DeDietrich MCR 24, MCR 24/28 MI, MCR 30/35 MI, MCR 34/39 MI Technical Instructions

MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
Wall-hung gas condensation boilers
English
08/06/06
Technical
instructions
Contents
Symbols used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Important recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1 Package list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Main dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1 Package list (Standard delivery). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2 Serial number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3 Mounting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Boiler installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
1 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2 Parameter display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Hydraulic specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
1 Boiler pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
2 Expansion chamber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
1 Water treatment and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
2 Connecting the options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3 Connecting the external controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
4 Connection of the domestic hot water sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
5 Antifreeze protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
6 Safety contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
7 Connection of a remote alarm transfer and boiler operation indication system (Not proposed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
8 Pump logic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Commissionning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
1 Commissionning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
2 Commissioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Adapting to another gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
1 Switching from Natural Gas to Propane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
2 Setting the control unit parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
2 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
Electrical diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
Breakdown codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
Spare parts - MCR 24, 24/28 MI, 30/35 MI, 34/39 MI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B
Declaration of compliance
1
Declaration of compliance A.R. 8/1/2004 - BE
Manufacturer DE DIETRICH THERMIQUE S.A.S.
57 rue de la Gare
F - 67580 MERTZWILLER
+33 3 88 80 27 00
*
+33 3 88 80 27 99
+
Issued by See end of notice
We hereby certify that the series of appliances specified hereinafter is in compliance with the standard model described in the EC declaration of compliance, and that it is manufactured and marketed in compliance with the requirements and standards of the following European Directives:
Product type Wall-hung gas boilers Formats MCR 24
MCR 24/28 MI MCR 30/35 MI MCR 34/39 MI
Standard applied - 90/396/EEC Gas Appliance Directive
Reference Standards : EN 437; EN 483; EN 625; EN 677
- 73/23/EEC Low Voltage Directive Reference Standards : EN 60.335.1
- 89/336/EEC Electromagnetic Compatibility Directive Generic standards : EN1000-6-3 ; EN 61000-6-1
- 92/42/EEC Efficiency Directive **** Inspecting organisation Gastec (Netherland) Values: Standards EN 297 A3 NOx < 114 (mg/kWh) 65 ppm; CO < 65 (mg/kWh) 65 ppm Date 22/06/04
Signature Technical Director
Mr Bertrand SCHAFF
1
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
3

Symbols used

Caution danger
Risk of injury and damage to equipment. Attention must be paid to the warnings on safety of persons and equipment
Important information
Information must be kept in mind to maintain comfort

Important recommendations

MCR boilers must be installed :
- in a frost-free room;
- as close as possible to draw-off points in order to minimise energy losses through the pipes.
Installation must be carried out in accordance with the prevailing regulations, the codes of practice and the recommendations in these instructions.
Keep this document close to the place where the tank is
installed.
The first start-up is to be performed by your installation engineer. Only original spare parts must be used. Any intervention on the appliance and heating equipment must be
carried out by a qualified technician. Please confirm to the user of the installation that you have carried out a leak tightness check on the gas circuit.
For the application of article 25 of the modified decree dated 02/08/ 1977 and of article 1 of the modifed decree dated 05/02/1999, the installation engineer must be in possession of the certificates of compliance approved by the Ministries in charge of construction and gas safety.
Any work on the gas valve unit is authorised only if carried out
by a qualified professional.
Reference
Z
Refer to another manual or other pages in this instruction manual
DHW:Domestic hot water
The manufacturer is not liable for any improper use of the
appliance or failure to maintain or install the unit correctly (the user shall take care to ensure that the system is installed by a qualified fitter).
Work on electrical equipment must be carried out by a qualified professional in compliance with the prevailing legislation.
We shall not accept any responsibility for any damage and
disturbance arising from not following these instructions.
Service the appliance regularly to ensure that it operates
correctly.
Belgium
The installation and maintenance of the boiler must be done by a qualified professional in compliance with the prevailing local and national regulations.
The boiler is preset in the factory to operate on natural gas.
It is formally prohibited to interfere with the gas block.
Other countries
The installation and maintenance of the boiler must be done by a qualified professional in compliance with the prevailing local and national regulations.
For Belgium: The operations required to switch from one gas
to another must be carried out by a SERV'elite technician.
Prior to commissioning, compare the factory settings of the appliance with the local power supply conditions. If the settings have to be modified, this must be carried out by a qualified professional.
Condensation boilers require a flue gas evacuation system or a fresh air inlet specially adapted to the method of operation. Its execution depends on the place of installation and the building.
Compliance with a minimum distance between the flue gas evacuation system in forced flue mode or the boiler with combustible substances is not necessary (For Belgium: Comply with the NBN B61-002 standard). At nominal output, the temperature of the components does not exceed 85 °C.
4
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B

