Datasheet NE5560D Specification

Page 1
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1
1994 Aug 31 853-0125 13721
DESCRIPTION
The NE/SE5560 is a control circuit for use in switched-mode power supplies. This single monolithic chip incorporates all the control and housekeeping (protection) functions required in switched-mode power supplies, including an internal temperature-compensated reference source, internal Zener references, sawtooth generator, pulse-width modulator, output stage and various protection circuits.
FEATURES
Stabilized power supply
Temperature-compensated reference source
Sawtooth generator
Pulse-width modulator
Remote on/off switching
Current limiting
Low supply voltage protection
Loop fault protection
Demagnetization/overvoltage protection
Maximum duty cycle clamp
Feed-forward control
External synchronization
PIN CONFIGURATION
D, F, N Packages
1 2 3 4 5 6 7 8
9
10
11
12
13
14
16 15
V
CC
V
Z
FEEDBACK
GAIN
MODULATOR
DUTY CYCLE CONTROL
R
T
C
T
FEEDFORWARD OUTPUT (COLL) OUTPUT (EMIT) DEMAG: OVERVOLTAGE GND CURRENT LIMITING REMOTE ON/OFF EXTERNAL SYNC
SL00360
Figure 1. Pin Configuration
ORDERING INFORMATION
DESCRIPTION TEMPERATURE RANGE ORDER CODE DWG #
16-Pin Plastic Dual In-Line Package (DIP) 0 to 70°C NE5560N SOT38-4 16-Pin Plastic Small Outline Large (SOL) Package 0°C to 70°C NE5560D SOT162-1 16-Pin Plastic Dual In-Line Package (DIP) -55°C to 125°C SE5560N SOT38-4 16-Pin Cerdip Dual In-Line Package (CERDIP) -55°C to 125°C SE5560F 0582B
ABSOLUTE MAXIMUM RATINGS
SYMBOL PARAMETER RATING UNIT
Supply
1
V
CC
Voltage-forced mode +18 V
I
CC
Current-fed mode 30 mA
Output transistor (at 20-30V max)
I
OUT
Output current 40 mA Collector voltage (Pin 15) VCC+1.4V V Max. emitter voltage (Pin 14) +5 V
T
A
Operating ambient temperature range
SE5560 -55 to +125 °C NE5560 0 to 70 °C
T
STG
Storage temperature range -65 to +150 °C
NOTES:
1. Does not include current for timing resistors or capacitors.
Page 2
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
2
BLOCK DIAGRAM
NOTE:
1. See Voltage/Current fed supply characteristic curve.
FEED
FORWARD
EXTERNAL
SYNC INPUT
DEMAGNETIZATION
OVER-VOLTAGE PROTECTION
REFERENCE
VOLTAGE
SAWTOOTH
GENERATOR
FEEDBACK
VOLTAGE
GAIN ADJUST
MODULATOR
INPUT
CUTY CYCLE
CONTROL
CURRENT
LIMITING
+ –
0.48V
0.6V
+
0.6V
0.6V
0.48V
+ –
– +
+ –
– +
PULSE WIDTH MODULATOR
– +
0.6V
S
R
LATCH
Q
R S
START STOP
REMOTE
ON/OFF
STABILIZED
SUPPLY
+
0.6V
3
4
5
8
11
10 1 12
2
14
15
13
9
8716
OUTPUTS
C
TRT
V
Z
V
CC
1k
100
OC
1
Q
1
+
V
CC
SL00361
Figure 2. Block Diagram
Page 3
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
3
DC ELECTRICAL CHARACTERISTICS
TA=25°C, VCC=12V, unless otherwise specified.
