Datasheet HCPL-3150 Datasheet (HP)

Page 1
1-197
H
0.5 Amp Output Current IGBT Gate Drive Optocoupler
Technical Data
HCPL-3150
Features
• 0.5 A Minimum Peak Output Current
• 15 kV/µs Minimum Common Mode Rejection (CMR) at VCM = 1500 V
• 1.0 V Maximum Low Level Output Voltage (VOL) Eliminates Need for Negative Gate Drive
• ICC = 5 mA Maximum Supply Current
• Under Voltage Lock-Out Protection (UVLO) with Hysteresis
• Wide Operating VCC Range:
15 to 30 Volts
• 500 ns Maximum Switching Speeds
• Industrial Temperature Range:
-40°C to 100°C
• Safety and Regulatory Approval:
UL Recognized
2500 Vrms for 1 min. per UL1577
VDE 0884 Approved with
V
IORM
= 630 Vpeak
(Option 060 only)
CSA Approved
CAUTION: It is advised that normal static precautions be taken in handling and assembly of this component to prevent damage and/or degradation which may be induced by ESD.
Applications
• Isolated IGBT/MOSFET Gate Drive
• AC and Brushless DC Motor Drives
• Industrial Inverters
• Switch Mode Power Supplies (SMPS)
Description
The HCPL-3150 consists of a GaAsP LED optically coupled to an integrated circuit with a power output stage. This optocoupler is
ideally suited for driving power IGBTs and MOSFETs used in motor control inverter applica­tions. The high operating voltage range of the output stage pro­vides the drive voltages required by gate controlled devices. The voltage and current supplied by this optocoupler makes it ideally suited for directly driving IGBTs with ratings up to 1200 V/50 A. For IGBTs with higher ratings, the HCPL-3120 can be used to drive a discrete power stage which drives the IGBT gate.
Truth Table
VCC - V
EE
VCC - V
EE
“Positive Going” “Negative-Going”
LED (i.e., Turn-On) (i.e., Turn-Off) V
O
OFF 0 - 30 V 0 - 30 V LOW
ON 0 - 11 V 0 - 9.5 V LOW ON 11 - 13.5 V 9.5 - 12 V TRANSITION ON 13.5 - 30 V 12 - 30 V HIGH
A 0.1 µF bypass capacitor must be connected between pins 5 and 8.
Functional Diagram
1
3
SHIELD
2
4
8
6
7
5
N/C
CATHODE
ANODE
N/C
V
CC
V
O
V
O
V
EE
5965-4780E
Page 2
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Ordering Information
Specify Part Number followed by Option Number (if desired)
Example
HCPL-3150#XXX
No Option = Standard DIP package, 50 per tube. 060 = VDE 0884 V
IORM
= 630 Vpeak Option, 50 per tube. 300 = Gull Wing Surface Mount Option, 50 per tube. 500 = Tape and Reel Packaging Option, 1000 per reel.
Option data sheets available. Contact Hewlett-Packard sales representative or authorized distributor.
Package Outline Drawings
Standard DIP Package
Gull-Wing Surface-Mount Option 300
9.40 (0.370)
9.90 (0.390)
PIN ONE
1.78 (0.070) MAX.
1.19 (0.047) MAX.
HP 3150 Z
YYWW
DATE CODE
0.76 (0.030)
1.40 (0.055)
2.28 (0.090)
2.80 (0.110)
0.51 (0.020) MIN.
0.65 (0.025) MAX.
4.70 (0.185) MAX.
2.92 (0.115) MIN.
6.10 (0.240)
6.60 (0.260)
0.20 (0.008)
0.33 (0.013)
5° TYP.
7.36 (0.290)
7.88 (0.310)
1
2
3
4
8
7
6
5
5678
4321
GND1
V
DD1
V
IN+
V
IN–
GND2
V
DD2
V
OUT+
V
OUT–
PIN DIAGRAM
PIN ONE
DIMENSIONS IN MILLIMETERS AND (INCHES).
* MARKING CODE LETTER FOR OPTION NUMBERS. "V" = OPTION 060. OPTION NUMBERS 300 AND 500 NOT MARKED.
OPTION CODE*
0.635 ± 0.25
(0.025 ± 0.010)
12° NOM.
0.20 (0.008)
0.33 (0.013)
9.65 ± 0.25
(0.380 ± 0.010)
0.635 ± 0.130
(0.025 ± 0.005)
7.62 ± 0.25
(0.300 ± 0.010)
5
6
7
8
4
3
2
1
9.65 ± 0.25
(0.380 ± 0.010)
6.350 ± 0.25
(0.250 ± 0.010)
MOLDED
1.016 (0.040)
1.194 (0.047)
1.194 (0.047)
1.778 (0.070)
9.398 (0.370)
9.906 (0.390)
4.826
(0.190)
TYP.
0.381 (0.015)
0.635 (0.025)
PAD LOCATION (FOR REFERENCE ONLY)
1.080 ± 0.320
(0.043 ± 0.013)
4.19
(0.165)
MAX.
