delem DA-52 Installation Manual

Delem

DA-52

Installation Manual

V 1.2

V0409, 1.1

Delem

Preface

This manual contains information necessary for installation of a DA-52 control on a pressbrake machine. It is meant for service people who are authorised for service and installation of the machine.

Limited guarantee

•The equipment is supplied by Delem without safety features. The machine manufacturer has to ensure a safe environment.

•This equipment must be installed and used in accordance with Delem's specifications. The guarantee on the equipment is invalidated in the event of improper installation and/or use of this equipment.

•The General Terms and Conditions of Delivery of Delem shall apply to this product. These conditions are available from Delem on request.

•This manual does not entitle you to any rights. Delem reserves the right to change this manual without prior warning.

•All rights reserved. The copyright is held by Delem. No part of this publication may be copied or reproduced without written permission from Delem BV.

Version history

The control software is updated regularly to increase performance and add new functionality. This manual is also updated as a result of changes in the control software. The following overview shows the relation between software and manual versions.

Software version	Manual version	Description
V1.1	V1208	first issue V1
V1.2	V0409	update

This manual is valid for software version 1.2.

V0409, 1.2

				Delem
			Table of contents
PART I - HARDWARE DESCRIPTION....................................................................................				5
1.	INTRODUCTION ..............................................................................................................			6
2.	SPECIFICATIONS ...........................................................................................................			7
	2.1.	Physical dimensions .................................................................................................		7
	2.2.	Technical specifications............................................................................................		8
3.	SYSTEM I/O .....................................................................................................................			9
	3.1.	Introduction ...............................................................................................................		9
	3.2.	Power supply ..........................................................................................................		10
	3.3.	USB connector........................................................................................................		10
	3.4.	Valve connector ......................................................................................................		11
	3.5.	Analog A .................................................................................................................		12
	3.6.	Analog B .................................................................................................................		13
	3.7.	Digital I/O ................................................................................................................		13
	3.8.	Encoders.................................................................................................................		16
4.	SPARE PARTS ..............................................................................................................			17
	4.1.	Introduction .............................................................................................................		17
5.	SCHEMATICS................................................................................................................			18
PART II - MACHINE SETTINGS..............................................................................................				1
1.	THE MACHINE PARAMETERS ......................................................................................			2
	1.1.	Machine parameters menu .......................................................................................		2
	1.2.	Update control ..........................................................................................................		3
	1.2.1.		Update procedure .............................................................................................	3
	1.2.2.		Backup/restore the application..........................................................................	7
	1.2.3.		Modify the update .............................................................................................	8
	1.3.	Option installation ...................................................................................................		10
	1.3.1. Request option on the control .........................................................................			10
	1.3.2. Request option code at Delem........................................................................			13
2.	WINDOWS TASKS ........................................................................................................			16
	2.1.	Windows introduction..............................................................................................		16
	2.2.	Directory structure ..................................................................................................		18
	2.3.	Important files .........................................................................................................		19
	2.4.	Editing the autoexec.bat .........................................................................................		23
	2.5.	Control Rescue procedure......................................................................................		25
	2.6.	Sequencer adjustment............................................................................................		28
	2.7.	Analysis program ....................................................................................................		29
PART III - THE DIAGNOSTIC PROGRAM ..............................................................................				1
1.	GENERAL REMARKS.....................................................................................................			2
	1.1.	Valve outputs ............................................................................................................		2
	1.2.	Components check ...................................................................................................		2

V0409, 1.3

			Delem
2.	TEST-MENU.....................................................................................................................		3
	2.1.	Start diagnostic mode ...............................................................................................	3
	2.2.	The menu..................................................................................................................	3
3.	KEY TEST ........................................................................................................................		4
4.	SCREEN TEST ................................................................................................................		5
5.	I/O TEST...........................................................................................................................		7
	5.1.	Test screen ...............................................................................................................	7
	5.2. Testing the valve deflection ......................................................................................		9
APPENDIX A - REFERENCE LIST .........................................................................................			1

V0409, 1.4

Delem

Part I - Hardware description

This section contains the hardware specifications of a Delem control DA-52.

V0409, 1.5

Delem

1. Introduction

This manual contains information necessary for installation of a DA-52 control. Such a control is the heart of a pressbrake control system with which a pressbrake machine is controlled.

Figure 1.a

A DA-52 control combines different tasks in one unit:

-programming products and tools;

-axis control during bending;

-adjustment of machine settings.

Product programming and control operation is described in the user manual [3] of the control.

V0409, 1.6

Delem

2. Specifications

2.1. Physical dimensions

For the dimensions of the DA-52 control, see the included drawings at the end of this section.