SE5560 NE5560
SYMBOL
PARAMETER
TEST CONDITIONS
Min Typ Max Min Typ Max
UNIT
Reference sections
V
REF
Internal reference voltage 25°C 3.69 3.72 3.81 3.57 3.72 3.95 V
Over temperature 3.65 3.85 3.53 4.00 V
Temperature coefficient of V
REF
-100 -100 ppm/°C
V
Z
Internal Zener reference IL=-7mA 7.8 8.4 8.8 7.8 8.4 8.8 V Temperature coefficient of V
Z
200 200 ppm/°C
Oscillator section
Frequency range Over temperature 50 100k 50 100k Hz Initial accuracy oscillator R=5k 5 5 % Duty cycle range fO=20kHz 0 98 0 98 %
Modulator
Modulation input current
Voltage at Pin 5=2V Over
temperature
0.2 20 0.2 20 µA
Housekeeping function
At 2V
I
IN‘
Pin 6, input current
Over temperature 0.2 20 0.2 20 µA
For 50% max duty cycle
Pin 6, duty cycle limit control
15kHz to 50kHz/41% of V
Z
40 50 60 40 50 60
% of duty
cycle
Pin 1, low supply voltage protection thresholds
8 9.0 10.5 8 9.0 10.5 V
Pin 3, feedback loop protection trip threshold
400 600 720 400 600 720 mV
At 2V Pin 3, pull-up current -7 -15 -35 -7 -15 -35 µA Pin 13,
demagnetization/over-voltage protection trip on threshold
Over temperature 470 600 720 470 600 720 mV
At 0.25V
I
IN
Pin 13, input current 25°C -0.6 -10 -0.6 -10 µA
Over temperature -20 -20
Pin 16, feed-forward duty cycle control
Voltage at Pin 16=2V
Z
30 40 50 30 40 50
% original duty cycle
At 16V, VCC=18V
*Pin 16, feed-forward input current 25°C 0.2 5 0.2 5 µA
Over temperature 10 10 µA
External synchronization
Pin 9 Off 0 0.8 0 0.8 V On 2 V
Z
2 V
Z
V
Sink current Voltage at Pin 9=0V, 25°C -65 -100 -65 -125 µA
Over temperature -125 -125 µA
Remote
Pin 10 Off 0 0.8 0 0.8 V On 2 V
Z
2 V
Z
V
At 0V Sink current 25°C -85 -100 -85 -125 µA
Over temperature -125 -125 µA
Page 4
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
4
DC ELECTRICAL CHARACTERISTICS (Continued)
SE5560 NE5560
SYMBOL
PARAMETER
TEST CONDITIONS
Min Typ Max Min Typ Max
UNIT
Current limiting
I
IN
Pin 11 Input current Voltage at
Pin 11=250mV
-2 -20 -2 -20 µA
25°C
Over temperature -40 -40 µA
Single pulse inhibit delay Inhibit delay time for 20%
overdrive at 40mA I
OUT
0.7 0.8 0.7 0.8 µs
OC2 Trip Levels: Shut down, slow start,
low level
0.500 0.600 0.700 0.500 0.600 0.700 V
OC1 Current limit, high level 0.400 0.480 0.560 0.400 0.560 0.500 V OC Low Level in terms of high level,
OC
2
0.750 0.800 0.850 0.750 0.800 0.850 V
Error amplifier
V
OH
Output voltage swing 6.2 9.5 6.2 9.5 V
V
OL
Output voltage swing 0.7 0.7 V Open-loop gain 54 60 54 60 dB
R
F
Feedback resistor 10k 10k
BW Small-signal bandwidth 3 3 MHz
Output stage
VCE(SAT) IC=40mA 0.5 0.5 V Output current (Pin 15) 40 40 mA Max. emitter voltage (Pin 14) 5 6 5 6 V
Supply voltage/current
1
I
CC
Supply current IZ=0, voltage-forced,
VCC=12V, 25°C 10 10 mA
Over temp. 15 15 mA
V
CC
Supply voltage ICC=10mA current-fed 20 23 19 24 V
V
CC
Supply voltage ICC=30mA current-fed 20 30 20 30 V
NOTES:
1. Does not include current for timing resistors or capacitors.
Page 5
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
5
MAXIMUM PIN VOLTAGES
NE5560
Pin No Function Maximum Voltage
1 V
CC
See Note 1
2 V
Z
Do not force (8.4V)
3 Feedback V
Z
4 Gain 5 Modulator V
Z
6 Duty Cycle Control V
Z
7 R
T
Current force mode
8 C
T
9 External Sync V
Z
10 Remote On/Off V
Z
11 Current Limiting V
CC
12 GND GND 13 Demagnetization/Overvoltage V
CC
14 Output (Emit) V
Z
15 Output (Collector) VCC+2V
BE
16 Feed-forward V
CC
NOTES:
1. When voltage-forced, maximum is 18V; when current-fed, maximum is 30mA. See voltage-/current-fed supply characteristic curve.
TYPICAL PERFORMANCE CHARACTERISTICS
60
50
40
30
20
10
0
1k 10k 100k 1M 10M
FREQUENCY (Hz)
GAIN (dB)
Open-Loop Gain
0
–30
–60
–90
–120
–150
–180
1k 10k 100k 1M 10M
FREQUENCY (Hz)
PHASE ANGLE (DEG)
Open-Loop Phase
Error Amplifier
SL00362
Figure 3. Typical Performance Characteristics
Page 6
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
6
TYPICAL PERFORMANCE CHARACTERISTICS (Continued)
δ MAX (%)
δ (%)
V
CC
Pd MAX (W)
1.0
50
24
T
A
OPERATING CURVE
–60°C 25°C 70°C 125°C
SE
NE
Power Derating Curve
mA
20
10
0
0
10
20 30
V
NE5560
Voltage-/Current-Fed
Supply Characteristics
V
CC
GND
12
1
VS
R
VCC
V
CC
Current-Fed Dropping Resistor
SEE DC ELECTRICAL CHARACTERISTICS FOR CURRENT FED
VCC RANGE
R
VCC
VS V
CC
(10 20mA)
100
90 80 70 60 50 40 30 20 10
0
1 2 3 4 5 6
V
4,5,6 (V)
Transfer Curve of Pulse-Width
Modular Duty Cycle vs Input Voltage
12
R
1
R
2
2
6
DUTY CYCLE CONTROL
MAXIMUM DUTY CYCLE (%)
100
90 80 70 60 50 40 30 20 10
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
R
2
R1 R
2
Graph for Determining δ
MAX
δ (%)
R1 + R
2
()
SOFT START DUTY CYCLE %
10
3
10
4
2 3 4 5 6 7 8 9 2
80
70
60
50
40
30
20
10
δ
MAX
90%
δ
MAX
70%
δ
MAX
50%
δ
MAX
30%
– +
7 6
5 4
3
2
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
4
3
R
S
R
1
V
REF
(3.72V)
δ
V
O/VREF
(%)
10 20 30 40 50 60 70 80 90
Regulation vs Error
Amp Closed Gain
Soft-Start Min. Duty Cycle vs R
1
+ R
2
R
f
R
S
20
R
f
R
S
100
R
f
R
S
500
SL00363
Figure 4. Typical Performance Characteristics
Page 7
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
7
TYPICAL PERFORMANCE CHARACTERISTICS (Continued)
DUTY CYCLE
1000
100
90 80 70
60 50 40
30
20
10
9 8 7 6 5 4 3 2 1
R=10k
R=20k
R=40k
R=5k
2 2.5 3 3.5 4 4.5
CnF)
f(kHz)
Typical Frequency Plot vs RT and
C
T
100
90
80
70
60
50
40
30
20
10
1 1.5 2 2.5
V
16
V
Z
δ
SL00364
Figure 5. Typical Performance Characteristics
THEORY OF OPERATION
The following functions are incorporated:
A temperature-compensated reference source.An error amplifier with Pin 3 as input. The output is connected
to Pin 4 so that the gain is adjustable with external resistors.
