DCS 221712 User Manual

THE PROFESSIONAL ISLAND VENT HOOD
Installation Guide
MODELS: IVS40 IVS52
RDS-364GD
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS Professional Island Vent Hood. Because of this appliance’s unique features we have developed this Installation Guide. It contains valuable information on how to properly install your new appliance for years of safe and enjoyable cooking.
F
or your convenience, product questions can be answered by a DCS Customer Care Representative by
phone: 1-888-281-5698, email: support@dcsappliances.com, or by mail:
Fisher & Paykel Appliances, Inc. Attention: DCS Customer Care 5900 Skylab Road Huntington Beach, CA 92647 www.dcsappliances.com
NOTE: Please write the Model and Serial Number on this page for references (located on the inside of the top panel on the left, behind the rear back filter, above the motor assembly)
MODEL NUMBER
SERIAL NUMBER
PLEASE READ ENTIRE INSTRUCTIONS BEFORE PROCEEDING. Installation must comply with all local codes.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
DANGER
If You Smell Gas:
Do not try to light any appliance.
trical swit
Do not t
building.
Immediately call your gas supplier from a neighbor’s phone. Follow
the gas supplier’s instructions.
f you cannot reach your gas supplier, call the fire department.
I
nstallation and service must be performed by a qualified installer,
I
service agency or the gas supplier.
ouch an
y elec
ch; do not use an
y phone in y
our
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
1
A MESSAGE TO OUR CUSTOMERS
SAFETY WARNING:
Turn off power circuit at service panel and lock out panel, before wiring this
ppliance.
a Requirement: 120 V AC, 60 Hz. 15 A Branch Circuit
WARNING
To reduce the risk of injury to persons in the event of a rangetop grease fire, observe the following: Turn burner off first. Smother flames with a close­fitting lid, cookie sheet, or metal tray. Be careful to prevent burns. If the flames do not go out immediately evacuate and call the fire department. Never pick up a flaming pan - You may be burned. DO NOT USE WATER, including wet dishcloths or towels - a violent steam explosion will result. Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you already know how to operate it.
2) The fire is small and contained in the area where it started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
.
TABLE OF CONTENTS
SAFETY PRACTICES .....................................................................................................................................................3-4
PARTS ........................................................................................................................................................................................5
BEFORE INSTALLING HOOD .................................................................................................................................6-8
INSTALLATION...............................................................................................................................................................9-16
HOW TO OBTAIN SERVICE........................................................................................................................................17
WARRANTY....................................................................................................................................................................18-19
2
SAFETY PRACTICES AND PRECAUTIONS
CAUTION:
For general ventilating use only. Do not use to exhaust hazardous or explosive materials or vapors.
WARNING:
To reduce the risk of a range top grease fire:
A. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy
spillovers that may ignite. Heat oil slowly on low or medium settings.
B. Always turn venthood “ON” when cooking at high heat or when flambeing foods (i.e. Crepes
Suzette, Cherries Jubilee, Peppercorn Beef Flambe’).
C. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or filter.
D. Use proper pan size. Always use cookware appropriate for the size of the surface unit.
Make-Up air may be necessary to prevent air flowing down chimney, or through unsealed door, window, or fireplace opening.
WARNING:
To reduce the risk of fire, electrical shock, or injury to persons, observe the following guidelines.
A. Use this unit only in the manner intended by the manufacturer. If you have questions, contact
the manufacturer.
B. Before servicing or cleaning the unit, switch power off at service panel and lock service panel
disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
C. Installation and electrical wiring must be performed by qualified personnel in accordance with
all applicable codes & standards, including fire-rated construction.
D. To prevent backdrafting, sufficient air is needed to maintain proper combustion and safe
exhausting of gases through the flue (chimney) of fuel burning equipment. Follow the heating equipment manufacturers guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrig­eration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
E. Use caution when cutting or drilling into walls or ceilings as not to damage electrical wiring
and other hidden utilities.
3
SAFETY PRACTICES & PRECAUTIONS
WARNING:
To reduce the risk of fire and to properly exhaust air, be sure to duct air to
utside. Do not vent exhaust air into spaces within walls or ceiling, nor into
o attics, crawl spaces, or garages.
NOTE: Unit MUST be vented to the outside of the building.
IMPORTANT: Refer to ducting information supplied in this manual.
WARNING:
To reduce the risk of electrical shock or injury to persons, all vent hoods must be installed with ventilators that have been approved for use with the hood.
WARNING:
To reduce the risk of fire, use only metal duct work.
Install this hood in accordance with all requirements specified.
WARNING:
To reduce the risk of fire or electric shock, do not use this hood with any external solid state speed control device.
WARNING:
To reduce the risk of injury to persons in the event of a rangetop grease fire, observe the following: Turn burner off first. Smother flames with a close­fitting lid, cookie sheet, or metal tray. Be careful to prevent burns. If the flames do not go out immediately evacuate and call the fire department. Never pick up a flaming pan - You may be burned. DO NOT USE WATER,
els - a violent steam explosion will result.
w
including w Use an extinguisher ONLY if:
et dishcloths or t
now you have a Class ABC extinguisher, and you already
ou k
1) Y know how to operate it.
e is small and contained in the area where it started.
he fir
T
2)
he fire department is being called.