1.780
(0.070)
MAX.
1.19
(0.047)
MAX.
2.540
(0.100)
BSC
DIMENSIONS IN MILLIMETERS (INCHES). TOLERANCES (UNLESS OTHERWISE SPECIFIED):
LEAD COPLANARITY MAXIMUM: 0.102 (0.004)
xx.xx = 0.01 xx.xxx = 0.005
HP 3150 Z
YYWW
Page 3
1-199
VDE 0884 Insulation Characteristics (Option 060 Only)
Description Symbol Characteristic Unit
Installation classification per DIN VDE 0110/1.89, Table 1
for rated mains voltage 300 Vrms I-IV for rated mains voltage 600 Vrms I-III
Climatic Classification 55/100/21 Pollution Degree (DIN VDE 0110/1.89) 2 Maximum Working Insulation Voltage V
IORM
630 Vpeak
Input to Output Test Voltage, Method b*
V
IORM
x 1.875 = VPR, 100% Production Test with tm = 1 sec, V
PR
1181 Vpeak
Partial discharge < 5 pC
Input to Output Test Voltage, Method a*
V
IORM
x 1.5 = VPR, Type and Sample Test, tm = 60 sec, V
PR
945 Vpeak
Partial discharge < 5 pC
Highest Allowable Overvoltage* V
IOTM
6000 Vpeak
(Transient Overvoltage t
ini
= 10 sec)
Safety-Limiting Values – Maximum Values Allowed in the Event of a Failure, Also See Figure 37, Thermal Derating Curve.
Case Temperature T
S
175 °C
Input Current I
S, INPUT
230 mA
Output Power P
S, OUTPUT
600 mW
Insulation Resistance at TS, VIO = 500 V R
S
10
9
*Refer to the front of the optocoupler section of the current Catalog, under Product Safety Regulations section, (VDE 0884) for a detailed description of Method a and Method b partial discharge test profiles.
Note: Isolation characteristics are guaranteed only within the safety maximum ratings which must be ensured by protective circuits in application.
Regulatory Information
The HCPL-3150 has been approved by the following organizations:
UL
Recognized under UL 1577, Component Recognition Program, File E55361.
CSA
Approved under CSA Component Acceptance Notice #5, File CA
88324.
VDE (Option 060 only)
Approved under VDE 0884/06.92 with V
IORM
= 630 Vpeak.
Reflow Temperature Profile
240
T = 115°C, 0.3°C/SEC
0
T = 100°C, 1.5°C/SEC
T = 145°C, 1°C/SEC
TIME – MINUTES
TEMPERATURE – °C
220 200 180 160 140 120 100
80 60 40 20
0
260
123456789101112
MAXIMUM SOLDER REFLOW THERMAL PROFILE
(NOTE: USE OF NON-CHLORINE ACTIVATED FLUXES IS RECOMMENDED.)
Page 4
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Recommended Operating Conditions
Parameter Symbol Min. Max. Units
Power Supply Voltage (VCC - VEE) 15 30 Volts Input Current (ON) I
F(ON)
716mA
Input Voltage (OFF) V
F(OFF)
-3.0 0.8 V
Operating Temperature T
A
-40 100 °C
Insulation and Safety Related Specifications
Parameter Symbol Value Units Conditions
Minimum External Air Gap L(101) 7.1 mm Measured from input terminals to output (External Clearance) terminals, shortest distance through air.
Minimum External Tracking L(102) 7.4 mm Measured from input terminals to output (External Creepage) terminals, shortest distance path along body.
Minimum Internal Plastic Gap 0.08 mm Through insulation distance conductor to (Internal Clearance) conductor.
Tracking Resistance CTI 200 Volts DIN IEC 112/VDE 0303 Part 1 (Comparative Tracking Index)
Isolation Group IIIa Material Group (DIN VDE 0110, 1/89, Table 1)
Option 300 - surface mount classification is Class A in accordance wtih CECC 00802.
Absolute Maximum Ratings
Parameter Symbol Min. Max. Units Note
Storage Temperature T
S
-55 125 °C
Operating Temperature T
A
-40 100 °C
Average Input Current I
F(AVG)
25 mA 1
Peak Transient Input Current I
F(TRAN)
1.0 A
(<1 µs pulse width, 300 pps) Reverse Input Voltage V
R
5 Volts
“High” Peak Output Current I
OH(PEAK)
0.6 A 2
“Low” Peak Output Current I
OL(PEAK)
0.6 A 2 Supply Voltage (VCC - VEE) 0 35 Volts Output Voltage V
O(PEAK)
0VCCVolts
Output Power Dissipation P
O
250 mW 3
Total Power Dissipation P
T
295 mW 4
Lead Solder Temperature 260°C for 10 sec., 1.6 mm below seating plane Solder Reflow Temperature Profile See Package Outline Drawings Section
Page 5
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Electrical Specifications (DC)
Over recommended operating conditions (TA = -40 to 100°C, I
F(ON)
= 7 to 16 mA, V
F(OFF)
= -3.0 to 0.8 V,
VCC = 15 to 30 V, VEE = Ground) unless otherwise specified.