– A sawtooth generator with a TTL-compatible synchronization
input (Pins 7, 8, 9).
– A pulse-width modulator with a duty cycle range from 0 to 95%.
The PWM has two additional inputs: Pin 6 can be used for a precise setting of δ
MAX
Pin 5 gives a direct access to the modulator, allowing for real constant-current operation:
– A gate at the output of the PWM provides a simple dynamic
current limit.
– A latch that is set by the flyback of the sawtooth and reset by
the output pulse of the above mentioned gate prohibits double pulsing.
– Another latch functions as a start-stop circuit; it provides a fast
switch-off and a slow start.
– A current protection circuit that operates via the start-stop
circuit. This is a combined function with the current limit circuit, therefore Pin 11 has two trip-on levels; the lower one for cycle-by-cycle current limiting, the upper one for current protection by means of switch-off and slow-start.
– A TTL-compatible remote on/off input at Pin 10, also operating
via the start-stop circuit.
– An inhibit input at Pin 13. The output pulse can be inhibited
immediately.
– An output gate that is commanded by the latches and the inhibit
circuit.
– An output transistor of which both the collector (Pin 15) and the
emitter (Pin 14) are externally available. This allows for normal or inverse output pulses.
– A power supply that can be either voltage- or current-driven
(Pins 1 and 12). The internally-generated stabilized output voltage VZ is connected to Pin 2.
– A special function is the so-called feed-forward at Pin 16. The
amplitude of the sawtooth generator is modulated in such a way that the duty cycle becomes inversely proportional to the voltage on this pin: δ ~ 1/V16.
– Loop fault protection circuits assure that the duty cycle is
reduced to zero or a low value for open- or short-circuited feedback loops.
Stabilized Power Supply (Pins 1, 2, 12)
The power supply of the NE5560 is of the well known series regulation type and provides a stabilized output voltage of typically
8.5V. This voltage V
Z
is also present at Pin 2 and can be used for precise
setting of δ
MAX
and to supply external circuitry. Its max. current
capability is 5mA. The circuit can be fed directly from a DC voltage source between
10.5V and 18V or can be current-driven via a limiting resistor. In the latter case, internal pinch-off resistors will limit the maximum supply voltage: typical 23V for 10mA and max. 30V for 30mA.
The low supply voltage protection is active when V
(1-12)
is below
10.5V and inhibits the output pulse (no hysteresis). When the supply voltage surpasses the 10.5V level, the IC starts
delivering output pulses via the slow-start function.
Page 8
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
8
The current consumption at 12V is less than 10mA, provided that no current is drawn from V
Z
and R
(7-12)
20k.
The Sawtooth Generator
Figure 6 shows the principal circuitry of the oscillator. A resistor between Pin 7 and Pin 12 (GND) determines the constant current that charges the timing capacitor C
(8-12)
.
This causes a linear increasing voltage on Pin 8 until the upper level of 5.6V is reached. Comparator H sets the RS flip-flop and Q1 discharges C
(8-12)
down to 1.1V, where comparator L resets the
flip-flop. During this flyback time, Q2 inhibits the output. Synchronization at a frequency lower than the free-running
frequency is accomplished via the TTL gate on Pin 9. By activating this gate (V
9
<2V), the setting of the sawtooth is prevented. This is
indicated in Figure 7. Figure 8 shows a typical plot of the oscillator frequency against the
timing capacitor. The frequency range of the NE5560 goes from <50Hz up to >100kHz.
Reference Voltage Source
The internal reference voltage source is based on the bandgap voltage of silicon. Good design practice assures a temperature dependency typically ±100ppm/°C. The reference voltage is connected to the positive input of the error amplifier and has a typical value of 3.72V.
Error Amplifier Compensation
For closed-loop gains less than 40dB, it is necessary to add a simple compensation capacitor as shown in Figures 8 and 9.
