MONOCHIP BRIDG E QUAD CONFIGURABLE
AMPLIFIER OPTIMIZED FOR BASH
ARCHITECTURE
■
4 X 50W OUTPUT POWER @ RL = 8
THD = 10% or (2 x 50W @ 8 Ω + 1 x 100W @
4Ω) or (2 x 100W @ 4 Ω)
■
PRECISION RECTIFIERS TO DRIVE THE
BUCK REGULATOR
■
ON-OFF SEQUENCE/ TIMER WITH MUTE
AND STANDBY
■
PROPORTIONAL OVER POWER OUTPUT
CURRENT TO LIMIT THE BUCK REGULATOR
■
ABSOLUTE POWER BRIDGE OUTPUT
TRANSISTOR POWER PROTECTION
■
ABSOLUTE OUTPUT CURRENT LIMIT
■
INTEGRATED THERMAL PROTECTION
■
POWER SUPPLY OVER VOLTAGE
®
Ω,
STA530
FLEXIWATT27
PROTECTION
■
FLEXIWATT POW ER PAC KAG E WI TH 2 7 PIN
■
BASH® LICENCE REQUIRED
DESCRIPTION
The STA530 is a BASH® power amplifier where
®
BASH
means “High Efficiency”.
BLOCK DIAGRAM
CD+1&2
OUT1+
OUT1-
CD-1&2
PROT
OUT2+
OUT2-
TRK_2/PAR1&2
TRK_1
S
+10
-1
OUTPUT BRIDGE
+10
-1
OUTPUT BRIDGE
ABSOLUTE
VALUE
BLOCK
ABSOLUTE
VALUE
BLOCK
PWR_INP1GND+VS-V
STBY/MUTE
TURN-ON/OFF
SEQUENCE
PROTECTION
SOA
DETECTOR
CONFIG.
PWR_INP3
+10
-1
OUTPUT BRIDGE
+10
-1
OUTPUT BRIDGE
ABSOLUTE
VALUE
BLOCK
ABSOLUTE
VALUE
BLOCK
CD+3&4
OUT3+
OUT3-
CD-3&4
OUT4+
OUT4-
TRK_4/PAR3&4
TRK_3
July 2003
PWR_INP2
PWR_INP4TRK_OUT
D02AU1344
1/17
Page 2
STA530
DESCRIPTION
(continued)
In fact it's permits to build a BASH® architectur e ampl ifier adding onl y few external components and a va riable
Buck regulator tracking the audio signal. Notice that normally only one Buck regulator is used to supply a multichannel amplifiers sys tem , therefore most of the functions implemented in the cir c uit have a summing output
pin.
The signal circuits are bias ed by fixed negative and posi tive voltages r eferred to Ground. Instead the final stages of the output amplifiers are supplied by two external voltages that are following the audio signal . In this way
the headroom for the output transistors is kept at minimum level to obtain a high efficiency power amplifier.
The circuit contains all the blocks to build a configurable four channel amplifier.
The tracking signal for the external Buck regulator is generated from the Absolute Value Block (AVB) that rec-
tifies the audio signal. The outputs of these bl ocks are decoupled by a diode to per mit an easy sum of this si gnal
for the multichannel application. The gain of the stage AVB is equal to 70 ( +36.9 dB). A sophisticated circuit
performs the output transistor power detector that , with the buck regulator, reduces the power supply voltage .
Moreover, a maximum current output limiting and the over temperature sensor have been added to protect the
circuit itself. The external voltage applied to the STBY/MUTE pin forces the two amplifiers in the proper condition to guarantee a silent turn-on and turn-off.