Description

MCR boilers are gas condensing boilers; they handle :
- central heating using radiators or underfloor heating (MCR 24);
- central heating and instant domestic hot water production (MCR ... MI).
The boilers operate on natural gas or propane. They are factory set for natural gas H.
If converting to propane :
See "Adapting to another gas"
Z
The MCR 24 boiler can be connected to a 80 or 130 litre tank to produce domestic hot water.
For Belgium: Any intervention on the gas valve unit is
strictly forbidden.
For use with natural gas L or propane, it is necessary to adjust the boiler.
Boilers MCR 24 MCR 24/28 MI MCR 30/35 MI MCR 34/39 MI*
No. CE PIN 0063BQ3009
B
Type
Flue gas evacuation Forced flue
Ignition Automatic
Gas Natural gas / Propane
23P
, B33, C
13(x)
, C
33(x)
, C
43(x)
, C53, C
63(x)**
, C
83(x)
* Italy: Not proposed ** Except Belgium

1 Package list

- Boiler package with mounting frame. Can be used to make the water, gas and water evacuation connections: Safety valve,
- Accessories package, dependent on the type and length of the forced flue
disconnector, condensates run-off.

2 Certifications

User country FR ES, GB, GR, IE, IT, PT BE PL
Category
Gas
Supply pressure
User country CZ HU RO, SI
Category
Gas
Supply pressure
II
2Esi3P
GN H Propane GN H Propane G20/25 E (G20) Ls
GN L G31 Lw G31
20 mbar 37 mbar 20 mbar 29 mbar 20/25 mbar 20 mbar 13 mbar
25 mbar 37 mbar 20 mbar 36 mbar
II
2H3P
GN H Propane GN H Propane G20
20 mbar 50/29 mbar 25 mbar 28-30/50 mbar 20 mbar
30/37/50 mbar 30 mbar
II
2H3P
II
2H3P
I
2E(S)B
, I
3P
II
2ELwLs3P
II
G31
2H3P
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
5

3Main parts

Automatic bleed valve
1.
Smoke nozzle
2.
Outlet for measuring combustion hygiene
3.
Heat exchanger
4.
Air/gaz canal
5.
Fan air inlet
6.
Gas block
7.
Display
8.
Control panel
9.
Pressure gauge
10.
Circulating pump
11.
Expansion chamber (only for MCR 24,MCR24/28 MI,MCR 30/35 MI)
12.
Ignition/ionisation electrode
13.
Stand off mounting frame (optional)
14.
Expansion chamber (optional): only for MCR 34/39 MI
6
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B

