Dee Zee DZ372247 User Manual

(W)
INSTALLATION INSTRUCTIONS
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DODGE RAM 2500/3500 MEGA CAB 10-12
PART #DZ 372241/DZ 372242/DZ 372243
PARTS LIST:
Qty
Description
Qty
Description
1
Driver/Left Sidebar
4
12-1.75mm x 35mm Bolt/10-1.5mm Nut Plates
1
Passenger/Right Sidebar
4
12-1.75mm x 40mm Bolt Plates
1
Driver/Left Front Mounting Bracket
8
12mm x 32mm OD x 3mm Flat Washers
1
Passenger/Right Front Mounting Bracket
8
12mm Lock Washers
1
Driver/Left Front Support Bracket
8
12mm Hex Nuts
1
Passenger/Right Front Support Bracket
8
12mm Plastic Retainers
1
Driver/Left Center Mounting Bracket
8
10-1.50mm x 35mm Hex Bolts
1
Passenger/Right Center Mounting Bracket
4
10mm x 30mm OD x 2.5mm Flat Washers
2
Rear Mounting Brackets
8
10mm x 20mm OD x 2.5mm Flat Washers
1
Driver/Left Rear Support Mounting Bracket
8
10mm Lock Washers
1
Passenger/Right Support Mounting Bracket
4
10mm Hex Nuts
2
Rear Support Strap
2
8-1.25mm x 25mm Hex Bolt
4
1/2” x 2” Hex Bolts
2
8mm x 24mm OD x 2mm Flat Washers
4
1/2” Lock Washers
2
8mm Lock Washers
4
1/2” X 1-1/2” OD x 1/8" Flat Washers
Passenger Side Rear Mounting Bracket
Passenger Side Front Mounting Bracket
Driver Side Rear Mounting Bracket
Driver Side Front Mounting Bracket
12mm x 35mm Bolt/10mm Nut Plate (pictured with Plastic Retainer and 10mm Hex Bolt)
12mm x 40mm Bolt Plate (pictured with Plastic Retainer installed for example)
Passenger Side Front Support Bracket
Driver Side Front Support Bracket
Driver Side Center Mounting Bracket
Passenger Side Rear Support Mounting Bracket
Driver Side Rear Support Mounting Bracket
Passenger Side Center Mounting Bracket
Rear Support Strap
Rear Support Strap
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION.
2. Starting at the driver side-front of the vehicle, remove the tape covering the factory oval holes
in the inner body panel located by the front tire. Partially thread a Plastic Retainer onto the threaded end of a Bolt and Nut Plate, (Fig 1A). Once you have assembled the Bolt and Nut Plate, insert it into the factory oval hole. Hold the Bolt end with one hand and tighten the Plastic Retainer with your other hand. NOTE: Tighten the Plastic Retainer until it is flush against the side panel, (Figure 2). IMPORTANT: The Plastic Retainer is designed to prevent the Bolt Plate from falling into the body cavity and to aid in mounting the Bracket.
3. Next, select (1) 12mm Bolt Plate and partially thread a Plastic Retainer onto it. Insert the Bolt Plate into the forward, smaller oval hole and install as per Step 2, (Fig 1B & 2).
4. Select the driver side front Mounting Bracket. Position the Mounting Bracket onto the installed Bolt Plates. Secure it with (2) 12mm Flat Washers, (2) 12mm Lock Washers and (2) 12mm Hex Nuts, (Figure 3). Do not tighten at this time. Rotate the Bolt and Nut plate until the threaded nut lines up with the remaining hole in the Mounting Bracket and body. Thread (1)
Page 1 of 4 1/21/10 (DP)
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