Datasheet TDA2030A Datasheet (Contek)

TDA2030A LINEAR INTEGRATED CIRCUIT
14W HI-FI AUDIO AMPLIFIER
DESCRIPTION
The Contek TDA2030A is a monolithic audio power amplifier
integrated circuit.
FEATURES
*Very low external component required. *High current output and high operating voltage. *Low harmonic and crossover distortion. *Built-in Over temperature protection. *Short circuit protection between all pins. *Safety Operating Area for output transistors.
1
TO-220B
PIN CONFIGURATIONS
1 Non inverting input 2 Inverting input 3 -VS 4 Output 5 +VS
ABSOLUTE MAXIMUM RATINGS(Ta=25 C)
PARAMETER SYMBOL VALUE UNIT
Supply Voltage Vs +-12 V Input Voltage Vi Vs V Differential Input Voltage Vdi +-15 V Peak Output Current(internally limited) Io 3.5 A Total Power Dissipation at Tcase=90 C Ptot 20 W Storage Temperature Tstg -40~+150 C Junction Temperature Tj -40~+150 C
ELECTRICAL CHARACTERISTICS(Refer to the test circuit, Vs =+-16V,Ta=25 C)
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNIT
Supply Voltage Vs +-6 +-22 V Quiescent Drain Current Input Bias Current Ib 0.2 2 mA Input Offset Voltage Vos Vs=+-18v +-2 +-20 mV Input Offset Current Ios +-20 +-200 nA
Id 50 80 mA
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1
TDA2030A LINEAR INTEGRATED CIRCUIT
(Continued) Output Power Po d=0.5%,Gv=26dB,f=40 to 5kHz
RL=8W 15 18 W RL=4W 10 12 W
Vs=+-19V, RL=4W 13 16 W Power Bandwidth BW Po=15W,RL=4W 100 KHz Open loop voltage Gain Closed Loop Voltage Gain Total harmonic distortion
Total harmonic Distortion Second Order CCIF Intermodulation distortion Third Order CCIF Intermodulation Distortion Input Noise Voltage B=curve A 2 mA Input Noise Voltage eN B= 22Hz to 22kHz 3 10 mV Input Noise Current iN B= 22Hz to 22kHz 80 200 pA Input Resistance(pin 1) Supply Voltage Rejection Thermal Shut­Down Junction Temperature
Gvo f=1kHz 80 dB
Gvc 25.5 26 26.5 dB
THD Po=0.1 to 14W,RL=4W
f=1kHz
Po=0.1 to 14W,RL=4W
f=1kHz
THD Po=0.1 to 9W,RL=8W
f=40 to 15 kHz
d2 Po=4W ,RL=8W
f2-f1=1 kHz
d3 f2=14 kHz,f1=15kHz 0.08 %
Ri Open loop,f=1kHz 0.5 5 MW
RL=4W,Gv=26dB
Rg=22kW,f=1kHz
Tj 145 C
0.08 %
0.03 %
0.05 %
0.03 %
54 dB
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2
TDA2030A LINEAR INTEGRATED CIRCUIT
TEST CIRCUIT
+Vs
C1
1 m F
Vi
R3
680 W
C2
22 m F
APPLICATION CIRCUIT
C1
1 m F
Vi
R3
22k
R3
680 W
C2
22 m F
22k
R3
W
1
W
2
220 m F
1
Contek TDA2030A
2
C5
220 m F
Contek TDA2030A
100 m F
C5
C6
100 m F
C3
100nF
D1
1N4001
5
4
3
R1
13k W
1N4001
C6
C4
100nFC7220nF
R4 1 W
D1
RL
-Vs
+Vs
C3
100nF
D1
1N4001
5
4
3
R1
13k W
D1
1N4001
C4
100nFC7220nF
R4 1 W
RL
CONTEK
-Vs
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3
