Defi ADVANCE Control Unit User Manual

4 (1)

Defi-Link ADVANCE Control Unit Operation Manual

DF07703

2 40

用いただけますようお願い申し上げます。

Web http://www.nippon-seiki.co.jp/defi/(03)3835-363910 00 12 00 13 00 17 00( )

EnglishsectionisfromP.41toP.83.

Thank you very much for purchasing our product. Before installing and using the product, please read this manual thoroughly. All sections are for customers and installation personnels. After installation, please keep this manual for future reference.

Defi will not be held responsible for accidents or damages related to installation of this product.

Japanese section is effective only in Japan.Web site http://www.defi-shop.com/

Contents

Contents 1 1 2 2 8 3 8 4 10 5 11 6 14 7 21 8 34 9 3738 1 SafetyWarning Pleasereadcarefully. 41 2 ProductFeatures 47 3 ListofProducts 47 4 Specification 49 5 PartsList/PartNames/Dimensions 50 6 Installation 53 7 Operation 60 8 Troubleshooting 74 9Repairparts/Optionalparts 77Maintenance&Check/Warranty&Servicing 78

1

1 SafetyWarning Pleasereadcarefully.

This product is a required for ADVANCE gauges and displays. This product alone does not operate. Please use this product with ADVANCE gauges or displays. As for installation and operation, please refer to the manual for the gauges and displays as well.

This product is an additional product for providing information to automobile users about engine conditions and other important factors. When installing and operating this product, be sure to read the cautionary items of this operation manual as well as those given in the operation manual for the vehicle in which this product will be installed. Please obtain a full understanding of the cautionary items and use the product accordingly.

In the event that this product (or the vehicle in which it is installed) is lent to or transferred to another person, please be sure this operation manual and warranty card accompany the product.

In this manual, the degree of hazard arising from actions such as improper operation is separated into the 3 levels "Danger," "Warning," and "Caution." In addition, instructions that must be followed for safe and proper use of this product as well as practices that must be maintained are marked with a "Confirmation" heading. Please read and become familiar with these sections.

Danger

 

Indicates the imminent dangerous situation of death or seri-

 

 

ous injury if the product is mishandled

Warning

 

Indicates the possibility of death or serious injury if the prod-

 

uct is mishandled.

Caution

 

Indicates a conceivable source of personal injury or damage

 

 

to equipment if the product is improperly operated.

Confirmation

 

Indicates an instruction that must be performed or practice

 

that must be maintained.

Properties for safety warning

 

 

 

Indicates attention needs to be paid. (Including warnings)

 

 

Prohibited

Indicates restricted actions. (PROHIBITED actions)

Must

Indicates actions that need to be carried out. (MUST actions)

41

■ Beforehandling(forinstallationpersonnel)

Danger

Ensure that the vehicle will remain stationary and turn off the engine before installing this product. Failure to do so could result in a fire, and could make the vehicle move during installation.

Remove the key from the ignition and disconnect the negative (-) battery terminal prior to installation of this product. Failure to do so could result in a fire caused by an electrical short circuit.

Take care not to install this product in a way that interferes with safety equipment such as seat belts and air bag systems or vehicle operation equipment such as engine controls, steering wheel and brake systems. Interference with normal operation of the vehicle can result in an accident or fire.

Solder or use a solderless connector for wiring connections and make sure connections are insulated. In areas where there could be tension or sudden impacts on the wiring, safeguard the wiring with corrugated tubing or other shock absorbent material. Accidental shorts can cause fires.

While wiring power supply wire, to avoid the risk of electrical shock or fire, be sure to confirm that there is no disconnection or breakage of wire. Poor connection can result in short-circuit, electrical shock, fire, or other hazards.

The ignition-switched +12V(IGN) line must be connected to the vehicle's ignition-switched wire with a fuse of 30A or less. High-capacity fuse(more than 30A) will not blowout even with an abnormal current flow and may cause fire.

Discontinue use of this product if a blowout of the fuse has occurred. Continued use while the condition exists could result in an accident, fire, or damage to the vehicle.

Use the tube fuse of regulated capacity when the fuse of the power wire is changed. Using a fuse that exceeds regulated capacity may cause fire.

Do not install the product in wet places. It may result in a fire caused by an electrical short circuit.

Discontinue use of this product if the product doesn't operate or operates improperly. Continued use while the condition exists could result in an accident or damage.

42

Disassemble/
Modify

Warning

Carefully consider the installation location and driver's operation of the product before installation. Do not install the product where it interrupts driving and the safety deices of vehicle such as air bags. Be sure not to install the unit where it could fall. Improper installation or operation could cause the product to fall and damage the vehicle or cause serious danger by impeding driving.

