Datasheet ISO103B, ISO103 Datasheet (Burr Brown)

Duty Cycle
Modulator
Duty Cycle
Demodulator
Rectifiers
Filters
Oscillator
Driver
Sense
V
OUT
Com 2 –V
CC2
Sync*
Enable
+V
CC2
Gnd 2
+V
CC1
–V
CC1
Gnd 1
Com 1
V
IN
Ps Gnd
–V
C
+V
C
Sync
*Ground if not used
®
ISO103
Low-Cost, Internally Powered
ISOLATION AMPLIFIER
ISO103
FEA TURES
SIGNAL AND POWER IN ONE
DOUBLE-WIDE (0.6") SIDE-BRAZED PACKAGE
5600Vpk TEST VOLTAGE
1500Vrms CONTINUOUS AC BARRIER
APPLICATIONS
MULTICHANNEL ISOLATED DATA
ACQUISITION
ISOLATED 4-20mA LOOP RECEIVER AND
POWER
POWER SUPPLY AND MOTOR CONTROL
GROUND LOOP ELIMINATION
WIDE INPUT SIGNAL RANGE:
–10V to +10V
WIDE BANDWIDTH:
20kHz Small Signal, 20kHz Full Power
BUILT-IN ISOLATED POWER:
±10V to ±18V Input, ±50mA Output
MULTICHANNEL SYNCHRONIZATION
CAPABILITY (TTL)
BOARD AREA ONLY 0.72in.2 (4.6cm2)
DESCRIPTION
The ISO103 isolation amplifier provides both signal and power across an isolation barrier. The ceramic non-hermetic hybrid package with side-brazed pins contains a transformer-coupled DC/DC converter and a capacitor-coupled signal channel.
Extra power is available on the isolated input side for external input conditioning circuitry. The converter is protected from shorts to ground with an internal cur­rent limit, and the soft-start feature limits the initial currents from the power source. Multiple-channel syn­chronization can be accomplished by applying a TTL clock signal to paralleled Sync pins. The Enable con-
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©
1989 Burr-Brown Corporation PDS-1004E Printed in U.S.A. August, 1999
Twx: 910-952-1111 • Internet: http://www.burr-brown.com/ • Cable: BBRCORP • Telex: 066-6491 • FAX: (520) 889-1510 • Immediate Product Info: (800) 548-6132
trol is used to turn off transformer drive while keeping the signal channel demodulator active. This feature provides a convenient way to reduce quiescent current for low power applications.
The wide barrier pin spacing and internal insulation allow for the generous 1500Vrms continuous rating. Reliability is assured by 100% barrier breakdown testing that conforms to UL1244 test methods. Low barrier capacitance minimizes AC leakage currents.
These specifications and built-in features make the ISO103 easy to use, as well as providing for compact PC board layouts.
SPECIFICATIONS
ELECTRICAL
At TA = +25°C and V
PARAMETER CONDITIONS MIN TYP MAX MIN TYP MAX UNITS ISOLATION
Rated Continuous Voltage
AC, 60Hz T
DC T Test Breakdown, 100% AC, 60Hz 10s 5657 Vpk Isolation-Mode Rejection 1500Vrms, 60Hz 130 dB
Barrier Impedance 10 Leakage Current 240Vrms, 60Hz 1 2 ✻✻µA
GAIN
Nominal 1 V/V Initial Error ±0.12 ±0.3 ±0.08 ±0.15 % FSR Gain vs Temperature ±60 ±100 ±20 ±50 ppm/°C Nonlinearity V
INPUT OFFSET VOLTAGE
Initial Offset ±20 ±60 ✻✻mV
vs Temperature ±300 ±500 ✻✻µV/°C
vs Power Supplies V
vs Output Supply Load I
SIGNAL INPUT
Voltage Range Output Voltage in Range ±10 ±15 ✻✻ V Resistance 200 k
SIGNAL OUTPUT
Voltage Range ±10 ±12.5 ✻✻ V Current Drive ±5 ±15 ✻✻ mA Ripple Voltage, 800kHz Carrier 25 mVp-p
Capacitive Load Drive 1000 pF Voltage Noise 4 µV/Hz
FREQUENCY RESPONSE
Small Signal Bandwidth 20 kHz Slew Rate 1.5 V/µs Settling Time 0.1%, –10/10V 75 µs
POWER SUPPLIES
Rated Voltage, V Voltage Range ±10 ±18 ✻✻V Input Current I
Ripple Current No Filter 60 mAp-p
Rated Output Voltage Load = 15mA ±14.25 ±15 ±15.75 ✻✻✻V Output 50mA Balanced Load 10 ✻✻V
Load Regulation Balanced Load 0.3 %/mA Line Regulation 1.12 V/V Output Voltage vs Temperature 2.5 mV/°C Voltage Balance Error, ±V Voltage Ripple (800kHz) No External Capacitors 50 mVp-p
Output Capacitive Load 1 µF Sync Frequency Sync-Pin Grounded
TEMPERATURE RANGE
Specification –25 +85 ✻✻°C Operating –25 +85 ✻✻°C Storage –25 +125 ✻✻°C
Specifications same as ISO103. NOTE: (1) Conforms to UL1244 test methods. 100% tested at 1500Vrms for 1 minute. (2) If using external synchronization with a TTL-level clock, frequency should be between 1.2MHz and 2MHz with a duty-cycle greater than 25%.
