This manual describes the operation of the Delem controller type DA-69W and is meant for
operators who are instructed for operation of the total machine.
Only authorised people should be able to create new or edit existing programs, as well as programming or editing of the tooldata. Therefore the controller has a keyswitch to prevent
uncontrolled programming. With the keyswitch in the off position the operator can only execute a selected program. The operator cannot change the parameters to wrong, unwanted values.
The precise outfit of your control may vary.
Operation of the control is done with the various keys on the front panel. A description of all
keys and their functions is given in the next section.
Beside the front panel keys, a built-in touchpad or external USB mouse can be used as a pointing device to select menu items, parameters or softkeys. It depends on your configuration
whether such a device is available. In this manual the phrase ‘mouse’ is used to describe any of
these possible pointing devices.
arrows
mode keys
start/stop
num. keys
V0404, 1.1
1.2.Operation modes
The control has the 4 following modes:
Manual modeIn this mode it is possible to program all parameters of
just one bending. After pushing the start button all parameters are active and the backgauge will go into position. It
is also possible to move the axes manually.
Programming
mode
Automatic
mode
Step by step
mode
Each mode can be selected by pressing the relevant push button. A LED in the push button
indicates whether or not this mode is active.
In this mode bend programs can be made or edited and
also be written to or read from disk.
The selected program can be executed automatically.
The selected program can be executed bend by bend.
V0404, 1.2
Delem
1.3.Frontpanel
The frontpanel, besides the 4 operation mode buttons, consists of the following items :
Keyboard:
decimal point
clear key: Clearance
of the input data field
in the bottom left corner on the monitor
screen
10 numerical keys (0-
9) incl. alphanumeric
input
plus/minus toggle
enter key, to confirm a
programmed value
Cursor path control:
Stop buttonStart button
V0404, 1.3
Handwheel; Manual control of any axis (Y + backgauge
axes)
Emergency stop button, to be implemented by machine
manufacturer.
Softkeys; The function of these keys is stated at the bottom side of the monitor screen.
End of menu program.
It is also possible to leave a menu by pressing <ESC> on
an external keyboard or clicking with the mouse on the
menu symbol in the upper left corner.
On the screen pages where you find the "?" symbol you
can press the "?" to get an explanation of the respective
function or parameter to program.
V0404, 1.4
Delem
Integrated touchpad
The control can be equipped with a touchpad, which
functions as mouse. The two buttons beneath it function
as mouse buttons.
V0404, 1.5
1.4.Programming mode
1.4.1.The main menu
Programming
mode
The main menu in programming mode looks as follows:
Select the programming mode.
1.b
Each of these menu items can be selected in several ways:
-enter the menu number and press ENTER
-use the arrow keys to scroll to the desired menu item and press ENTER
-click with the mouse once on the desired menu item
Explanation of menu items:
To draw your product on the screen and compute the
1
V0404, 1.6
bendsequence (graphical).
Delem
To edit your product drawing and compute the bendse-
2
3
4
5
6
7
quence (graphical).
Creation of a new CNC-program by data entry (numerical).
To edit an existing CNC-program by data entry (numerical).
To select a program out of the product library.
Write programs to or read programs from a back-up
medium.
To program the dimensions of the upper tools.
8
9
10
11
12
To program the dimensions of the under tools.
To program the dimensions of the upper side of your
machine.
To program the dimensions of your machine table.
To program specific programming data.
Write or read tooling data and machine shapes to or from
a back-up medium.
V0404, 1.7
1.4.2.Help text
The control has been equipped with an online help text possibility. This help text is available
when the question mark ‘<?>’ appears on the screen (lower right corner).
1.c
To activate a help window for a parameter:
-press the question mark key (‘?’) on the frontpanel or
-click with the mouse on the help symbol.
A pop-up window appears with information on the active parameter.
V0404, 1.8
Delem
1.d
The help window can be used as follows:
If the text is located in a single window, remove the window by pressing any key.
If there is a lot of text across multiple windows, an arrow sign appears below the help symbol.