The following environment specification values are valid for a DA-52 control:

Ambient temperature	5 - 45°C
	Warning:
	Avoid long-term exposure of the control to direct
	sunlight. Otherwise, the temperature inside the
	control will rise above tolerance levels.
	Operation of the control should be carried out
	indoors.
Storage temperature	min. -20°C
	max. 70°C
Relative humidity	max. 90 % non-condensing
EMC	designed and built to meet the following standards:
	EN50081-2
	EN60082-2
Enclosure	designed and built to meet the following standards:
	IP20 (without optional enclosure)
	IP54 (with optional enclosure)

V0409, 1.7

Delem

2.2. Technical specifications

Power supply	18 - 28 VDC
	80 W
Display	LCD/TFT
	640 x 480
	black&white / colour optional
Interfaces	Valve connector
(see chapter 3)	Analog A/B
	4 x Encoder
	1 x RS-232
	1 x USB
	digital I/O
Memory	Flash memory, 64 MB embedded

V0409, 1.8

Delem

3. System I/O

3.1. Introduction

Figure 3.a

The DA-52 control is equipped with a large set of connectors for various functions:

-valve control

-system I/O

-encoder feedback

-communication

-USB

The various connectors are discussed in the following sections.

Warning:

Connectors may not be plugged or unplugged when power is ON. Connectors may only be connected or disconnected when power is OFF.

The only exception to this rule is the USB connector.

V0409, 1.9

Delem

3.2. Power supply

7-pole male binder connector

3.3. USB connector

The control has been equipped with one standard USB connector, according to the USB 1.1 specification.

V0409, 1.10

Delem

3.4. Valve connector

16-pin connector for valve control.

Standard: P-VA

The connector is used for pressure valve control. The control signals for the valve amplifiers run through connector Analog B. An example of the required wiring is given in diagram 8061102.

Optional: Y-VA

The connector is used for direct control of the proportional valves.

An example of the required wiring for direct valve control is given in diagram 8061-101. This schematic also includes a pin description of the connector. The position feedback from the valve transducers (LVDT) is connected to connector Analog B.

See section 3.4 for more information about connector Analog B.

Analogue outputs:
Prop. Valve:	Y1/Y2	4 x 3A max.
Pressure valve:	P	1.5 A max.
Analogue inputs:
24V Power Supply		18-30V DC
		ripple +/- 2V max.
		max. 13A

Shielding of cables should be connected to the available M3 ground plug beside the connector.

V0409, 1.11

Delem

3.5. Analog A

Connector Analog A provides several analog signals, two analog outputs and four analog inputs.

See schematic 8061-101 for connection details.

Specifications for Analog I/O

Analogue inputs (4x)	0-10V, input impedance 44 kΩ
Reference voltage (2x)	10V + 2%
Analogue outputs (2x)	+/- 10V
	10mA max.
	maximum load 1 kΩ

V0409, 1.12

Delem

3.6. Analog B

Connector Analog B provides several analog signals, two analog outputs and two analog inputs. It also includes power supply for possible valve position transducers (LVDT).

See schematic 8061-101 for connection details.

Specifications for Analog I/O

Analogue inputs (2x)	0-12V / -10V ... +10V,
	input impedance 44 kΩ
	Supply voltage 24V + 2%
Analogue outputs (2x)	+/- 10V
	10mA max.
	maximum load 1 kΩ
Analogue output (1x)	0 - 10V (ext. pressure amplifier)
Power outputs (6x)	2x	-12V
	2x	+12V
	2x	24V

100 mA max. for each transducer

Notes:

•Used power supply depends on transducer specifications (+/-12V or 24V).

3.7. Digital I/O

12 inputs, 12 outputs, 8 programmable I/O.

V0409, 1.13

Delem

Figure 3.b

See schematic 8061-101 for connection details.

The use of I/O pins depends on the application and machine settings. For the purpose of all assigned I/O signals we refer to the Delem machine parameter manual.

I/O power supply:	24 V DC + 20%
	10A max.

CN3: Pins 1 - 8

Programmable Digital In-/Outputs (8x):

Digital Output		Voltage		Current
ON state		20-28 V DC		0.5 A max.
OFF state		-		0.1 mA max. (leakage current)
Digital Input		Voltage		Current
ON state		9-28 V DC		20mA max.
OFF state		0-4 V DC		1 mA max.
CN4: Pins 9 - 16
Digital Outputs (4x)		Voltage		Current
ON state		20-28 V DC		0.5 A max.
OFF state		-		0.1 mA max. (leakage current)
Digital Inputs (4x)		Voltage		Current
ON state		9-28 V DC		20mA max.
OFF state		0 - 4 V DC		1 mA max.
CN5: Pins 17 - 24
Digital Outputs (4x)		Voltage		Current
ON state		20-28 V DC		0.5 A max.
OFF state		-		0.1 mA max. (leakage current)
Digital Inputs (4x)		Voltage		Current
ON state		9-28 V DC		20mA max.
OFF state		0 - 4 V DC		1 mA max.

V0409, 1.14

					Delem
	CN6: Pins 25 - 32
	Digital Outputs (4x)		Voltage		Current
	ON state		20-28 V DC		0.5 A max.
	OFF state		-		0.1 mA max. (leakage current)
	Digital Inputs (4x)		Voltage		Current
	ON state		9-28 V DC		20mA max.
	OFF state		0 - 4 V DC		1 mA max.