Parameter Symbol Min. Typ.* Max. Units Test Conditions Fig. Note
High Level I
OH
0.1 0.4 A VO = (VCC - 4 V) 2, 3, 5
0.5 VO = (VCC - 15 V) 2
Low Level I
OL
0.1 0.6 A VO = (VEE + 2.5 V) 5, 6 5
0.5 VO = (VEE + 15 V) 2
High Level Output V
OH
(VCC - 4) (VCC - 3) V IO = -100 mA 1, 3 6, 7
Voltage 19 Low Level Output V
OL
0.4 1.0 V IO = 100 mA 4, 6
Voltage 20 High Level I
CCH
2.5 5.0 mA Output Open, 7, 8
Supply Current IF = 7 to 16 mA Low Level I
CCL
2.7 5.0 mA Output Open,
Supply Current VF = -3.0 to +0.8 V Threshold Input I
FLH
2.2 5.0 mA IO = 0 mA, 9, 15,
Current Low to High VO > 5 V 21 Threshold Input V
FHL
0.8 V
Voltage High to Low Input Forward Voltage V
F
1.2 1.5 1.8 V IF = 10 mA 16
Temperature VF/T
A
-1.6 mV/°CIF = 10 mA
Coefficient of Forward Voltage
Input Reverse BV
R
5VI
R
= 10 µA
Breakdown Voltage Input Capacitance C
IN
60 pF f = 1 MHz, VF = 0 V
UVLO Threshold V
UVLO+
11.0 12.3 13.5 V VO > 5 V, 22,
V
UVLO-
9.5 10.7 12.0
UVLO Hysteresis UVLO
HYS
1.6 V
*All typical values at TA = 25°C and VCC - VEE = 30 V, unless otherwise noted.
Output Current
17
18
Output Current
IF = 10 mA 36
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Switching Specifications (AC)
Over recommended operating conditions (TA = -40 to 100°C, I
F(ON)
= 7 to 16 mA, V
F(OFF)
= -3.0 to 0.8 V,
VCC = 15 to 30 V, VEE = Ground) unless otherwise specified.
Parameter Symbol Min. Typ.* Max. Units Test Conditions Fig. Note
Propagation Delay t
PLH
0.10 0.30 0.50 µs Rg = 47 , 10, 11, 14
Time to High Cg = 3 nF, 12, 13 Output Level f = 10 kHz, 14, 23
Duty Cycle = 50%
Propagation Delay t
PHL
0.10 0.27 0.50 µs
Time to Low Output Level
Pulse Width PWD 0.3 µs15 Distortion
Propagation Delay PDD -0.35 0.35 µs 34,35 10 Difference Between (t
PHL
- t
PLH
)
Any Two Parts Rise Time t
r
0.1 µs23
Fall Time t
f
0.1 µs
UVLO Turn On t
UVLO ON
0.8 µsVO > 5 V, 22
Delay IF = 10 mA UVLO Turn Off t
UVLO OFF
0.6 µsVO < 5 V,
Delay IF = 10 mA Output High Level |CMH| 15 30 kV/µsTA = 25°C, 24 11, 12
Common Mode IF = 10 to 16 mA, Transient VCM = 1500 V, Immunity VCC = 30 V
Output Low Level |CML| 15 30 kV/µsTA = 25°C, 11, 13 Common Mode VCM = 1500 V, Transient VF = 0 V, Immunity VCC = 30 V
Package Characteristics
Parameter Symbol Min. Typ.* Max. Units Test Conditions Fig. Note
Input-Output V
ISO
2500 Vrms RH < 50%, 8, 9 Momentary t = 1 min., Withstand Voltage** TA = 25°C
Resistance R
I-O
10
12
V
I-O
= 500 V
DC
9
(Input - Output) Capacitance C
I-O
0.6 pF f = 1 MHz
(Input - Output) LED-to-Case θ
LC
391 °C/W Thermocouple 28
Thermal Resistance LED-to-Detector θ
LD
439 °C/W
Thermal Resistance Detector-to-Case θ
DC
119 °C/W
Thermal Resistance
*All typical values at TA = 25°C and VCC - VEE = 30 V, unless otherwise noted. **The Input-Output Momentary Withstand Voltage is a dielectric voltage rating that should not be interpreted as an input-output continuous voltage rating. For the continuous voltage rating refer to your equipment level safety specification or HP Application Note 1074 entitled “Optocoupler Input-Output Endurance Voltage.”
located at center underside of package
Page 7
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Notes:
1. Derate linearly above 70°C free-air temperature at a rate of 0.3 mA/°C.
2. Maximum pulse width = 10 µs, maximum duty cycle = 0.2%. This value is intended to allow for component tolerances for designs with IO peak minimum = 0.5 A. See Applications section for additional details on limiting IOH peak.
3. Derate linearly above 70°C free-air temperature at a rate of 4.8 mW/°C.
4. Derate linearly above 70°C free-air temperature at a rate of 5.4 mW/°C. The maximum LED junction tempera­ture should not exceed 125°C.