Error Amplifier with Loop-Fault Protection Circuits
This operational amplifier is of a generally used concept and has an open-loop gain of typically 60dB. As can be seen in Figure 9, the inverting input is connected to Pin 3 for a feedback information proportional to V
O
.
The output goes to the PWM circuit, but is also connected to Pin 4, so that the required gain can be set with R
S
and R
(3-4)
. This is indicated in Figure 9, showing the relative change of the feedback voltage as a function of the duty cycle. Additionally, Pin 4 can be used for phase shift networks that improve the loop stability.
When the SMPS feedback loop is interrupted, the error amplifier would settle in the middle of its active region because of the feedback via R
(3-4)
. This would result in a large duty cycle. A current
source on Pin 3 prevents this by pushing the input voltage high via
the voltage drop over R
(3-4)
. As a result, the duty cycle will become
zero, provided that R
(3-4)
>100k. When the feedback loop is short-circuited, the duty cycle would jump to the adjusted maximum duty cycle. Therefore, an additional comparator is active for feedback voltages at Pin 3 below 0.6V . Now an internal resistor of typically 1k is shunted to the impedance on the δ
MAX
setting Pin 6.
Depending on this impedance, δ will be reduced to a value δ
0
. This
will be discussed further.
The Pulse-Width Modulator
The function of the PWM circuit is to translate a feedback voltage into a periodical pulse of which the duty cycle depends on that feedback voltage. As can be seen in Figure 10, the PWM circuit in the NE5560 is a long-tailed pair in which the sawtooth on Pin 8 is compared with the LOWEST voltage on either Pin 4 (error amplifier), Pin 5, or Pin 6 (δ
MAX
and slow-start). The transfer graph is given in Figure 11. The output of the PWM causes the resetting of the output bi-stable.
Limitation of the Maximum Duty Cycle
With Pins 5 and 6 not connected and with a rather low feedback voltage on Pin 3, the NE5560 will deliver output pulses with a duty cycle of 95%. In many SMPS applications, however, this high δ will cause problems. Especially in forward converters, where the transformer will saturate when δ exceeds 50%, a limitation of the maximum duty cycle is a must.
A DC voltage applied to Pin 6 (PWM input) will set δ
MAX
at a value
in accordance with Figure 11. For low tolerances of δ
MAX
, this
voltage on Pin 6 should be set with a resistor divider from V
Z
(Pin 2). The upper and lower sawtooth levels are also set by means of an internal resistor divider from V
Z
, so forming a bridge configuration
with the δ
MAX
setting is low because tolerances in VZ are compensated and the sawtooth levels are determined by internal resistor matching rather than by absolute resistor tolerance. Figure 12 can be used for determining the tap on the bleeder for a certain
δ
MAX
setting.
As already mentioned, Figure 13 gives a graphical representation of this. The value δo is limited to the lower and the higher side;
It must be large enough to ensure that at maximum load and mini-
mum input voltage the resulting feedback voltage on Pin 3 exceeds 0.6V.
It must be small enough to limit the amount of energy in the SMPS
when a loop fault occurs. In practice, a value of 10-15% will be a good compromise.
SET
RESET
7
8
1.1V
5.6V N
L
– +
+
Q1
Q2
TO OUTPUT LATCH
TO PWM
9 SYN
V
Z
R
T
C
T
SL00365
Figure 6. Sawtooth Generator
Page 9
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
9
5.6V
1.1V INHIBIT
‘SET’
SET
RESET
>2V
<0.8V
V
S
V
S
SL00366
Figure 7. Sawtooth Oscillator Synchronization
60dB
SLOPE
20dB/DECADE
1kHz 10kHz 1MHz
SL00367
Figure 8. Error Amplifier Compensation Open-Loop Gain
(+)
8
3.72V
3+–
ERROR AMP
PWM OUT
(–) (–)
O.C.
