Defi DF07401, DF07402, DF07403, DF07502, DF07501 Operation Manual

...
Page 1
Dimensions in mm(inches) and part names
DF07
Warranty
* Refer to Terms and Conditions * Do not peel the labels sticked on the manual and the backside of the gauge.
Customer:
Name/Address
Name/Address/Phone No.
Product No. Lot. No.
Defi Business Division 190-1 Fujihashi 1-chome, Nagaoka-shi, Niigata 940-2141 JAPAN E-mail: defishop@nippon-seiki.co.jp URL: http://www.defi-shop.com/
1 year
Warranty Period
From the date of purchase
• •
This product is an additional tachometer. When installing and operating this product, be sure to read the cautionary items of this operation manual as well as those given in the operation manual for the vehicle in which this product will be installed. Please obtain a full understanding of the cautionary items and use the product accordingly. In the event that this product (or the vehicle in which it is installed) is lent to or transferred to another person, please be sure this operation manual accompanies the product.
URL http://www.defi-shop.com/
'08.06-2
BF Tachometer &
Blue Racer Gauge Tachometer
Operation Manual
CUT HERE
Product Specifications(for customer and installation personnel)
Power Supply Voltage
Current Consumption
Operational Temperature Range
Storage Temperature Range
Applicable Number of Cylinders
Applicable Engine Speed Pulse
[1]Refer to graphs below.
Display Range
Dimensions
Gross Weight
DC10V to 15VFor 12V vehicles
+B (red) line
IGN (orange) line
ILM (white) line
20 to 60℃, −4 to 140F under 80 relative humidity
40 to 80℃, −40 to 176F under 80 relative humidity
1234568 Engine speed input 1(blue) <V1> 4.0V and above <V2> 01.5V Graph1 Engine speed input 2(light blue) <V1> 1.54.0V <V2> 01.0V Graph2
Refer to the Lineup section.
Refer to the Dimensions section. 820g, 1.8lbincluding gauge, switch unit, wires, package
In this manual, the degree of hazard arising from actions such as improper operation is separated into the 3 levels “Danger,” “Warning,” and “Caution.” In addition, instructions that must be followed for safe and proper use of this product as well as practices that must be maintained are marked with a “Confirmation” heading. Please read and become familiar with these sections.
Before Installation(for installation personnel)
Warning
disassemble/
modify
Caution
24V
Confirmation
Confirmation
Main Features(for customer)
Lineup(for customer)
About Installation and Operation(for customer and installation personnel)
Warning
On no event will Nippon Seiki Co., Ltd. be liable to you for any damages arising out of the use or inability to use the
product, even if Nippon Seiki Co., Ltd. has been advised of the possibility of such damage.
Do not pull the wires out of connectors forcefully. The connectors may be broken and the wires may be cut. When
pulling out the wires, press the lock firmly and unclip the locks of connectors.
Caution
This product cannot be linked to the Defi-Link System.
The RPM of this product are for reference purposes only. Please drive according to the indication of vehicle's
originally equipped instruments.
This product can be used only on 1, 2, 3, 4, 5, 6, and 8 cylinder vehicles with 4 cycle engine. Refer to the Product
Specifications. Engine revolution signal of diesel vehicles cannot be displayed.
Warning
Caution
Confirmation
Indicates the possibility of death or serious injury if the product is mishandled.
Danger
Indicates the imminent dangerous situation of death or serious injury if the product is mishandled.
Indicates a conceivable source of personal injury or damage to equipment if the product is improperly operated.
Indicates an instruction that must be performed or practice that must be maintained.
Carefully co nsider the installation location and driver's ope ration of the product before
installation. Do not install the product where it interrupts driving and the safety deices of vehicle. Be sure not to install the unit where it could fall. Improper installation or operation could cause the product to fall and damage the vehicle or cause serious danger by impeding driving.
Do not disassemble or modify this product. Such actions can not only damage or destroy the
product but will also void the warranty.
Do not perform installation of this product immediately after the engine has been switched off.
The engine and exhaust system are extremely hot at this time and can cause burns if touched.