Do not disassemble or modify this product. Such actions can not only damage or destroy the product but also will void the warranty.

Do not perform installation of this product immediately after the engine has been switched off. The engine and exhaust system are extremely hot at this time and can cause burns if touched.

Ensure that the wiring of this product does not have an adverse impact on the other wiring of the vehicle. Before tapping speed or engine rev signal from the ECU, please make sure that you have connected power cables inside power supply wire properly. Then confirm that the DC Source LED is lighted with ignition on. If it is functioning normally, remove negative terminal connector from battery and go ahead with wiring procedure. Incorrect wiring may destroy your ECU, ignition system and other engine management devices.

Please keep children and infants away from the installation area. Children may swallow small parts or be injured in other ways.

Do not install this product in the area where safety equipment such as air bags are mounted. This may cause more injuries in the event of accident.

Caution

This product is designed for use on 12V vehicles. Do not install

this product on vehicles with 24V systems. 24V Insulate any unused wires. If any wires or connectors loosen during installa-

tion, please make sure they are correctly reattached.

Do not drop any of the components of this product. It may result in damage to the product.

43

Do not apply excessive force on switches/terminals. It may result in damage to the product.

Do not use wires other than the provided wires.

Do not attach wires on the body of the vehicle or engine parts as this may result in damage to the product.

Install wires away from ignition and also radio signal frequency interference as this could cause the gauges to malfunction.

Please set it up so that the equipment such as the wireless machines and cellular phones that emit electric waves should not touch the unit. It may result in incorrect operation.

Do not place wires near the engine, exhaust pipe or turbine. It may result in damage or fusion of wires.

Make sure the waterproof processing is done when diverging wires in the engine compartment. Over 90° Do not lay the gauge face down due to oil leakage.

Angle "A" must be more than 90 degrees.

A

 

When installing the sensor, do not bend the wire near the sensor body.

Wear gloves to avoid burns when soldering and cuts when installing wires, sharp edges of parts.

Do not expose the unit to moisture, dust or direct sunlight, or place product directly in front of heat vents.

Install sensors away from hot or wet places.

When using sunshade, put sunshade between products and windshield to avoid direct sun exposure .

Use the dried soft cloth for cleanup. Do not use the cleaner except for the neutral detergent. It results in trouble.

Do not pull the wires out of connectors forcefully. The

connectors may be broken and the wires may be cut. When pulling out the wires, press the lock firmly to unclip

the locks of connectors.

Do not install gauges, including this product, into the passenger side or center of the dashboard. It doesn't meet vehicle safety standards.

44

Confirmation

Be sure to follow all instructions in this manual to ensure safe installation and operation of the product.

When the negative (-) battery terminal is disconnected, equipment such as clocks and audio components having internal memory may lose their memory data. Follow the operation manual of each component to reset data after installation of this product.

After installation is complete, return this operation manual, warranty card, and the package along with the warranty to the customer .

The gauge pointer may not be in the proper position when you purchase the product. Normal function will resume when power is connected.

Please confirm with the maintenance book that the car manufacturer issued when installing and detaching genuine parts.

Before tapping wires, check the voltage of the existing wire. After tapping the wire, check the voltage of the tapped wire again to confirm whether you have tapped into the proper place.

If car navigation system or car television is installed in vehicle, gauges and wires of this product need to be kept as far away as possible from the wiring and installing positions of car navigation system or car television. Failure to do so may result in interference of television display(VHF).

On no event will Nippon Seiki Co., Ltd. be liable to you for any damages or losses of genuine parts for your vehicle while installing.

■ About Installation and Operation (for customer and installation personnel)

Warning

Please have this product installed by store professional or dealer where it was purchased. Installation by the customer will void the warranty.

Do not disassemble or modify this product. Such actions will

not only void the warranty but also damage or destroy the

Disassemble/

product .

Modify

In order to ensure safe driving, check the information on the gauge only for a short period of time. Looking at the display for a long period of time could distract attention from the road and result in an accident.

45

Discontinue use of this product if the gauge doesn't operate, water gets into the unit, or smoke or a strange odor comes from the unit. If such a condition occurs, contact the store or installation personnel as soon as possible. Continued use while the condition exists could result in an accident or fire.

Do not operate while driving.

Fix the switch unit and other parts tightly to the vehicle to avoid children's accidentally swallowing them.

Do not use the TIME ATTACK function of ADVANCE ZD in open roads. It is only for closed courses.