ABSOLUTE MAXIMUM RATINGS
SymbolParameterValueUnit
V
V
+V
-V
CD+
CD-
Positive supply voltage referred to pin 14 (GND)27V
s
Negative supply voltage referred to pin 14 (GND)-27V
s
Positive supply voltage tracking rail referred to pin 14 (GND)20V
Negative supply voltage referred to -Vs
(1)
-0.3V
V
CD-
V
PWR_Imp1
V
PWR_Imp2
V
TRK_1
V
TRK_2
V
PWR_Imp 3
V
PWR_Imp 4
V
TRK_3
V
TRK_4
I
STBY-max
V
STBY/
MUTE
Notes: 1. V
Negative supply voltage tracking rail referred to pin 14 (GND) -20V
Pin 11, 10, 9, 8 Negative & Positive maximum voltage referred to
-25 to +25V
GND (pin 14)
Pin 17, 18, 19, 20 Negative & Positive maximum voltage referred
-25 to +25V
to GND (pin 14)
Pin 12 maximum input current (Internal voltage clamp at 5V)500µA
Pin 12 negative maximum voltage referred to GND (pin 14)-0.5V
must not be m ore negativ e than -Vs
CD-
THERMAL DATA
SymbolParameterValueUnit
T
Max Junction temperature150°C
j
R
th j_case
Thermal Resistance Junction to case .............................. ..max1°C/W
Positive supply voltage tracking rail+3 to +15V
Negative supply voltage tracking rail-15 to -3V
Ambient Temperature Range0 to 70°C
Pin 12 maximum input current (Internal voltage clamp at 5V)200µA
9TRK_1Absolute value block input for channel 1
10PWR_Inp2Input to channel 2 power stage
11PWR_Inp1Input to channel 1 power stage
12STBY/MUTEStandby/mute input voltage control
13TRK_OutAbsolute value block output
14GndAnalog Ground
15+VsPositive Bias Supply
16PROTChannel Protection signal for STABP01
17PWR_Inp3Input to channel 3 power stage
18PWR_Inp4Input to channel 4 power stage
19TRK_3Absolute value block input for channel 3
20TRK_4/
Mute (Vstby/mute pin = 2.5V)
Play (Vstby/mute pin = 5V no signal)
ICD+Positive traking rail supply current Stby (Vstby/mute pin = 0V)
Mute (Vstby/mute pin = 2.5V)
Play (Vstby/mute pin = 5V no signal)
ICD-Negative traking rail supply current Stby (Vstby/mute pin = 0V)
Mute (Vstby/mute pin = 2.5V)
Play (Vstby/mute pin = 5V no signal)
6
29
33
200
85
85
200
85
85
mA
mA
mA
µA
mA
mA
µA
mA
mA
6/17
Page 7
STA530
FUNCTIONAL DESCRIPTION
The circuit contains all the blocks to build a configurable four channel amplifier.
In fact, only driving properly the TRK_2 (and TRK_4) pins, it’s possible to change the chip configuration:
– 50 Watt x 4
– 50 Watt x 2 + 100 Watt x1 (TRK_2/Par1&2 or TRK_4/Par3&4 at -Vs)
– 100 Watt x 2 (TRK_2/Par1&2 and TRK_4/Par3&4 at -Vs)
Each single channel is based on the Output Bridge Power Amplifier, and its protection circuit. Moreover, a signal rectifier are added to complete the circuit.
The operation modes are driven by The Turn-on/off sequence block. In fact the IC can be set in three states by
the Stby/mute pin:
STANDBY ( V
< 0.8V), MUTE (1.6V < V
pin
In the Standby mode all the circuits involved in the signal path are uninhabited, instead
in Mute mode the circuits are biased but the Speakers Outputs are forced to ground potential.
These voltages can be get by the external RC network connected to Stby/Mute pin.
The same block is used to force quickly the I.C. In standby mode or in mute mode when the I.C. dangerous
condition has been detected. The RC network in these cases is used to delay the Normal operation restore.
The protection of the I.C. are implemented by the Over Temperature, Unbalance Ground, Output Short circuit,
Under voltage, and output transistor Power sensing as shown in the following table:
< 2.5V), and PLAY (V
pin
> 4V).
pin
Table 1. Protection Implementation
Fault Type ConditionProtection strategy Action timeRelease time
Chip Over
temperature
Chip Over
temperature
Unbalancing
Ground
Over CurrentIout > 4.5AReducing Buck
Short circuitIout > 5AStandbyFastSlow, related to
Under Voltage|Vs+| + |Vs-|< 20VStandbyFastSlow, related to
Extra power
dissipation
at output transistor
Maximum power
dissipation
at output transistor
Tj > 130 °CMuteFast Slow Related to
Tj > 150 °CStandbyFast Slow, Related to
|Vgnd| > ((CD+) (CD-))/2 + 5V
Pd tr. > 18W Reducing Buck
Pd tr. > 30W StandbyFastSlow, related to
StandbyFastSlow, Related to
regulator output
voltage.
regulator output
voltage.