= ±15V, ±15mA output current unless otherwise noted.
CC2
(1)
to T
MIN
MAX
to T
MIN
MAX
2121VDC 160 dB
= –10V to 10V ±0.026 ±0.075 ±0.018 ±0.050 % FSR
O
V
= –5V to 5V ±0.009 ±0.025 %FSR
O
= ±10V to ±18V 0.9 mV/V
CC2
= 0 to ±50mA ±0.3 mV/mA
O
400/4.7nF (See Figure 4) 5 mVp-p
CC2
= ±15mA +90/–4.5 mA
O
I
= 0mA +60/–4.5 mA
O
C
= 1µF3 mAp-p
IN
100mA Single-Ended Loads 10 ✻✻V
CC1
C
= 1µF5 mVp-p
EXT
ISO103 ISO103B
1500 Vrms 2121 VDC
12
|| 9 || pF
±15 V
0.05 %
(2)
1.6 MHz
®
ISO103
2
ABSOLUTE MAXIMUM RATINGS
Supply Without Damage .................................................................... ±18V
V
, Sense Voltage............................................................................. ±50V
IN
Com 1 to Gnd 1 or Com 2 to Gnd 2 ..............................................±200mV
Enable, Sync........................................................................... 0V to +V
Continuous Isolation Voltage ..................................................... 1500Vrms
V
, dv/dt ..................................................................................... 20kV/µs
ISO
Junction Temperature ...................................................................... 150°C
Storage Temperature...................................................... –25°C to +125°C
Lead Temperature,10s .................................................................... 300°C
Output Short to Gnd 2 Duration ............................................... Continuous
±V
to Gnd 1 Duration .......................................................... Continuous
CC1
CC2
ELECTROSTATIC DISCHARGE SENSITIVITY
Any integrated circuit can be damaged by ESD. Burr-Brown recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degrada­tion to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet published specifications.
PIN CONFIGURATION
1
+V
C
+V
2
CC1
3
–V
CC1
–V
4
CC1
Com 2
9
V
10
OUT
Sense
11 12
Gnd 2
*Operation requires this pin be grounded or driven with TTL levels.
24
Ps Gnd 23 Gnd 1
22 V
IN
21 Com 1
16
–V
CC2
15
Sync*
+V
14
CC2
Enable
13
PACKAGE/ORDERING INFORMATION
PACKAGE SPECIFIED DRAWING TEMPERATURE PACKAGE ORDERING TRANSPORT
PRODUCT PACKAGE NUMBER
ISO103 24-Pin DIP 231 –25°C to +85°C
NOTES: (1) For detailed drawing and dimension table, please see end of data sheet, or Appendix C of Burr-Brown IC Data Book. (2) Models with a slash (/ ) are available only in Tape and Reel in the quantities indicated (e.g., /2K5 indicates 2500 devices per reel). Ordering 2500 pieces of “ISO103/2K5” will get a single 2500­piece Tape and Reel. For detailed Tape and Reel mechanical information, refer to Appendix B of Burr-Brown IC Data Book.