5. Maximum pulse width = 50 µs, maximum duty cycle = 0.5%.
6. In this test VOH is measured with a dc load current. When driving capacitive
loads VOH will approach VCC as I
OH
approaches zero amps.
7. Maximum pulse width = 1 ms, maximum duty cycle = 20%.
8. In accordance with UL1577, each optocoupler is proof tested by applying an insulation test voltage 3000 Vrms for 1 second (leakage detection current limit, I
I-O
5 µA).
This test is performed before the 100% production test for partial discharge (method b) shown in the VDE 0884 Insulation Characteristics Table, if applicable.
9. Device considered a two-terminal device: pins 1, 2, 3, and 4 shorted together and pins 5, 6, 7, and 8 shorted together.
10. The difference between t
PHL
and t
PLH
between any two HCPL-3150 parts
under the same test condition.
11. Pins 1 and 4 need to be connected to LED common.
12. Common mode transient immunity in the high state is the maximum tolerable |dVCM/dt| of the common mode pulse, VCM, to assure that the output will remain in the high state (i.e., VO> 15.0 V).
13. Common mode transient immunity in a low state is the maximum tolerable |dVCM/dt| of the common mode pulse, VCM, to assure that the output will remain in a low state (i.e., VO< 1.0 V).
14. This load condition approximates the gate load of a 1200 V/25 A IGBT.
15. Pulse Width Distortion (PWD) is defined as |t
PHL-tPLH
| for any given
device.
Figure 4. V
OL
vs. Temperature. Figure 5. IOL vs. Temperature. Figure 6. VOL vs. IOL.
I
OL
– OUTPUT LOW CURRENT – A
-40
0
TA – TEMPERATURE – °C
100
0.8
0.4
-20
1.0
02040
0.2
60 80
V
F(OFF)
= -3.0 to 0.8 V
V
OUT
= 2.5 V
V
CC
= 15 to 30 V
V
EE
= 0 V
0.6
V
OL
– OUTPUT LOW VOLTAGE – V
-40
0
TA – TEMPERATURE – °C
100
0.8
0.6
-20
1.0
02040
0.2
60 80
V
F(OFF)
= -3.0 to 0.8 V
I
OUT
= 100 mA
V
CC
= 15 to 30 V
V
EE
= 0 V
0.4
V
OL
– OUTPUT LOW VOLTAGE – V
0
0
IOL – OUTPUT LOW CURRENT – A
1.0
4
0.250.4 0.6
1
0.8
V
F(OFF)
= -3.0 to 0.8 V
V
CC
= 15 to 30 V
V
EE
= 0 V
2
100 °C 25 °C
-40 °C
3
Figure 1. VOH vs. Temperature.
Figure 2. IOH vs. Temperature.
Figure 3. VOH vs. IOH.
(V
OH
- V
CC
) – HIGH OUTPUT VOLTAGE DROP – V
-40
-4
TA – TEMPERATURE – °C
100
-1
-2
-20002040
-3
60 80
IF = 7 to 16 mA I
OUT
= -100 mA
V
CC
= 15 to 30 V
V
EE
= 0 V
I
OH
– OUTPUT HIGH CURRENT – A
-40
0.25
TA – TEMPERATURE – °C
100
0.45
0.40
-20
0.50
02040
0.30
60 80
IF = 7 to 16 mA V
OUT
= VCC - 4 V
V
CC
= 15 to 30 V
V
EE
= 0 V
0.35
(V
OH
- V
CC
) – OUTPUT HIGH VOLTAGE DROP – V
0
-6
IOH – OUTPUT HIGH CURRENT – A
1.0
-2
-3
0.2-10.4 0.6
-5
0.8
IF = 7 to 16 mA V
CC
= 15 to 30 V
V
EE
= 0 V
-4
100 °C 25 °C
-40 °C
Page 8
1-204
V
O
– OUTPUT VOLTAGE – V
0
0
IF – FORWARD LED CURRENT – mA
5
25
15
1
30
2534
20
10
Figure 15. Transfer Characteristics.Figure 14. Propagation Delay vs. Cg.Figure 13. Propagation Delay vs. Rg.
I
CC
– SUPPLY CURRENT – mA
-40
1.5
TA – TEMPERATURE – °C
100
3.0
2.5
-20
3.5
02040
2.0
60 80
VCC = 30 V V
EE
= 0 V
I
F
= 10 mA for I
CCH
I
F
= 0 mA for I
CCL
I
CCH
I
CCL
I
CC
– SUPPLY CURRENT – mA
15
1.5
VCC – SUPPLY VOLTAGE – V
30
3.0
2.5
3.5
20
2.0
25
IF = 10 mA for I
CCH
I
F
= 0 mA for I
CCL
T
A
= 25 °C
V
EE
= 0 V
I
CCH
I
CCL
I
FLH
– LOW TO HIGH CURRENT THRESHOLD – mA
-40
0
TA – TEMPERATURE – °C
100
3
2
-20402040
1
60 80
5
VCC = 15 TO 30 V V
EE
= 0 V
OUTPUT = OPEN
Figure 10. Propagation Delay vs. VCC. Figure 11. Propagation Delay vs. IF. Figure 12. Propagation Delay vs.