(–)
START/ STOP
RESET
4 5 6
SL00368
Figure 9. Error Amplifier
Page 10
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
10
a. Duty Cycle — δ — % Regulation
b. Pulse-Width Modulation
(+)
8
3.72V
3+–
ERROR AMP
PWM OUT
(–) (–)
O.C.
(–)
START/ STOP
RESET
4 5 6
– +
7 6
5 4
3
2
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
4
3
R
S
R
1
V
REF
(3.72V)
δ
V
O/VREF
(%)
10 20 30 40 50 60 70 80 90
R
f
R
S
20
R
f
R
S
100
R
f
R
S
500
SL00369
Figure 10.
100
90 80 70 60 50 40 30 20 10
0
1 2 3 4 5 6
δ (%)
V
4,5,6 (V)
SL00370
Figure 11. Transfer Curve of Pulse-Width Modulator
Duty Cycle vs Input Voltage
Extra PWM Input (Pin 5)
The PWM has an additional inverting input: Pin 5. It allows for attacking the duty cycle via the PWM circuit, independently from the feedback and the δ
MAX
information. This is necessary when the SMPS must have a real constant-current behavior, possibly with a fold-back characteristic. However, the realization of this feature must be done with additional external components. When not used, Pin 5 should be tied to Pin 6.
Page 11
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
11
δ MAX (%)
12
R
1
R
2
2
6
DUTY CYCLE CONTROL
MAXIMUM DUTY CYCLE (%)
100
90
80
70
60
50
40
30
20
10
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
R
2
R1 R
2
SL00371
Figure 12. Graph for Determining δ
MAX
δ (%)
R1 + R
2
()
SOFT START DUTY CYCLE %
10
3
10
4
2 3 4 5 6 7 8 9 2
80
70
60
50
40
30
20
10
δ
MAX
90%
δ
MAX
70%
δ
MAX
50%
δ
MAX
30%
SL00372
Figure 13. Soft-Start Minimum Duty Cycle vs R1 + R
2
0.6V
START STOP
11
0.48V
from PWM
RESET OF OUTPUT BISTABLE
SL00373
Figure 14. Current Protection Input
Page 12
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
12
V11 (CURRENT LIMITING)
NORMAL OPERATING POINT
LEVEL 1LEVEL 2
.48 .60 (V)
RELATIVE I (mA)
OUT
OC
1
OC
2
SL00374
Figure 15. Output Characteristics
Dynamic Current Limit and Current Protection (Pin 11)
In many applications, it is not necessary to have a real constant-current output of the SMPS.
Protection of the power transistor will be the prime goal. This can be realized with the NE5560 in an economical way. A resistor (or a current transformer) in the emitter of the power transistor gives a replica of the collector current. This signal must be connected to Pin
11. As can be seen in Figure 14, this input has two comparators with different reference levels. The output of the comparator with the lower 0.48V reference is connected to the same gate as the output of the PWM.
When activated, it will immediately reset the output flip-flop, so reducing the duty cycle. The effectiveness of this cycle-by-cycle
current limit diminishes at low duty cycle values. When δ becomes very small, the storage time of the power transistor becomes dominant. The current will now increase again, until it surpasses the reference of the second comparator. The output of this comparator activates the start-stop circuit and causes an immediate inhibit of the output pulses. After a certain deadtime, the circuit starts again with very narrow output pulses. The effect of this two-level current protection circuit is visualized in Figure 15.
The Start-Stop Circuit
The function of this protection circuit is to stop the output pulses as soon as a fault occurs and to keep the output stopped for several periods. After this dead-time, the output starts with a very small, gradually increasing duty cycle. When the fault is persistent, this will cause a cyclic switch-off/switch-on condition. This “hiccup” mode effectively limits the energy during fault conditions. The realization and the working of the circuit are indicated in Figures 12 and 13. The dead time and the soft-start are determined by an external capacitor that is connected to Pin 6 (δ
MAX
setting).
