Datasheet TC5.1U CA Datasheet (Philips)

Page 1
Color Television Chassis
TC5.1U
G_16340_000.eps
100306
Contents Page
1. Technical Specifications, Connections and Chassis Overview 2
2. Safety Instructions, Warnings, and Notes 3
3. Directions for Use 6
4. Mechanical Instructions 6
5. Service Modes, Error Codes, and Fault Finding 7
6. Block Diagrams, Test Point Overviews, and
Waveforms
Chassis Block Diagram 9
7. Circuit Diagrams and CBA Layouts Diagram CBA Main Board 10 11-12 CRT Panel 13 14 Layout Side AV Board 14 Layout Keyboard Panel 40-P25207-KEA1X 14 Layout Keyboard Panel 40-P25207-KEB1XG 14
8. Alignments 15
9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 18
10. Spare Parts List 24
11. Revision List 26
©
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by WS 0663 TV Service Printed in the Netherlands Subject to modification EN 3122 785 16340
Page 2
EN 2 TC5.1U CA1.
Technical Specifications, Connections and Chassis Overview

1. Technical Specifications, Connections and Chassis Overview

1.1 Technical Specifications

Tuning - technology : PLL Tuning - presets/channels : 181 Freq Bands : Full-Cable TV Systems Off Air/ Cable : NTSC M (3.58 - 4.5) TV Systems Multi : NTSC Mains voltage : 90-140V Mains frequency : 50/60Hz Standby Power consumption : <1W Sound Systems : BTCS SAP Audio output (RMS) : 2x3W Scan Modes : 4:3 Sound Features : AVL, Mute Sound Control : 4 sound modes
: Balance : Bass Boost : Treble Boost,
Menu Languages : American English,
: Volume
French, Spanish Clock/Timer Function : Sleep timer Terrestrial Antenna in : 75 Ohm (F type)
Figure 1-2 Rear audio and video connections
G_16340_002.eps
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1.2 Connection overview

1.2.1 Connections

G_16340_001.eps
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Cinch: Video CVBS - Out, Audio - Out
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm kq
PP
/10 kohm kq
RMS
/ 10 kohm kq
RMS
Cinch: Video YUV- In
Gn - Video Y 1 V Bu - Video U 0.7 V Rd - Video V 0.7 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
Cinch: Audio - Out
Rd - Audio - R 0.5 V Wh - Audio - L 0.5 V
/ 10 kohm kq
RMS
/ 10 kohm kq
RMS
Figure 1-1 Aerial connection
Aerial - In
- - F-type Coax, 75 ohm D
Figure 1-3 Side audio and video connections
Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V

1.3 Chassis Overview

See Chapter 10, Parts List.
G_16340_003.eps
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
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Page 3
Safety Instructions, Warnings, and Notes

2. Safety Instructions, Warnings, and Notes

EN 3TC5.1U CA 2.
Index of this chapter:

2.1 Safety Instructions

2.2 Maintenance Instructions

2.3 Warnings

2.4 Notes

2.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Wear safety goggles when you replace the CRT.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
General repair instruction: as a strict precaution, we advise you to re-solder the solder connections through which the horizontal deflection current flows. In particular this is valid for the:
1. Pins of the line output transformer (LOT).
2. Fly-back capacitor(s).
3. S-correction capacitor(s).
4. Line output transistor.
5. Pins of the connector with wires to the deflection coil.
6. Other components through which the deflection current
flows.
Note: This re-soldering is advised to prevent bad connections due to metal fatigue in solder connections, and is therefore only necessary for television sets more than two years old.
Route the wire trees and EHT cable correctly and secure them with the mounted cable clamps.
Check the insulation of the Mains/AC Power lead for external damage.
Check the strain relief of the Mains/AC Power cord for proper function, to prevent the cord from touching the CRT, hot components, or heat sinks.
Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the "on" position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 Mohm and 12 Mohm.
4. Switch "off" the set, and remove the wire between the
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
2.2 Maintenance Instructions
We recommend a maintenance inspection carried out by qualified service personnel. The interval depends on the usage conditions:
When a customer uses the set under normal circumstances, for example in a living room, the recommended interval is three to five years.
When a customer uses the set in an environment with higher dust, grease, or moisture levels, for example in a kitchen, the recommended interval is one year.
The maintenance inspection includes the following actions:
1. Perform the “general repair instruction” noted above.
2. Clean the power supply and deflection circuitry on the chassis.
3. Clean the picture tube panel and the neck of the picture tube.
2.3 Warnings
In order to prevent damage to ICs and transistors, avoid all high voltage flashovers. In order to prevent damage to the picture tube, use the method shown in figure “Discharge picture tube”, to discharge the picture tube. Use a high voltage probe and a multi-meter (position V until the meter reading is 0 V (after approx. 30 s).
V

Figure 2-1 Discharge picture tube

All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential. Available ESD protection equipment: – Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable) 4822 310 10671.
– Wristband tester 4822 344 13999.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched "on".
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and prevents circuits from becoming unstable.
2.4 Notes

2.4.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a color bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.
The semiconductors indicated in the circuit diagram and in the parts lists, are interchangeable per position with the
). Discharge
DC
E_06532_007.eps
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Page 4
EN 4 TC5.1U CA2.
Safety Instructions, Warnings, and Notes
semiconductors in the unit, irrespective of the type indication on these semiconductors.
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic” and the “double-D symbol”, are trademarks of Dolby Laboratories.

2.4.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kohm).
Resistor values with no multiplier may be indicated with either an "E" or an "R" (e.g. 220E or 220R indicates 220 ohm).
All capacitor values are given in micro-farads (µ= x10 nano-farads (n= x10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An "asterisk" (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

2.4.3 Rework on BGA (Ball Grid Array) ICs

General
Although (LF)BGA assembly yields are very high, there may still be a requirement for component rework. By rework, we mean the process of removing the component from the PWB and replacing it with a new component. If an (LF)BGA is removed from a PWB, the solder balls of the component are deformed drastically so the removed (LF)BGA has to be discarded.
-9
), or pico-farads (p= x10
-12