Ensure that the wiring of this product does not have an adverse impact on the other wiring of the vehicle. Any
controlling devices or other electronic components of the vehicle could be damaged.
Please keep children and infants away from the installation area. Children may swallow small parts or be injured in
other ways.
Danger
Ensure that the vehicle will remain stationary and turn off the engine before installing this product. Failure to do so
could result in a fire, and could make the vehicle move during installation.
Remove the key from the ignition and disconnect the negative (-) battery terminal prior to installation of this product.
Failure to do so could result in a fire caused by an electrical short circuit.
Take care not to install this product in a way that interferes with safety equipment such as seat belts and air bag
systems or vehicle operation equipment such as engine controls, steering wheel or brake systems. Interference with normal operation of the vehicle can result in an accident or fire.
Solder or use a solderless connector for wiring connections and make sure connections are insulated. In areas
where there could be tension or sudden impacts on the wiring, safeguard the wiring with corrugated tubing or other shock absorbent material. Accidental shorts can cause fires.
The ignition-switched +12V(IGN) line must be connected to the vehicle's ignition-switched wire with a fuse of 30A or
less. High-capacity fuse(more than 30A) will not blowout even with an abnormal current flow and may cause fire.
Use a fuse of regulated capacity when the fuse of the power wire is changed. Using a fuse that exceeds regulated
capacity may cause fire.
This product is designed for use on 12V vehicles. Do not install this product on vehicles with 24V
systems.
Insulate any unused wires. If any wires or connectors loosen during installation, please make
sure they are correctly reattached.
Dropping any of the components of this product will result in damage to the product.
Excessive force on switches/terminals may result in damage to the product.
Use only the wires provided. If additional wires are required, use the same of quality and gauge wire as is provided
with the kit.
Do not attach wires on the body of the vehicle or engine parts as this may result in damage to the product.
Install wires away from ignition and also radio signal frequency interference as this could cause the gauges to
malfunction.
Do not place wires near the engine, exhaust pipe or turbine. It may result in damage or fusion of wires.
Wear gloves to avoid burns when soldering and cuts when working with wiring.
Make sure the waterproof processing is done when diverging wires in the engine compartment.
Do not pull the wires out of connectors forcefully. The connectors may be
broken and the wires may be cut. When pulling out the wires, press the lock firmly and unclip the locks of connectors.
Do not install gauges in dashboard on passenger's side in case an air bag
is not equipped on the passenger's side. It doesn't meet vehicle safety standards.
Be sure to follow all instructions in this manual to ensure safe installation and operation of the product.
When the negative (-) battery terminal is disconnected, equipment such as clocks and audio components having
internal memory may lose their memory data. Follow the operation manual of each component to reset data after installation of this product.
After installation is complete, return this operation manual and the package to the customer along with the warranty.
If car navigation system or car television is installed in vehicle, gauges and wires of this product need to be kept as
far away as possible from the wiring and installing positions of car navigation system or car television. Failure to do so may result in interference of television display(VHF).
Please have this product installed by the retail store or dealer where it was purchased. Installation by the customer
will void the warranty.
Do not disassemble or modify this product. Such actions can not only damage or destroy the product but will also
void the warranty.
In order to ensure safe driving, check the information on the gauge only for short periods of time. Looking at the
display for long periods of time could distract adequate attention from the road and result in an accident.
Discontinue use of this product if nothing is displayed, water gets into the unit, or smoke or a strange odor comes
from the unit. If such a condition occurs, contact the sales outlet or installation personnel as soon as possible. Continued use while the condition exists could result in an accident or fire.
Do not operate during driving.
MAX 0.4A (Dark current 0mA)
MAX 0.4A
MAX 2mA
Stepping motor "STS26A"    Maximum angle of deflective 270° (full sweep) is controlled by the microcomputer up to 4600 division
0.057° each) to provide high precision in the accuracy of information generated.
   The stepping motor is sufficient for quick response of all sorts of professional motorsports.
LED illumination    The gauge dial is invisible while the ignition switch is off. Once the ignition switch is turned on, a clear
display appears by colored LED illumination.
   The gauge dial illumination and the red emitting needle pointer provide high visibility.