Related to the Buck
regulator
Related to the Buck
regulator
Turn_on sequence
Turn_on sequence
Turn_on sequence
Related to the Buck
regulator
Turn_on sequence
Turn_on sequence
Related to the Buck
regulator
Turn_on sequence
ABSOLUTE VALUE BLOCK
The absolute value block rectifies the signal to extract the control voltage for the external Buck regulator. The
output voltage swing is internally limited, the gain is internally fixed to 70.
The input impedance of the rectifier is very high , to allow the appropriate filtering of the audio signal before the
rectification.
7/17
Page 8
STA530
OUTPUT BRIDGE
The Output bridge amplifier makes the single-ended to Differential conversion of the Audio signal using two
power amplifiers, one in non-invert ing configuration with gain equal to 10 and the other in inverting confi guration
with unity gain. To guarantee the high input impedance at the input pins, PWR_Inp1....4, the second amplifier
stages are driven by the output of the first stages respectively.
In 60W x2 channel configuration the "slave" inputs (INPUT 2/4) must be connected to GND.
POWER PROTECTION
To protect the output transistors of the power bridge a power detector is implemented (fig 1).
The current flowing in the power bridge and the voltage drop on the relevant power (Vds) are internally mea-
sured. These two parameters are converted in current and multiplied: the resulting current , Ipd, is proportional
to the instantaneous dissipated power on the relevant output transistor. The current Ipd is compared with the
reference current Ipda, if bigger (dis sipated pow er > 18W) a current, Iprot(P
The aim of the current Iprot is to reduce the reference voltage for the Buck regulator supplying the power stage
of the chip, and than to reduce the dissipated power. The response time of the system must be less than
µ
200
Sec to have an effective protection. As fur ther protection, when Ipd reaches an higher thr eshold (when the
dissipated value is higher then 30W) the chip is shut down, forcing low the Stby/Mute pin, and the turn on sequence is restarted. The above description is relative for each channel in 4x30W configuration.
Figure 1. Power Protection Block Diagram
), is supplied to the Protecti on pin.
D
OPA
R
SENSE
OUT1p
+
ILIMP
V/I
MULTIPLIER
I_Pd
V/I
CD+1&2
OUT1n
Iload
D02AU1346
I_pda
x
OPA
I_pd
I_pdp
I
PROT(PD)
I_pd
Ilim
CD-1&2
I
+
PROT(ID)
I
PROT
CURRENT
COMP.
Pdp1
CURRENT
COMP.
Oc1
TO PROT
PAD
SEQUENCE
TO TURN-ON/OFF
SEQUENCE
TO TURN-ON/OFF
8/17
Page 9
STA530
I
prot IL
()
I
LOADIict s
,
)
–
(
2500
--------------------------------------- -
≡
In fig. 2 there is the power protection strategy pictures. Under the curve of the 18W power, the chip is
in normal operation, over 30W the chip is forced in
Standby. This last status would be reached if the
Buck regulator does not respond quikly enough reducing the stress to less than 30W.
The fig.3 gives the protection current, Iprot(P
), be-
D
havior. The current sourced by the pin Prot follows
the formula:
In order to avoid damages to the SAM261 board it is important to follow these sequences:
Power-On
At
(+50V)
, in this condition the system is in "Mute state" and it can move in "play state" with the switch present
apply in the first the
Auxiliary Power Supply (±24V)
and after the
Main Power Supply
on the pcb.
Power-Off
At
off the
is better to bring the SAM module in "Mute state" and after that to follow this order: switch-
Main Supply Voltage (+50V)
and subsequently the
Auxiliary Power Supply. (±24V)
.
11/17
Page 12
STA530
System Description & Operating Rules
SAM261 is a BASH® 6.1 amplifier ( 6 x 50W, 1 x 100W) implementation utiliz ing the STA530 Integrated Circuit.
Specifically designed for multi-channel implementation in DVD - HTIB systems, Multi-Media systems, Mini and
Micro systems and Set Top boxes.
SAM261 is dimensioned to provide the maximum Output Power (THD=10 %) on two channels and instantaneously and 1/3 max Pout on the remaining Outputs, or 1/8 of max Pout continuous; this rule is important to
define the main Power Supply size (+50V).
Buck Regulator Description
The function of the buck regulator is to effi cient conv er t efficientl y an input voltage to a low er voltage by a djusting the ratio of the switching transistor's on-time to off-time. The resulting waveform is averaged by the output
filter to recover an analog signal.