2.4.4 Lead-free Solder

Philips CE is producing lead-free sets (PBF) from 1.1.2005 onwards.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 5 and 6 refer to the production year, digits 7 and 8 refer to production week (in example below it is 1991 week 18).
-6
),
).
E_06532_024.eps
230205
Figure 2-2 Serial number example
Regardless of the special lead-free logo (which is not always indicated), one must treat all sets from this date onwards according to the rules as described below.
P
b
Figure 2-3 Lead-free logo
Device Removal
As is the case with any component that is being removed, it is essential when removing an (LF)BGA, that the board, tracks, solder lands, or surrounding components are not damaged. To remove an (LF)BGA, the board must be uniformly heated to a temperature close to the reflow soldering temperature. A uniform temperature reduces the risk of warping the PWB. To do this, we recommend that the board is heated until it is certain that all the joints are molten. Then carefully pull the component off the board with a vacuum nozzle. For the appropriate temperature profiles, see the IC data sheet.
Area Preparation
When the component has been removed, the vacant IC area must be cleaned before replacing the (LF)BGA. Removing an IC often leaves varying amounts of solder on the mounting lands. This excessive solder can be removed with either a solder sucker or solder wick. The remaining flux can be removed with a brush and cleaning agent. After the board is properly cleaned and inspected, apply flux on the solder lands and on the connection balls of the (LF)BGA. Note: Do not apply solder paste, as this has been shown to result in problems during re-soldering.
Device Replacement
The last step in the repair process is to solder the new component on the board. Ideally, the (LF)BGA should be aligned under a microscope or magnifying glass. If this is not possible, try to align the (LF)BGA with any board markers. So as not to damage neighboring components, it may be necessary to reduce some temperatures and times.
More Information
For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to avoid mixed regimes. If this cannot be avoided, carefully clean the solder-joint from old tin and re-solder with new tin.
Use only original spare-parts listed in the Service-Manuals. Not listed standard material (commodities) has to be purchased at external companies.
Special information for lead-free BGA ICs: these ICs will be delivered in so-called "dry-packaging" to protect the IC against moisture. This packaging may only be opened shortly before it is used (soldered). Otherwise the body of the IC gets "wet" inside and during the heating time the structure of the IC will be destroyed due to high (steam-) pressure inside the body. If the packaging was opened before usage, the IC has to be heated up for some hours (around 90°C) for drying (think of ESD-protection!). Do not re-use BGAs at all!
Page 5
Safety Instructions, Warnings, and Notes
For sets produced before 1.1.2005, containing leaded soldering tin and components, all needed spare parts will be available till the end of the service period. For the repair of such sets nothing changes.
In case of doubt whether the board is lead-free or not (or with mixed technologies), you can use the following method:
Always use the highest temperature to solder, when using SAC305 (see also instructions below).
De-solder thoroughly (clean solder joints to avoid mix of two alloys).
Caution: For BGA-ICs, you must use the correct temperature­profile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the "Magazine", chapter "Repair downloads". For additional questions please contact your local repair help desk.

2.4.5 Alternative BOM identification

In September 2003, Philips CE introduced a change in the way the serial number (or production number, see Figure 2-1) is composed. From this date on, the third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative BOM (Bill of Materials used for producing the specific model of TV set). It is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different O.E.M.s. By looking at the third digit of the serial number, the service technician can see if there is more than one type of B.O.M. used in the production of the TV set he is working with. He can then consult the At Your Service Web site, where he can type in the Commercial Type Version Number of the TV set (e.g. 28PW9515/12), after which a screen will appear that gives information about the number of alternative B.O.M.s used. If the third digit of the serial number contains the number 1 (example: AG1B033500001), then there is only one B.O.M. version of the TV set on the market. If the third digit is a 2 (example: AG2B0335000001), then there are two different B.O.M.s. Information about this is important for ordering the correct spare parts! For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26 = 35 different B.O.M.s can be indicated by the third digit of the serial number.
EN 5TC5.1U CA 2.

2.4.6 Practical Service Precautions

It makes sense to avoid exposure to electrical shock. While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
Always respect voltages. While some may not be dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
Page 6
EN 6 TC5.1U CA3.

3. Directions for Use

Directions for Use
You can download this information from the following websites: http://www.philips.com/support

4. Mechanical Instructions

See Chapter 10, Parts List.
http://www.p4c.philips.com
Page 7
Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

5.1 Trouble Shooting

5.1.1 Can not Power On

EN 7TC5.1U CA 5.
Can not Power On
Fuse OK?
(1) Check if B+ shorted to earth. (2) To check whether D822 and R821 are
N
(3) To check whether D823 and R823 are
Is it IC801 Pin 1 shorted to earth?
Y
Check/Replace IC801

5.1.2 No Raster, Sound OK

No Raster Sound OK
Check B+,
Y Y
turnoff. turnoff. And whether C836 shorted.
+12V, Ok?
N
Is DB801 OK?
NN
Y
Check the components such as C801, C802, C806, C807 and C815
Is power supply for IC101 correct? If not, check Q820, Q821, Q007, Q008, D001
Check Horizontal Scan circuit: Check H-Vcc and H-out of IC 101 Check Q401, T401 and Q411
Check standby circuit: Check Pin64 of IC101, Check Q825, Q824, Q823, Q822.
Replace DB801
Figure 5-1 Can not Power On
G_16340_004.eps
100306
Is the power supply of Q401 and Q411 ok?
N
To check whether R404, C401, T401, Q401, R422 are ok?
Check Pin 13 (H-OUT) voltage ok?
Y
Is there any shorted in the scan part of the circuit?
Change IC101
Y
N
Y
N

5.1.3 Raster OK, Sound OK, No TV/AV picture

Raster OK, Sound OK, No TV/AV picture
Check whether Q917 is ok?
N
Replace Q917
Y Y
Replace C238
N
Check each output voltage of FBT
Change the shorted part.
G_16340_005.eps
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Figure 5-2 No Raster, Sound OK
Change IC901 Check C238, ok?
G_16340_008.eps
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Figure 5-3 Raster OK, Sound OK, No TV/AV picture
Page 8
EN 8 TC5.1U CA5.

5.1.4 Raster OK, Sound OK, No AV picture

Raster OK, Sound OK, No AV picture
Service Modes, Error Codes, and Fault Finding
Is the signal waveform at Pin 12 and Pin 14 of IC901 right?
Y
Check Q917, Q918, Q919, ok?
N
Replace the fail component.

5.1.5 Raster OK, Sound OK, No TV picture

Raster OK, Sound OK, No TV picture
Is the signal waveform at Pin 15 of IC901 right?
N
To check whether R903, C903, R902
N
and R905, C908, R908 are ok?
Replace IC901
Y
G_16340_006.eps
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Figure 5-4 Raster OK, Sound OK, No AV picture
Replace IC901
Y
Check R234, Q204, R235, C229

5.1.6 No picture, dense noise dots

No picture, dense noise dots
Is the antenna feed line or the adapter broken?
Y
Handing the antenna fault
N
Is the signal at IF pin of the tuner ok?
Is the signal at Pin SCL, SDA of tuner ok?
Check signal at P5, P57, P58,
P59, and P60 of IC101 and replace the abnormal relative circuit
Figure 5-5 Raster OK, Sound OK, No TV picture
Is the signal at Pin41, Pin42 of IC101 ok?
N
N
N N
Y
Y
Y
Y
G_16340_007.eps
Check/Replace IC101
Check the relative circuit of Q101, Z141 etc
Is the supply voltage of tuner ok?
Check/Replace IC201, IC202, D101.
100306
Y
Check/Replace Tuner
Check EEPROM
G_16340_009.eps
Figure 5-6 No picture, dense noise dots
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Page 9
Block Diagrams, Test Point Overviews, and Waveforms