TDA2030A LINEAR INTEGRATED CIRCUIT
+Vs
Vi
22 mF
0.1 mF
100k W
2.2mF
1
100k W
Contek TDA2030A
2
W
100k
4.7k W
2.2mF
Fig.1 Single supply amplifier
5
3
220mF
100k W
1N4001
1N4001
4
R4
1W
C7
220nF
F
m
2200
W
RL=4
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TDA2030A LINEAR INTEGRATED CIRCUIT
TYPICAL PERFORMANCE CHARACTERISTICS
Gv
(dB)
140
100
60
Fig.2 Open loop frequency
response
180
Phase
90
0
Gain
20
Phase
Po
(W)
Fig.3 Output power vs. Supply
voltage
24
Gv=26dB
20
16
12
d=0.5% f=40 to 15kHz
RL=4W
RL=8W
d
(%)
Vo
(Vp-p)
-20
-60 1
10210310410510610
10
Fig.4 Total harmonic distortion
vs. output power
2
10
1
10
0
10
-1
10
-2
10
-2
10
10
f=15kHz
f=1kHz
-1
Gv=26dB
10
Fig.6 Large signal frequency
response
30
25
20
15
10
Vs=+-15V RL=4 W
8
7
4
24 28 32 36 40 44
Vs (V)Frequency (Hz)
Fig.5 Two tone CCIF
2
intermodulation distortion
10
d
(%)
1
10
Vs=32V
Order (2f1-f2)
Order (2f2-f1)
2
10
Po=4W RL=4W Gv=26dB
10
3
0
Vs=38V
W
RL=8
Vs=32V
RL=4W
0
1
10
Po (W) Frequency (Hz)
2
10
10
-1
10
-2
10
1
10
Po (W)
4
10
5
10
Fig.7 Maximum allowable power
dissipation vs. ambient
temperture
30
Vs=+-15V RL=8 W
Ptot (W)
25
20
15
10
heatsink having
Rth=4
heatsink having Rth=8
X
C/W
heatsink having
Rty=25
infinite heatsink
C/W
X
C/W
X
5
10
CONTEK
1
2
10
3
10
Frequency (kHz)
4
10
Contek Microelectronics Co.,Ltd.
5
-50 0 50 100 150 200
Tamb (XC)
5
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TDA2030A LINEAR INTEGRATED CIRCUIT
+Vs
C5
220 mF
/40V
5
C6
3
BD908
1N4001
4
0.22 mF
C8
2200mF
R8
1W
BD907
1N4001
C7
0.22 mF
Vi
C1
2.2 mF
F
m
C2
22
F
R1
56kW
C3
m
0.22
R6
1.5W
1
R3
Contek
W
56k
TDA2030A
R2
56kW
Fig. 8 Single supply high power amplifier(Contek TDA2030+BD908/BD907)
2
R4
3.3kW
C4
10mF
R5
30k
W
R7
1.5W
TYPICAL PERFORMANCE OF THE CIRCUIT OF FIG. 8
PARAMETER SYMBOL TEST CONDITIONS MIN TYP MAX UNIT
Supply Voltage Vs 36 44 V Quiescent Drain Current
Output Power Po
Voltage Gain Gv f=1kHz 19.5 20 20.5 dB Slew Rate SR 8 V/msec Total Harmonic d Po=20W,f=1kHz 0.02 % Distortion Po=20W,f=40Hz to 15kHz 0.05 % Input Sensitivity Vi Gv=20dB,Po=20W,
Signal to Noise S/N Ratio RL=4W,Rg=10kW
Id Vs=36V 50 mA
d=0.5%,RL=4W
f=40Hz to 15kHz,Vs=39V
d=0.5%,RL=4W
f=40Hz to 15kHz,Vs=36V
d=0.5%,f=1kHz,
Vs=39V
RL=4W
d=0.5%,RL=4W f=1kHz,Vs=36V
f=1kHz,RL=4W
RL=4W,Rg=10kW
B=curve A,Po=25W 108 dB
B=curve A,Po=25W
35
28
W
44
35
890 mV
100
RL=4W
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TDA2030A LINEAR INTEGRATED CIRCUIT
TYPICAL PERFORMANCE CHARACTERISTICS
(W)
Fig. 10 Output power vs. supply
voltage
Po
45
35
d
(%)
10
Fig. 11 Total harmonic distortion
vs. output power
Vs=36V RL=4W
0
Gv=20dB
25
15
5
24 28 32 34 36
Fig. 12 Output power vs.
