1. These specification sheets include materials protected under the copyright of Sharp Corporation (“Sharp”).
Please do not reproduce or cause anyone to reproduce them without Sharp’s consent.
2. When using this product, please observe the absolute maximum ratings and the instructions for use outlined
in these specification sheets, as well as the precautions mentioned below. Sharp assumes no responsibility
for any damage resulting from use of the product which does not comply with the absolute maximum ratings
and the instructions included in these specification sheets, and the precautions mentioned below.
(Precautions)
(1) This products is designed for use in the following application areas:
If the use of the product in the above application areas is for equipment listed in paragraphs
(2) or (3). please be sure to observe the precautions given in those respective paragraphs.
(2) Appropriate measures, such as fail-safe design and redundant design considering
the safety design of the overall system and equipment, should be taken to ensure reliability
and safety when this product is used for equipment which demands high reliability and
safety in function and precision, such as ;
* Transportation control and safety equipment (aircraft, train, automobile etc.)
* Traffic signals * Gas leakage sensor breakers * Rescue and security equipment
* Other safety equipment
[
(3) Please do not use this product for equipment which require extremely high reliability
and safety in function and precision, such as ;
* Space equipment
* Nuclear power control equipment * Medical equipment
C
(4) PIease contact and consult with a Sharp sales representative if there are any questions
regarding interpretation of the above three paragraphs.
3. Please contact and consult with a Sharp sales representative for any questions about this product.
* Telecommunication equipment (for trunk lines)
* Home appliance
* Measuring equipment
I
I
CUSTOMER’S APPROVAL
‘DATE:
BY:
DATE:
PRESENTED BY:
M.Katoh,
Department General Manager of
Engineering DeptJII
Opto-Electronic Devices Division
Electronic Components Group
SHARP CORPORATION
-
Page 2
MODEL No.
GL5ZS44 Snecification
1. Application
This specification applies to the light emitting diode device Model No. GL5ZS44.
[AlGaInP (dicing or m-ii/brake type) Sunset-orange LED device]
5-2. Sampling method and level
5-3. Test items, judgement criteria and classifrca of defect
5-4. Test items the surface is be applied for flat type, judgement criteria and clakfica of defect
(Note 3) Refer to the suplement item 6. regarding the standard of rank classification.
3-3. Derating Curve
Peak Forward Current Derating Curve
120
a
9
e 100
Forward Current Derating Curve
60
50
2.1 2.6
-
(Ta=25”C)
V
mcd
run
s 80
z
2 60
7
g 40
2
: 20
2
a
0
-25 0 25 50 75 a51OO 125
Ambient Temperature Ta("C)
40
30
20
10
0
-25 0 25 50
Ambient Temperature Ta("C)
7585100 125
Page 5
MODEL No.
GL5ZS44
DC5996041
Junl16/!w
PAGE
4110
Peak Forward Current vs. Duty Ratio
1000
f
2
10
l/100
3-4. Characteristics Diagram&p) (Note 1)
Forward Current vs.Forward Voltage
l/10 1
Duty Raito DR
(Ta=2573
10
(Ta=25"C)
Relative Luminous intensity
vs. Ambient Temperature
( I F=2OmA)
(I! I,,
Ii ii ii
1 1.21.41.61.8 2 2.22.42.6
Relative Luminour Intensity vs. Frorard Voltage
1000
5.
Y
z 100
2
10
2
Ea
.- v
5
-I
:
.- 0. 1
:
2
1
0. 01
0. 1
Forward Current IFhA)
i IAI
Forward Voltage VF(V)
1 10 100
, , ,
I I I I I I I
(TaKZ@C)
2
Oh
.r E
3
ii’ i i//i’
100
-J--Ji I 1 ! i ! !
‘-60 -40 -20 0 20 40 60 80
Ambient Temprature TarC)
100 120
(Note 1) Above characteristic data are typical data and not a smttced data.
Page 6
DG99604 1
MODEL No.
GL5ZS44 5110
4. Reliability
The reliability of products shall be satisfied with items listed below.