6. Block Diagrams, Test Point Overviews, and Waveforms

Chassis Block Diagram

EN 9TC5.1U CA 6.
G_16340_010.eps
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Page 10
Circuit Diagrams and CBA Layouts

7. Circuit Diagrams and CBA Layouts

Main Board

12
23MT2336/37
A
B
C
P501
1
S501
CRT
!
EHT
EHT
1
2
SCREEN
S
FOCUS
3
1 342
P502
HEATER
200V
FOCUS
L502
*JUMP
SCREEN
CRT BOARO.
GND
C505 1000P
2KV
*10uH
L503
!
L504
0
KR
KG
KB
40-02501C-CRG
2.7K 1/2W
2.7K 1/2W
2.7K 1/2W
R519
R520
R521
R518 15K
2W
1
R517
2
15K
2W
3
R516
15K 2W
C504
10u
+
250V
C508
10n
L505
D
TU101
AGC
E
VT
+
C101
4.7u 50V
R903
22K
D
SDA
VCC
SCL
+5VA
L101
+
47uH
F
C903 47u
P902
V1
R1
G
L1
V2
R2
H
L2
Y
Cr
Cb
I
*P904
V0
J
R0
L0
*P905
K
16V
+
+9V
R902
82
R904
1K
R906
1K
P903
R910
R912
+9V
R923
75
R924
1K
R925
1K
F
R932A
1K
F
C904
R954
10u
22k
16V
+
F
C905 10u 16V
+
Q902 C1815
C908
47u
16V
R908
82
C909 10u 16V
1K
F
C910 10u 16V
1K
+
Q903 C1815
R914 82
R915 82
R920
47
C926
220u 16V
+
C927
10u
16V
+
Q914 C1815
+
C928
10u 16V
Q901
C1815
+9V
R953 22k
R916
D
1K
R917
R905
1K
+
F
+
+9V
R951 22k
R913
1K
22K
+9V
R952 22k
Q904
C1815
R911
1K
R937
+
C930
100u
16V
Q913 C1815
R926
1K
R936
100
Q912 A1015
C929
0.01u Q911
C1815
R931
R930
220
R929 1K
220
D
+9V
+
R934A
C912
C911
100u
0.01u 16V
R932
1K
+
C914
C913
100u
1K
0.01u 16V
3
Q501
C4544
1
Q502 C1815
R503
680
2
Q503 C4544
Q504 C1815
R508
3
680
Q505 C4544
Q506
C1815
R513
680
L506
C105
C106
100u
0.01
50V
76 8
5
34
1 2
C
IC901
4052
R501 560
R502 680
R504
0
C501
390P
C506 470u
+
R505
16V
560
R506
R509
680
R507
0
C511
C502
220u
390P
16V
R510
560
R511 680
R512
0
R523
1K
C503 470P
Q507
A562
33V
10 9
11
V1
12
0
3
V_OUT
3
1
1
V2
2
14 13
2
TV
0
+9V
16 15
4
D504
1N4001
L501
0
C509
10n
680
+
IF33V
C107
0.01
R947 100K
B
G
R514
2.7K
R
4132
54312
D501
1N4148
D502
1N4148
R515
R101
100
R101A
100
5
P503
R522 680
1K
L102
C108
0.01
R106
1K
R107
56
R108
Q101
150
C3779
R945
10K
R944
10K
+9V
+9V
Q917 C1815
R948
1K
P201
R102 150
R103
1uH
470
C109 1000
Z101
F1859
1
3
2
4
Q919
DTC124
Q918
DTC124
R946A
2.2k
+
R946
2.2k
+9V
L950
+9V
22uH
R942
R940
2K2
Cr
680
Q916 A1015
Cb
+
R935
C924
22K
10u/16V
1K
R933
C925
15K
33p
C1024
1n
+9V
R934
1K
C922 180
R941
68K
+
C923
Q915
1u
A1015
50V
R939 560K
R938 12K
R1023
1K
R1022
C1023
1K
1n
56
+5V
SDA0
1
2
P002
R005
+5V
22K
C002
R007
C003
1500
3.9K
RESET
ROTAT E
SDA0
SCL0
MUTE
R
G
B
MUTE
RESET
C1016
2SA817A
SIF
10u
C1011 100n
C1008 100n
SIF
S-SW
S-SW
R209
Q208
10K
C211
0.1u 16V
R1006
C1013
1
2
3
4
47
+
10u
C1009
10u
+
+5VA
2700
R008
3.9K Q003
C1815
C009
R009
10K
10u
+
R026
87
IC001
24C08
6
5
C023
C024
22P
22P
C209
+12V
+
16V10u
+
C212
R212
4.7K
1N4148
RGB
D202-D204
1N4148X3
R219
30K
+
C216
0.22u 50V
+9V
R222
100K
R223 100K
Q1003 C1815
R1005
C
1015 10u
3k3
+
R1007
1k5
+
34
NC
VCC
CAPL-M
35
GND
36 37
AGNDC
IN-L2
38
IN-R2
39
GND
40
IN-L1
41
IN-R1
42
REF
43
MONOIN
44
GND
VCC
SIF IN+
1
2 3 4 5 6 7 8 91011
C1006
100n
C1005
56p
10K
+9V
R211 4K7
DTC124
+5VA
C1012
C1004
R025
10K
Q209
C217 2200p
+5VA
1.5n C1025
470P
S-OUT-L
SIF IN-
56p
SYNC
+9V
B
G
R
STD-BY
D215
1N4148
+
C210
47u
16V
R213
10K
AGC
SCL0
SDA0
+9V
AGC
5
AV1/AV 2
TV/AV
+9V
C229 47u 16V
SYNC
+9V
C1010
3u3
+
EN 10TC5.1U CA 7.
7
8
9
CIRCUIT CONTAINS AND CIRCUIT ITSELF ARE SUBJECT TO CHANGE WITHOUT NOTICE.
S001A
S003A
S002A
TV/AV
VOL DN VOL UP
MENU
R024A
R023A
1.8K
1K5
R030
Q007
4.7
C1815
1/4W
+
C028
R031
10u
1K
16V
R033
Q008
1K
R247 330
C248
0.47u 16V
+
R244
10
R032
A1015
1K
D001 5V1
9V
Y
9V
C281
0.1u
+
L209 10uH
X201
10n
D209
2V4
D208
1N4148
L208 22uH
+9V
+9V
R235A
***
R235
120
Q204 C1815
R258
150
R255
22K
C624 470u
R611
25V
0.47 2W
+
+13V
C627
R612
1K
R608
1K
+12V
R605
47K
Q601 C1815
0.22u
R607
C626
4.7K 3300P
C631
0.22u
R609
C630
4.7K 3300P
+
R610
Q603
47K
C124
4
3
R006
+5V
R018
C021
10u
+
R220 220K
L205 22uH
L204 22uH
C226
680P
+
GND
S-OUT-R
IC1001
MSP 3425G
GND
XT-IN
C1001
1.5p X1001
18.432M
+5V
SCL0
R001
R001A
10K
64
STD BY
63
RMT-IN
62
TV Sync
S-SW
61
R023
100
60
ROTATE
SW
59
+5V
58
SCL0
57
SDA0
56
EXT.MUTE
55
5V
54
GND
53
TV AGND
R214 270
52
B-OUT
R215 270
51
G-OUT
R216 270
50
R-OUT
C214
0.01
+
49
49
RGB 9V
RGB 9V
48
48
IK-IN U COM PORT
47
APC FIL
BLACK DET
46
SVM OUT
45
Y/C 5V
44
C220
0.01 RF AGC
43
IF IN
42
IF IN
41
IF GND
40
+
IF AGC
39
SF OUT
38
C223
4.7u 16V
+
S-Reg
IF VCC(5V)
36
C225
0.01
PIF PLL
35
DC NF
34
+
SIF-IN
33 32
10u
C230
16V
R229
0.1
R228
10K
C1037
10n
2333 32 31 30 29 28 27 26 25 24
NC
NC
RESET
GND
I2S
DVSS
D-VCC
ADR
I2S
I2S
I2S
I2S
SDA
SCL
IO
ST BY
ADR-SEL
+5VA
+5VA
R1011
100
C1034
10n
R003
1K
IC101
TMPA8859
TCL-A27V01-TO
V/C/D
47K
+9V
22
2120
9 1
181716
15
4 1
R1002
100
13
12
R1001
100
C1017 470n
C1035
22P
10K
C008
10K
100P/27P
R019
10K
10K
C022
10n
R024
47
R027
22
R028
22
C026
+5V
0.1u
+
C025
10u 16V
B
G
R
C213
+9V
47u
L212 10uH
C215
R217 4K7
180
+
C218
1u 50V
+
C219 100u 16V
C221 1u
16V
+
C224
100u 25V
C227
+
0.47 50V
R227
C228
270
C1038
10n
1014
C
10u