T
3)
ou can figh
4) Y
t the fir
o
e with y
our back t
o an exit.
WARNING:
To reduce the risk of fire, electrical shock, or injury to persons, the Island Hood (IV supplied in the separate box. Custom parts cannot be substituted.
S40/52) must be installed with the chimney struc
4
ture (IVCK)
PAR TS
PARTS INCLUDED WITH YOUR HOOD
Hood canopy assembly with light bulbs installed.
Metal transition with back draft dampers
Use & Care/Installation Instructions
Filters (quantity depending on model and size)
Screws
Integral blowers
4 side baffle trims (IVS52 only)
Baffle filter panel
PARTS NOT INCLUDED WITH YOUR HOOD
Duct tape
1/2" conduit
Wire nuts
Hood chimney structure and duct covers. Those items are included with accessory kit model
IVCK, which must be ordered separately.
5
BEFORE INSTALLING HOOD
1. For the most efficient air flow exhaust, use a straight run or as few elbows as possible.
CAUTION:
Vent unit to outside of building only.
2. Two people are necessary for installation.
3. The hood is fitted with screws suitable for most surfaces. Consult a qualified installer. Check if they perfectly fit with your ceiling.
4. Do not use flex ducting.
5. COLD WEATHER installations should have an additional backdraft damper installed to minimize back flow of cold air and a nonmetallic thermal break to minimize conduction of outside temper­atures as part of the ductwork. The damper should be on the cold air side (outside wall) of the thermal break.
The break should be as close as possible to where the ducting enters the heated portion of the house.
6. Hood installation height above cooktop/range is the user’s preference. Lower installation heights will improve the efficiency of capturing cooking odors, grease, and smoke. These hoods have been approved for installation heights 30” and above the cooktop/ranges. Taller people may find a 30” installation height is inconvenient. DCS recommends an installation height between 30” and 36”.
7. For installation over DCS range and cooktop models RGS-364GL or CS-364GL, the IVS52 model venthood is recommended.
8. Make up air: Local building codes may require the use of Make-Up Air Systems when using Ducted Ventilation Systems greater than specified CFM of air movement.
The specified CFM varies from locale to locale. Consult your HVAC professional for specific requirements in your area.
6
BEFORE INSTALLING HOOD
A
B
C
D
E
TYPICAL INSTALLATION
A typical hood installation is shown below in Figure 1. When installed with the IVCK chimney accessory kit, the hood can be installed at a height of 30” to 36” in kitchens with ceiling heights ranging from 8-1/2 to 10 feet. Installatons outside this range will require custom framing. Consult a qulified installer for a custom framing solution.
DUCTING
Provide a 10” Round Duct. Ducting run cannot exceed 40 feet, including allowance for elbows/tran­sitions.
ELECTRICAL
Install a 1/2” conduit from the service panel long enough to reach the hood once it is installed.
Power supply must be rated for 120V 60Hz, 15 amps (minimum).
INSTALLATION HEIGHT CALCULATIONS
See Figure 1.
a) Select a hood installation height C that is comfortable for the user. (30”to 36”
recommended, 30” minimum).
b) Calculate chimney cover height E using fomrula below.
Save this calculation for use later in the installation.
A = Kitchen Ceiling Height
B= Counter Height (36" standard)
C= Installation Height of Hood.
D= Canopy Height = 13”
E= Chimney cover height = A – B – C – D
er heigh
v
TE: Chimney c
NO
from 24-1/2" to 36" to meet your desired
o
hood installation height.
t can be adjusted
FIG.1
7
BEFORE INSTALLING HOOD
CEILING PREPARATION
Installing supports above ceiling drywall.
NOTE: Take into consideration the hood depth; some models are much deeper than the cook
top.
NOTE: The following steps pertain to hood installation using chimney structure/duct cover kit
model IVCK. Other installations may require custom framing, etc. Consult a qualified installer.
1. Mark center lines of cooktop or range on ceiling above. Use centerlines marked on ceiling to position the mounting template. Location of front arrow on the template must point towards front of cooking surface. Mark mounting holes indicated on the template.
2. Remove and save template. Cut and remove ceiling drywall. Install suitable length 2" x 4" lumber between joists to provide chimney mounting points as shown in Fig. 2. Use template for dimensions and required clearance.
Make sure to affix the added lumber firmly and level. Consult a professional if you have difficulties or your installation is unique. Consult template and Fig. 2.
IMPORTANT:
The ceiling structure (joists and lumbers) must be capable of supporting the weight of the hood (approximately 110 lbs for 40” range hood and 143 lbs for 52” range hood) and any inadvertent user contact loads.