4 Technical data

Boilers MCR 24 MCR 24/28MI MCR 30/35MI MCR 34/39MI
Nominal useful output 40/30 (Heating mode) (min./max) kW 6.3/25 6.3/25 6.6/31.3 6.8/35.5 Nominal useful output 80/60 (min./max) kW 5.5/23.6 5.5/23.6 5.7/29.5 5.9/33.3 Nominal useful output (DHW mode) (min./ max) kW - 27.4 34.3 38.2 Nominal input power (heatin g an d DH W modes) kW 24/24 24/28 30/35 34/39 Minimum useful output 40/30 (Heating mode) kW 6.3 6.3 6.6 6.8 Minimum input power (heating and DHW modes) kW 5.8 5.8 6.1 6.3
Gas flow rate à Pn (à 15°C - 1013 mbar): Natural gas H Natural gas L Propane
PCI efficiency, Load and water temperature efficiency: 100% Nominal power, Average temperature: 70°C 100% Nominal power, Return temperature: 30°C 30% Nominal power, Return temperature: 30°C
Maximum temperature (Safety thermostat cut-off) °C 110 110 110 110 Losses when off (T = 30 °C) W30302928 Losses through the outer casing % 1.1 1.1 0.9 0.5 Water capacity l 1.7 1.8 2 2.2 Weight without water, without mounting frame, without cladding kg 29 30.5 32 31.5
kW
3
m
3
m Kg/h
% % %
/h
/h
24
2.4
2.8
1.9
98.3
104.4
108.7
Specifications of the heating circuit
Nominal water flow (T = 20 K) l/h 1.03 1.03 1.29 1.47 Rated net head (T = 20 K) mbar >200 >200 >200 >200 Flow temperature °C 75 75 75 75 Maximum pressure bar3333 Expansion chamber l8 8 8 - Initial pressure of the expansion tank bar1111 Minimum operating pressure bar 0.8 0.8 0.8 0.8
Domestic hot water specifications
Instruction set outlet temperature °C 55 55 55 55 Specific hot water flow (T = 30 K) l/min - 14 16 19 Nominal max cold water pressure bar8888 Minimum pressure (11 l/min) bar - 1.4 0.4 0.4
Combustion products circuit
Connecting Mass flue gas flow rate (min./max) Kg/h 10/40 10/47 10/59 10/62
Flue gas temperature 80/60 °C 78 78 74 71.5 Pressure available at the flue gas nozzle Pa 50 100 100 140 Condensation water pH 50/30 - 1-7 1-7 1-7 1-7
diameter
(mm)
60/100 60/100 60/100 60/100
Electrical specifications
Power supply voltage (50 Hz) V 230 230 230 230 Power consumption W 115 115 150 180 Electrical output circulating pump W 90 90 125 135 Auxiliary electrical output (Nominal power, ex circulating pump) W25252545 Insulation class IPX4D IPX4D IPX4D IPX4D
24
2.4
2.8
1.9
98.3
104.4
108.7
35
3.5
4.1
2.7
98.2
104.4
109.7
39
3.9
4.5
3.0
98
104.4
110.5
1 mbar = 100 Pa - 1 daPa ~ 1 mm H
O
2
Cold water temperature: 10 °C; Domestic hot water temperature: 85 °C
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
7

Main dimensions

1 Package list (Standard delivery)

France + Other countries
Boiler package Forced flue package
Boilers
MCR 24 HG1 DY847 CX50
MCR 24/28MI HG2 DY847 CX50
MCR 30/35MI HG3 DY847 CX50
MCR 34/39MI HG4 DY847 CX50
Belgium
Boiler package Forced flue package
Boilers
MCR 24 BE HG5 DY847 CX50
MCR 24/28MI BE HG6 DY847 CX50
MCR 30/35MI BE HG7 DY847 CX50
MCR 34/39MI BE HG8 DY847 CX50
Horizontal
(diameter 60/100)
Horizontal
(diameter 60/100)
Vertical
(diameter 80/125)
Vertical
(diameter 80/125)

2 Serial number

The serial number can be found on the boiler's rating plate.
C000655
8
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B

3 Mounting frame

A stand off frame is an option for easy and fast upward piping behind the boiler; a pipework kit is an option for a upward piping in
combination with the stand off frame.