Use the left and right arrow keys or click on the arrow symbols to browse back and forth
through the help text.
V0404, 1.9
1.4.3.Listbox functionality
Several parameters on the control have a limited number of possible values. Beside such
parameters, the sign appears.
This means that the key can be pressed to get a listbox with possible values of this
parameter.
This listbox can also be opened by clicking with the mouse on the symbol.
V0404, 1.10
Delem
1.5.Graphical programming
From the main menu you can select one of the programming possibilities.
In order to design or edit a new product, the graphical programming facility is present.
This facility is a complete product design tool that allows you to draw the profile of your product. It consists of a machine-and tool-library which allows you fast automatic, interactive or
manual bending sequence computations with display of possible product/tool/machine collisions and developed length.
The graphic design tool provides a way of selecting the most optimal bend sequence for a
product, keeping in mind the minimum production time and manipulation possibilities of the
product.
Features of the design tool
-Graphical design of product shapes in 2D and 3D (if available)
-Auto scaling
-Horizontal and vertical projected dimensions can be entered
-Blank length computation
-Real scale tool design
-10 different upper side shapes and 10 different under side shapes (tables)
-Changing of lengths and angles
-Bumping (big radius)
-Adding or deleting of bends
-Existing products can be copied, changed and stored as a new product
-Production time indication
-Closing dimension or highest precision tolerance selection
-Connecting 2D programs for 3D-production
Bending sequence computation
-Fast automatic computation for minimum production time
-Interactive bending sequence fixation
-Manual bending sequence fixation
-Collision visualisation of product with tools and machine
-Free tool and machine shape selections
-Assignments of turn times, backgauge speed etc.
-Bending sequence simulation
-Free selection of R-axis position
Postprocessing of drawings
The postprocess facility computes:
-Fully automatic
-Machine adjustment such as:
•Y-axis position
•Decompression
•X-axis position
•X-axis retract
•Y-opening
•R-axes
V0404, 1.11
•Z-axes
Axes according to the machine configuration
The 2D-programming will be explained in chapter 2.
The 3D-programming (if available) will be explained in chapter 3.
1.5.1.Control keys
The drawing software uses several function keys on the front panel. The function depends on
the type of control (2D or 3D functionality)
-S1 thru 8
-Drawing cursor control with:
-Zoom function:
At bendsimulation overview in case of 2D-products (bendsequence menu and automatic
mode):
Enlargement
Reducement
At bendsimulation overview in case of 3D-products (bendsequence menu and automatic
mode):
Enlargement
V0404, 1.12
Reducement
Delem
-Turnfunction for 3D-products
andto turn over the vertical axis
andto turn over the horizontal axis
-Drawing cursor control for 2D-products
In case you are drawing the profile of your product or tools the cursor keys can be used to give
directly multiples 45 degree angles. e.g.:
a = 135°
a = 45°
a = -90°
a = 90°
-Horizontal or vertical projections for 2D-products
After you entered the length of the line interval you can specify if this line interval is either the
nominal length, horizontal or vertical projection. The given length dimension in the enter field
is the line length L if the drawing cursor is in the concerning line.
Horizontal projection withorkey
Vertical projection withorkey
V0404, 1.13
L is normal entered line length
V is vertical projected line length
H is horizontal projected line length
It will be noted on the screen if projection is not possible.
1.6.Ethernet
The CNC control is equipped with a network interface. The network function offers the operators the possibility to import product files directly from the network directories or to export the
finished product files to the required network directory.
1.e
Chapter 7 contains more information about networking possibilities.
1.7.Software versions
The version of the software in your control is displayed at the upper side of the menu screen in
the programming mode.
Example of version number:
VA 2 .1
VA stands for version
2 is version number
1 is version level
V0404, 1.14
Delem
The version number is increased when new features are added to the software, the level number is increased when minor corrections are needed in the existing version number.
V0404, 1.15
1.8.Delem Limited warranty
1The DA-control has no safety provisions with respect to operator or machine. Applica-
tion of the DA-control is totally for the responsibility of the machine manufacturer.