ROLONC
IO
TP
XT-OUT
10n
C1031
C1002
1.5p
R1010
100
C1033
10n
R043 10K
TV AGND
SCP-OUT
TV-DGND
DVCC(3.3V)
Fsc OUT
ABCL-IN
EW-OUT
IF-VCC(9V)
SIF-OUT
EHT IN
R230 24K
C1036
TV/AV
FBP-IN
V-SAW
TV-OUT
22P
X-RAY
RESET
X-TAL
X-TAL
H-OUT
H-AFC
V-OUT
H-VCC
Cb IN
Cr IN
V2-IN
TV/AV
STD-BY
R004
+5V
C041
R044
C043
2.2K
10u
+
1
2
R036 470
KEY
3
GND
4
5
C031
X001
39P
8M
6
C032 39P
7
TEST
8
L002
C034
10uH
0.01
5V
9
+
C033
10u
GND
Ys IN
Y-I N
C-IN
C253
47
R1004
100K
R1003
***
16V
10
11
12
13
14
C246
0.47u 50V
+
15
16
17
C244
R248
10n
1K
18
C243 +
19
1u
50V
C242 100n
20
C241 +
21
1u
50V
22
23
C238 100n
24
25
C236 10n
26
C280
27
+
C235
D205
33u
1N4148
16V
2837
29
R232
100
30
Q203 C1815
31
R233A 3K3
C231
R231 33K
2200
C254
R226
47
100
X202
L206
4.5MBF
22uH
L1001
C1018
22uH
100n
+
C1019
47u 16V
D602
+9V
1N4148
SDA0
SCL0
R656
*1K
0.1u
R036A
10K
C027 220p
+5V
C029 10n
C030 220P
R034
10K
+5V
C247
R246
8K2
8200p
R245 470
L201 22uH
+
C245 2200u
16V
R243
100
Cb
R242
100
Cr
R241
100
+
C237
10u
50V
0.1u R239
1K
R238
470
C233
C234
100u
10n
16V
R234
R233
330
330
4.5MBF
+9V
R225 330
+5VA
C626A
C630A
C661
10n
100u 25V
+
10K
R606
10K
Q602
A1015
01-2336PH-MA2
2006-01-11
10
S005A
S004A
S006A
CH DN
CH UP
R026A
R027A
R025A
2K7
4K3
6K2
R0334 470
4K7
4
4
C263
100u 16V
LIN
IC602
TDA7266
RIN
ST-BY
MUTE
P-GND
3
3
+5V
R010
Q006 C1815
uPC574J
+
C833
4700u
16V
Q825 C1815
7805
+
R254
100K
313
VCC1 VCC2
LOUT+
LOUT-
ROUT+
ROUT-
S-GND
8
NC
+33V
+12V
1N4148
D214
Q202 C1815
12
12
D101
Q824 C1815
9
P001B
P001
Q821 4544
R829
10K
R832
1K
R262
1K2
D834 9V1
R833
1K
C262 220u
16V
IN4148
C250
R256
5K6
D206
IN4148
1
2
15
14
1
+12V
D02
IN4148
C104
100n
R826
10 2W
Q820
C2230
R827
4K7/5W
D826
8V2
C834
0.01u
R837
10K
+9V
+
R261
D261
330
R260
OPEN
D213
47u
3V9
50V
+
R249
0
R250
150
9V
R257 4K7
P601 P602
2
W601
L
+5VA
5
5
J025
R838
10K
C264
0.1u 50V
C625 100n
12
4
7
6
C634
0.1u 50V
11
12
10
11
12
!
S008
POWER
IR001A
R0333
3
R070A
120K
47
+
C070A
47u 16V
+
C01 100u
D01
IN4001 R01 4K7
R02 27K
R266
22K 2W
C261
10n
R828 22K/2W
D210 24V
RL01
Q01
C2236
+130V
L801
100uH
R830
1K
1
IC802
!
615A
2
R836
1K
1/4W
Q822
C1815 D828 6V2
Q823
D827
1N4148
C1815
C834A
0.1u
IC201IC202
7809
Q205
A1015
D262
IN4148
+14V
D212
220u
IN4148
D211
C251
IN4148
4.7u 50V
R251
470
+
C249
R253
4u7
100K
50V
R311
4.7k
+130V
1 2
C401
+
4.7u 160V
Q401 2482
R401
!
220
L411 1uH
18
D1001A
D1001B
LED
LED
12
R033B
NC
C821
1000u
25V
+
+13V
+
C828 330u 160V
R835
120K
1/2W
C835
R831
0.1u
33K
VR802
R834A
C836
6K8
820K
470u
R834
16V
R834B
+
*470
D829
1N4148
D824
+12V
1N4001
+ C260 47u 16V
INPUT
VCC
1 2
+
C301
C302
100u
35V
35V
+
D301
IN4001
+
C303
50V
-14V
10u
3
R404 4K7
7W
S702
MOF
2 3 R402 2K4
C403
1W
390P 500V
1 4
C402 3n3
16
500V
C411
Q411
*3300p
3DD3402
1.6KV
!
!
D412
FR104
19
L412
0.6uH
R418
6.8K Q413
A1015
Q412
R417
A1015
2.2K
R420
2.2K
C822
0.1u
C827
330
+
C422 220u 160V
!
!
R412 2K
R420A
2.2K
10n
500V
POMP UP
T401
D411
RS3FS
C832 1000u
16V
*6800P
D820
!
RU4YX
C820 220P 500V
C826 470P 2KV
D822
RU4AM
C829
10u 50V
D823
RU4YX
C830
+
220P 500V
C831 100n
IC301
TDA8172
OUT
GND
43 75 6
R304
1.5 1W
C305
0.33
C308 100u
+
35V
C306
R314
10K
+
C421
10u
200V
!
C412
*8200p
1.6KV
C413
*0.022
400V PPN
R413 15K
R416
4.7K
D410 1N4148
+
!
!
R414 47K
IRF630MFP
AC 120V
+14V
Q414
5A/250V
3A/250V
+
2A/250V
Vp
R315 5K6
R432 *6K8
C432 1000u 35V
+9V
!
R820
R821
R823
!
R302
3.9K
R312
22K
C414
*7200p
1.6KV
S801
33
11
!
BCK-4201-78
16
17
18
10
12
15
14
8.2M 1/2W
!
Vref
D311 ***
+
C304
4.7u 16V
D303 8V2
C311 2700P 100V
R422
0.33
R421
10K/2W
D421
FR104
-14V
D431
!
FR105
L431
+
C431
220p 500V
!
L413
*600uH
R415
3.9 2W
+
C415
4u7
50V
P801
22
T803
R840
C840 2200P AC400V
R303
33K
R313
1.5
2W
R316
10K
2W
L432
A1
!
F801
-14V
+33V
1/2W
C435 1000u
+
25V
A4
C419
*470n
400v
!
!
T801
36-LIF007-XX0
!
1M
C801
R801
220n
1/2W
AC250V
!
C807
10n
15 1/2W
1K5 1/4W
*S237-479
500V
R813
D810
FR104
C814
D811
10uF
FR104
35V
R814
C812
1000p
7
9
1
4
!
D309
1.3W 51V
R310
D310
10K
1N4148
-14V
C441
220P 500V
!
D441
+
FR104
C442
22u
250V
A3
+
C443
C433 220P 500V
D432 FR104
2W FUS
A1`
R433
0.68
2W FUS
R431
0.68
!
20
NO D.F
A2
C802
+
MF
D420
FR104
4u7 50V
220n
AC250V
RT802
+
!
IC802(1/2)
SFH615A-3
D813 6V2
R812
1K
C813 100n
R308
120 MOF
1/2W
+200V
!
-14V
+14V
COL
AFC
A6
250V AC
C806 680u 200V
B+
C804-C805
3 4
C309 330n 100V
400V
PTC
!
!
R811
1K
!
D812
IN4148
1
11
2
7
10
8
4
5
P803
100n
C803
RT801
!
4n7
FB
6
OLP/SS
R309
120 MOF 2W
R461
1.5
1W FUS
!
T802
36-LIF007-XX0
C804A
470p
AC400V
C805A
470p
AC400V
!
DB801
D3SB60
!
R810
68K/2W
IC801
STR-W6735
4 1
VCC
OCP/BD
S/GND
5 37
C810 220P
+
C811
R815
3.3uF
100
50V
L301
35-332220-00X
L414 21uH
680
R419
2W
MOF
HV
T402
!
A
!
B
!
D
C815 1500p
2KV
C
D
R816
0.12/2W
P411
E
VERT COIL
!
HOR COIL
EHT
Q402 C1815
R453
1K
C451 100n
FOCUS
A5
SCREEN
ABL
9
HEATER
1
F
G
2
3
4
200V
3
H
2
1
P421
I
J
1
W602
2
G_16340_011.eps
R
140306
K
Page 11
Circuit Diagrams and CBA Layouts