Opening and closing modes    The gauge dial and the needle pointer performs opening and closing modes interlocked with turning
ON/OFF of the ignition.
Adjustable brightness    There are 5 stages of brightness for the daytime and 6 stages for the nighttime. The brightness can be
decreased/increased with the vehicle lights switched on/off.
Dual warnings of light and buzzer    Two customer-defined warning RPMs can be set. When the RPMs are exceeded, the warning LED
blinks/lights up and the warning buzzer sounds.
Exclusive large-sized indicator    The exclusive large-sized indicator which lights in green and red enhances the visibility of warnings in
addition to the warning LED in the gauge.
Peak memory function    The maximum RPM during driving can be stored and checked later.
Detachable switch unit    The large-sized switch unit with light is fixable on the gauge and is also detachable.
Exclusive mounting band and back case    The gauge is clinched by using the exclusive mounting band and back case. Wires can be stored in
the back case neatly.
Integrated rev adapter    By having the Defi rev adapter built-in, the tachometer works on vehicles with DIS (Distributor-less
Ignition System) which engine speed signals cannot be picked up due to connection vehicle control units with serial communication.
[※1]The wave form of the engine speed signal should meet the requirements of Graph1 or Graph2.
Time
V1
V2
Graph1
Engine speed input 1
(Use blue wire)
Volt
4.0V and above
01.5V
Time
V1
V2
Graph2
Engine speed input 2
(Use light blue wire)
Volt
1.5V4.0V
01V
Part Name
Quantity
GaugeSwitch unit(wire 45cm, 1.48ft)Regular Position BezelBack caseMounting bandMounting rubber
Power supply & tachometer signal wire 2.2m, 7.2ft
Indicator(wire 20cm, 7.8in)Operation manualTerms and Conditions
1 1 
1
1
1
1
1
1
1
1
Part Name
Quantity
1
1
2
2
2
1
1
1
2
5
Mounting bracketAttachment for switch unitM6 boltSpring lock washerWasherSpacerBufferDouble sided tapeTapping screwSolderless connector
Part Name
Φ80(3 1/8") Mounting band setMounting band 1, Mounting rubber 1
Part Number
PDF07103G
Φ80(3 1/8") Back case setBack case 1, Buffer 1
PDF07101G
Power supply & tachometer signal wire PDF07102H
Φ80(3 1/8") Mounting bracket setMounting bracket x1M6 bolt x2, Spring lock washer x2, Washer x2, Spacer x1, Tapping screw x2)
PDF07104G
Φ80(3 1/8") Regular Position Bezel PDF07105G
Fuse for Power supply wire(1A) 2pcs PDF07113G
The following parts are included with this product. Confirm that all parts are present before installing the product. In addition, these parts are sold separately for part replacement. Contact your retailer for further information. NOTE: A Japanese operation manual, a wiring manual, and a questionnaire card are included other than the parts
listed below. They are effective only in Japan.
Parts List(for customer and installation personnel)
Installation(for customer and installation personnel)
Optional Parts(for customer)
GaugeGauge
Connector for indicator
Connector for switch unit
Connector for power supply & tachometer signal wire
φ80(3.15")
30.1(1.19")
9.9(0.39")
58(2.29")
φ76.6(3.02")
φ86.8(3.42")
Warning LED(Red)
PEAK LED(Blue)
Switch UnitSwitch Unit
switch
switch
31.4(1.24")
50.6(1.99")
26.7(1.05")
27(1.06")
15.7(0.62")
23.7(0.93")
Mounting BracketMounting Bracket
30(1.18")
50(1.97")
44(1.73")
IndicatorIndicator
78(3.07")
29.7(1.18")
φ32.2(1.27")
41.6(1.64")
The indicator is exclusive to this tachometer. Cannot be connected to other products.
Wire 45cm(1.48ft)
Wire 20cm(7.8")
This figure is printed on the package at full scale. Cut and use it to locate the mounting bracket and position the screws.
Regular Position Bezel
69.2(2.72")
Assembling exampleAssembling example
Holes for indicator wire or switch unit wire A hole for power supply & tachometer signal wire
A hole for power supply & tachometer signal wire
36.9(1
.
