DeDietrich AGC 35, AGC 15, AGC 10, AGC 25 User Manual

Modulens
EN
Gas fired floor-standing condensing boiler
AGC 10/15 AGC 15 AGC 25 AGC 35
User Guide
300026080-001-07
Contents
1 Safety instructions .....................................................................................4
1.1 General safety instructions .................................4
1.2 Recommendations ................................................5
1.3 Liabilities ...............................................................6
1.3.1 Manufacturer’s liability .............................................6
1.3.2 Installer’s liability .....................................................7
1.3.3 User’s liability ..........................................................7
2 About this manual ......................................................................................8
2.1 Symbols used .......................................................8
2.1.1 Symbols used in the manual ...................................8
2.1.2 Symbols used on the equipment .............................8
2.2 Abbreviations ........................................................9
3 Technical specifications ..........................................................................10
3.1 Certifications .......................................................10
3.2 Technical specifications ....................................10
4 Description ................................................................................................12
4.1 Operating principle .............................................12
4.1.1 Gas/air setting .......................................................12
4.1.2 Combustion ...........................................................12
4.2 Main parts ............................................................13
4.3 Control panel .......................................................14
4.3.1 Description of the keys ..........................................14
4.3.2 Description of the display ......................................15
4.3.3 Browsing in the menus ..........................................17
5 Operating the appliance ..........................................................................19
5.1 Putting the appliance into operation ................19
5.2 Reading out measured values ...........................19
5.3 Changing the settings ........................................21
5.3.1 Setting the set point temperatures ........................21
5.3.2 Selecting the operating mode ...............................21
5.3.3 Forcing domestic hot water production .................22
5.3.4 Setting the contrast and lighting on the
display ...................................................................23
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5.3.5 Setting the time and date ......................................23
5.3.6 Selecting a timer programme ................................24
5.3.7 Customising a timer programme ...........................24
5.4 Installation shutdown .........................................26
5.5 Antifreeze protection ..........................................26
6 Checking and maintenance .....................................................................28
6.1 General instructions ...........................................28
6.2 Periodic checks ..................................................28
7 Troubleshooting .......................................................................................30
7.1 Anti-hunting ........................................................30
7.2 Messages (Code type Bxx or Mxx) ....................30
7.3 Faults (Code type Lxx or Dxx) ...........................32
8 Energy savings .........................................................................................38
8.1 Energy-saving advice .........................................38
8.2 Recommendations ..............................................38
9 Warranty ....................................................................................................39
9.1 General ................................................................39
9.2 Warranty terms ...................................................39
10 Appendix – Information on the Ecodesign and Energy Labelling
Directives ..................................................................................................40
Contents
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1 Safety instructions
1.1 General safety instructions
DANGER
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
CAUTION
4 The use of the boiler and system by you as
the end-user must be limited to the operations described in this User Manual. All other actions may only be undertaken by a qualified fitter/engineer.
4 Only qualified persons are authorised to
assemble, install and maintain the installation.
DANGER
If you smell gas:
1. Do not use a naked flame, do not smoke, do not operate electrical contacts or switches ( doorbell, light, motor, lift, etc..).
2. Shut off the gas supply.
3. Open the windows.
4. Evacuate the premises.
5. Call your fitter.
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DANGER
If you smell flue gases:
1. Switch the appliance off.
2. Open the windows.
3. Evacuate the premises.
4. Call your fitter.
DANGER
The installation and maintenance of the boiler must be undertaken by a qualified fitter/engineer in accordance with the information in the supplied Installation and Service Manual, doing otherwise may result in dangerous situations and/or bodily injury.
WARNING
Depending on the settings of the appliance:
4 The temperature of the flue gas conduits
may exceed 60°C.
4 The temperature of the radiators may reach
85°C.
4 The temperature of the domestic hot water
may reach 65°C.
CAUTION
Do not neglect to service the appliance: 4 For completely safe and optimum operation,
you must have your boiler regularly serviced by an approved installer.
1.2 Recommendations
WARNING
Only qualified professionals are authorised to work on the appliance and the installation.
1. Safety instructions AGC 10/15 AGC 15 AGC 25 AGC 35
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DANGER
For safety reasons, we recommended fitting smoke and CO alarms at suitable places in your home.
4 Regularly check the water pressure in the installation
(minimum pressure 0.8 bar, recommended pressure between 0.8 and 1.5 bar).
4 Keep the appliance accessible at all times. 4 Never remove or cover labels and rating plates affixed
to the appliance. Labels and rating plates must be legible throughout the entire lifetime of the appliance.
4 The appliance should be on Summer or Antrifreeze
mode rather than switched off to guarantee the following functions:
- Anti blocking of pumps
- Antifreeze protection
1.3 Liabilities
1.3.1. Manufacturer’s liability
Our products are manufactured in compliance with the requirements of the various applicable European
Directives. They are therefore delivered with [ marking and all relevant documentation.
