue outputs:
Prop. Valve: Y1/Y2 4 x 3A max.
Pressure valve: P 1.5 A max.
Analogue inputs:
24V Power Supply 18-30V DC
ripple +/- 2V max.
max. 8A
Shielding of cables should be connected to the available M3 ground plug on the front of the
module.
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