An RS flip-flop can be set by three different functions:
1. Remote on/off on Pin 10.
2. Overcurrent protection on Pin 11.
3. Low supply voltage protection (internal). As soon as one of these functions cause a setting of the flip-flop, the
output pulses are blocked via the output gate. In the same time transistor Q1 is forward-biased, resulting in a discharge of the capacitor on Pin 6.
The discharging current is limited by an internal 150Ω resistor in the emitter of Q1. The voltage at Pin 6 decreases to below the lower level of the sawtooth. When V6 has dropped to 0.6V , this will activate a comparator and the flip-flop is reset. The output stage is no longer blocked and Q1 is cut off. Now V
Z
will charge the
capacitor via R1 to the normal δ
MAX
voltage. The output starts delivering very narrow pulses as soon as V6 exceeds the lower sawtooth level. The duty cycle of the output pulse now gradually increases to a value determined by the feedback on Pin 3, or by the static δ
MAX
setting on Pin 6.
15
14
2
6
12
11 10
LATCH
START/
STOP
SET
RESET
0.6V
0.48V 0.6V
LOW SUPPLY
VOLTAGE
PROTECTION
100
R
1
R
2
C
SS
Q
1
Q
2
PWM
V
Z
SL00375
Figure 16. Start-Stop Circuit
Page 13
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
13
δ INCREASES
V
6
V
15
SET RESET
CHARGE
.6V
5.6V
SAWTOOTH
1.1V
DISCHARGE
DEAD TIME
SL00376
Figure 17. Start-Stop Circuit
Remote On/Off Circuit (Pin 10)
In systems where two or more power supplies are used, it is often necessary to switch these supplies on and off in a sequential way. Furthermore, there are many applications in which a supply must be switched by a logical signal. This can be done via the TTL-compatible remote on/off input on Pin 10. The output pulse is inhibited for levels below 0.8V. The output of the IC is no longer blocked when the remote on/off input is left floating or when a voltage >2V is applied. Start-up occurs via the slow-start circuit.
The Output Stage
The output stage of the NE5560 contains a flip-flop, a push-pull driven output transistor, and a gate, as indicated in Figure 18. The flip-flop is set by the flyback of the sawtooth. Resetting occurs by a signal either from the PWM or the current limit circuit. With this configuration, it is assured that the output is switched only once per period, thus prohibiting double pulsing. The collector and emitter of the output transistor are connected to respectively Pin 15 and Pin 14, allowing for normal or inverted output pulses. An internally-grounded emitter would cause intolerable voltage spikes over the bonding wire, especially at high output currents.
This current capability of the output transistor is 40mA peak for V
CE
0.4V. An internal clamping diode to the supply voltage protects the collector against overvoltages. The max. voltage at the emitter (Pin
14) must not exceed +5V. A gate, activated by one of the set or reset pulses, or by a command from the start-stop circuit will immediately switch-off the output transistor by short-circuiting its base. The external inhibitor (Pin 13) operates also via this base.
Demagnetization Sense
As indicated in Figure 18, the output of this NPN comparator will block the output pulse, when a voltage above 0.6V is applied to Pin
13. A specific application for this function is to prevent saturation of forward-converter transformers. This is indicated in Figure 19.
Feed-Forward (Pin 16)
The basic formula for a forward converter is
V
OUT
dV
IN
n
(n transformer ratio)
This means that in order to keep V
OUT
at a constant value, the duty cycle δ must be made inversely proportional to the input voltage. A pre-regulation (feed-forward) with the function δ~1/V
IN
can ease the
feedback-loop design.
“I” “I” “n”
NOTES:
The signal V
13
can be derived from the demagnetizing winding in
a forward converter as shown below.
FLYBACK
SET
RESET
FROM START STOP
0.6V
13
14
15
+ –
V
Z
V
Z
V
1
B
H
P1
P2
S1
+
SL00377
Figure 18. Output Stage
This loop now only has to regulate for load variations which require only a low feedback gain in the normal operation area. The transformer of a forward converter must be designed in such a way
Page 14
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
14
that it does not saturate, even under transient conditions, where the max. inductance is determined by δ
MAX×VIN
max. A regulation of
δ
MAX
~1/VIN will allow for a considerable reduction or simplification of
the transformer. The function of δ~1/V
IN
can be realized by using
Pin 16 of the NE5560.
