Dee Zee DZ506515 User Manual

(W)
INSTALLATION INSTRUCTIONS
GRILLE GUARD
2014 SILVERADO 1500
PART # 506514/ 506515
Qty
Description
Qty
Description
1
Grille Guard Assembly
6
12-1.75mm Hex Nuts
2
Frame Brackets
4
10-1.50mm x 30mm Hex Bolts
1
Driver/Left Mounting Bracket
8
10mm x 27mm OD x 3mm Flat Washers
1
Passenger/Right Mounting Bracket
4
10mm Lock Washers
1
Driver/Left Top Bracket
4
10-1.50mm Hex Nuts
1
Passenger/Right Top Bracket
2
8-1.25mm x 25mm Button Head Allen Bolts
1
Driver/Left Top Inner Support Bracket
6
8-1.25mm x 30mm Hex Bolts
1
Passenger/Right Top Inner Support Bracket
10
8mm x 16mm OD x 1.6mm Flat Washers
2
Top Support Rear Backing Plates
6
8mm Lock Washers
2
12-1.75mm x 30mm Double Bolt Plates
2
8-1.25mm Nylon Lock Nuts
2
12-1.75mm x 35mm Single Bolt Plates
8
6-1.0mm x 25mm Hex Bolts
6
12mm x 24mm OD x 2.5mm Flat Washers
8
6mm x 18mm OD x 1.6mm Flat Washers
6
12mm Lock Washers
8
6mm Lock Washers
Driver/Left Mounting Bracket
(2) Frame Mounting Brackets
Driver/Left Top Bracket
Passenger/Right Top Bracket
(2) 12mm x 35mm Single Bolt Plates
Passenger/Right Inner Top Bracket
(2) 12mm x 30mm Double Bolt Plates
Passenger/Right Mounting Bracket
Driver/Left Inner Top Bracket
(2) Top Support Backing Plates
2014 SILVERADO 1500
PARTS LIST:
PROCEDURE:
1. REMOVE CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY. DO NOT ATTEMPT INSTALLATION ALONE; PERSONAL INJURY OR DAMAGE TO THE VEHICLE MAY RESULT. CUTTING MAY BE REQUIRED. ASSISTANCE IS HIGHLY RECOMMENDED.
2. Start installation from under the front of the vehicle. Determine if the vehicle is equipped with tow hooks. Tow Hook equipped vehicles:
a. Remove the factory tow hook from the end of each frame channel, (Figure 1). NOTE: The driver
side tow hook removal and the reinstallation of both tow hooks with the Grille Guard is difficult and assistance is highly recommended.
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2014 SILVERADO 1500
i. Option 1: Remove the hex bolts securing the driver side of the bumper to the bracket. Use
a short pry bar or large screwdriver to move the tab on the bumper bracket up and away to clear the hex bolt and slide it out past the bumper bracket, (Figures 2A, 2B & 5).
ii. Option 2: Remove plastic radiator grille. Loosen and/or completely remove the front
bumper to remove the long hex bolt in the driver side tow hook, (Figure 2B).
b. Reattach the bumper after the tow hooks have been removed and the openings have been
checked for Bracket clearance, (Figure 5). Leave factory hardware loose at this time.
c. Next, select (1) Frame Bracket and the driver side Mounting Bracket, (Figure 9). Bolt the Mounting
Bracket to the bottom of the Frame Bracket with (3) 8mm x 30mm Hex Bolts, (3) 8mm Lock Washers and (3) 8mm Flat Washers. Snug but do not fully tighten hardware at this time.
d. Insert the Bracket assembly through the opening in the plastic bumper, (Figure 5). Line up the (3)
holes in the Frame Bracket with the holes in the end of the frame channel.
e. Insert the driver side tow hook back into position in the end of the frame above the Bracket
Assembly, (Figure 10). Reattach the tow hook using only the long factory hex bolt inserted through the Frame Bracket and tow hook at this time. If tow hooks are not going to be reinstalled, skip ahead to Step i, "Vehicles without tow hooks" installation instructions.
f. Leave hardware loose at this time. g. Repeat this Steps c - f to install the passenger side Bracket assembly and tow hook. Once both
Bracket assemblies are installed, skip forward to Step 3.
Vehicles without tow hooks:
a. Cut out the indented area in both sides of the plastic bumper insert to clear the Brackets as
pictured, (Figures 3 & 4). IMPORTANT: Make several small cuts for best fit. Do not cut through the top edge of the panel. NOTE: The plastic panel is held in place with several small screws. The screws at the top corners are difficult to impossible to reach and remove without damaging the cover with the bumper in place. If you prefer to remove the panel to cut out the openings, it may be necessary or easier to remove the plastic grille then the steel bumper assembly with the plastic panel attached to access all of the small screws and clips.
b. Reattach the bumper and/or bumper insert, (if removed), and grille once openings have been cut
out and checked for clearance, (Figure 5). Tighten all factory bumper hardware at this time.
h. Select (1) Frame Bracket, (Figure 6). Insert the Bracket through the opening in the plastic bumper,
(Figure 5). Line up the (3) holes in the Bracket with the holes in the end of the frame channel.
i. Select (1) 12mm Double Bolt Plate, (Figure 7A). Insert the Bolt Plate into the end of the frame
channel, through the (2) holes in the side of the frame and out through the Bracket. Secure the Bolt Plate to the Bracket with (2) 12mm Flat Washers, (2) 12mm Lock Washers and (2) 12mm Hex Nuts, (Figure 7B). Snug but do not fully tighten hardware at this time. Repeat this Step to install the 12mm x 35mm Single Bolt Plate, (Figure 8A), into the remaining hole in the other side of the frame channel and Bracket, (Figures 8B & 8C).
j. Next, select the driver side Mounting Bracket. Bolt the Mounting Bracket to the bottom of the
Frame Bracket with (3) 8mm x 30mm Hex Bolts, (3) 8mm Lock Washers and (3) 8mm Flat Washers, (Figures 9 & 10). Do not tighten hardware at this time.
k. Repeat Steps h - j to install the passenger side Frame and Mounting Brackets.
3. With assistance, hold the Grille Guard up in position on the outside of the Mounting Brackets. Bolt the
Grille Guard to the Brackets with (4) 10mm x 30mm Hex Bolts, (8) 10mm Flat Washers, (4) 10mm Lock Washers and (4) 10mm Hex Nuts, (Figure 10). Snug but do not tighten hardware at this time.
4. Check the Grille guard side to side alignment with the vehicle. Adjust as required then tighten only the (6) 8mm Hex Bolts securing the Mounting Brackets to the bottom of the Frame Brackets.
a. Vehicles with tow hooks: Once adjusted side to side and after the 8mm hardware is tightened,
insert the short factory tow hook bolt, (one per tow hook), through the remaining hole in the Frame Bracket and back into the tow hook. Repeat to reinstall the passenger side tow hook bolt.
5. Tighten all tow hook and/or Frame Mounting Bracket hardware at this time. Do not fully tighten the Grille Guard to Bracket hardware at this time.
6. Next, open the hood and remove the plastic cover between the top of the grille and the radiator, (Figure
11). NOTE: Use a small flat head screw driver to pop up the center of the plastic clips.
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