4-l. Test items and test conditions Confidence level: 909
Test items
Solderability
Soldering
temperature
Mechanical shock
Variable frequency
vibration
Terminal strength
(Tension)
Terminal strength
(Bending)
Test conditions
23025°C. 5s
Prior disposition : Dip in rosin flux
26025°C. 5s n=ll. C=O
15 OOOm/s2, 0.5ms.
3times / kX,*Y,kZ direction
2oom/s2, 100 to 2 Ooo to lOOHz/sweep for 4mi.n.
,4times/fX,ltY,fZ direction
Weight:lON, S/each terminal n=ll, C=O 20
Weight:SN, 0” : 90” + 0% -90” -0”
/each terminal
Samples (n) LTPD
Defective (C)
(%I
n=l l? C=O 20
20
n=ll, C=O 20
n=ll, C=O
20
n=ll, C=O 20
Jud16/99
PAGE
Temperature cycling -4O”c(3Omin)~+lOO”c(3Omirt).3O cycles n=22. C=O
High temp. and high
humidity storage
High temperature storage Ta=lOO”C, t=lOOOh
Low temperature storage Ta=-QO”C , t=lOOOh
Operation life
Ta=+6O”C, 9O%RH. t=lOOOh n=22, C=O 10
n=22. C=O 10
n=22, C=O
Ta=25”C, IrMAX, t=lOOOh *3 n=22, C=O 10
4-2. Measurement items and Failure judgement criteria * 1
Measurement Symbol Failure judgement criteria *2
Forward voltage
Reverse current
Luminous intensity
VF
IR
Iv Iv > The first stage value X 2.0 or The first stage value X 0.5 > Iv
VF > u.sL. x 1.2
IR > U.S.L. x 2.0
% Solderability : Solder shall be adhere at the area of 95% or more of dipped portion.
% Terminal strength : Package is not destroyed, and terminal is not slack.
*l: Measuring condition is in accordance with specification.
*2: U.S .L. is shown by Upper Specification Limit.
*3: IF w.is shown by forward current of absolute maxirnum ratings.
10
10
Page 7
5. Incoming inspection
5-1. Applied standard : IS0 2859-l
5-2. Sampling method and level : A single sampling plan,normal inspection level II
: AQL Major defect : 0.065%
Minor defect : 0.4%
5-3. Test items, judgement criteria and classifica of defect
No. Test items
1 Disconnection Not emit light
I
judgement criteria
:lassifica of defec
Position of Cutting off
2
3 Reverse terminal
4 Outline dimensions
5
6 Cut off the rim
7 Foreign substance
8 Scratch
9 Void
10
material for scattering
11 Unbalanced center Exceed M.25nun from package center
12 Burr
Insertion position of
13
I I
rim
Characteristics
Uneven density of
.--:--l I
Over the limit value of specification at Vr. IR, and Iv
.White point : Exceed Q 0.3mm (on top view)
Black point : Exceed 4 0.3rnm (on top view)
Shim form : Exceed 3.Omm (on too view)
Exceed $I 0.3mm or O.lmm x l.Omm (on top view)
Exceed +0.2mm againstprovided dimension
Different from dimension
Different from dimension
Not satisfy outline specification
Exceed -0.2rnm
Exceed @ 0.3mm (on top view)
Extremely uneven density
Insertion position of terminal
Major defect
Minor defect
5-4. Test items the surface is be applied for flat type, judgement criteria and classifica of defect
No. Test items judgement criteria
14 Chapped the surface
Hollow the surface The surface hollow is striking for see the lamp top
15
The surface chapped is striking for see the lamp top
classifica of defec
Minor defect
Page 8
DG996041
MODEL No.
GL5ZS44 1 7110
6. Supplement
6-1. Packing
6-l-l. Inner package
Put 25Opcs the same luminous intensity rank products into pack and put following label by pack.
Product weight : 0.28g (One Product,Typ.)
(Indication label sample)
SHIPMENT TABLE
PART No. GLSZS44
QUANTITY 250
LOT No. KA99B19
- Model numher
- Quantity of products
+ Lot number *
*cl cl 00000
- ---
0’ 0 QOQ
@-Cl t- Luminous intensity rank
SHARP’
MADE IN JAPAN
dominant wavelength rank
+ Production country
0 Production plant code(to he indicated alphabetically)
@ Support code
@ Year of production(the last two figures of the year)
@ Month of production (to he indicated alphabetically with January corresponding to A)
@ Date of production(Ol-31)
Junh6/99
PAGE
6-l-2. Outer package
Put 8 packs (the same luminous intensity rank) into outer package.