Safety measures must be taken outside the DA-control in order to guarantee safe operation for the machine operator, also in case of any malfunctioning of the DA-control.
Delem cannot be held responsible for possible damages, caused directly or indirectly by
the DA-control in normal operation or even when it fails to function according to its
specifications.
2Delem provides the manual "as is" without warranty of any kind, either expressed or
implied; including but not limited to the particular purpose. Delem may make improvements and/or changes in the product(s) and or program(s) described in the manual at any
time. This manual could include technical inaccuracies or typographical errors. Changes
are periodically made in its information. These changes will be incorporated in new editions of the publication. Requests for copies of this product and for technical information
about the products can be made to Delem employees authorised to give this information.
V0404, 1.16
Delem
1.9.End user license agreement
License
-You have acquired a device (“DEVICE”) that includes software licensed byDelem from
Microsoft Licensing Inc. or its affiliates (“MS”). Those installed software products of
MS origin, as well as associated media, printed materials, and “online” or electronic documentation (“SOFTWARE”) are protected by international intellectual property laws
and treaties. The SOFTWARE is licensed, not sold. All rights reserved.
-IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT (“EULA”),
DO NOT USE THE DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY
CONTACT DELEM FOR INSTRUCTIONS ON RETURN OF THE UNUSED
DEVICE(S) FOR A REFUND. ANY USE OF THE SOFTWARE, INCLUDING BUT
NOT LIMITED TO USE ON THE DEVICE, WILL CONSTITUTE YOUR AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS CONSENT).
-GRANT OF SOFTWARE LICENSE. This EULA grants you the following license:
•You may use the SOFTWARE only on the DEVICE.
•NOT FAULT TOLERANT. THE SOFTWARE IS NOT FAULT TOLERANT. DELEM HAS
INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND MS
HAS RELIED UPON DELEM TO CONDUCT SUFFICIENT TESTING TO DETERMINE THAT
THE SOFTWARE IS SUITABLE FOR SUCH USE.
•NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided “AS IS” and with all
faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE,
ACCURACY, AND EFFORT (INCLUDING LACK OF NEGLIGENCE) IS WITH YOU.
ALSO, THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR
ENJOYMENT OF THE SOFTWARE OR AGAINST INFRINGEMENT. IF YOU HAVE
RECEIVED ANY WARRANTIES REGARDING THE DEVICE OR THE SOFTWARE, THOSE
WARRANTIES DO NOT ORIGINATE FROM, AND ARE NOT BINDING ON, MS.
•Note on Java Support. The SOFTWARE may contain support for programs written in Java. Java
technology is not fault tolerant and is not designed, manufactured, or intended for use or resale as
online control equipment in hazardous environments requiring fail-safe performance, such as in the
operation of nuclear facilities, aircraft navigation or communication systems, air traffic control, direct
life support machines, or weapons systems, in which the failure of Java technology could lead directly
to death, personal injury, or severe physical or environmental damage. Sun Microsystems, Inc. has
contractually obligated MS to make this disclaimer.
•No Liability for Certain Damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO
LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL
DAMAGES ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE
OF THE SOFTWARE. THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS
OF ITS ESSENTIAL PURPOSE. IN NO EVENT SHALL MS BE LIABLE FOR ANY
AMOUNT IN EXCESS OF U.S. TWO HUNDRED FIFTY DOLLARS (U.S.$250.00).
•Limitations on Reverse Engineering, Decompilation, and Disassembly. You may not reverse
engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity
is expressly permitted by applicable law notwithstanding this limitation.
•SOFTWARE Transfer allowed but with restrictions. You may permanently transfer rights under this
EULA only as part of a permanent sale or transfer of the Device, and only if the recipient agrees to this
EULA. If the SOFTWARE is an upgrade, any transfer must also include all prior versions of the
SOFTWARE.
•EXPORT RESTRICTIONS. You acknowledge that SOFTWARE is of US-origin. You agree to
comply with all applicable international and national laws that apply to the SOFTWARE, including the
U.S. Export Administration Regulations, as well as end-user, end-use and country destination
restrictions issued by U.S. and other governments. For additional information on exporting the
SOFTWARE, see http://www.microsoft.com/exporting/.