Temperature.
Figure 7. ICC vs. Temperature. Figure 8. ICC vs. VCC. Figure 9. I
FLH
vs. Temperature.
T
p
– PROPAGATION DELAY – ns
15
100
VCC – SUPPLY VOLTAGE – V
30
400
300
500
20
200
25
IF = 10 mA T
A
= 25 °C
Rg = 47 Cg = 3 nF DUTY CYCLE = 50% f = 10 kHz
T
PLH
T
PHL
T
p
– PROPAGATION DELAY – ns
6
100
IF – FORWARD LED CURRENT – mA
16
400
300
500
10
200
12
VCC = 30 V, VEE = 0 V Rg = 47 , Cg = 3 nF T
A
= 25 °C DUTY CYCLE = 50% f = 10 kHz
T
PLH
T
PHL
148
T
p
– PROPAGATION DELAY – ns
-40
100
TA – TEMPERATURE – °C
100
400
300
-20
500
02040
200
60 80
T
PLH
T
PHL
I
F(ON)
= 10 mA
I
F(OFF)
= 0 mA
V
CC
= 30 V, VEE = 0 V
Rg = 47 , Cg = 3 nF DUTY CYCLE = 50% f = 10 kHz
T
p
– PROPAGATION DELAY – ns
0
100
Rg – SERIES LOAD RESISTANCE –
200
400
300
50
500
100
200
150
T
PLH
T
PHL
VCC = 30 V, VEE = 0 V T
A
= 25 °C
I
F
= 10 mA Cg = 3 nF DUTY CYCLE = 50% f = 10 kHz
T
p
– PROPAGATION DELAY – ns
0
100
Cg – LOAD CAPACITANCE – nF
100
400
300
20
500
40
200
60 80
T
PLH
T
PHL
VCC = 30 V, VEE = 0 V T
A
= 25 °C
I
F
= 10 mA
Rg = 47 DUTY CYCLE = 50% f = 10 kHz
Page 9
1-205
Figure 16. Input Current vs. Forward Voltage.
Figure 22. UVLO Test Circuit.
0.1 µF
V
CC
= 15
to 30 V
1
3
IF = 7 to
16 mA
+ –
2
4
8
6
7
5
100 mA
V
OH
0.1 µF
V
CC
= 15
to 30 V
1
3
I
F
+ –
2
4
8
6
7
5
VO > 5 V
Figure 17. IOH Test Circuit.
0.1 µF
V
CC
= 15
to 30 V
1
3
IF = 7 to
16 mA
+ –
2
4
8
6
7
5
+ –
4 V
I
OH
Figure 18. IOL Test Circuit. Figure 19. VOH Test Circuit.
0.1 µF
V
CC
= 15
to 30 V
1
3
+ –
2
4
8
6
7
5
2.5 V
I
OL
+ –
0.1 µF
V
CC
= 15
to 30 V
1
3
+
2
4
8
6
7
5
100 mA
V
OL
Figure 20. VOL Test Circuit. Figure 21. I
FLH
Test Circuit.
I
F
– FORWARD CURRENT – mA
1.10
0.001
VF – FORWARD VOLTAGE – V
1.60
10
1.0
0.1
1.20
1000
1.30 1.40 1.50
TA = 25°C
I
F
V
F
+ –
0.01
100
0.1 µF
V
CC
1
3
IF = 10 mA
+ –
2
4
8
6
7
5
VO > 5 V
Page 10
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Figure 25. Recommended LED Drive and Application Circuit.
Applications Information
Eliminating Negative IGBT Gate Drive
To keep the IGBT firmly off, the HCPL-3150 has a very low maximum VOL specification of
1.0 V. The HCPL-3150 realizes this very low VOL by using a DMOS transistor with 4 (typical) on resistance in its pull down circuit. When the HCPL-3150 is in the low state,
the IGBT gate is shorted to the emitter by Rg + 4 . Minimizing Rg and the lead inductance from the HCPL-3150 to the IGBT gate and emitter (possibly by mounting the HCPL-3150 on a small PC board directly above the IGBT) can eliminate the need for negative IGBT gate drive in many applications as shown in Figure
25. Care should be taken with such a PC board design to avoid
routing the IGBT collector or emitter traces close to the HCPL­3150 input as this can result in unwanted coupling of transient signals into the HCPL-3150 and degrade performance. (If the IGBT drain must be routed near the HCPL-3150 input, then the LED should be reverse-biased when in the off state, to prevent the transient signals coupled from the IGBT drain from turning on the HCPL-3150.)
Figure 24. CMR Test Circuit and Waveforms.
0.1 µF V
CC
= 15
to 30 V
47
1
3
IF = 7 to 16 mA
V
O
+ –
+ –
2
4
8
6
7
5
10 KHz
50% DUTY
CYCLE
500
3 nF
I
F
V
OUT
t
PHL
t
PLH
t
f
t
r
10%
50%
90%
Figure 23. t
PLH
, t
PHL
, tr, and tf Test Circuit and Waveforms.