4
5"
)
34.2(1.35")
92.1(3.63")
30°
35
°
76.5(3.01")
116(4.55")
φ91.8(3.61")
The mounting band is movable 4mm up and down.
Regular Position Bezel
Regular Position Bezel is a ring to fit onto the gauge front. The mark can be used as an indicator of warning or shift-up in addition to the warning LED and the external indicator. By setting the mark at idling engine speed, you can notice the slight difference of your vehicle.
Regular Position Bezel is removable from the gauge. To change the position of the mark, remove it once and then attach it again.
Storage space for switch unit wire
Indicator wire
power supply & tachometer signal wire
Switch unit wire
STEP1 Wiring power supply & tachometer signal wireSTEP1 Wiring power supply & tachometer signal wire
STEP2 Wiring checkSTEP2 Wiring check
1) Connect the power supply & tachometer signal wire to the back side of the gauge.
2) Turn the key in the ignition. Then check the gauge illumination is lighted and the gauge pointer moves. (Refer to the opening mode of Operation section.)
  ※The gauge is assembled and clamped down in the next step. During assembling, the gauge illumination is not
lighted. Check the zero point at this stage. The gauge pointer may not be in the proper position when you purchase. Once the power is turned on, it points back to the zero point.
3) Turn on the vehicle lights and make sure the gauge illumination is dimmed.
4) Turn the ignition key off. Then check the gauge pointer points back to the zero point and the gauge illumination is turned off. (Refer to the ending mode of Operation section.)
5) To fix the gauge on a vehicle in the next step, disconnect the power supply & tachometer signal wire.
Connect either blue wire or light blue wire referring to the specification of this manual and the service manual for
your vehicle.
Insulate the unconnected wire(either blue wire or light blue wire). In case any other Defi-Link products are already installed in the vehicle, supply power from the same source as the
Defi-Link products to perform the opening and closing mode at the same time. If the power is supplied from the different source from the others, gauges may not perform the opening and closing mode at the same time.
3) Reconnect negative () battery cable of the vehicle.
1) Disconnect negative () battery cable of the vehicle.
2) Wire the power supply & tachometer signal wire as shown in the following figure.
Power supply & tachometer signal wire2.2, 7.2ft)
Red BatteryTo 12V battery wire
White +ILM (To 12V wire when small light is on)
Light blue
Engine speed input 2
(Connect if the wave form of the engine speed signal is conformed with the graph2 of specification.)
Orange IGN (To 12V wire when ignition is on)
Black GND (To ground, negative battery terminal
Blue Engine speed input 1 (Connect if the wave form of the engine speed signal is conformed with the graph1 of specification.)
Fuse 1A
6P
See reverse side: Fix the gauge on a vehicle in the STEP3.
Carefully read the "Before Installation" and "About Installation and Operation" sections of the manual concerning
installation and operation. Then install the product properly and safely. Installation in an unsuitable location or improper installation can result in the product falling from its position or damage to the vehicle.
Warning
Take care not to scratch the gauge or vehicle by hitting or glinding the parts.
Do not pull the wires out of connectors forcefully. The connectors
may be broken and the wires may be cut. When pulling out the wires, press the lock firmly and unclip the locks of connectors.
Caution
Part Number
DF07401
DF07402
DF07403
DF07501
DF07502
DF07503
Display Range
0 - 9000RPM
0 - 9000RPM
0 - 9000RPM
0 - 11000RPM
0 - 11000RPM
0 - 11000RPM
Illumination color (gauge dial & switch unit)
White
Amber Red
BF Blue
White
Amber Red
BF Blue
DF07401,DF07402,DF07403, DF07501,DF07502,DF07503 DF07101,DF07201
BF TachometerBF Tachometer
Part Number
DF07101
DF07201
Display Range
0 - 9000RPM
0 - 11000RPM
Illumination color (gauge dial & switch unit)
Racer Gauge Blue
Racer Gauge Blue
Blue Racer Gauge TachometerBlue Racer Gauge Tachometer
Design of dial plateDesign of dial plate
Warning LED(Red)
PEAK LED(Blue)
Warning LED(Red)
PEAK LED(Blue)
BF Tachometer
Blue Racer Gauge Tachometer
Page 2
Operation(for customer and installation personnel)Operation(for customer and installation personnel)
3. Setup3. Setup
4.Motion mode4.Motion mode
2. Switch operation list2. Switch operation list
Be sure to make preparatory settings. The unit will not operate properly without the settings being made.