Layout Main Board (Top Side)

EN 11TC5.1U CA 7.
G_16340_012.eps
100306
Page 12
Circuit Diagrams and CBA Layouts

Layout Main Board (Bottom Side)

EN 12TC5.1U CA 7.
G_16340_013.eps
100306
Page 13

CRT Panel

Circuit Diagrams and CBA Layouts
EN 13TC5.1U CA 7.
G_16340_014.eps
100306
Page 14
Circuit Diagrams and CBA Layouts
EN 14TC5.1U CA 7.

Layout CRT Panel

Layout Side AV Board

Layout Keyboard Panel 40-P25207-KEA1X

G_16340_017.eps
100306

Layout CRT Panel

G_16340_015.eps
150306

Layout Keyboard Panel 40-P25207-KEB1XG

G_16340_018.eps
100306
G_16340_019.eps
100306
G_16340_016.eps
130306
Page 15

8. Alignments

Alignments
EN 15TC5.1U CA 8.

8.1 How to Put the Set into Factory Mode

Press the “VOL-” button to minimize the volume.
Hold the “VOL-” button and simultaneously press the “DISPLAY” button on the remote control.
Press the “CH+” or the “CH-” button to select the parameter you want to adjust.
Press the “VOL+” or the “VOL-” button to adjust the selected parameter.
To put the new values into the memory, leave the factory mode with the “STANDBY” button on the remote control, or switch the set off with the “ON/OFF” button.
2

8.2 Adjustment of the B+ (BAT) voltage

1. Apply the Philips standard test pattern to the RF input.
2. Connect a DC voltmeter (range >200 Volt) to pins 1 (GND) and 3 (+) of S804 [1].
3. Adjust potentiometer VR802 [2] in STANDARD mode in such a way the voltage reading is 130 +/- 0.5 Volt.
1

Figure 8-1 Test pin & potentiometer position

8.3 RF AGC Alignment:

1. Apply an 8-scale gray signal (60dB).
2. Adjust the AGC data in Factory Mode in such a way the noise just disappears.
3. Change the signal to 90dB.
4. Measure the voltage at test Pin C of Q101 (this is the Pre­Amplifier output).
5. Write down this voltage, and call it V1P-P.
6. Apply an 8-scale gray signal with Color Bar (90Db)
7. Adjust the AGC data in Factory Mode in such a way the picture is without distortion and interference.
8. Change the signal to 8-scale gray signal (90dB).
9. Measure the voltage at test Pin C of Q101 (Pre-Amplifier output)
10. Write down this voltage and call it V2P-P.
11. Calculate the value VP-P with the following formula: VP­P={(V2P-P)-(V1P-P)}/3.
G_16340_020.eps
100306
12. Apply 8-scale gray signal (90dB).
13. Measure the voltage at test Pin C of Q101 (Pre-Amplifier output)
14. Adjust AGC data until the voltage of Pin C of Q101 reaches the value of VP-P (=(V2P-P-V1P-P)/3)
G_16340_021.eps
100306

Figure 8-2 Test circuit

Page 16
EN 16 TC5.1U CA8.
Alignments

8.4 Screen & Focus Voltage Adjustment

1. Apply the test pattern signal in normal status.
2. Enter the Factory mode
3. Press the "AV/CH" button to stop the vertical scan (Note: the RC/GC/BC is preset to 80, GD/BD to 40)
4. Adjust the SCREEN potentiometer on the line output transformer in such a way the horizontal line is just visible on the screen.
5. Turn on the vertical output, and adjust the "FOCUS" potentiometer on the line output transformer in such a way the focus is maximized.