The information provided herein is believed to be reliable; however, BURR-BROWN assumes no responsibility for inaccuracies or omissions. BURR-BROWN assumes no responsibility for the use of this information, and all use of such information shall be entirely at the user's own risk. Prices and specifications are subject to change without notice. No patent rights or licenses to any of the circuits described herein are implied or granted to any third party. BURR-BROWN does not authorize or warrant any BURR-BROWN product for use in life support devices and/or systems.
(1)
RANGE MARKING NUMBER
(2)
MEDIA
®
3
ISO103
TYPICAL PERFORMANCE CURVES
At TA = +25°C, V
= ±15VDC, ±15mA output current, unless otherwise noted.
CC2
RECOMMENDED RANGE OF ISOLATION VOLTAGE
10k
2.1k 1k
100
10
Maximum Isolation Voltage (Vpk)
1
100 1k 10k 100k 1M 10M
10
3
1
0.3
THD+N (%)
0.1
0.03
Barrier Voltage Rating
2100V
at 75kHz
Operational
Region
Isolation Voltage Frequency (Hz)
DISTORTION vs FREQUENCY
V = 2Vp-p
O
V = 20Vp-p
O
Non-Specified
Signal
Operation
140
130
120
110
100
Isolation-Mode Rejection (dB)
90
10 100 1k 10k 100k
3
0
–3
–6
Gain (dB)
–9
–12
IMR/LEAKAGE vs FREQUENCY
IMR
Isolation Voltage Frequency (Hz)
GAIN/PHASE vs FREQUENCY
Leakage at
1500Vrms
PHASE
Leakage at
240Vrms
GAIN
10m
1m
100µ
10µ
Barrier Leakage Current (Arms)
100n
0
45
90
Phase Shift (°)
135
180
0.01 20 100 1k 10k
Frequency (Hz)
LARGE SIGNAL TRANSIENT RESPONSE
20
10
0
Output Voltage (V)
–10
–20
0 50 100
Time (µs)
20k
–15
Small Signal Frequency (Hz)
ISOLATED POWER SUPPLY
17
16
15
CC1
14
±V Output Voltage (V)
13
0 0
LOAD REGULATION AND EFFICIENCY
Balanced Load Efficiency
Output Voltage Single-Ended Loads
10 20
±V Supply Output Current (mA)
CC1
1k100 10k 100k
Output Voltage Balanced Loads
20 40
30 60
40 80
60
45
30
Efficiency (%)
15
0
®
ISO103
4
TYPICAL PERFORMANCE CURVES (CONT)
ISOLATION POWER SUPPLY VOLTAGE
vs TEMPERATURE
–25 0 25 50 75 100
Temperature (°C)
2
1
0
–1
–2
V (%)
CC2
At TA = +25°C, V
19 18
17 16 15 14
CC1
13
+V (V)
12 11 10
9
= ±15VDC, ±15mA output current, unless otherwise noted.
CC2
ISOLATED POWER SUPPLY LINE REGULATION
±15mA Load
1.12V/V
9 10111213141516171819
+V (V)
CC2
ISOLATED SUPPLY VOLTAGE AND V
vs SYNC FREQUENCY
5
V
CC1
2.5
V
0
OS
V (mV)
–2.5
–5
1 1.5 2 2.5
Sync Frequency (MHz)
OS
250
125
OS
0
CC1
V (mV)
–125
–250
®
5
ISO103
THEORY OF OPERATION
The block diagram on the front page shows the isolation amplifier’s synchronized signal and power configuration, which eliminate beat frequency interference. A proprietary 800kHz oscillator chip, power MOSFET transformer driv­ers, patented square core wirebonded transformer, and single chip diode bridge provide power to the input side of the isolation amplifier as well as external loads. The signal channel capacitively couples a duty-cycle encoded signal across the ceramic high-voltage barrier built into the pack­age. A proprietary transmitter-receiver pair of integrated circuits, laser trimmed at wafer level, and coupled through a pair of matched “fringe” capacitors, result in a simple, reliable design.
SIGNAL AND POWER CONNECTIONS
Figure 1 shows the proper power supply and signal connec­tions. All power supply pins should be bypassed as shown with the π filter for +V than ±15mA are drawn from the isolated supply. Separate rectifier output pins (±V (±VC) allow additional ripple filtering and/or regulation. The separate input and output common pins and output sense are low current inputs tied to the signal source ground, output ground, and output load, respectively, to minimize errors due to IR drop in long conductors. Otherwise, connect Com 1 to Gnd 1, Com 2 to Gnd 2, and Sense to V ISO103 socket. The enable pin may be left open if the ISO103 is continuously operated. If not, a TTL low level will disable the internal DC/DC converter. The Sync input must be grounded for unsynchronized operation while a
1.2MHz to 2MHz TTL clock signal provides synchroniza­tion of multiple units.