In the BASH amplifier this output is in effect split in half by centering it on the audio ground to provide CD+ and
CD- rails.
To avoid the need for a high side driver for the transistor switch in the buck regulator the buck circuit recommended has the switch in the return path. Hence the gate driv e circuit (par t of the STPB01) is refer enced to the
negative return of the main supply that provides power for the buck regulator.
Interfacing STA530 to STPB01 (Feedback circuit)
This circuit produces a control signal current that is fed back to the STPB01 digital controller. The network used
in this example compares the track signal (STA530 track out) to a fixed ratio of buck regulator's output (CD+)
using a transistor. This method is effective because the controller's reference is the negative of the main DC
supply, which is not referenced to audio ground.
The tracking signal is generated inside the STA530 (track out) by taking the absolute value of the pre-amp's
output. The outputs of each channel and of each STA530 are then tied together in a diode-oring arrangement.
This means that the highest of any given output is the output that determines the tracking signal.
The absolute value circuit inside the STA530 has gain. This makes it possible to use an RC network and a resistor divider to create a phase shift in the tracking signal at higher frequencies. This is also useful i n optimiz ing
the alignment of the buck regulator's output with the output signal of the bridge amplifier at high frequency
This circuit first converts the buck switch current to a peak voltage. The control current is then converted to a
voltage (using a resistor ) and added to the peak voltage. By doing this, the buck is better able to maintain the
desired headroom over a wide load range and output level.
Centering Network for CD + & C D- Rails
The power rail of a bridge amplifier has no current flowi ng through the ground node, as the load is not connected
to ground. However there are sev eral differ ent small sources of dynam ic and continuos ground currents flowing
from either CD+ or CD- to s upport the fu nction of various things such as the control signal to the STABP01 controller. The centering network prevents these currents from shifting the CD+/- rails away from center i.e. away
from a symmetric split of the buck's output about ground. This is critical, even a small centering error requires
an increase in headroom which results in a significant drop in output losses. In its simplest form the centering
network could be a resistor divider from CD+ to CD- with its center tied to ground. As long as the impedance is
low enough (for example 200
Ω
) this will swamp the small er offset currents. It i s helpful to put this ki nd of passive
network on the board with the STA530 devices to help when testing this board on its own.
Power Amplifier Heatsink requirements
The heatsink requir ements are dependent on sev eral design goals. However there are tw o common references:
Pink noise at 1/8 of full power, all channels loaded. This would approximate a system with all channels reproducing music at full volume with clipping occurring only occasionally. The second would be full power at 1kHz
for 5 minutes after a one hour pre-soak at 1/8 power.
The worse of these two is the full power test. A conservative approach is to assume that the heatsink would
come to thermal equilibrium after 5 minutes. Thus the Rth of the heatsink can be determined by:
12/17
Page 13
STA530
T
–
R
For example in the STA530 the Rth jc is 1°C/W. R case-to-heatsink with grease is about 0.5 °C/W. The maximum operating junction temperature is 130 °C, which for margin should be derated to 120 °C.
Buck Regulator Heatsink
The Buck regulator heatsink ca n be designed in a simi lar manner and does not change by var ying power supply.
In general the efficiency will be in the or der of 85%. The thermal impedances fr om the junction(s) to the heatsi nk
may be lower and the maximum operating temperature will be higher. Usually either the sub or the remaining
channels are tested at full power. The result is that usually the Buck heatsink is about ¼ the size of the linear
heatsink, but this can be strongly affected by the design.
(1): dam-bar protusio n not included
(2): molding protusion i ncluded
OUTLINE AND
MECHANICAL DA T A
Flexiwatt27 (vertical)
16/17
L2
V
C
B
H
V3
H3
OL3L4
Pin 1
G
H1
G1
H2
R3
R4
N
V2
F
V
A
V1
R2
R
L
L1
V1
R2
FLEX27ME
L5
R1
R1R1
M
D
E
M1
7139011
Page 17
STA530
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences
of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted
by implic ation or oth erwise under any patent or patent rights of STMicroe l ectronics. Specificat i ons mentioned in this publicati on are subject
to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not
authorized for use as critical comp onents in life su pport device s or systems without expres s written approval of STMi croelectro nics.
The ST logo is a registered trademark of STMicroelectronics
2003 STMi croelectr oni cs - All Righ ts Reserved
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STMicroelectronics GROUP OF COMPANIES
http://www.s t. com
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