ON ON ON
T T T
δ
1δ1
δ
2
δ
2
δ
3δ3
(50)
SL00378
Figure 19. Output Stage Inhibit
Figure 20 shows the electrical realization. When the voltage at Pin 16 exceeds the stabilized voltage V
Z
(Pin 2), it will increase the
charging current for the timing capacitor on Pin 8. The operating frequency is not affected, because the upper trip level
for sawtooth increases also. Note that the δ
MAX
voltage on Pin 6
remains constant because it is set via V
Z
. Figure 21 visualizes the
effect on δ
MAX
and the normal operating duty cycle δ. For V16=2×VZ,
these duty cycles have halved. The graph for δ=f(V
16
) is given in
Figure 22.
NOTE:
V
16
must be less than Pin 1 voltage.
APPLICATIONS NE/SE5560 Push-Pull Regulator
This application describes the use of the Philips Semiconductors NE/SE5560 adapted to function as a push-pull switched mode regulator, as shown in Figures 23 and 24.
Input voltage range is +12V to +18V for a nominal output of +30V and -30V at a maximum load current of 1A with an average efficiency of 81%.
Features include feed-forward input compensation, cycle-to-cycle drive current protection and other voltage sensing, line (to positive output) regulation <1% for an input range of +13V to +18V and load regulation to positive output of <3% for ∆I
L
(+) of 0.1 to 1A.
The main pulse-width modulator operates to 48kHz with power switching at 24kHz.
FEED-FORWARD
16
2
6
7
8
DO NOT EXCEED V
CC
C
SS
R
1
R
2
R
T
C
T
δ
MAX
INPUT
SL00379
Figure 20. External δ Maximum Control
WORKING
δ LEVEL
δ
MAX
LEVEL
MAX
1
MAX
2
V
Z
V
16
2XV
Z
T T
SL00380
Figure 21. Feed-Forward Circuitry
DUTY CYCLE
100
90 80 70 60 50 40 30 20 10
1 1.5 2 2.5
V
16
V
Z
δ
SL00381
Figure 22. Feed-Forward Regulation
Page 15
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
15
NOTES:
Power ground and signal ground must be kept separated
T1, Primary = 130T (C.T.) #26
Secondary = 18T (C.T.) #22
Core = Ferroxcube 3622
3C8 material
C.T. = 50T #26 0n
Ferroxcube 2616 core (3C8) F2D bobbin
T2, Primary = 16T (C.T.) #18 Secondaries (each) 52T (C.T.) #22
Core = Ferroxcube 4229 3C8 material
L
1
, L2 = 120T #20 on single gapped EC35 Ferroxcube core. 3C8 material.
SL00382
Figure 23. NE/SE5560 Push-Pull Switched-Mode Regulated Supply with CMOS Drive Conversion Logic
Page 16
Philips Semiconductors Product specification
NE/SE5560Switched-mode power supply control circuit
1994 Aug 31
16
NOTES:
Power ground and signal ground must be kept separated
T1, Primary = 130T (C.T.) #26
Secondary = 18T (C.T.) #22
Core = Ferroxcube 3622
3C8 material
C.T. = 50T #26 0n
Ferroxcube 2616 core (3C8) F2D bobbin
T2, Primary = 16T (C.T.) #18 Secondaries (each) 52T (C.T.) #22
Core = Ferroxcube 4229 3C8 material
L
1
, L2 = 120T #20 on single gapped EC35 Ferroxcube core. 3C8 material.
SL00383
Figure 24. NE/SE5560 Push-Pull Switched-Mode Regulated With TTL Drive Conversion Logic
Loading...