Set up while the vehicle is stationary.
Confirmation
In the real mode, the mode changed to the setup mode by pressing switch and switch at the same time for more than 2 seconds. In the setup mode, the peak and warning LEDs in the gauge blinks alter­nately. And the gauge pointer points the number of cylinders. The buzzer bleeps. Set up the number of cylinders and the buzzer on/off in the setup mode. The mode returns to the real mode automatically when any switch is not pressed for more than 5 seconds.
In the setup mode, the setup of the number of cylinders changes every time switch is pressed(43 218654→・・・(repeat). Match the number on the gauge dial and the number of cylinders of your vehicle.
The mode returns to the real mode automatically when any switch is not pressed for more than 5 sec­onds.
Set whether to turn the buzzer on or off when warning SET2 is exceeded.
In the setup mode, the buzzer is turned on/off by pressing switch. If the buzzer is set on, it bleeps (short beeps) in time with blinking of the peak and warning LEDs. If the buzzer is set off, it does not sound.
If the buzzer is set on, it feeps (a long beep) when the RPM exceeds the warning SET2 in the real mode. If the buzzer is set off, it does not sound.
The mode returns to the real mode automatically when any switch is not pressed for more than 5 sec­onds.
The buzzer sounds when switches are pressed. It cannot be turned off.
Two warning RPMs can be set at SET1 and SET2. Set the SET2 RPM higher than the SET1 RPM. The factory setting is at 6000rpm(SET1) and 7000rpm(SET2). Change the RPMs as you like. Even if the battery is disconnected, the setting is not cleared.
In the real mode, the mode changes to the warning setup mode SET1 if switch is pressed for more than 2 seconds. In the warning setup mode SET1, the warning LED blinks as follows:
In the real mode, the mode changes to the warning setup mode SET2 if switch is pressed for more than 2 seconds. In the warning setup mode SET2, the warning LED blinks as follows:
To raise the set RPM of the warning, press switch. Every time switch is pressed, the set RPM is raised in degree. If switch is pressed long, the set RPM is raised faster. To lower the set RPM of the warning, press switch. Every time switch is pressed, the set RPM is lowered in degree. If switch is pressed long, the set RPM is lowered faster.
The mode returns to the real mode automatically when any switch is not pressed for more than 5 seconds.
  ※The range of the warning RPM which can be set is from 500rpm is to the maximum scale RPM.   ※Set the lower RPM than the warning SET2 RPM.
If the warning SET1 RPM is set higher than the SET2 RPM:
  →The warning SET2 RPM is changed to the same RPM as the SET1 RPM.   Ex) If the SET2
RPM
is set at 6000rpm, it is changed to 7000rpm when the SET1
RPM
is changed to 7000rpm.
To raise the set RPM of the warning, press switch. Every time switch is pressed, the set RPM is raised in degree. If switch is pressed long, the set RPM is raised faster. To lower the set RPM of the warning, press switch. Every time switch is pressed, the set RPM is lowered in degree. If switch is pressed long, the set RPM is lowered faster.
The mode returns to the real mode automatically when any switch is not pressed for more than 5 seconds.
  ※The range of the warning RPM which can be set is from 500rpm is to the maximum scale RPM.   ※Set the higher RPM than the warning SET1 RPM.
If the warning SET2 RPM is set lower than the SET1 RPM:
  →The warning SET1 RPM is changed to the same RPM as the SET2 RPM.   Ex) If the SET1 RPM is set at 7000rpm, it is changed to 6000rpm when the SET2 RPM is changed to 6000rpm.
Set up the number of cylinders and buzzer. The factory setting of the number of cylinders is 4. If the gauge is installed in a vehicle which the number of cylinders is not 4, change the number as follows. The factory setting of the buzzer is ON. Even if the battery is disconnected, the setting is not cleared.