4 Boiler installed

MCR 24
France + Other countries Belgium + Germany + Poland
Return connection (Inside diameter 18 mm) Return connection (External diameter 22 mm) Flow connection (Inside diameter 18 mm) Flow connection (External diameter 22 mm) Gas connection (Inside diameter 18 mm) Gas connection (External diameter 22 mm) Combustion air inlet (diameter 100) Combustion air inlet (diameter 100) Flue gas discharge duct (diameter 60) Flue gas discharge duct (diameter 60) Return storage tank (Inside diameter 16 mm) Return storage tank (External diameter 15 mm) ¢ Outlet storage tank (Inside diameter 16 mm) ¢ Outlet storage tank (External diameter 15 mm) Condensates evacuation pipe (3/4") Condensates evacuation pipe (3/4") º Safety valve (diameter 15) º Safety valve (diameter 15)
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
9
MCR 24/28MI, 30/35MI, 34/39MI
France + Other countries Belgium + Germany + Poland
Return connection (Inside diameter 18 mm) Return connection (External diameter 22 mm) Flow connection (Inside diameter 18 mm) Flow connection (External diameter 22 mm) Gas connection (Inside diameter 18 mm) Gas connection (External diameter 22 mm) Combustion air inlet (Ø 100 mm) Combustion air inlet (Ø 100 mm) Flue gas discharge duct (Ø 60 mm) Flue gas discharge duct (Ø 60 mm) Return storage tank (Inside diameter 16 mm) Return storage tank (External diameter 15 mm) ¢ Outlet storage tank (Inside diameter 16 mm) ¢ Outlet storage tank (External diameter 15 mm) Condensates evacuation pipe (3/4") Condensates evacuation pipe (3/4") º Safety valve (Ø 15 mm) º Safety valve (Ø 15 mm)
10
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B
MCR boilers are equipped with a control panel with electronic regulation including security and flame surveillance by ionisation probe.
The boiler is not sensitive to phase reversal. The normal maximum absorbed power is between 115 W and 130 W. The boiler is entirely pre-wired. All external connections can be made with terminal block X9.
Boiler MCR power can be regulated in several ways: Dry contact room thermostat (Commutation without power): The
boilers internal control will modulate the output to achieve the flow temperature set point of the boiler. The contact is on the X9 terminal strip (low voltage only).
All connections on terminal block X1,X2,X4,X5,X6,X7 are in
230 V. All connections on terminal block X9 are low voltage only.
The MCR is a modular boiler whose temperature can be regulated using one of the following solutions:
- Regulation as a function of room temperature:
- Easymatic,Easyradio communicating room regulation + Interface PCB (AD 221)
- Regulation: Outside sensor alone
- Regulation as a function of the outside temperature + Outside sensor alone:
- Easymatic,Easyradio + Outside sensor + Interface PCB (AD 221)
- Regulation as a function of the outside temperature with a 3­channel valve circuit:
- Easymatic or Easyradio + Outside sensor + Interface PCB (AD
222)

Operation

The MCR boiler is fitted with an electronic temperature regulator with outlet and return temperature sensors. The outlet temperature can be set between 20 and 85. The boiler increases or lowers power as a function of instructions.
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
11

1 Control panel

The control panel of the MCR boiler has 6 function keys, an on/off switch and a screen. The function keys are used to read or modify parameters and temperatures.
A Menu key
BDisplay
C Main ON/OFF switch
D Pressure gauge
E Sweep key
F "Escape" or "Reset" key
G Heating temperature adjustment key or -
H DHW temperature adjustment key or +
J Maintenance key or enter
The display includes 4 positions and several symbols which indicate the operating status of the control panel and any disturbances. Figures, points and/or letters may be displayed.
The symbols located above the function keys indicate their current function.
Pressing on any key will display the current status of the boiler and the current command code. If there is a malfunction, the corresponding code continues to be displayed.
12
MCR 24, 24/28 MI, 30/35 MI, 34/39 MI 08/06/06-300008460-001-B

2 Parameter display

The following parameters can be displayed in the information menu :
- t1 = Flow temperature (°C)
- t2 = Return temperature (°C)
- t3 = Tank sensor (°C)
- t4 = Outside temperature (°C)
- FL = Ionisation current (µA)
- nF = Fan speed (rpm)
2.1 Setting the manual mode ()
- Press the Ä key. The symbol flashes. To access the parameters, press key l.
- Press the + key successively to scroll down the various parameters.
- Press key Ä several times until the symbol flashes on the
menu bar.
- Press the l key. The minimum outlet temperature P1 or the text
Auto is displayed if an outside temperature sensor is installed.
- Press the + key to increase the outlet temperture manually.
- To confirm, press the l key. The installation is in manual mode.
- Press key 1 time to deactivate the manual mode.
- Press key 1 time to return to the current operating mode.
08/06/06 - 300008460-001-B MCR 24, 24/28 MI, 30/35 MI, 34/39 MI
13