8.5 White Balance Adjustment (NORMAL)

1. Apply the black and white pattern in normal status.
2. Alignment of the normal color temperature a. Change the Color Temperature to the normal status b. Use a color analyzer to measure the black side of the
screen.
c. By changing the value of RC, GC and BC, set the
reading of the color analyzer to PHILIPS standard – x=285+/-4 – y=296+/-4.
d. Use a color analyzer to measure the white side of the
screen.
e. By changing the value of GD, BD, set the reading of the
color analyzer to PHILIPS standard – x=285+/-4 – y=296+/-4.
f. Separately set the brightness and contrast from
minimum to maximum, repeat the step -b- up to and including -e- until the reading of the color analyzer is
correct. The PHILIPS standard is: – Warm:X=315+/-10, Y=321+/-10 – Cool:X=269+/-10, Y=275+/-10

8.6 Adjustment of Sub-brightness

1. Apply the Grey-scale / Color bar (NTSC signal) to the AV
input, in normal status.
2. Enter factory alignment menu 5.
3. Select BRTC
4. Adjust the sub-brightness, until the 2nd dark bar of 8 level
Grey scales can just be seen.

8.7 Picture Geometry Adjustment

1. Apply the Philips standard testing pattern in normal status
2. Then enter menu 3
3. Adjust the following data to get the minimum distortion:
a. HPOS6 (Horizontal Centre) b. PARA6 (Level) c. TRAP6 (Trapezium) d. HSIZE6 (Horizontal Size) e. CNRT6 (Top) f. CNRB6 (Bottom)
4. Apply the Philips standard testing pattern in normal status.
5. Enter menu 3.
6. Adjust the following data to get the minimum distortion:
a. HIGH6 (Height) b. VP60 (Vertical Center) c. VLIN6 (Linearity) d. VSC6 (Vertical-S Correction)
Page 17
Alignments
EN 17TC5.1U CA 8.

8.8 Initialization

Put the set into “Factory Mode” (see “How to Put the Set into Factory Mode”, the first item of this chapter). Press the "SOUND" button, the screen displays "WAIT". When the screen displays FGSFGSFGSFG "OK", the initialization is finished. Now you can enter the following working procedure.

Table 8-1 EEPROM Data

FAC 01 FAC 02
RC* GC* BC* GD* BD* HIGH5 VP50 VLIN5 VSC5 VBLK5 VCEN5
80 80 80 40 40 13 03 0A 0C 00 18
FAC 02
HIGH6* VP60* VLIN6* VSC6* VBLK6 VCEN6 VP60*
27 04 0A 0B 00 2C 04
FAC 03
HPOS5 PARA5 TRAP5 HSIZE5 CNRT5 CNRB5 VEHT5 HEHT5
0C 10 29 13 0A 06 03 03
FAC 03
HPOS6* PARA6* TRAP6* HSIZE6* CNRT6* CNRB6* VEHT6 HEHT6
13 15 12 1D 0B 0C 03 03
FAC 04
CNCX CNTX BRTX BRTN COLX COLN TNTX TNTN
7F 08 20 20 35 00 28 28
FAC 05
BRTC* COLC COLP SCOL SCNT CNTC TNTCT TNTCV
40 2C 00 07 0C 4C 40 40
FAC 06
ST3 SV3 SV4 SVD ASSH SHPN SHPN
20 20 19 19 07 10 2A
FAC 07
MOD1 MOD2 MOD3 OPT OPTM1 OPTM2 HDCNT HSTOP
60 B0 70 37 C0 00 00 FF
FAC 08
RFAGC* BRTS OSD OSDF CCD OSD CCD OSDF TXCN RGCN
25 00 21 53 4A 65 1F 16
FAC 09
V01 V25 V50 V100 VOLMAX CURTCEN GATE COL-OUT
46 64 68 6E 32 A5 2A 73
FAC 10
MODE4 MODE5 MODE6 MODE7 MODE8 MODE9
22 0B 19 54 2D 02
FAC 11
MPB-STR MPB-HMC MPB-HP MPB-LP MPB-LIM SUB-FRE SUB-HP VOL-MAI
43 0D 07 11 00 28 02 00
FAC 12
SVM SVM1 OSD2 OSDF2 PYNX PYNN PYXS PYNS
05 05 20 64 28 18 22 10
FAC 13
CLTM CLVO CLVS ABL DCBS FLG0 FLG1
44 43 43 27 14 82 0D
FAC 14 FAC 15
HAFC AGCC NOIS ONTM NSHP PVLVL PLMT RC-C GC-C BC-C GD-C
09 1C 01 08 1A 80 80 00 00 00 00
FAC 16 FAC 17
RC-W GC-W BC-W GD-W BD-W YUVGC YUVBC D-COL D-BRI D-CON D-SHP
00 00 00 00 00 03 03 32 32 5A 32
FAC 18 FAC 19
S-COL S-BRI S-CON S-SHP M-COL M-BRI M-CON M-SHP
32 32 32 32 32 32 1E 32
FAC 20
SEG-PO INT1 SEG-POINT2 DATA-VL DATA-VH DATA-UF SPE-POS1 SPE-DATA1 SENSI-ON SENSI -OFF
173 407 01 02 08 06 05 00 00
FAC 21 FAC 22
T-Hz120 -BAS T-Hz500 -TRE T-Hz1K5 T-Hz5K T-Hz10K C-Hz120-BAS C-Hz500 -TRE C-Hz1K5 C-Hz1K C-Hz10K
2D 4A 0C 0C 0C 38 3E 0C 0C 0C
FAC 23 FAC 24
B-Hz120-BAS B-Hz500-TRE B-Hz1K5 B-Hz5K B-Hz10K COMB1 COMB2 COMB3 AV GAIN OPTM3
19 2C 0C 0C 0C 00 05 00 19 08

8.9 EEPROM Data:

Note: although all items are adjustable, we only recommend to
adjust the items with an asterisk (*). The other items are adjustable as well, but we strongly discourage adjusting them.
EEPROM data
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Circuit Descriptions, Abbreviation List, and IC Data Sheets