The gauge performs the opening mode when the ignition key is turned on and performs the closing mode when the ignition key is turned off.
The brightness is at the maximum level during the opening mode regardless of the dimmer control setup.
In case any other Defi-Link products are already installed in the vehicle, supply power from the same source as the Defi­Link products to perform the opening and closing mode at the same time. If the power is supplied from the different source from the others, gauges may not perform the opening and closing mode at the same time.
Opening and closing mode①Opening and closing mode
The gauge pointer points at the RPM in real time. The maximum RPM is recorded during this mode.
In the real mode, when the RPM exceeds the set warning RPMs, the warning LED and the indicator light up/blink as fol­lows.
Real modeReal mode
Warning modeWarning mode
In the real mode, the peak LED lights up and the mode changes to the peak mode by pressing switch. The recorded maximum(peak) RPM is displayed during the peak mode. Every time the maximum RPM is updated, it is recorded. The peak mode returns to the real mode by pressing switch again. In the peak mode, the peak LED blinks and the maximum RPM is reset by pressing switch. Then the peak mode returns to the real mode.   ※Even if the battery is disconnected, the recoded maximum RPM is not cleared.
In the real mode, the brightness of the gauge illumination is controlled by pressing switch. There are 5 stages for the daytime and 6 stages for the nighttime. The brightness can be decreased/increased with the vehicle lights switched on/off.
  ※Even if the battery is disconnected, the set level is not cleared.
The brightness level does not change even if switch is pressed. The mode changes to the peak mode.
Peak modePeak mode
Dimmer controlDimmer control
Warning setup modeWarning setup mode
Setup modeSetup mode
Temporal gauge assemblingTemporal gauge assembling
Positioning of gauge / fixing of mounting bracketPositioning of gauge / fixing of mounting bracket
Reassembling gauge / fixing gauge to mounting bracketReassembling gauge / fixing gauge to mounting bracket
Upper switch(/SET-2/PEAK) switch or
Lower switch(/SET-1/PEAK RESET) switch or
Two switches are expressed in this section as follows.
STEP3 Installing gaugeSTEP3 Installing gauge
Install the gauge as shown in the following procedures and figures.
Gauge
Buffer
Switch unit
Regular Position Bezel
Back case
Double sided tape
Mounting band
Mounting rubber
Indicator
Mounting bracket
Attachment
for switch unit
M6 bolt
Spring lock washer
Washer
Spacer
Tapping screw
Double sided tape
Figure1 Gauge assembly
Condition Possible Cause Corrective Action
Wiring of the power supply wire is improp-
er.
The locks of the solderless connectors
are not locked tightly.
Does not operate.Power is not supplied.
Check wirings of +B, IGN, GND as per instruc-
tions in this manual.
Check the lock of the solderless connectors.
Wiring of the tachometer signal or the rev
adapter is wrong.
Setting of the number of cylinders is
wrong.
The RPM is not displayed
correctly.
Check wiring as per instructions in this manual.
Check the number of cylinders as per instructions
in this manual.
Originally equipped gauges commonly
indicate up to 10% higher RPM.
The RPM gauge indicates is
a little lower than that of originally equipped gauge.
Check if the difference is up to 10%. This prod-
uct is designed emphasizing accuracy and should have little error margin. If the difference is bigger than 10%, check the setup of the num­ber of cylinders.
The battery wiring is wrong.The fuse of the power supply wire is
blown out.
Does not carry out the clos-
ing mode.
Check wiring of +B as per instructions in this
manual.
Make sure the wiring is not touched on the vehi-
cle body and then change the fuse.
Check the solderless connector of battery wiring.
The warning set1 RPM is set higher than
the warning set2 RPM or the warning set2 RPM is set lower than the warning set1 RPM.
The warning LED lights up
at the different RPMs than set RPMs.
When the warning set1 RPM is set at the higher
RPM than the warning set2 RPM or when the warning set2 RPM is set at the lower RPM than the warning set1 RPM, set RPMs are changed automatically. Refer to Operation section.
The illumination is in the brightest level of nighttime mode.