2.2 Switching off the central heating (In summer mode)

2.3 Switching off the domestic hot water()
- Starting from the current operating status, press key .
- The symbol and the current temperature are displayed.
- Press the - key until the OFF symbol is displayed.
- Press the l key to modify the setting.
- The symbol appears.
production of domestic hot water: activated.
- Starting from the current operating status, press key .
- The symbol and the current temperature are displayed.
- Press the - key until the OFF symbol is displayed.
- Press the l key to modify the setting.
- The symbol appears.
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2.4 Modifying the water outlet temperature in the heating
installation
- Starting from the current operating status, press key .
- The symbol and the current temperature are displayed.
- Press the + or - key to modify the value.
- To confirm, press the l key.

2.5 Setting the domestic hot water temperature

2.6 Modifying the comfort setting (ECO)

The user can consult or modify the following 3 settings:
- ON = Activation of the energy-saving setting.
- OFF = Activation of the comfort setting
- AUTO = Setting dependent on the control unit (=Factory setting).
- Press the Ä key. The symbol flashes.
- Press the Ä key a second time. The symbol ECO flashes.
- To confirm, press the l key.
- The current operating status is shown on the display: ECO.
- Press the key to return to the ECO menu or press the + key
to modify the status.
- To confirm, press the l key.
- Press key 1 time to return to the current operating mode. In ECO mode: I
If the ECO mode is set to I, when the boiler is used with an external hot water tank, the water is not heated. If the hot water tank is empty, the tap water will therefore be cold.
In Auto mode
If the setting is on Auto and the control unit is fitted with a ECO function, the appliance adapts to the control unit setting. For example: The ECO setting is tripped at night during reduced temperature operation.
- Starting from the current operating status, press key .
- The symbol and the current temperature are displayed.
- Press the + or - key to modify the value.
- To confirm, press the l key.
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1 Boiler pump

Hydraulic specifications

Depending on the flow, the following diagrams represent:: manometric heights available at boiler outlet.
For a fixed flow, the manometric height available at the boiler outlet is obtained by taking the difference between the manometric height of the circulator pump and the loss of load in the boiler.
MCR 24, MCR 24/28 MI

2 Expansion chamber

The boiler is fitted as standard with an 8-litre expansion tank (except MCR34/39 MI) (Initial pressure of the expansion tank 1 bar). The total water volume is determined according to the static height of the installation and for an average water temperature of 80°C (Outlet : 80; Return : 60).
MCR 34/39 MI
X: Rated net head Y: Flow rate
: High manometric pump
: Low pressure pump
Pressure: Safety valve 3
Initial pressure of the expansion tank (bar) 0.5 1 1.5
Total water volume (litres) Volume of the expansion vessel (litres)
100 4.8 8 13.3 125 6 10 16.6 150 7.2 12 20 175 8.4 14 23.3 200 9.6 16 26.6 250 12 20 33.3 300 14.4 24 39.9
To obtain other volumes, multiply the volume of the system by one of the factors: 0.048 0.080 0.133
If the water volume is greater than 100 litres or the static height of the system exceeds 5 metres, an additional expansion tank must be fitted.
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Installation

