Dee Zee DZ372811 User Manual

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(W)
INSTALLATION INSTRUCTIONS
SIDEBAR TOYOTA TUNDRA REGCAB/ DOUBLE CAB 07-13 PART # DZ 372811/DZ 372813/DZ 372831/DZ 372833
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PARTS LIST:
1
Driver/Left Sidebar
4
½” x 2” Hex Head Bolts
1
Passenger/Right Sidebar
4
½” Lock Washers
1
Driver/Left Front Mounting Bracket
4
½” ID x 1-1/2” OD x 1/8” Flat Washers
1
Driver/Let Rear Mounting Bracket
8
8-1.25mm x 35mm Hex Head Bolts
1
Passenger/Right Front Mounting Bracket
2
8-1.25mm x 25mm Hex Head Bolts
1
Passenger/Right Rear Mounting Bracket
2
8mm Hex Nuts
2
10mm x 30mm Bolt Plates
10
8mm Lock Washers
12
8mm ID x 24mm OD x 2mm Flat Washers
2
10mm Lock Washers
2
10mm Hex Nuts
2
10mm ID x 26mm OD x 3mm Flat Washers
Driver Side Rear
Mounting Bracket
Passenger Side Rear Mounting Bracket
Passenger
Side Front
Mounting
Bracket
Driver Side Front Mounting Bracket
Bolt
Plates
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SIDE BAR
TOYOTA TUNDRA REGCAB/DOUBLE CAB 07-13
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SIDE BAR
TOYOTA TUNDRA REGCAB/DOUBLE CAB 07-13
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING REQUIRED
2. Starting on the driver side front of the vehicle, locate the two factory threaded holes and a
factory round hole in the side panel (Figure 1). NOTE: You need to remove plastic plug to uncover the round hole.
3. Insert one of the 10mm x 30mm Bolt Plate into factory round hole (Figure 2). NOTE: Insert
Bolt Plate from front to back, and once it’s inside the frame push all the way towards the front
of the vehicle to fully engage
4. Position driver side Mounting Bracket over already inserted Bolt Plate. Use the included (1)
10mm Lock Washer, (1) 10mm Flat Washer, and (1) 10mm Hex Nut to secure Bracket to Bolt Plate (Figure 3). Do not tighten at this time.
5. Partially secure the other mounting locations of the Bracket to the two factory threaded holes by using the included (2) 8mm x 35mm Hex Head Bolts, (2) 8mm Lock Washers, and (2) 8mm Flat Washers (Figure 3).
6. Locate the two factory threaded holes in the side panel by the rear body mount (Figure 4 & 5).
7. Refer to Figure 6 to determine the mounting holes you will be using to install the Rear Mounting Bracket to vehicle.
8. Position Bracket up to side panel and align holes in the bracket with factory threaded holes in
the vehicle. Use the included (2) 8mm x 35mm Hex Head Bolts, (2) 8mm Lock Washers, and (2) 8mm Flat Washers to attach rear Bracket to vehicle (Figure 7, 8 & 9). Do not tighten at this time
9. Use the hole in the Bracket closer to the rear gusset as a template to mark the drilling location in the pinch weld (Figure 10).
10. Remove Bracket from vehicle and use a 5/16” drill bit to drill out the marked location.
IMPORTANT: Any cutting or drilling tool may break or shatter. Government regulations require safety glasses & equipment at all times when cutting or drilling.
11. Re-install rear Bracket back to threaded holes using the hardware listed in step eight. Attach rear Bracket to pinch weld using the included (1) 8mm x 25mm Hex Head Bolts, (1) 8mm Lock Washer, (1) 8mm Hex Nut, and (2) 8mm Flat Washers (Figure 11).
12. Position driver Sidebar up to Mounting Brackets and attach it using the included (2) ½” x 2” Hex Head Bolts, (2) ½” Lock Washers, and (2) ½” Flat Washers (Figure 12 & 13).
13. Adjust the Sidebar properly and then tighten all hardware at this time. IMPORTANT! Make sure that the Bolt Plates do not disengage when tighten the Mounting Brackets.
14. Repeat steps 2 – 13 for passenger Sidebar.
15. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to
add a protective layer over the finish. Do not use any type of polish or wax that may contain abrasives that could damage the finish. For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish. Mild soap may be used also to clean the Sidebar. For gloss black finishes: Mild soap may be used to clean the Sidebar
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SIDE BAR
10mm Bolt Plate
Tundra Rear
Mounting Location
Sequoia Rear
Mounting Location
Fig 1
Fig 2
Fig 3
Fig 4
Fig 5
TOYOTA TUNDRA REGCAB/DOUBLE CAB 07-13
(Driver Side Installation Shown)
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SIDE BAR
Fig 6
Fig 7
Fig 8
Fig 9
TOYOTA TUNDRA REGCAB/DOUBLE CAB 07-13
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SIDE BAR
8mm x 25mm Hex Bolt 8mm Lock Washer 8mm Flat Washer 8mm Hex Nut
½” x 2” Hex Head Bolts ½” Lock Washers ½” Flat Washers
Sequoia Installation
Complete
Tundra Installation
Complete
Fig 10
Fig 11
Fig 12
Fig 13
Fig 14
Fig 15
TOYOTA TUNDRA REGCAB/DOUBLE CAB 07-13
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