9. Circuit Descriptions, Abbreviation List, and IC Data Sheets

9.1 Brief Introduction of the Chassis

9.1.1 Chassis block diagram

9.1.2 Power Supply Section

This section mainly consists of
IC STR-W6735 (IC801).
Transformer (T803).
Bridge rectifier (DB801).
Accessory circuits. The supply voltage for this chassis should be AC 110V. The allowed voltage range is 90V to 140V, the frequency range is 50/60Hz. The AC power with high/low frequency interference goes through an RC filter, consisting of C801, T801, C802, R801, and T802. The filter removes the high/low frequency interference. Then DB801 transforms the AC power to DC power. T803 and IC 801 work in standby state. T803 will provide a power voltage to IC101. IC101 scans for the "KEY IN" signal (Pin 3 of IC101) from the ON/OFF switch on the keyboard. If "KEY IN" = "power on" signal, pin 64 (IC101) will generate a signal to drive the photo coupler (IC8021). It acts as a feed back circuit (feed back to Pin 6 of IC801) for controlling IC801 to adjust MOSFET. Transformer T803 provides the following voltages:
+13V voltage from Pin16.
Figure 9-1 Chassis block diagram
+130V (B+) voltage from Pin1.
+12V from Pin 15.
Pin 15 is also connected to two Positive Voltage
The picture below shows IC201 and IC202:
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Regulators (IC201, IC202) in-series. The outputs of these regulators are +9V and +5V respectively.
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Figure 9-2 IC 201/202
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6

9.1.3 Tuning Section

This section mainly consists of the tuner (TU101), the IF pre­amplifier circuit and the SAWFILTER.
Table 9-1 Tuning section 1
Pin Symbol Description
1 AGC Auto gain control
2 AS I2C bus address select
3 SCL I2C bus serial clock
4 SDA I2C bus serial data
5
6 BP Supply voltage tuner section +5V
7 BT Supply voltage tuning section +31V
8 IF Intermediate frequency out
Table 9-2 Short specification of the tuner
Receiving Channel
Receiving System
Intermediate Frequency
Antenna Input Impedance
Output Imped­ance
Band change­over system
VHF LOW BAND: CH2~B(55.25~127.25MHz) VHF HIGH BAND: CH C~CH W+11(133.25~361.25MHz) CH W+12~69(367.25~801.25MHz)
NTSC
Picture carrier: 47.74MHz Colour carrier: 42.17MHz Sound carrier: 41.25MHz
Unbalanced 75Ohms
Unbalanced 75Ohms
Digital change by PLL IC
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Figure 9-3 Pre-amplifier circuit

9.1.4 Sound Process Section

The SIF signal is sent out together with the TV signal from Pin30 of IC101. It passes through Q203, R225. X202 and a High-pass filter (consisting of C254, L206, C253) filters out the video signal and low frequency interference.
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From Pin58 of IC101 the I2C bus clock signal goes to the tuner. The tuner works during the clock time. IC101 will send out a data signal from Pin57 to control the tuner's working state by controlling the +33V voltage. +33V is provided from Pin10 of T803. That voltage is put into the tuner at Pin7. A circuit inside the tuner transforms +33V into a voltage between 0 and +33V (as a function of the data, sent by IC101). The AGC signal is a close loop control voltage that keeps the amplitude of the signal constant. Output of tuner is the Intermediate Frequency signal (IF signal). The IF signal will pass pre-amplifier circuit (refer to the picture below). The amplified IF signal passes the SAW filter and is then sent to IC101 Pin41/42. IC101 creates a CVBS signal and sends it out from Pin30. CVBS will be selected by IC901, and then pass from Pin13 of IC901 to Pin20/24 if IC101. IC101 will demodulate the CVBS signal into an R, G, B signal. Next IC101 will send this R, G, B signal from Pin50/51/52 to the CRT board.
Figure 9-4 Sound process section 1
SIF will be finally sent into Pin2 of IC1001. An analog automatic gain control circuit (AGC) allows a wide range of input levels. The analog-to-digital conversion of the IF sound signal is done by an A/D-converter. The high pass filter, formed by a coupling capacitor at SIF_IN1+ suppresses video components. IC1001 is controlled via the I2C bus slave interface. The AV sound signal will be directly sent to Pin37/38 or Pin40/ 41 of IC1001. Q901/2 and Q903/4 form Emitter-Follower circuits to provide a better load ability. The (analog) sound signal will go from Pin26/27 of IC1001 to Pin4/12 of IC602. IC602 is a dual bridge amplifier. The output voltage of IC602 drives the speakers. The volume is adjusted via the I2C bus.
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Figure 9-5 Sound process section 2
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9.1.5 Vertical Output Section

This section mainly consists of IC301 (TDA8172), the Vertical Coil and the related circuit. The supply voltage of IC301 are +14V and -14V. These two voltages are provided by the LOT section. For the vertical scan, IC101 creates a Saw-tooth waveform at Pin16. This is the input signal of IC301. The main task of IC101 is to create the vertical scan waveform. The output signal of IC301 drives the Vertical Coil. If IC301 works in normal state, Pin6 will send a square-signal to maintain a high voltage at D214. If it does not, D214 will get a low voltage, Pin2 of IC101 senses this change and IC101 sends out a standby signal.

9.1.6 Horizontal Output and LOT Section

The horizontal drive pulse is a square wave. IC101 creates this waveform at Pin13. Via Q401 the signal goes to the input of Q411. Q411 is a horizontal output triode with a damper inside. The signal from Pin C of Q411 drives the Horizontal Coil. When Q411 goes into cut-off state, a sub-coil inside the LOT will generate an EHT by inductance.

9.2 IC description

9.2.1 Main IC (IC101)

Description:
The main IC is a TMPA8857CSNG, provided by TOSHIBA. It is an integrated circuit, suited for PAL, NTSC and SECAM TV. An MCU and a TV signal processor are integrated in a 64 pin DIP package. The MCU contains an 8-bit CPU, ROM, RAM, I/O-ports, timer/ counters, A/D-converters, an on-screen display controller, remote control interfaces, IIC bus interfaces, and the closed caption decoder. The TV signal processor contains PIF, SIF, Video, multi­standard chroma, deflection, and RGB processors.
TV Processor
IF
Integrated PIF VCO, aligned automatically
Negative demodulation PIF
Multi-frequency SIF demodulator, without external tank­coil
Video
Integrated chroma traps
Black stretch
Y-gamma
Chroma
Integrated chroma BPF’s
PAL/NTSC/SECAM demodulation
RGB/Base-band
Integrated 1 H base-band delay line
Base-band TINT control
Internal OSD interface
Half-tone and transparent for OSD
External YCbCr interface for DVD
RGB cut-off/drive controls by bus
ABCL (ABL and ACL combined)
Synchronization
Integrated fH x 640 VCO
DC coupled vertical ramp output (single)
EW correction with EHT output
•Sync out
Features:
MCU:
High speed 8-bit CPU
12 I/O ports
I2C bus interface (multi-master)
14-bit PWM output, 1 channel, for a voltage synthesizer
7-bit PWM output, 1 channel
8-bit A/D converter, 3 channels
Remote control signal preprocessor
Two 16-bit internal timer/counters, 2 channels
Two 8-bit internal timer/counters, 2 channels
Time base timer
Watchdog timer
16 interrupt sources: 5 external, 11 internal
Stop and Idle power saving modes
CCD decoder
Digital data slicer for NTSC
OSD
Clock generation for OSD display
Font ROM characters: 384 characters
Characters display: 32 columns x 12 lines
Composition: 16 x 18 dots
Size of character: 3 (line by line)
Color of character: 8 (character by character)
Display position: H 256 / V 512 steps
BOX function
Fringing, smoothing, italic, underline function
Conform to CCD regulation
Jitter elimination
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Figure 9-6 Block Diagram Main IC 1
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9.2.2 Vertical Deflection Booster (IC 301)