Notes:

•The sum of all output currents should not exceed 10A.

•All digital outputs are short-circuit proof.

V0409, 1.15

Delem

3.8. Encoders

9-pole SUBD female encoder interface

5V DC/250 mA or 12V DC/200 mA 12 V or 5 V single ended or 5 V differential

Max. count frequency 1 MHz

See schematic 8061-101 for connection details.

Notes:

•In case of 12VSE encoder, connect pins 6, 7, 8 and 9 with each other.

V0409, 1.16

Delem

4. Spare parts

4.1. Introduction

The following table gives an overview of the available spare parts for the DA-52 controls. The next chapter contains an exploded view of a DA-52 control, in which the same spare part numbers are used.

Number	Description
D5162-003	DA-52 frontpanel
D7466-001	Mainboard
6140-001	Frame
6141-001	Cover
D6098-003	Grip

V0409, 1.17

Delem

5. Schematics

The following pages show several schematics about the DA-52 control.

V0409, 1.18

D5162-003

Frontplate + LCD

N END

A		C	E
7 B	8 D		9 F
G		I	K
4 H	5 J		6 L
M		O	Q
1 N	2 P		3 R
S		U	X
. T	0	V	+ Y
/		W	- Z
		[

0 I

Mainboard

D7466-001

Frame	Frame
D6140-001	D6140-001

Grip						Grip		Cover
D6098-003					D6098-003			D6141-001
	Note	Redrawn		Date				Luchthavenweg 42, 5657 EB
								Eindhoven, The NETHERLANDS
	Description
								Spare parts
	Note	Redrawn		Date				DA-52
	Description
							Format		Number		Issue
							A3		8061-903		A
	Measures in mm,unless		Drawn		Date
	otherwise specified			HNF	11-06-2008		No unauthorized copying allowed			Scale

DC-161586 DC-177988	DC-178909
Clamping-yoke Spring connection	Spring connection					DK24-N40	4.0 m
connection	+ Led indication
						DK24-N50	5.0 m
(screw)	Clamping-yoke	Spring
					POWER 24VDC	DK24-N100	10.0 m
	connection	connection		Eindhoven
	(screw)		POWER 24V DC
			Type:	Serial number:
			DA-51e	NNNNN		1128-00N/n
	I/O, INPUTS & OUTPUTS		8061-00N	Made in the Netherlands

		1 x Power LED																		DC-SUBD-15-M-CP
		8 x I/O LED
DC-SUBD-15-F-CP																			ANALOG
																			B
							I/O	INPUTS / OUTPUTS					VALVE		POWER
		ANALOG	A				+24V	+24V		+24V	+24V		8	16
														15
							I/O3	OUT11		OUT19	OUT27	T	7			5
							I/O1	OUT9		OUT17	OUT25				4		6
							I/O2	OUT10		OUT18	OUT26		6	14		7
							I/O4	OUT12		OUT20	OUT28		5	13	3	2	1
													4	12
							I/O5	IN13		IN21	IN29
														11
							I/O6	IN14		IN22	IN30		3			CN2
							I/O7	IN15		IN23	IN31		2	10						15p.SubD Male	5060-004
							I/O8	IN16		IN24	IN32		1	9
							0V	0V		0V	0V		CN1
																	15	8
							CN3	CN4	CN5	CN6								7
																	14	6
															ANALOG B		13	5
15p.SubD Female	5060-005																112	4	ENCODER
					11 10 9	3 2 1											910	32 1
					12	4	ANALOG A													DC-SUBD-9-M-CP
					13	5												CN8
					14	6
					15	7
						8
					1														Y1
		ENCODER		AUX		CN7											9	5
DC-SUBD-9-M-CP																		4 3
															ENCODER Y1		7 8
																	6	2
																		1
																		CN10
					9	5											9	5	ENCODER
					8	4											8	4
					6 7	3 2	ENCODER AUX. 1								ENCODER Y2		6 7	3 2		9p.SubD Male	5060-001
			AUX			1												1
				2	9	5											6	1
9p.SubD Male	5060-001	ENCODER				5885-011/-												CN20	Y2	DC-SUBD-9-M-CP
					8	4	ENCODER AUX. 2								COM		7	2
					7	3											8	3
					6	2											9	4
						1												5
DC-SUBD-9-M-CP
						CN12												CN16
															USB

9p.SubD Male

5060-001

9p.SubD Male

5060-001

Full version:

DK-1079-003

4.0 m

DK-1079-004

6.0 m

Note

Redrawn

Date

Luchthavenweg 42, 5657 EB

DK-1079-005

9.0 m

1079-003/-

Description

Eindhoven, the NETHERLANDS

or

DA-52 cables & connectors

Note

Redrawn

Date

Pressure control version only:

DK-1079-007

4.0 m

Description

6.0 m

Format

Number

Issue

DK-1079-008

A3

8061-902

A

DK-1079-009

9.0 m

Measures in mm,unless

Drawn

Date

otherwise specified

HNF

01-08-2007

No unauthorized copying allowed

Scale