0.1 µF
V
CC
= 30 V
1
3
I
F
V
O
+
+ –
2
4
8
6
7
5
A
+
B
V
CM
= 1500 V
5 V
V
CM
t
0 V
V
O
SWITCH AT B: IF = 0 mA
V
O
SWITCH AT A: IF = 10 mA
V
OL
V
OH
t
V
CM
δV
δt
=
+ HVDC
3-PHASE
AC
- HVDC
0.1 µF
V
CC
= 18 V
1
3
+ –
2
4
8
6
7
5
270
HCPL-3150
+5 V
CONTROL
INPUT
Rg
Q1
Q2
74XXX
OPEN
COLLECTOR
Page 11
1-207
Figure 26. HCPL-3150 Typical Application Circuit with Negative IGBT Gate Drive.
Selecting the Gate Resistor (Rg) to Minimize IGBT Switching Losses.
Step 1: Calculate Rg Minimum From the IOL Peak Specifica­tion. The IGBT and Rg in Figure
26 can be analyzed as a simple RC circuit with a voltage supplied by the HCPL-3150.
(VCC – VEE - VOL)
Rg≥–––––––––––––––
I
OLPEAK
(VCC – VEE - 1.7 V)
= ––––––––––––––––
I
OLPEAK
(15 V + 5 V - 1.7 V)
= ––––––––––––––––––
0.6 A
= 30.5
The VOL value of 2 V in the pre­vious equation is a conservative value of VOL at the peak current of 0.6 A (see Figure 6). At lower Rg values the voltage supplied by the HCPL-3150 is not an ideal voltage step. This results in lower peak currents (more margin) than predicted by this analysis. When negative gate drive is not used VEE in the previous equation is equal to zero volts.
Step 2: Check the HCPL-3150 Power Dissipation and Increase Rg if Necessary. The
HCPL-3150 total power dissipa­tion (PT) is equal to the sum of the emitter power (PE) and the output power (PO):
PT = PE + P
O
PE = I
F
V
F
Duty Cycle
PO = P
O(BIAS)
+ P
O (SWITCHING)
= I
CC
(VCC - VEE)
+ ESW(RG, QG)•f
For the circuit in Figure 26 with I
F
(worst case) = 16 mA, Rg =
30.5 , Max Duty Cycle = 80%, Qg = 500 nC, f = 20 kHz and T
A
max = 90°C:
PE = 16 mA•1.8 V•0.8 = 23 mW
PO = 4.25 mA•20 V
+ 4.0 µJ•20 kHz = 85 mW + 80 mW = 165 mW
> 154 mW (P
O(MAX)
@ 90°C
= 250 mW20C•4.8 mW/C)
PO Parameter Description
I
CC
Supply Current
V
CC
Positive Supply Voltage
V
EE
Negative Supply Voltage
ESW(Rg,Qg) Energy Dissipated in the HCPL-3150 for each
IGBT Switching Cycle (See Figure 27)
f Switching Frequency
P
E
Parameter Description
I
F
LED Current
V
F
LED On Voltage
Duty Cycle Maximum LED
Duty Cycle
+ HVDC
3-PHASE
AC
- HVDC
0.1 µF
V
CC
= 15 V
1
3
+ –
2
4
8
6
7
5
HCPL-3150
Rg
Q1
Q2
V
EE
= -5 V – +
270
+5 V
CONTROL
INPUT
74XXX
OPEN
COLLECTOR
Page 12
1-208
The value of 4.25 mA for ICC in the previous equation was obtained by derating the ICC max of 5 mA (which occurs at -40°C) to ICC max at 90°C (see Figure 7).
Since PO for this case is greater than P
O(MAX)
, Rg must be increased to reduce the HCPL­3150 power dissipation.
P
O(SWITCHING MAX)
= P
O(MAX)
- P
O(BIAS)
= 154 mW - 85 mW = 69 mW
P
O(SWITCHINGMAX)
E
SW(MAX)
= –––––––––––––––
f
69 mW
= ––––––– = 3.45 µJ
20 kHz
For Qg = 500 nC, from Figure 27, a value of ESW = 3.45 µJ gives a Rg = 41 .
Thermal Model
The steady state thermal model for the HCPL-3150 is shown in Figure 28. The thermal resistance values given in this model can be used to calculate the tempera­tures at each node for a given operating condition. As shown by the model, all heat generated flows through θ
CA
which raises
the case temperature T
C
accordingly. The value of θ
CA
depends on the conditions of the board design and is, therefore, determined by the designer. The value of θCA = 83°C/W was obtained from thermal measure­ments using a 2.5 x 2.5 inch PC board, with small traces (no ground plane), a single HCPL­3150 soldered into the center of the board and still air. The absolute maximum power dissipation derating specifications assume a θCAvalue of 83°C/W.