Wiring of the power supply wire is im-
proper.
The illumination brightness
doesn't change by turning on/off the vehicle illumina­tion.
Check if the illumination is in the brightest level of
nighttime mode and press switch.
Check wiring of ILM as per instructions in this
manual.
Check the lock of the solderless connectors.
The pointer moves during transfer.The needle pointer is not
downward before the elec­tricity is turned on.
It is an inherent property of the stepping motor.
The pointer may move when a slight impact is made to the gauge. Check if it operates normally by turning on and off the electricity and the pointer points zero after the ignition is turned off.
ASetup number of cylinders
BSetup buzzer
AWarning setup mode SET1
BWarning setup mode SET2
Higher
■→■→■→■→■
■               ■→■→■→■→■
Brighter
Brightness level
Darker
Bleep (short beeps)
In real mode
To peak mode
In real mode
Returns to real mode Peak LED blinks and recorded maximum RPM is reset.
Then pointer points at 0rpm and mode returns to real mode.
raise
lower
raise
lower
Peak LED
Warning LED
Buzzer
The warning LED is on. The buzzer is off. The indicator is on in green.
The warning LED blinks. The buzzer feeps (a long beep). The indicator is on in red.
  ※The buzzer does not sound if the buzzer is set off in the setup mode.
Scene BWhen the RPM is higher than the warning SET1 RPM
Scene CWhen the RPM is higher than the warning SET2 RPM
The warning LED is off. The buzzer is off. The indicator is off.
Scene AWhen the RPM is lower than the warning SET1 RPM
Engine speed
Daytime
(vehicle lights off)
Nighttime
(vehicle lights on)
Dimmer control
Peak modeSetup mode
Returns to the real mode Returns to the real mode Returns to the real mode
Warning setup mode
SET1
Warning setup mode
SET2
The following is the list of operations with switches. In the setup mode and the warning setup mode, the mode changes to the real mode when any switch is not pressed for more than 5 seconds.
1.Function1.Function
1) Attach the buffer around the gauge.Figure1 Do not touch on the front face of the gauge so as not to put fingerprints.
2) Fit the mounting rubber inside of the mounting band.Figure2
3) Fix the mounting band to the mounting bracket temporarily with the spacer, bolts, washers, and spring lock washers. Tighten bolts loosely by hands. Do not use a hexagonal wrench (Allen key) at this stage.Figure3
4) Insert the switch unit into the attachment for switch unit.Figure1
If the switch unit is fixed to another place other than the gauge, do not use the at-
tachment for switch unit.
5) Fit the attachment for switch unit and indicator into the mounting band. And then fit the gauge into the mounting band. Locate the switch unit and the indicator roughly at this stage. The switch unit and the indicator can be positioned in the range which they do not touch the mounting bracket and bolts.Figure4】【Figure5
Do not take hands off from the gauge so as the gauge does not fall down. If the switch unit is fixed to another place other than the gauge, do not fix/use the
attachment for switch unit to the mounting band.
6) Identify the position of the mounting bracket with the gauge fitted into the mounting band. Mark the shape of the mounting bracket and the position of the screw holes. The figure printed on the package can be used to position the screw holes.
To check that there is enough space for installation, identify the gauge position
with the gauge, switch unit, and indicator fitted into the mounting band.
When setting the gauge angle, take care not to scratch by hitting the gauge to the
mounting bracket.
7) Disassemble the mounting band from the mounting bracket, and disassemble the gauge, attachment for switch unit, and indicator from the mounting band.
8)
Attach double sided tapes on the bottom of the mounting bracket.Figure1】【Figure6
9) Fix the mounting bracket on the gauge installing position by using the tapping screws.
10) Fit the attachment for switch unit, indicator, and gauge into the mounting band again. Take notice that the angle of the switch unit and the indicator cannot be changed while the bolts are fastened.
If the switch unit is fixed to another place other than the gauge, do not fix/use the
attachment for switch unit to the mounting band.
11) Attach the double sided tape on the back side of the gauge.