Input level
Po
(W)
20
Gv=26dB
15
10
5
0
100 250 400 550 700
Gv=20dB
-1
10
-2
40
Vs (V)
10
-1
10
f=15kHz
f=1kHz
0
10
1
10
(W)
Po
Fig. 13 Power dissipation vs.
output power
Ptot
(W)
(mV)
20
15
10
5
Vi
0
0 8 16 24 32
Complete Amplifier
BD908/
BD907
Contek
TDA2030
(W)
Po
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TDA2030A LINEAR INTEGRATED CIRCUIT
+Vs
5
3
R1
22kW
C3
100nF
D1
1N4001
4
C8
R5
D2
1N4001
C4
100nFC7220nF
R4 1
W
RL
C5
R3
22kW
100 mF
1
Contek TDA2030A
C1
1 mF
Vi
2
R3
680W
C2
22 mF
C6
100 mF
-Vs
Fig. 14 Typical amplifier with split power supply
Vs+
C6
C1
220 m F
IN
R1
22k W
1
2
Contek TDA2030A
100 m F
5
3
22 m F
R3
22k W
C4
R4
680
4
W
100nF
C7
F
m
C8
0.22
R8 1 W
RL 8 W
R7
W
22k
CONTEK
Vs-
C2
100 m F
R2
22k W
100nF
1
Contek TDA2030A
2
C3
5
4
3
R5
22k W
C5
22 m F
R6
680 W
Fig. 16 Bridge amplifier with split power supply(Po=34W,Vs+=16V,Vs-=16V)
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C9
1 W
F
m
0.22
R9
8
TDA2030A LINEAR INTEGRATED CIRCUIT
MULTIWAY SPEAKER SYSTEMS AND ACTIVE BOXES
Multiway loudspeaker systems provide the best possible acoustic performance since each loudspeaker is specially designed and optimized to handle a limited range of frequencies. Commonly, these loudspeaker systems divide the audio spectrum two or three bands.
To maintain a flat frequency response over the Hi-Fi audio range the bands cobered by each loudspeaker must overlap slightly. Imbalance between the loudspeakers produces unacceptable results therefore it is important to ensure that each unit generates the correct amount of acoustic energy for its segments of the audio spectrum. In this respect it is also important to know the energy distribution of the music spectrum to determine the cutoff frequencies of the crossover filters(see Fig. 18).As an example,1 100W three-way system with crossover frequencies of 400Hz and 3khz would require 50W for the woofer,35W for the midrange unit and 15W for the tweeter.
Both active and passive filters can be used for crossovers but active filters cost significantly less than a good passive filter using aircored inductors and non-electrolytic capacitors. In addition active filters do not suffer from the typical defects of passive filters:
--Power less;
--Increased impedance seen by the loudspeaker(lower damping)
--Difficulty of precise design due to variable loudspeaker impedance.
Obviously, active crossovers can only be used if a power amplifier is provide for each drive unit. This makes it particularly interesting and economically sound to use monolithic power amplifiers.
In some applications complex filters are not relay necessary and simple RC low-pass and high-pass networks(6dB/octave) can be recommended.
The result obtained are excellent because this is the best type of audio filter and the only one free from phase and transient distortion.
The rather poor out of band attenuation of single RC filters means that the loudspeaker must operate linearly well beyond the crossover frequency to avoid distortion.