In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
Our liability as the manufacturer may not be invoked in the following cases:
4 Failure to abide by the instructions on using the
appliance.
4 Faulty or insufficient maintenance of the appliance. 4 Failure to abide by the instructions on installing the
appliance.
AGC 10/15 AGC 15 AGC 25 AGC 35
1. Safety instructions
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1.3.2. Installer’s liability
The installer is responsible for the installation and commissioning of the appliance. The installer must respect the following instructions:
4 Read and follow the instructions given in the manuals
provided with the appliance.
4 Carry out installation in compliance with the prevailing
legislation and standards.
4 Perform the initial start up and carry out any checks
necessary.
4 Explain the installation to the user. 4 If a maintenance is necessary, warn the user of the
obligation to check the appliance and maintain it in good working order.
4 Give all the instruction manuals to the user.
1.3.3. User’s liability
To guarantee optimum operation of the appliance, the user must respect the following instructions:
4 Read and follow the instructions given in the manuals
provided with the appliance.
4 Call on qualified professionals to carry out installation
and initial start up.
4 Get your installer to explain your installation to you. 4 Ensure the Appliance is serviced in accordance with
the manufacturer’s instructions by a suitable qualified person.
4 Keep the instruction manuals in good condition close
to the appliance.
1. Safety instructions AGC 10/15 AGC 15 AGC 25 AGC 35
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2 About this manual
2.1 Symbols used
2.1.1. Symbols used in the manual
In these instructions, various danger levels are employed to draw the user’s attention to particular information. In so doing, we wish to safeguard the user’s safety, highlight hazards and guarantee correct operation of the appliance.
DANGER
Risk of a dangerous situation causing serious physical injury.
WARNING
Risk of a dangerous situation causing slight physical injury.
CAUTION
Risk of material damage.
Signals important information.
¼Signals a referral to other instructions or other pages in the instructions.
2.1.2. Symbols used on the equipment
4
Protective earthing
~
Alternating current
Before installing and commissioning the device, read carefully the instruction manuals provided.
Dispose of the used products in an appropriate recovery and recycling structure.
This appliance must be connected to the protective earth.
D000241-C
AGC 10/15 AGC 15 AGC 25 AGC 35
2. About this manual
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Caution: danger, live parts. Disconnect the mains power prior to any operations.
2.2 Abbreviations
4 3CE: Collective conduit for sealed boiler
4 DHW: Domestic hot water
4 Interscenario switch: Home automation switch that can be used
to centralise and control several scenarios
4 Hi: Lower heating value LHV (Nett)
4 Hs: Higher heating value HHV (Gross)
4 PPS: Polypropylene hardly inflammable
4 PCU: Primary Control Unit - PCB for managing burner operation
4 PSU: Parameter Storage Unit - Parameter storage for PCBs
PCU and SU
4 SCU: Secondary Control Unit - control panel PCB
4 SU: Safety Unit - Safety PCB
4 3WV: 3-way valve
4 HL: High Load - DHW tank with plate exchanger
4 SL: Standard Load - DHW tank with coil
4 SHL: Solar High Load - Solar DHW tank with plate exchanger
4 SSL: Solar Standard Load - Solar DHW tank with coil
1 2
M002628-A
2. About this manual AGC 10/15 AGC 15 AGC 25 AGC 35
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3 Technical specifications
3.1 Certifications
CE identification no
CE-0085CM0178
NOx classification
5 (EN 15502-1, EN 15502-2-1)
Type of connection Chimney: B23, B
33
Flue gas outlet: C
13(x)
, C
33(x)
, C
43(x)
, C53, C
83(x)
,
C
93(x)
3.2 Technical specifications
Boiler type
AGC 10/15 AGC 15 AGC 25 AGC 35
General
Nominal output (Pn) Heating System (80/60 °C)
minimum­maximum
kW 3,0 - 10,4 3,0 - 14,9 5,0 - 24,8 6,3 - 34,8
Nominal output (Pn) Heating System (50/30 °C)
minimum­maximum
kW 3,4 - 11,2 3,4 - 15,8 5,6 - 25,5 7,0 - 35,9
Nominal output (Pn) Heating System (40/30 °C)
minimum­maximum
kW 3,4 - 16,0 3,4 - 16,0 5,6 - 25,9 7,0 - 36.4
Nominal input (Qn) Heating System (Hi)
minimum­maximum