, an option recommended if more
CC2
) and amplifier supply input pins
CC1
OUT
at the
The ISO103 isolation amplifier contains a transformer­coupled DC/DC converter that is powered from the output side of the isolation amplifier. All power supply pins (1, 2, 3, 4, 14, and 16) of the ISO103 have an internal 0.1µF capacitor to ground. L1 is used to slow down fast changes in the input current to the DC/DC converter. C1 is used to help regulate the voltage ripple caused by the current demands of the converter. L1, C1, and C2 are optional, however, recom­mended for low noise applications.
The DC/DC converter creates an unregulated ±15V output to ±V
. If the ISO103 is the only device using the DC/DC
CC1
converter for power, pins 1 and 2 and pins 3 and 4 can be connected directly without CO or LO in the circuit. If an external capacitor is used in this configuration, it should not exceed 1µF. This configuration is possible because the isolation amplifier and the DC/DC converter are synchro­nized internally.
If additional devices are powered by the DC/DC converter of the ISO103, the application may require that the ripple voltage of the ISO103 converter be attenuated. In which case, LO and CO should be added to the circuit. The inductor is used to attenuate the ripple current and a higher value capacitor can be used to reduce the ripple voltage even further.
OPTIONAL GAIN AND OFFSET ADJUSTMENTS
Rated gain accuracy and offset performance can be achieved with no external adjustments, but the circuit of Figure 2a may be used to provide a gain trim of ±0.5% for the values shown; greater range may be provided by increasing the size of R1 and R2. Every 2k increase in R1 will give an additional 1% adjustment range, with R2 ≥ 2R1. If safety or convenience dictate location of the adjustment potentiome­ter on the other side of the barrier from the position shown in Figure 2a, the position of R1 and R2 may be reversed.
V
IN
Com
24 23 22 21 16 15 14 13
PS
*Optional Filtering: For L
O
0 LO < 10µH C
< 1µF
O
For L
O
LO ≥ 10µH, < 10Ω C
10µF
O
+
Supply
Outputs
Gnd 1 Com 1V
Gnd
+V
+V
CC1
C
123491011 12
C
O
L *
O
ISO103
–V
IN
CC1
FIGURE 1. Signal and Power Connections.
®
ISO103
L *
Isolation
Barrier
1µF
C
(3)
L
C
1µF
2
+V
Sync Enable
–V
CC2
(2) (1)
–V
Com 2
C
C
O
O
V
OUT
Sense Gnd 2
I
CC2
1
+
10µF Tantalum
Sense
Com 2
Com Return
V
OUT
–V
CC2
+V
CC2
NOTES: (1) Enable = pin open or TTL high. (2) Ground sync if not used. (3) π filter reduces ripple current; L
R
L
= 10µH, <10.
1
6
Gains greater than 1 may be obtained by using the circuit of Figure 2b. Note that the effect of input referred errors will be multiplied at the output in proportion to the increase in gain. Also, the small-signal bandwidth will be decreased in in­verse proportion to the increase in gain. In most instances, a precision gain block at the input of the isolation amplifier will provide better overall performance.
2k
1k
22
R
1
V
IN
21
11
R
2
V
OUT
10
9
FIGURE 2a. Gain Adjust.
22
V
IN
21
Gain = 1 +
Sense
11
10
9
R
R
1
1
+
( )
R2200k
V
OUT
R
1
R
2
FIGURE 2b. Gain Setting.
Figure 3 shows a method for trimming VOS of the ISO103. This circuit may be applied to either Signal Com (input or output) as desired for safety or convenience. With the values shown, ±15V supplies and unity gain, the circuit will pro­vide ±150mV adjustment range and 0.25mV resolution with a typical trim potentiometer. The output will have some sensitivity to power supply variations. For a ±100mV trim, power supply sensitivity is 8mV/V at the output.
+V
or +V
CC1
CC2
Signal Com 1
or
Signal Com 2
100k
–V
CC1
or –V
1M
10k
CC2
FIGURE 3. VOS Adjust.