A more effective solution, named "Active power Filter" by SGS is shown in Fig. 19.
The proposed circuit can realize combined power amplifiers and 12dB/octave or 18dB octave high-pass or low-
pass filters.
In proactive, at the input pins amplifier two equal and in-phase voltages are available, as required for the active
filter operations.
The impedance at the Pin(-) is of the order of 100 W,while that of the Pin (+) is very high, which is also what was wanted.
100
IEC/DIN NOISE
80
SPECTRUM
FOR SPEAKER
60
40
20
0
1
10
CONTEK
Fig. 18 Power distribution vs.
frequency
Morden
TESTING
10
2
Music
Spectrum
3
10
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Fig. 19 Active power filter
C1 C2 C3
R2R1
R3
4
10
5
10
Vs+
RL
3.3kW
Vs-
100W
9
TDA2030A LINEAR INTEGRATED CIRCUIT
The components values calculated for fc=900Hz using a Bessel 3rd Sallen and Key structure are:
Using this type of crossover filter, a complete 3-way 60W active loudspeaker system is shown in Fig. 20. It employs 2nd order Buttherworth filter with the crossover frequencies equal to 300Hz and 3kHz. The midrange section consistors of two filters a high pass circuit followed by a low pass network. With Vs=36V the output power delivered to the woofer is 25W at d=0.06%( 30W at d=0.5%).The power delivered to the midrange and the tweeter can be optimized in the design phase taking in account the loudspeaker efficiency and impedance(RL=4 W to 8W). It is quite common that midrange and tweeter speakers have an efficiency 3dB higher than woofers.
IN
680W
Vs+
22kW
100 mF
C1=C2=C3=22nF,R1=8.2K W,R2=5.6KW,R3=33KW.
1 mF
W
22k
Low-pass
300Hz
22k W
22kW
Band-pass
300Hz to 3kHz
0.1 mF0.1 mF
3.3kW
High-pass
3kHz
0.1 mF0.1 mF
12kW
100W
22kW
33nF
100W
6.8kW
100 mF
3.3nF
100W
2200 mF
0.22 mF
1
18nF
2
3.3kW
0.22 mF
22kW22kW
100 mF
18nF
1
2
0.22 m F
1
22kW
47 mF
2
Contek TDA2030A
Vs+
Contek TDA2030A
2.2k W
Contek TDA2030A
2.2k W
1.5W
5
4
3
0.22 mF
1.5W
1N4001
5
4
3
1N4001
Vs+
1N4001
5
4
3
1N4001
High-pass
3kHz
1N4001
1N4001
BD908
BD907
Vs+
2200 mF
1W
4W
0.22 mF
Woofer
220 mF
W
1
0.22 mF
8W
Midrange
100 mF
W
1
F
m
0.22
8W
Tweeter
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TDA2030A LINEAR INTEGRATED CIRCUIT
MUSICAL INSTRUMENTS AMPLIFIERS
Another important field of application for active system is music. In this area the use of several medium power amplifiers is more convenient than a single high power amplifier, and it is also more reliable. A typical example(see Fig. 21) consist of four amplifiers each driving a low-cost, 12 inch loudspeaker. This application can supply 80 to 160W rms.