kW 3,1 - 10,5 3,1 - 15,0 5,2 - 25,0 6,5 - 35,1
Nominal input(Qn) Heating System (Hs)
minimum­maximum
kW 3,4 - 11,7 3,4 - 16,7 5,8 - 27,8 7,2 - 39,0
Nominal input (Qnw) DHW System (Hi)
minimum­maximum
kW 3,1 - 15,0 3,1 - 15,0 5,2 - 29,3 6,5 - 35,1
Nominal input (Qnw) DHW System (Hs)
minimum­maximum
kW 3,4 - 16,7 3,4 - 16,7 5,8 - 32,6 7,2 - 39,0
Heating efficiency under full load (Hi) (80/60 °C)
- % 99,3 99,3 99,2 99,1
Heating efficiency under full load (Hi) (50/30 °C)
- % 107,0 105,3 102,0 102,2
Heating efficiency under partial load (Hi) (Return temperature 60°C)
- % 94,9 94,9 96,1 96,3
Heating efficiency under partial load (EN 92/42) (Return temperature 30°C)
- % 110,2 110,2 110,1 110,6
Data on the gases and combustion gases
Gas consumption - Natural gas H (G20)
minimum­maximum
m3/h
0,33 - 1,59 0,33 - 1,59 0,55 - 3,10 0,69 - 3,71
Gas consumption - Natural gas L (G25)
minimum­maximum
m3/h
0,38 - 1,85 0,38 - 1,85 0,64 - 3,61 0,80 - 4,32
Gas consumption - Propane G31 minimum-
maximum
m3/h
0,13 - 0,61 0,13 - 0,61 0,21 - 1,20 0,27 - 1,44
Mass flue gas flow rate minimum-
maximum
kg/h 5,3 - 25,2 5,3 - 25,2 8,9 - 49,3 11,1 - 57,3
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Boiler type AGC 10/15 AGC 15 AGC 25 AGC 35
Flue gas temperature minimum-
maximum
°C 30 - 65 30 - 65 30 - 80 30 - 75
Maximum counter pressure
Pa 80 80 130 140
Characteristics of the heating circuit
Water content (ex expansion vessel)
l 1,9 1,9 1,9 2,5
Water operating pressure minimum kPa (bar (MPa)) 80 (0,8) 80 (0,8) 80 (0,8) 80 (0,8)
Water operating pressure (PMS) maximum kPa (bar (MPa)) 300 (3,0) 300 (3,0) 300 (3,0) 300 (3,0)
Water temperature maximum °C 110 110 110 110
Operating temperature maximum °C 90 90 90 90
Electrical characteristics
Power supply voltage
VAC 230 230 230 230
Power consumption - Full load maximum W 101 101 116 132
Electrical protection index
IP21 IP21 IP21 IP21
Other characteristics
Weight (empty)
kg 56 56 56 50
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4 Description
4.1 Operating principle
4.1.1. Gas/air setting
Air is sucked in by the fan and the gas injected into the venturi attached to the fan inlet. The fan rotation speed modulates and adapts to thermal energy requirements thanks to the temperatures measured by the various sensors. The gas and air are mixed in the venturi, which enables operation at a constant ratio. The noise of the venturi is absorbed by a silencer attached to its inlet. The gas/air mixture is carried to the burner in the top of the exchanger, guided by the pre­mix channel.
4.1.2. Combustion
The burner heats the heating water circulating in the heat exchanger. At a return temperature lower than around 55°C, the flue gases cool down to a temperature lower than the dew point, thus causing the condensation of the water vapour contained in the flue gases in the lower section of the heat exchanger. The heat released during this condensation process (the latent heat or condensing heat) is also transferred to the heating water. The cooled combustion gases are evacuated via the combustion gas outlet flue. The condensation water is evacuated via a condensate trap.
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4.2 Main parts
1
Flue gas discharge pipe
2
Flue gas measuring point
3
Heat exchanger
4
Ignition/ionization electrode
5
Box for the control PCBs
6
Control panel
7
Command module
8
Water pressure sensor
9
Circulation pump
10
Hydroblock
11
3-way valve
12
Safety valve
13
Casing
14
Expansion vessel
15
Combined venturi and gas valve unit
16
Fan
17
Air intake silencer
18
Mixer pipe
19
Automatic air vent
C003072-C
18
19
16
17
15
14
13
12
11
1234
10
9
5
6
7
8
4. Description AGC 10/15 AGC 15 AGC 25 AGC 35
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4.3 Control panel
4.3.1. Description of the keys
A
Temperature setting key (heating, DHW, swimming pool)
B
Operating mode selection key
C
DHW override key
D
Key to access the parameters reserved for the installer
E
Keys on which the function varies as and when selections are made
F
Rotary setting button:
4 Turn the rotary button to scroll through the menus or
modify a value
4 Press the rotary button to access the selected menu
or confirm a value modification
A000866-A
bar
STD
t
0 2 4 6 8 10 12 14 16 18 22 2420
p
b
AUTO
x
c
r
j
M
g
m
A
B
C
D
E
F
(
'
AGC 10/15 AGC 15 AGC 25 AGC 35 4. Description
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