Sense
22
V
IN
21
11
V
400
10
9
OUT
4.7nF
FIGURE 4. Ripple Reduction.
MULTICHANNEL SYNCHRONIZATION
Synchronization of multiple ISO103s can be accomplished by connecting pin 15 of each device to an external TTL level oscillator, as shown in Figure 7. The PWS750-1 oscillator is convenient because its nominal synchronizing output fre­quency is 1.6MHz, resulting in a 800kHz carrier in the ISO103 (its nominal unsynchronized value). The open col­lector output typically switches 7.5mA to a 0.2V low level so that the external pull-up resistor can be chosen for different pull-up voltages as shown in Figure 7. The number of channels synchronized by one PWS750-1 is determined by the total capacitance of the sync voltage conductors. They must be less than 1000pF to ensure TTL level switching at 800kHz. At higher frequencies the capacitance must be proportionally lower.
Customers can supply their own TTL level synchronization logic provided the frequency is between 1.2MHz and 2MHz, and the duty cycle is greater than 25%.
Multichannel synchronization with reduced power dissipa­tion for applications requiring less than ±15mA from V
CC1
is accomplished by driving both the Sync input pin (15) and Enable pin (13) with the TTL oscillator as shown in Figure 5.
ISOLATION BARRIER VOLTAGE
The typical performance of the ISO103 under conditions of barrier voltage stress is indicated in the first two perform­ance curves—Recommended Range of Isolation Voltage and IMR/ Leakage vs Frequency. At low barrier modulation levels, errors can be determined by the IMRR characteristic. At higher barrier voltages, typical performance is obtained as long as the dv/dt across the barrier is below the shaded area in the first curve. Otherwise, the signal channel will be interrupted, causing the output to distort, and/or shift DC level. This condition is temporary, with normal operation resuming as soon as the transient subsides. Permanent dam­age to the integrated circuits occurs only if transients exceed 20kV/µs. Even in this extreme case, the barrier integrity is assured.
OPTIONAL OUTPUT FILTER
Figure 4 shows an optional output ripple filter that reduces the 800kHz ripple voltage to <5mVp-p without compromis­ing DC performance. The small signal bandwidth is ex­tended above 30kHz as a result of this compensation.
HIGH VOLTAGE TESTING
The ISO103 was designed to reliably operate with 1500Vrms continuous isolation barrier voltage. To confirm barrier integrity, a two-step breakdown test is performed on 100% of the units. First, a 5600V peak, 60Hz barrier potential is
7
ISO103
®
applied for 10s to verify that the dielectric strength of the insulation is above this level. Following this exposure, a 1500Vrms, 60Hz potential is applied for one minute to conform to UL1244. Life-test results show reliable opera­tion under continuous rated voltage and maximum operat­ing temperature conditions.
ISO103
+V
CC2
I (Reduced)
Q
131415
TTL Osc.
1mA
PT100 RTD
1mA
119.4
98.5
2.5k
11
3
5 6
+
4
0.01µF
20mA
i (mA) = 0.4221R – 46.4
OT
10
8
12
XTR101
7
i
O
9
0.01µF
+
1/2 W
750
2N2222A TO-18
External Load <15mA
+
1234
12
FIGURE 5. Reduced Power Dissipation.
+
1µF
16
10
11
3
12
420
1µF
5V
15
14
5
V
O
RCV
2
4
12
22 24 23 21
34
14
ISO 103
16 15
1µF
1µF
10 11 12
9
+15V
V
OUT
–15V
4
50 150°C
FIGURE 6. Isolated 4-20mA Instrument Loop.
T
0
50 150°C
T
®
ISO103
8
V
IN1
24 23 22 21
–V
CC2+VCC2
16 15 14
Sync 1.6MHz
Channel 1
ISO 103
1234
+ –
V
IN2
24 23 22 21
Channel 2
ISO 103
1234
+ –
Additional Channels
FIGURE 7. Synchronized-Multichannel Isolation.
9101112
16 15 14
9101112
12
37
R
V
OUT1
V
OUT2
1114
PWS750-1
V
R =
7.5
NOTES: (1) PWS750-1 can sync > 20 ISO103. (2) Bypass supplies as shown in Figure 1.
CC2
k
®
9
ISO103
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