Residential buildings for France
Statutory terms and conditions of installation and maintenance
The installation and maintenance of the appliance must be carried out by a qualified professional in compliance with the statutory texts of the codes of conduct in force, particularly :
- Order of 2 August 1977 Technical and safety rules applicable to combustible gas and liquefied hydrocarbon installations situated inside residential buildings and their annexes.
- NF P 45-204 standards Gas installation, (formerly DTU 61-1, gas installations: April 1982, addendum no 1: July 1984).
- Local Sanitary Regulations For appliances connected to the electricity network:
- NF C 15-100 standards Low voltage electrical installation - Rules.
Establishments open to the public (France)
Statutory terms and conditions of installation
The installation and maintenance of the appliance must be carried out in compliance with the statutory texts and rules of the codes of conduct in force, particularly:
- Safety regulations against fire and panic in establishments open to the public:
a. General regulations
For all appliances:
- Articles GZ - Installations operating on combustible gases and liquefied hydrocarbons
Then, depending on use:
- Articles CH-Heating, ventilation, refrigeration, air conditioning and production of steam and domestic hot water
b. Instructions specific to each type of establishment open to
the public (hospitals, stores, etc.)
Belgium
The boiler installation and gas connection must be carried out by a qualified professional in compliance with the NBN D 51.003, NBN D
30.003, NBN B 61.001, NBN B 61.002 and NBN D 51.006 standards.
An ARGB approved stop valve must be fitted in the pipe leading to and close to the boiler.
Electrical connections must comply with the instructions in the general regulations on electrical installations (RGIE).
Belgium:the cross-section of the aeration vents, which are compulsory in the room in which the boiler is installed, must comply with the NBN D 51-003 standard.
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The boiler must not be positioned above a heat source or a
cooking appliance
- The boiler must be fixed to a solid surface, capable of bearing the weight of the appliance and other equipment when full of water.
- To enable removal and replacement of the cladding, a space of 5 mm is sufficient on either side of the boiler.
- The IPX4D protection index authorises installation in bathrooms, except for protection volumes 1 and 2 however.
Certificate of compliance
For the application of article 25 of the modified decree dated 02/08/ 1977 and of article 1 of the modifed decree dated 05/02/1999, the installation engineer must be in possession of the certificates of compliance approved by the Ministries in charge of construction and gas safety:
- Different forms (forms 1, 2 or 3) for a new gas installation,
- "Model 4" in particular after replacing a furnace with a new one.
In order to avoid damage to the boilers, it is necessary to
prevent the contamination of combustion air by chlorine and/or fluoride compounds, which are particularly corrosive. These compounds are present, for example, in aerosol sprays, paints, solvents, cleaning products, washing products, detergents, glues, snow clearing salts, etc. Therefore:
- Do not suck in air evacuated from premises using such products: hairdressing salons, dry cleaners, industrial premises (solvents), premises containing refrigeration systems (risk of refrigerant leakage), etc.
- Do not stock such products close to the boilers. If the boiler and/or peripheral equipment are corroded by such chloride or fluoride compounds, the contractual guarantee cannot be applied.
Comply with current regulations. If using thermostatic valves, it is not necessary to fit them to every
radiator.
Never fit radiators in the room in which the room
temperature thermostat is installed with thermostatic valves.
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1 Water treatment and connections

Fill the heating system only with non-treated drinking water (pH between 6 and 9). If you require more information on specific subjects, do not hesitate to contact our technical department.
If used correctly water treatment can improve the boilers efficiency and increase the anticipated life expectancy of the boiler.
As most systems contain a variety of metals, it is considered good practice to provide some frome of water treatment in order to prevent or reduce the following (metallic corrosion, formation of scale and sludge, microbiological contamination, chemical changes in the untreated system water.
Suitable chemicals and their use should be discussed with a specialist water treatment company prio to carrying out any work (environmantal aspects, health aspects). Specification, age and state of the installation, as well as manufacturer recommendations must be considered. Think of cleaning old water installations to remove any corrosive residue, especially black iron oxide sludge.
The boiler must not operate if chemical products are used
for cleaning.