Inserting the values for θLC and
θDC shown in Figure 28 gives:
TJE = P
E
(230°C/W + θCA)
+ P
D
(49°C/W + θCA) + T
A
TJD = P
E
(49°C/W + θCA)
+ P
D
(104°C/W + θCA) + T
A
For example, given PE = 45 mW, PO = 250 mW, TA = 70°C and θ
CA
= 83°C/W:
shown in Figure 29. The HCPL­3150 improves CMR performance by using a detector IC with an optically transparent Faraday shield, which diverts the capaci­tively coupled current away from the sensitive IC circuitry. How ever, this shield does not eliminate the capacitive coupling between the LED and optocoup­ler pins 5-8 as shown in Figure 30. This capacitive coupling causes perturbations in the LED current during common mode transients and becomes the major source of CMR failures for a shielded optocoupler. The main design objective of a high CMR LED drive circuit becomes keeping the LED in the proper state (on or off) during common mode transients. For example, the recommended application circuit (Figure 25), can achieve 15 kV/µs CMR while minimizing component complexity.
Techniques to keep the LED in the proper state are discussed in the next two sections.
From the thermal mode in Figure 28 the LED and detector IC junction temperatures can be expressed as:
TJE = P
E
LC|| (θLD + θDC) + θCA)
θLC • θ
DC
+ P
D
(–––––––––––––––– + θCA) + T
A
θLC + θDC + θ
LD
θLC • θ
DC
TJD = P
E
(––––––––––––––– + θ
CA
)
θLC + θDC + θ
LD
+ P
D
(θDC|| (θLD + θLC) + θCA) + T
A
TJE and TJD should be limited to 125°C based on the board layout and part placement (θCA) specific to the application.
LED Drive Circuit Considerations for Ultra High CMR Performance
Without a detector shield, the dominant cause of optocoupler CMR failure is capacitive coupling from the input side of the optocoupler, through the package, to the detector IC as
TJE = P
E
313°C/W + P
D
132°C/W + T
A
= 45 mW
313°C/W + 250 mW
132°C/W + 70°C = 117°C
T
JD
= P
E
132°C/W + P
D
187°C/W + T
A
= 45 mW
132C/W + 250 mW
187°C/W + 70°C = 123°C
Figure 27. Energy Dissipated in the HCPL-3150 for Each IGBT Switching Cycle.
Esw – ENERGY PER SWITCHING CYCLE – µJ
0
0
Rg – GATE RESISTANCE –
100
3
20740260 80
6
Qg = 100 nC Qg = 250 nC Qg = 500 nC
5
4
1
VCC = 19 V V
EE
= -9 V
Page 13
1-209
TJE= LED junction temperature TJD= detector IC junction temperature
TC= case temperature measured at the center of the package bottom
θLC= LED-to-case thermal resistance θLD= LED-to-detector thermal resistance
θDC= detector-to-case thermal resistance
θCA= case-to-ambient thermal resistance
∗θCA will depend on the board design and the placement of the part.
CMR with the LED On (CMRH)
A high CMR LED drive circuit must keep the LED on during common mode transients. This is achieved by overdriving the LED current beyond the input threshold so that it is not pulled below the threshold during a transient. A minimum LED cur­rent of 10 mA provides adequate margin over the maximum I
FLH
of
5 mA to achieve 15 kV/µs CMR.
CMR with the LED Off (CMRL)
A high CMR LED drive circuit must keep the LED off (VF≤ V
F(OFF)
) during common mode transients. For example, during a -dVCM/dt transient in Figure 31, the current flowing through C
LEDP
also flows through
the R
SAT
and V
SAT
of the logic gate. As long as the low state voltage developed across the logic gate is less than V
F(OFF)
, the LED will remain off and no common mode failure will occur.
The open collector drive circuit, shown in Figure 32, cannot keep the LED off during a +dVCM/dt transient, since all the current flowing through C
LEDN
must be supplied by the LED, and it is not recommended for applications requiring ultra high CMR
L
performance. Figure 33 is an alternative drive circuit which, like the recommended application circuit (Figure 25), does achieve ultra high CMR performance by shunting the LED in the off state.
Under Voltage Lockout Feature
The HCPL-3150 contains an under voltage lockout (UVLO) feature that is designed to protect the IGBT under fault conditions which cause the HCPL-3150 supply voltage (equivalent to the fully-charged IGBT gate voltage) to drop below a level necessary to keep the IGBT in a low resistance state. When the HCPL-3150 output is in the high state and the supply voltage drops below the HCPL-3150 V
UVLO-
threshold
(9.5 <V
UVLO-
<12.0), the
optocoupler output will go into the low state with a typical delay, UVLO Turn Off Delay, of 0.6 µs. When the HCPL-3150 output is in the low state and the supply voltage rises above the HCPL­3150 V
UVLO+
threshold
(11.0 < V
UVLO+
< 13.5), the optocoupler will go into the high state (assuming LED is “ON”) with a typical delay, UVLO TURN On Delay, of 0.8 µs.