(approximately 670g per one outer package)
6- 1-3. Outer package out line dimension
Width: 14Omm. Depth : 225mm, Hight : 9Omm
6-2luminous intensity rank (Note 1) (Ta=25”c )
ci
(Note 1) Tolerance:~lS%
In regard to luminous intensity , the following ranking shall be carried out.
However the quantity of each rank shall not he pre scribed.
In case of the distribution of the luminous intensity shift to high, at that
point new upper rank is prescribed and lower rank is delete.
6-3.Dominant wavelength rank (Note 2)
Rank Dominant wavelength Unit
:Ta=25”c )
Condition
0 598.5 y- 602.0
P 601.0 - 604.5
Q 603.5 - 607.0 run
IF2cTnA
R 606.0 - 609.5
S 608.5 - 612.0
(Note 2) The condition of measurement : The measurement oft
slightemission from the front side of lamp.
This rank value is the setting value of when that classifies it the rank and be not a guarantee value.
Also I shall not ask the delivery ratio of each rank.
I
Page 9
6-4. Environment
6-4-l. Ozonosphere destmctive chemicals.
(1) The device doesn’t contain following substance.
(2) The device doesn’t have a production line whose process requires following substance.
Avoid forming a lead pin with the lead pin base as
a fulcrum:be sure to hold a lead pin firmly when
forming. Lead pins should be formed before soldering
7 - 2. Notice of installation
7-Z-l installation on a P WB
!Jhen mounting an LED lamp on a PYB, do not apply
physical stress to the lead pins.
.
The lead pin pitch should match the PWB pin-hole
pitch:absolutely avoid widening or narrowing
the lead pins.
.
lhen positioning an LED lamp,basically employ
an LED with tie-bar cut or use a spacer.
7-2-2 when an LED 1 is mounted directly on a PWB
If the bottom face of an LED lamp is mounted
directly on single-sided P’R the base of the
lead pins may be subjected to physical stress
due to PWB warp,cutting or clinching of lead
pins.Prior to use.be sure to check that no
disconnection inside of the resin or damage to
resin etc., is found. When an LED lamp is mounted
on a double-sided PW.the heat during soldering
affects the resin;therefore,keep the LED lamp
more that 1.6mm afloat above the P’JB.
7-2-3 Installation using a holder
During an LED lamp posiIioning,when a holder is
used,a holder should be designed not to subject
lead pins to any undue stress.
(Note)Pay attention to the thermal expansion coefficient
of the material used for the holder.Since the
holder expands and contracts due to preheat and
soldering heat, mechanical stress may be applied to
the lead pins,
resulting in disconnection.
7-2-4 Installation to the case
Do not fix part C with adhesives when fixed to the
case as shown in Figure..\ hole of the case should
be designed not to subject the inside of resin
to any undue stress.
MODEL No.
IX996041
GL5ZS44
Jun/16/99
PAGE
9/10
Good
Page 11
7 -
3.
S oldering Conditions
Solder the lead pins under the following conditions
Type of Soldering
1.
Manual soldering
2. Wave soldering
3. Auto soldering
295°C +5”c, within 3 seconds
260”ct5”C. within 5 seconds
Preheating 70°C to 8O”c, within 30 seconds
Conditions
Soldering 245”ck5”c, within 5 seconds
(Note) Avoid dipping resin into soldering bath.
Avoid applying stress to lead pins while they are heated.For example ,
when the LED lamp is moved with the heat applied to the lead pins during
manual soldering or solder repair,disconnection may occur.
MODELNo.
I
DG996041
Judl6/!39
PAGE
GL5ZS44 1 lO/lO
Soldering iron
7 - 4. For cleaning
(1) Solvent cleaning : Solvent telsperature 45°C or less
Immersion for 3 min or less
( 2 > Ultrasonic cleaning : The effect to device by ultrasonic cleaning differs
by cleaning bath size.ultrasonic power
output,cleaning time,PYB size or device mounting
condition etc. Please test it in actual using condition
and confirm that doesn’t occur any defect before starting