Figure1】【Figure6
12) Pass the indicator wire and switch unit wire through the holes of the back case from the outside. Connect the indicator wire to the connector on the gauge. Refer to part names section.Figure7
13) Put the back case on the gauge. Position the hole for the power supply & tachome­ter signal wire to the gauge connector for it. Refer to part names section. The indi­cator wire can be stored in the back space in the back case.
14) Connect the switch unit wire to the connector on the back side of the gauge. The in­dicator wire can be stored in the storage space in the back case neatly.Figure8
15) Connect the power supply & tachometer signal wire to the connector on the back side of the gauge.Figure8
16) Fit the mounting band with the gauge in the mounting bracket by using a spacer, bolts, washer, and spring lock washer.
Depending on the installing space, it may difficult to fit the gauge. Do not pull
wires forcefully and take notice not to hit the vehicle by parts.
17) Fasten the bolts with a hexagonal wrench (Allen key) firmly.Figure9
18) Fit the regular position bezel onto the gauge with setting the mark at the position you like.
Figure2Fitting rubber in band
Figure3Fixing band to bracket
Figure5Range of fitting of switch unit
and indicator
Figure6How to use double sided tape
Figure8Put wires in back case / Connect
switch unit wire and power supply wire
Figure4Fitting indicator, attachment
for switch unit, and gauge in band
Figure9Fasten bolts with hexagonal
wrench
Figure7Connect indicator wire
For bottom of bracket
For inner side of back case
Pass wires through holes from back side
STEP4 Final check and setupSTEP4 Final check and setup
1) Make sure the gauge is fixed on the installing position firmly. Then turn the vehicle engine on and off and check the movement of the pointer, illumination of the gauge, and engine speed signal input.
Make sure there are no tools on the vehicle floor and that the vehicle surrounding is safe before turning on the engine.
2) Go on to the operation section and set up the number of cylinders, and so on. Give this manual to the customer if he/she sets up by himself/herself.
Number of cylinder setup
Warning setup
Buzzer setup
Opening/
Closing mode
Real mode
Warning mode
Peak mode
Dimmer control
To Set up the number of cylinders according to your vehicle
To Set up the RPMs of warning. Two points(SET1 and SET2) can be set.
To Set up
the buzzer ON/OFF of warning SET2.
When the ignition is turned on/off, the opening and closing motion is played by using the illu-
mination of the gauge and movement of the pointer.
Displays the RPM in real mode during driving and idling.
Informs the RPM exceeds the set warning RPMs by the warning LED, the buzzer, and the in-
dicator.
Displays the maximum RPM recorded during driving. The maximum RPM is always record-
ed in the real and peak modes. It can be reset.
Controls the brightness of the gauge illumination. There are 5 stages of brightness for the
daytime and 6 stages for the nighttime. The brightness can be decreased/increased with the
vehicle lights switched on/off.
5sec later
The pointer points the number of cylinders.
Time
LED blinking
Warning LED
Time
Warning LED
Time
Lower
Scene
Warning LED
Buzzer
Indicator
Scene A
Off
Off
Off
Scene B
On
Off
On(green)
Scene C
Blink
Feep(a long beep)
On(red)
Warning SET1 Warning SET2
unused
press long
press long
press long
Installation(for customer and installation personnel)
front
front
back
back
Real
mode
Operation
after the mode is changed
Press 2 switches at the same time for more than 2 seconds.
Press switch for
more than 2 seconds.
Press switch for
more than 2 seconds.
Press switch.
Press
switch.
Setting of number of cylinders
Buzzer on/off of Warning
SET2
Raise setting
To raise fast­er, push long.
Lower setting
To lower fast­er, push long.
Raise setting
To raise fast­er, push long.
Lower setting
To lower fast­er, push long.
Returns to real mode
Peak RPM is reset and returns to real mode.
Brightness changes every time switch is
pressed.
LED blinking
LED blinking
If operation of the product seems unusual, inspect the product to confirm that there is no malfunction. If an
operational problem has occurred, it could result in an accident.
Warning
In addition to a general inspection of the product, use the following table to confirm proper operation of the unit. If the
operational problem does not appear in the following table, contact the installation personnel.
Trouble Shooting(for customer and installation personnel)
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