IPM Dead Time and Propagation Delay Specifications
The HCPL-3150 includes a Propagation Delay Difference (PDD) specification intended to help designers minimize “dead time” in their power inverter designs. Dead time is the time period during which both the high and low side power transistors (Q1 and Q2 in Figure
25) are off. Any overlap in Q1 and Q2 conduction will result in large currents flowing through the power devices from the high­to the low-voltage motor rails.
To minimize dead time in a given design, the turn on of LED2 should be delayed (relative to the
Figure 28. Thermal Model.
θLD = 439°C/W
T
JE
T
JD
θLC = 391°C/W θDC = 119°C/W
θ
CA
= 83°C/W*
T
C
T
A
Page 14
1-210
turn off of LED1) so that under worst-case conditions, transistor Q1 has just turned off when transistor Q2 turns on, as shown in Figure 34. The amount of delay necessary to achieve this condi­tions is equal to the maximum value of the propagation delay difference specification, PDD
MAX
, which is specified to be 350 ns over the operating temperature range of -40°C to 100°C.
Delaying the LED signal by the maximum propagation delay difference ensures that the minimum dead time is zero, but it does not tell a designer what the maximum dead time will be. The
maximum dead time is equivalent to the difference between the maximum and minimum propaga­tion delay difference specifica­tions as shown in Figure 35. The maximum dead time for the HCPL-3150 is 700 ns (= 350 ns ­(-350 ns)) over an operating temperature range of -40°C to 100°C.
Note that the propagation delays used to calculate PDD and dead time are taken at equal tempera­tures and test conditions since the optocouplers under consider­ation are typically mounted in close proximity to each other and are switching identical IGBTs.
1
3
2
4
8
6
7
5
C
LEDP
C
LEDN
1
3
2
4
8
6
7
5
C
LEDP
C
LEDN
SHIELD
C
LEDO1
C
LEDO2
Figure 29. Optocoupler Input to Output Capacitance Model for Unshielded Optocouplers.
Figure 30. Optocoupler Input to Output Capacitance Model for Shielded Optocouplers.
Figure 31. Equivalent Circuit for Figure 25 During Common Mode Transient.
Figure 33. Recommended LED Drive Circuit for Ultra-High CMR.
1
3
2
4
8
6
7
5
C
LEDP
C
LEDN
SHIELD
+5 V
1
3
2
4
8
6
7
5
C
LEDP
C
LEDN
SHIELD
+5 V
Q1
I
LEDN
Figure 32. Not Recommended Open Collector Drive Circuit.
Rg
1
3
V
SAT
2
4
8
6
7
5
+
V
CM
I
LEDP
C
LEDP
C
LEDN
SHIELD
* THE ARROWS INDICATE THE DIRECTION OF CURRENT FLOW DURING –dV
CM
/dt.
+5 V
+ –
V
CC
= 18 V
• • •
• • •
0.1 µF
+
Page 15
1-211
t
PHL MAX
t
PLH MIN
PDD* MAX = (t
PHL- tPLH)MAX
= t
PHL MAX - tPLH MIN
*PDD = PROPAGATION DELAY DIFFERENCE NOTE: FOR PDD CALCULATIONS THE PROPAGATION DELAYS ARE TAKEN AT THE SAME TEMPERATURE AND TEST CONDITIONS.
V
OUT1
I
LED2
V
OUT2
I
LED1
Q1 ON
Q2 OFF
Q1 OFF
Q2 ON
Figure 34. Minimum LED Skew for Zero Dead Time.
Figure 35. Waveforms for Dead Time.
Figure 36.Under Voltage Lock Out.
V
O
– OUTPUT VOLTAGE – V
0
0
(VCC - VEE ) – SUPPLY VOLTAGE – V
10
5
14
10 15
2
20
6
8
4
12
(12.3, 10.8)
(10.7, 9.2)
(10.7, 0.1)
(12.3, 0.1)
Figure 37. Thermal Derating Curve, Dependence of Safety Limiting Value with Case Temperature per VDE 0884.
OUTPUT POWER – P
S
, INPUT CURRENT – I
S
0
0
TS – CASE TEMPERATURE – °C
200
600
400
25
800
50 75 100
200
150 175
PS (mW) I
S
(mA)
125
100
300
500
700
t
PLH
MIN
MAXIMUM DEAD TIME (DUE TO OPTOCOUPLER) = (t
PHL MAX - tPHL MIN
) + (t
PLH MAX - tPLH MIN
)
= (t
PHL MAX - tPLH MIN
) – (t
PHL MIN - tPLH MAX
)
= PDD* MAX – PDD* MIN
*PDD = PROPAGATION DELAY DIFFERENCE NOTE: FOR DEAD TIME AND PDD CALCULATIONS ALL PROPAGATION DELAYS ARE TAKEN AT THE SAME TEMPERATURE AND TEST CONDITIONS.
V
OUT1
I
LED2
V
OUT2
I
LED1
Q1 ON
Q2 OFF
Q1 OFF
Q2 ON
t
PHL MIN
t
PHL MAX
t
PLH MAX
= PDD* MAX
(t
PHL-tPLH) MAX
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