3. DUCT INSTALLATION For IVS-52: Install 10” exhaust duct and extend length E minus 4-5/8” (E – 4-5/8”) from ceiling.
See Fig. 1. Do not use duct smaller than specified.
4. Install 1/2" electrical conduit in location marked on template and extend length E minus 3-1/8” (E – 3-1/8”) from ceiling (use formula in Fig . 1).
5. Install drywall around duct and conduit; then refinish ceiling.
Tape template in place using centerlines marked in Step 1.
6. Mark locations of mounting points. Remove template.
8
FIG.2
INSTALLATION
Junction Box
Attachment Leg
Fixing point
Leg screw
10" Duct
1/2" Conduit
Ceiling
Chimney Structure
HOOD INSTALLATION
1. Adjust chimney mounting structure to E + 3/8” dimension as determined in installation height alculation on page 7. Use 2 screws per attachment leg, see Fig. 3.
c
2. To install Chimney Structure to ceiling, use a 10mm or adjustable wrench or flat head screwdriver.
a. Drill pilot holes into ceiling at fixing
points as determined in Step 6 under Ceiling Preparation (Pg. 8).
b. Screw the 4 lag screws provided (see
Fig. 4, do not tighten completely).
c. Attach mounting structure to joists with
the 4 lag screws provided. (see Fig. 4, keep 10” duct inside structure) .
ATTENTION: Junction Box on the chim
ney structure should be oriented to the
right side when facing the front of the
cooktop.
d. Tighten the 4 lag screws, see Fig. 4.
FIG.3
FIG.4
9
3. Assembly of the 10” Transition.
additional fixing screw
Duct
Transition
Top
o
f
H
oo
d
Screw
The transition supplied with the hood mounts to the top
f the hood, Figure 5.
o
a. Place the transition piece over the hood exhaust
and secure with 4 screws provided.
b. Duct tape connection between transition and
hood.
c. Remove tape holding damper.
4. Check that the screws on bottom of chimney structure are partially screwed into place; these will serve to hang and fix the canopy.
5. If already mounted in place remove all grease filters.
6. Back out the hanging screws on the bottom of the chimney structure to 1/4” gap.
Lift the canopy up to the chimney support .
INSTALLATION
FIG.5
Carefully align the canopy keyhole to the screws on the chimney support.
Slide the hood to engage the keyhole slots. See Fig. 6.
7. Tighten screws securely (from inside the canopy). Fix
FIG.6
canopy to structure with 4 screws from inside the canopy. See Fig. 7.
8. Make final angular adjustment to unit at ceiling if necessary, then finish installation adding two fixing screws. See Fig. 8.
FIG.7
FIG.8
10
INSTALLATION
Spring Clip
Outlet
Bracket
Motor Connector
Spring Clip
Motor support
Fixing point
Fixing point
Bracket
Integral ventilator for 40" Hood
10" Duct
C
ollar
Transition
From Control Panel
Motor connector
. Ducting: There should be no more than 1"
9
ap between canopy transition and house
g
ucting. Adjust starting collar over both
d ducts. Tighten collar. Fasten duct with screws and tape per code. Screws must not hamper the damper. See Fig. 9.
INTEGRAL VENTILATOR INSTALLATION
(see Fig. 10 to 11)
1. The Integral ventilator can be mounted to discharge air towards the ceiling. So motor connector may be located frontwards.
From the inside of the hood, slip motor into the bracket on the left.
Rotate motor upwards until it snaps into the
spring clip on the right.
Secure the motor to the hood with the machine screw and lock washer.
FIG. 9
Plug connector into the motor, Fig. 11.
FIG. 11
FIG. 10
11
INSTALLATION
Fixing screw location
2. Snap the central baffle filter panel into the place so the both rails engage with side pins on both ides of hood. Drive 2 screws (1 on each side ) through baffle filter panel hole to hood. See
s Fig. 12.
3. Snap four-side baffle trim to hood (4 pins engage each side trim). The baffle trims are supplied
separately (for IVS52 only). See Fig. 13.
Baffle filter panel
Baffle trim
. 13
ig
F
4. Install all baffle filters as per Use and Care Manual instructions.
Fig. 12
12
INSTALLATION
From Control Panel
Junction Box
1/2" Conduit
Junction Box Cover
WIRING TO POWER SUPPLY
WARNING:
urn off power circuit at the service panel before wiring this unit.
T
120 VAC, 15 Amp circuit required.
1. Remove j-box cover as shown in Fig. 14.
2. Remove the knockout and install the strain relief (conduit) connector (1/2") in junction box.
3. Run 3 wires; black, white and green (#14 AWG) in 1/2" conduit from service panel to junction box.
4. Connect black wire from service panel to black or red in junction box, white to white and green to green-yellow. See Fig. 14.
5. Close junction box cover.
6. Plug cable at the top of the hood into the junction box connector.
7. Check all light bulbs to make sure they are secure in their sockets, then turn power on in service panel and check lights and blower operation per Care & Use manual and install drip tray support and filters.
FIG. 14
13
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