TRANSIENT INTER-MODULATION DISTORTION(TIM)
Transient inter-modulation distortion is an unfortunate phenomena associated with negative-feedback amplifiers. When a feedback amplifier receives an input signal which rises very steeply, i.e. contains high-frequency components, the feedback can arrive too late so that the amplifiers overloads and a burst of inter-modulation distortion will be produced as in Fig.22.Since transients occur frequently in music this obviously a problem for the designed of audio amplifiers. Unfortunately, heavy negative feedback is frequency used to reduce the total harmonic distortion of an amplifier, which tends to aggravate the transient inter- modulation(TIM situation.)The best known
Fig.21 High power active box for musical
instrument
20 to 40W
Amplifier
20 to 40W
Amplifier
20 to 40W
Amplifier
20 to 40W
Amplifier
INPUT
AMPLIFIER
V1 V2 V3 V4
V1
V2
V3
V4
Fig.22 Overshoot phenomenonin
feedback amplifiers
PRE
FEEDBACK
V4
POWER
AMPLIFIER
PATH
OUTPUT
method for the measurement of TIM consists of feeding sine waves superimposed onto square wavers, into the amplifier under test. The output spectrum is then examined using a spectrum analyzer and compared to the input. This method suffers from serious disadvantages: the accuracy is limited, the measurement is a tatter delicate operation and an expensive spectrum analyzer is essential. A new approach (see Technical Note 143(Applied by SGS to monolithic amplifiers measurement is fast cheap, it requires nothing more sophisticated than an oscilloscope-and sensitive-and it can be used down to the values as low as 0.002% in high power amplifiers.
The "inverting- sawtooth" method of measurement is based on the response of an amplifier to a 20KHz saw-tooth wave-form. The amplifier has no difficulty following the slow ramp but it cannot follow the fast edge. The output will follow the upper line in Fig.23 cutting of the shade area and thus increasing the mean level. If this output signal is filtered to remove the saw-tooth, direct voltage remains which indicates the amount of TIM distortion, although it is difficult to measure because it is indistinguishable from the DC offset of the amplifier. This problem is neatly avoided in the IS-TIM method by periodically inverting the saw-tooth wave-form at a low audio frequency as shown in Fig.24.Inthe case of the saw-tooth in Fig. 25 the means level was increased by the TIM distortion, for a saw-tooth in the other direction the opposite is true.
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TDA2030A LINEAR INTEGRATED CIRCUIT
SR(V/ms)
m2
m1
Input
Signal
Filtered
Output
Siganal
Fig.23 20kHz sawtooth waveform Fig.24 Inverting sawtooth waveform
The result is an AC signal at the output whole peak-to-peak value is the TIM voltage, which can be measured easily with an oscilloscope. If the peak- topeak value of the signal and the peak-to-peak of the inverting sawtooth are measured, the TIM can be found very simply from:
TIM
VOUT
* 100=
Vsawtooth
10
TIM(%)
10
10
1
0
-1
Fig. 25 TIM distortion Vs.
Output Power
TDA2030A BD908/907 Gv=26dB Vs=36V
W
RL=4
RC Filter fc=30kHz
10
SR(V/ s)
1
10
0
10
2
Fig. 26 TIM design
diagram(fc=30kHz)
RC Filter fc=30kHz
TIM=0.01%
TIM=0.1%
TIM=1%
-2
10
-1
10
0
10
1
10
Po(W)
2
10
-1
10
-1
10
0
10
1
10
Vo(Vp-p)
2
10
In Fig.25 The experimental results are shown for the 30W amplifier using the TDA2030A as a driver and a low-cost complementary pair. A simple RC filter on the input of the amplifier to limit the maximum signal slope(SS) is an effective way to reduce TIM.
The Diagram of Fig.26 originated by SGS can be used to find the Slew- Rate(SR) required for a given output power or voltage and a TIM design target. For example if an anti-TIM filter with a cutoff at 30kHz is used and the max. Peak to peak output voltage is 20V then, referring to the diagram, a Slew-Rate of 6V/ ms is necessary for 0.1% TIM. As shown Slew-Rates of above 10V/ ms do not contribute to a further reduction in TIM. Slew-Rates of 100V/ms are not only useless but also a disadvantage in hi-fi audio amplifiers because they tend to turn the amplifier into a radio receiver.
POWER SUPPLY
Using monolithic audio amplifier with non regulated supply correctly. In any working case it must provide a supply
voltage less than the maximum value fixed by the IC breakdown voltage.
