Dee Zee DZ43300 User Manual

FOR INSTALLATION ON DRIVER'S SIDE ONLY
PARTS LIST:
ITEM
QTY
TOOLS REQUIRED:
T-45 TORX
M5 ALLEN WRENCH
PLIERS
10MM WRENCH
13MM WRENCH/SOCKET
17MM WRENCH
TAPE MEASURE
This product can only be
STEP 2)
STEP 3)
installed on the driver's side
Using a M5 Allen wrench and
Mark one side of the nut and
Apply thread lock to the
of the vehicle.
a 10mm wrench, install the
count the number of revolutions
threads of the ball mount.
nutsert in the opening by the
to insure the correct number
Install the ball mount into the
STEP 1)
tailgate pivot point.
of full turns.
nutsert using a 13mm
Adjust the nutsert tool so
Overtightening the nutsert
wrench/socket.
there is 3/4" from the washer
can strip the threads and cause
Torque to 8 ft-lbs.
to the head of the bolt.
the nutsert to be unusable.
Remove the nutsert tool
when installation is complete.
The nutsert should be tightened 9
360 degree turns.
DZ 43300
DODGE RAM TAILGATE ASSIST
1500 2002-2008
2500/3500 2002-2009
NUTSERT TOOL 1
CABLE/BALL MOUNT 1
WASHER 1
BALL MOUNT 1
NUTSERT 1
TORX WRENCH 1
CABLE CLIP 1
THREAD LOCK TUBE 1
DZ 43300 9/25/2013
DO NOT TURN
FOR INSTALLATION ON DRIVER'S SIDE ONLY
STEP 4)
STEP 5)
STEP 6)
STEP 7)
Remove the tailgate cable
Apply thread lock to the threads
Install the cable on the inner
Install the narrow end of the
and use a T45 torx socket
of the cable/ball mount.
part of the mount, and the
shock on the ball mount
or the wrench provided to
Using a 17mm wrench, install
larger part of the shock
previously installed.
remove the cable bolt.
the cable/ball mount and
on the ball mount.
washer where the factory bolt
was removed in the previous
step.
STEP 8)
To remove the limiter, pry up one edge of the
STEP 9)
Remove the other end of the
flat nut with a screwdriver. Hold this edge with a
Measure down from the top of the cable 3 1/2". This
tailgate cable with the T45 torx
pair of pliers and spin the bolt out of it.
is where the cable clip needs to start. Press the clip
and remove the motion limiter.
onto the cable with a pair of pliers.
Failure to remove the limiter and to install the cable
The flat retaining nut must be
clip will cause the cable to bind or become caught
taken off to remove the limiter.
Once the limiter is removed, reinstall the cable
between the shock and truck bed. This may lead
DZ 43300 9/25/2013
mount to the tailgate. to vehicle damage so these steps MUST be done.
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