1.1 Fitting the mounting frame

Refer to the assembly instructions supplied with the mounting
Z
frame package.
The exchanger will have to be descaled, if need be, in order to
maintain optimum performance.
It is especially important to check the concentration of inhibitors after installing them, make the necessary modifications to the installation, inject water in the installation and perform all maintenance operations conform to these instructions.
To know the suitable dosage as well as which inhibitors to use with your boiler and to acquire further information on water processing or cleaning of the installation contact the technical service directly.
Minimum water flow
The MCR boiler is equipped with a system protection against low flows that depends on temperature reading. By reducing boiler power as soon as there is a risk of insufficient flow, the boiler can continue operating. However, if the temperature difference between the out and return heating is greater than 45°C or if the rise in heating outlet temperature is greater than 1 °C/second, the boiler cuts for 10 minutes before authorizing start-up again. If there is no water in the boiler or if the pump is not operating, the boiler shuts itself down (code E7) and needs to be restarted manually.

1.2 Positioning the boiler

See "Installation instructions"
Z

1.3 Filling the siphon

products will overflow into the waste water discharge network.
To do this, fill the siphon with water via the combustion products discharge conduit until it overflows.
Operation while the condensation water siphon is empty
may damage the boiler. There is a danger that combustion
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1.4 Stove fitting connections

- Horizontal flue gas conduits must be installed with a zero gradient. The run-off of condensates to the boiler is handled by the eccentricity of the horizontal terminal. The terminal must be oriented according to the figure below.
Use the mounting template provided with the boiler to position
holes to be drilled for the outlet of the horizontal forced flue.
- Static test overpressure : 1000 Pa
- Maximum leak rate : 50 l/hm2 depending on the internal surface of the flue gas pipe
- A diameter 60 = 0.18 m
- A diameter 100 = 0.31 m
2
/m, A diameter 80 = 0.25 m2/m,
2
/m, A diameter 130 = 0.40 m2/m.
`On concentric (forced flue) flue gas evacuation systems, the
CO2 content in the annular space on the measurement pipe can also be checked. The installation of the flue gas evacuation is considered leak tight if the CO2 content measured is less than 0.2%.
The cross section of the ventilation inlet in the premises for type B connections (i.e. intake of combustive air into the premises) must be in compliance with the prevailing standard.
- Type C appliances can only be installed with the systems mentioned in these technical instructions (particularly concentric pipes, terminal connection parts).
- As connections of type B
chimney conduits and type C
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conduits are pressurised, they must be either installed outside or in a ventilated brick sheath.
Ventilation must be ensured :
- by an opening located in the lower section, taking the air either from the common ventilated areas or directly from outside, and
- by an opening in the upper section connected directly with the outside.
The minimum cross section of the air vent and the openings to be provided must be 100 cm
2
(clear cross section).
The parts of this sheath which can be dismantled must allow for inspection of the flue gas conduit along its entire length.
Belgium
: The boiler installation and gas connection must be carried out
by a qualified professional in compliance with the NBN D 51.003, NBN D
30.003, NBN B 61.001, NBN B 61.002 and NBN D 51. 006 standards.
23
53
110850LTW7H030
Comply with the installation instructions and the information on the authorised lengths of the flue gas pipes.
`Mount the flue gas pipe or the fresh air/flue gas evacuation
system in compliance with the assembly instructions.
`Check the tightness of the flue gas pipe.
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1.5 Classification

(s) Valid only for Belgium (x) For Germany only
1 Homologation C
concentric pipes to a horizontal terminal (so-called forced flue)
2 Homologation C
concentric pipes to a vertical terminal (roof outlet) or
3 Air/flue gas connection by concentric pipes in the boiler room and
single pipes in the chimney (combustive air in counter current in the chimney) or
4 Air/flue gas connection by concentric pipes in the boiler room and
single "flex" in the c himney (combustive air in counter current in the chimney)
For Belgium:
Homologation C
connecting the boiler and the terminal. The clear section must comply with the standard. The chimney must be swept before the installation of the evacuation conduit.
5 Homologation C
means of a bi-flow adapter and single pipes (combustive air taken from outside)
6 Homologation B
from the boiler room)
7 Homologation B
: Air/flue gas connection by means of
13(x)
: Air/flue gas connection by means of
33(x)
: Only factory components are authorised for
33(s)
: Air and flue gas connection separated by
53
: Chimney connection (combustive air taken
23P
: Cascade installation
23P
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