V0404, 1.17
V0404, 1.18
Delem
2.Product drawing/Product edit for 2-dimensional products
2.1.Introduction
With Menu selection 1 you can draw a new product.
With Menu selection 2 you can make changes in an existing product.
On this page you have to enter first the product number and then the drawing number. The
drawing number may also contain alphanumeric characters, which can be entered with the help
of the function key ‘alphanum’ (S6).
If an existing product number is entered, a warning appears that this product already exists.
You are asked whether to replace that existing product with the new product or not. If you
choose ‘yes', the existing product is erased. If you choose ‘no', you must enter a new number.
The "±" key prompts a "-" character and the "." key prompts a "/" character in the drawing
number.
2.a
If 3D is available on the control, it is first required to confirm whether the drawing programming will be effectuated in 2D or 3D. 3D drawing is explained in chapter 3.
After finishing this input you have to enter specific product data. Then you can start drawing
the product.
In the edit mode you also have the possibility to make a copy of the active product. A special
function key ‘copy product’ appears.
Selection of the material type. The control contains 4 preprogrammed materials. In total,
99 materials can be programmed on the control. See chapter 8 how to program materials.
Determine the use of the outside(A) or the inside(B) dimensions in the product drawing.
V0404, 2.2
Delem
Fig. 2.c gives the definition of both the dimensions.
Press the key to select the required setting.
2.c
After entering the general product data the drawing screen appears. In the upper information
row you will find the information about product number, drawing number and inside/outside
dimensions selection.
You create now the bending profile of the product. First you enter the value of the basic length
of the product. Then you enter the angle of the next side followed by the length of that side.
This procedure continues until the product has the desired profile. A circle indicates the actual
position. With the cursor control keys you move this circle to an other position (angle or
length). During the drawing of the profile of the product the graphical software always displays the product at relative scale.
2.d
For creating the product drawing you have to enter the length of a line and the angle to bend or
you can use the cursorkeys for angles of multiple 45 degrees.
V0404, 2.3
In ‘product drawing’ or ‘product edit’ of a 2D product you can program up to a maximal of 25
bendings per product (graphical programming).
Function keys:
insert /
delete
precisionTo define selected line segment, with round cursor, for
bumpingBumping: when the cursor is on an angle you can create
change
data
assignments
bend
sequence
Delete an angle/line or insert an angle, depending on the
drawing cursor position (section 2.2).
high precision or if it is to be a "closing" dimension (section 2.3).
an angle with a big radius (section 2.4).
To page with product data.
To select assignments for bending sequence computations
(section 2.5).
Program bend sequence (section 2.6).
Return to main menu
These functions will be explained in the sections as indicated in the abovementioned overview.
V0404, 2.4
Delem
2.2.Delete an angle/line or insert an angle
The function of softkey (S1) depends on the position of the drawing cursor.
-If the cursor is within a line segment, it is possible to insert a new angle to bend, in combination with the enter key.
-If the cursor is positioned on a bend, it is possible to delete that bend.
-If the cursor is at an end line of the product, the line can be deleted.
2.3.Precision selection
When the drawing cursor (small circle) is on a line segment, with S2 high precision or closing
dimension can be selected. With S2 these functions will be toggled giving 3 possibilities (high
precision - closing dimension - normal situation).
2.e
- High precision:
At bend sequence computation the backgauge stop position will be chosen to get the highest
possible precision of this line interval.
- Closing dimension:
At bend sequence computation the backgauge stop position will be chosen to get the resulting
tolerances in this line interval.
V0404, 2.5
Example:
2.f
Line interval marked with the open circle should be, if possible, directly placed between back
stop and the centre of the die.
Notes:
Specifying line intervals with high precision and closing dimensions may result in longer production time.
Also it will have priority over the "front extend ratio", if that is set to "comply if possible". See
section 2.5.
V0404, 2.6
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