The STV8172A is a vertical deflection booster, designed for TV and monitor applications. This device, supplied with up to 35 V, provides a maximum output current of 2.5 A, to drive the vertical deflection yoke. The internal fly back generator delivers fallback voltages of up to 75 V.
Figure 9-8 Vertical Deflection Booster
Figure 9-7 Block Diagram Main IC 2
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Circuit Descriptions, Abbreviation List, and IC Data Sheets
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9.2.3 Demultiplexer (IC 901)

The HCF4052B is a monolithic integrated circuit, fabricated in Metal Oxide Semiconductor technology, available in DIP and SOP packages. The HCF4052B analog multiplexer/demultiplexer is a digitally controlled analog switch, having low ON impedance, and very low OFF leakage current. This multiplexer circuit dissipates extremely low quiescent power over the full supply voltage range, independent of the logic states of the control signals. When a logic “1” is present at the inhibit input, all channels are off. This device is a differential 4-channel multiplexer, having 2 binary control inputs, A and B, and an inhibit input. The two binary input signals select 1 of 4 pairs of channels to be turned on and connect the analog inputs to the outputs.
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Figure 9-9 Demultiplexer
Table 9-3 Demultiplexer
PIN Symbol
1 and 2 Y CHANNELS IN/OUT
3 COMMON "Y" OUT/IN
4 and 5 Y CHANNELS IN/OUT
6INH
7 VEE
8 VSS
9B
10 A
11 and 12 X CHANNELS IN/OUT
13 COMMON "X" OUT/IN
14 and 15 X CHANNELS IN/OUT
16 VDD

9.2.4 Sound Processor (IC1001)

Pin No. Pin Name Type Short Description
19 DVSUP Digital power supply +5
V
20 DVSS Digital ground
21 I2S_DA_IN2 I2S2 data input
22 RESETQ IN Power-on-reset
23 NC Not connected
24 NC Not connected
25 VREF2 Reference ground 2
High-voltage part
26 DACM_R OUT Loudspeaker out, right
27 DACM_L OUT Loudspeaker out, left
28 NC Not connected
29 VREF1 Reference Ground 1
High voltage part
30 SC1_OUT_R OUT Audio 1 output, right
31 SC1_OUT_L OUT Audio 1 output, left
32 NC Not connected
33 AHVSUP Analog power supply
8.0V
34 CAPL_M Volume capacitor MAIN
35 AHVSS Analog ground
36 AGNDC Analog reference voltage
High-voltage part
37 SC2_IN_L IN Audio 2 input, left
38 SC2_IN_R IN Audio 2 input, right
39 ASG Analog shield Ground
40 SC1_IN_L IN Audio 1 input, left
41 SC1_IN_R IN Audio 1 input, right
42 VREFTOP Reference voltage IF A/D
converter
43 MONO_IN IN Mono input
44 AVSS Analog ground

9.2.5 Dual Bridge Amplifier (IC 602)

The TDA7266SA is a dual bridge amplifier, specially designed for LCD monitor, PC motherboard, TV, and portable radio applications.
Table 9-4 Sound Processor
Pin No. Pin Name Type Short Description
1 AVSUP Analog power supply
+5V
2 ANA_IN+ IN IF Input 1
3 ANA_IN- IN IF common
4 TESTEN IN Test pin
5 XTAL_IN IN Crystal oscillator
6 XTAL_OUT OUT Crystal oscillator
7 TP Test pin
8 D_CTR_I/O_1 IN/OUT D_CTR_I/O_1
9 D_CTR_I/O_0 IN/OUT D_CTR_I/O_0
10 ADR_SEL IN I2C BUS address select
11 STANDBYQ IN Stand-by ( Low-active)
12 I2C_CL IN/OUT I2C clock
13 I2C_DA IN/OUT I2C data
14 I2S_CL I2S clock
15 I2S_WS I2S word strobe
16 I2S_DA_OUT I2S data output
17 I2S_DA_IN1 I2S1 data input
18 ADR_CL ADR clock
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Figure 9-10 Dual Bridge Amplifier
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10. Spare Parts List

Spare Parts List
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Figure 10-1 Spare Parts

Table 10-1 Spare Parts List

ITEM NAME QTY. REMARK
1 Side AV PWB 1
2 S/T Screw W 3 X 10 AB 2 MGT Side AV PWB.
3 Speaker 2
4 Speaker Rubber Cushion 8
5 S/T Screw W 3 X 14 HS 4 MGT Speaker
6 Side AV Inlay 1
7 Plate Model NO. 1
8 S/T Screw F 3 X 10 BT 2 MGT Rear AV Jack
9 Rear AV Inlay 1
10 S/T Screw B 4 X 20 AB 8 MGT Rear and Front Cabinet
11 Rear Cabinet 1
12 Cushion (25mm X 7mm) 2
13 S/T Screw W 3 X 10 AB 3 MGT Main Board
14 Main Board 1
15 Main Board Bracket 1
16 CRT Screw HA 6 X 30 4 MGT CRT & Front Cabinet
17 Metal Cushion 4
18 CRT 1
19 Fibre Sheet 4
20 S/T Screw W 3 X 10 AB 6 MGT KEY Board & Front Cabinet
21 Key Board 1
22 S/T Screw W 3 X 10 AB 4 MGT Push Button
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Spare Parts List
ITEM NAME QTY. REMARK
23 Push Button 1
24 S/T Screw W 3 X 10 AB 1 MGT Lens
25 Lens 1
26 Decorative Piece for Power Knob 1
27 Power Knob 1
28 Power Spring 1
29 Logo 1
30 Front Cabinet 1
31 S/T Screw W 3 X 10 AB 4 MGT CRT Support
32 S/T Screw W 3 X 10 AB 4 MGT Guide Rail
33 Cushion (25mm X 7mm) 2
34 Power Line Block 1
35 Guide Rail (Left) 1
36 CRT Support 2
37 Guide Rail (Right) 1
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11. Revision List

Manual xxxx xxx xxxx.0
First release.
Revision List
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