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TDA2030A LINEAR INTEGRATED CIRCUIT
It is essential to take into account all the working conditions, in particular mains fluctuations and supply voltage variations with and without load. The TDA2030(Vsmax=44V) is particularly suitable for substitution of the standard IC power amplifiers(with Vsmax=36V) for more reliable applications. An example, using a simple full-wave rectifier followed by a capacitor filter, is shown in the table and in the diagram of Fig.27.
A regulated supply is not usually used for the power output stages because of its dimensioning must be done taking into account the power to supply in signal peaks. They are not only a small percentage of the total music signal, with consequently large overdimensioning of the circuit. Even if with a regulated supply higher output power can be obtained(Vs is constant in all working conditions),the additional cost and power dissipation do not usually justify its use. using non-regulated supplies, there are fewer designee restriction. In fact, when signal peaks are present, the capacitor filter acts as a flywheel supplying the required energy.
In average conditions, the continuous power supplied is lower. The music power/continuous power ratio is greater in case than for the case of regulated supplied, with space saving and cost reduction.
Fig.27 DC characteristics of
50W non-regulated supply
Io(A)
Ripple (Vp-p)
4
2
0
220V
3300mF
Vo(V)
36
34
32
30
28
0 0.4 0.8 1.2 1.6 2.0
Ripple
Vout
Mains(220V) Secondary Voltage DC Output Voltage(Vo)
Io=0 Io=0.1A Io=1A +20% 28.8V 43.2V 42V 37.5V +15% 27.6V 41.4V 40.3V 35.8V +10% 26.4V 39.6V 38.5V 34.2V
24V 36.2V 35V 31V
-10% 21.6V 32.4V 31.5V 27.8V
-15% 20.4V 30.6V 29.8V 26V
-20% 19.2V 28.8V 28V 24.3
Vo
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TDA2030A LINEAR INTEGRATED CIRCUIT
SHORT CIRCUIT PROTECTION
The Contek TDA2030 has an original circuit which limits the current of the output transistors. This function can be considered as being peak power limiting rather than simple current limiting. It reduces the possibility that the device gets damaged during an accidental short circuit from AC output to Ground.
THERMAL SHUT-DOWN
The presence of a thermal limiting circuit offers the following advantages:
1).An overload on the output (even if it is permanent),or an above limit ambient temperature can be easily supported since the Tj can not be higher than 150 C
2).The heatsink can have a smaller factor of safety compared with that of a congenital circuit, There is no possibility of device damage due to high junction temperature increase up to 150, the thermal shut-down simply reduces the power dissipation and the current consumption.
APPLICATION SUGGESTION
The recommended values of the components are those shown on application circuit of Fig.14. Different values can be used. The following table can help the designer.
COMPONENT RECOMMENDED
VALUE
R1 22KW Closed loop gaon
R2 680W Closed loop gaon
R3 22KW Non inverting input
R4 1W Frequency stacility Danger of oscillation
R5 3R2 Upper frequency
C1 1mF Input DC decoupling Increase of low
C2 22mF Inverting DC
C3,C4 0.1mF Supply voltage
C5,C6 100mF Supply voltage
C7 0.22mF Frequency stability Larger bandwidth C8 1/(2p*B*R1) Upper frequency
D1,D2 1N4001 To protect the device
PURPOSE LARGE THAN
setting.
setting.
biasing
cutoff
decoupling
bypass
bypass
cutoff
against output voltage
spikes.
RECOMMENDED
Increase of Gain Decrease of Gain
Decrease of Gain Increase of Gain
Increase of input
impedance
at high frequencies
with inductive loads.
Poor high frequencies
attenuation
smaller bandwidth Larger bandwidth
LARGE THAN
RECOMMENDED
VALUE
Decrease of input
Dange of oscillation
frequencies cutoff
Increase of low
frequencies cutoff
Dange of oscillation
Dange of oscillation
VALUE
impedance
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14
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