Caution

On no event will Nippon Seiki Co., Ltd. be liable for any damages arising out of the use or inability to use the product, even if Seiki Co., Ltd. has been advised of the possibility of such damage.

Do not pull the wires out of connectors forcefully. The connectors may be broken and the wires may be cut. When pulling out the wires, press the lock firmly to unclip the locks of connectors.

Confirmation

This product cannot be linked to the previous version of Defi-Link System.

The information displayed on this product are for reference purposes only. Please drive according to the indication of vehicle's originally equipped instruments.

Do not connect more than one gauge of the same variety. (Ex. You can NOT connect 2 turbo gauges together.)

This product can be used only on 1, 2, 3, 4, 5, 6, and 8 cylinder vehicles with 4 cycle engine. This product cannot be used on diesel vehicles.

Please check the installed product regularly. Durability might deteriorate according to use conditions, etc.

46

2 ProductFeatures

Interactive communication advanced system is implemented.Up to 7 ADVANCE gauges and displays in all can be controlled.

Gauges can be controlled from distance with the included switch unit. The illumination color is white.

By connecting ADVANCE ZD to the ADVANCE system, the illumination of ADVANCE BF and CR gauges is controlled automatically.

Opening and ending modes can be selected from 2 variations.

The installation of additional gauges is easy. Just connect it to other gauge and attach the sensor to ADVANCE Control Unit.

Self-diagnosis system turns on the warning display to indicate any wire disconnection, short circuit and serial communication errors.

Warning by buzzer sound when the warning display is on (buzzer sound can be turned on / off).

Peak value and warning value during driving are stored. Driving data can be stored and replayed up to 3 minutes.

Mounting kits are provided with gauges and displays.

With both fuel pressure and turbo sensors installed, differential pressure can be monitored on the fuel pressure gauge or ADVANCE ZD.

3 ListofProducts

Product name

 

 

Product No.

 

Defi-Link ADVANCE Control Unit

 

DF07703

 

■ ADVANCE CR gauges Φ 52 series

 

 

 

 

 

 

 

 

Product name

Display range

 

White Dial

Black Dial

Turbo2.0

-100kPa +200kPa

DF07801

DF07802

Turbo1.2

-100kPa +120kPa

DF07901

DF07902

In-Mani Press

-100kPa +20kPa

DF08001

DF08002

Oil Press

0 1000kPa

 

DF08101

DF08102

Fuel Press

0 600kPa

 

DF08201

DF08202

Oil Temp

50

150

 

DF08301

DF08302

Water Temp

20

120

 

DF08401

DF08402

Exhaust Temp

200

1100

 

DF08501

DF08502

47

■ ADVANCE CR gauges Φ 60 series

Product name

Display range

 

 

 

White Dial

 

Black Dial

 

Turbo2.0

-100kPa +200kPa

 

DF08601

 

DF08602

 

Turbo1.2

-100kPa +120kPa

 

DF08701

 

DF08702

 

In-Mani Press

-100kPa +20kPa

 

DF08801

 

DF08802

 

Oil Press

0 1000kPa

 

 

 

DF08901

 

DF08902

 

Fuel Press

0 600kPa

 

 

 

DF09001

 

DF09002

 

Oil Temp

50 150

 

 

 

DF09101

 

DF09102

 

Water Temp

20 120

 

 

 

DF09201

 

DF09202

 

Exhaust Temp

200 1100

 

 

 

DF09301

 

DF09302

 

Tachometer

0 9000rpm

 

 

 

DF09403

 

DF09404

 

■ ADVANCE BF gauges Φ 60 series

 

 

 

 

 

 

 

 

 

Product name

 

Display range

 

 

White

AmberRed

Blue

 

 

 

Model

Model

 

Model

 

 

 

 

 

 

 

Turbo2.0

 

-100kPa +200kPa

 

 

DF09901

DF09902

DF09903

Turbo1.2

 

-100kPa +120kPa

 

 

DF10001

DF10002

DF10003

In-Mani Press

 

-100kPa +20kPa

 

 

DF10101

DF10102

DF10103

Oil Press

 

0 1000kPa

 

 

DF10201

DF10202

DF10203

Fuel Press

 

0 600kPa

 

 

DF10301

DF10302

DF10303

Oil Temp

 

50 150

 

 

DF10401

DF10402

DF10403

Water Temp

 

20 120

 

 

DF10501

DF10502

DF10503

Exhaust Temp

 

200 1100

 

 

DF10601

DF10602

DF10603

Tachometer

 

0 9000rpm

 

 

DF10704

DF10705

DF10706

 

 

 

 

 

 

 

 

Product Name

 

Product No.

 

 

 

 

 

Defi-Link Meter ADVANCE ZD

 

 

DF09701

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

This product is a required for ADVANCE gauges and displays. This product alone does not operate. Please use this product with gauges or displays listed above. As for installation and operation, please refer to the manual for gauges and displays as well.

In-Mani Press is an abbreviation of Intake Manifold Pressure.

48

4 Specification

Power supply voltage 10V 16V DC(For 12V vehicle)

Current Consumption

Maximum value in case 7 gauges or displays are connected

 

+B line

2A(IGN ON)

 

 

 

5mA(IGN OFF)

 

ILM line

800mA

 

■ Illumination color

Control Unit DC Source LED blue.

 

Switch unit white (while illumination is on)

 

Switch unit D mark for differential pressure blue

■ Applicable number of cylinders

1 2 3 4 5 6 8 (4cycle)

■ Temperature range(Under 80% relative humidity) Unit: (°F)

 

Storage

 

Operational

CR/BF/ZD

-30 (-22) +80 (176)

-20 (-4) +60 (140)

ADVANCE Control Unit

-30 (-22) +80 (176)

-20 (-4) +60 (140)

Switch Unit

-30 (-22) +80 (176)

-20 (-4) +60 (140)

Boost sensor

-30 (-22) +100 (212)

-30 (-22) +80 (176)

Press. sensor

-30 (-22) +140 (284)

-30 (-22) +120 (248)

Temp. sensor

-30 (-22) +150 (302)

-20 (-4) +150 (302)

Exhaust Temp. sensor

-30 (-22) +130 (266)

-30 (-22) +130 (266)

The upper temperature limit of sensor connectors is 105 (221°F) .

The sensing part of exhaust temp. sensor is not included in the temperature range above.

49

5 PartsList/PartNames/Dimensions

5 -1.PartsList

ADVANCE Control unit 1pc

Switch unit

 

Wire1.5m(5ft) 1pc

Power source wire

Meter wire

1m(3 1/3ft.) 1pc

2m(6 3/5ft.) 1pc

Accessories

 

 

Double sided tape

Tie wrap 2pcs

Solderless connector

1pc

 

4pcs

Clip 1pc

Nut 4pcs

Bolt 4pcs

Operation manual (this booklet) and warranty card are included with the

parts listed above.

50

Dipswitch1&2
1: Warning buzzer sounds ON/OFF change
2:Opening Closing modesselection(A/B)

5 -2.PartNames&DimensionsofControlUnitinmm(inches)

 

Screw holes(4 places)

22(2.05")

 

 

 

104(4.1")

 

 

 

51(2")

26.3(1.04")

Dip switch

153.2(6.03")

15(0.59")

 

 

Slots for screw

 

nut (4 places)

 

DC source(wiring check) LED (blue)

 

Connectors for wiresSwitch unit(white)

Speed&Tachometer signal wire(blue)Exhaust temp sensor wire(black)

Water temp sensor wire(pink)

Oil temp sensor wire(red)

Fuel press sensor wire(red)

Oil press sensor wire(white)

Turbo/In-Mani sensor wire(light blue)Power source wire(beige)

Meter wire(white) Meter wire(white)

Meter wires can be connected to both and . To protect against short-circuit between two terminals, the convex connector is inserted into the concave connector at the factory prior to shipment. If You don't use , do not remove the convex connector. When using , please pull out the convex connector bypressingthelock,andthenconnectthemeterwire.

51

Defi ADVANCE Control Unit User Manual

5 -3.PartNames&DimensionsofSwitchunitinmm(inches)

80(3.15")

78.4(3.09")

Differential presLeft button

Right button

sure LED(blue)

Middle button

Backside of switch unit

 

 

Applying position of

 

double-sided tape

16(0.63")

7(0.28")

26.2(1.03")

Slide switch (REAL/PLAY/SET from the top)

Lot No. label

Do not peel the labels sticked on the product and warranty card.

Buttons and slide switch

Operation of gauges is handled by 3 buttons and 1 slide switch. By sliding the switch position, the functions of buttons change.

Slide switch

In this manual, positions of the slide switch are illustrated as follows:

REAL(upper): for Real mode operation

U

PLAY(middle): for operation to replay recorded data

 

M

SET(lower): for operation to set up

 

L

Buttons

Each button has three marks(upper, middle, and lower position) in accordance with positions of slide switch. In this manual, each button is illustrated as fol-

lows:

Left

 

Middle

Right

 

Left button L

 

or L

or L

from the top

Middle button M

 

or M

or M

from the top

Right button R

 

or R

or R

from the top

 

 

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