Datalogic Scanning SC6000 User Manual

SC6000

Reference Manual

SC6000

REFERENCE MANUAL

DATALOGIC S.p.A.
Via Candini 2
40012 - Lippo di Calderara di Reno
Bologna - Italy

SC6000 Reference Manual

Ed.: 10/2005

ALL RIGHTS RESERVED
Datalogic reserves the right to make modifications or improvements without prior notification.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.

Product names mentioned herein are for identification purposes only and may be trademarks and or
registered trademarks of their respective companies.

© Datalogic S.p.A. 2003 - 2005

07/10/2005

CONTENTS

REFERENCES .............................................................................................................v

Reference Documentation ............................................................................................ v

Services and Support ................................................................................................... v

SAFETY REGULATIONS ...........................................................................................vi

Power Supply............................................................................................................... vi

WEEE Compliance ...................................................................................................... vi

GENERAL VIEW ........................................................................................................ vii

GUIDE TO INSTALLATION ........................................................................................ ix

1 INTRODUCTION ..........................................................................................................1

1.1 Product Description ......................................................................................................1

1.2 Model Description.........................................................................................................1

1.3 LED Indicators ..............................................................................................................2

1.4 Accessories ..................................................................................................................3

2 INSTALLATION ...........................................................................................................4

2.1 Package Contents ........................................................................................................4

2.2 Overall Dimensions.......................................................................................................5

2.3 Mechanical Mounting....................................................................................................6

2.4 Electrical Connections ..................................................................................................8

2.4.1 Auxiliary Interface .........................................................................................................8

2.4.2 Ethernet Connector.......................................................................................................9

2.4.3 DeviceNet Connector..................................................................................................11

2.4.4 Profibus Connector.....................................................................................................12

2.5 Typical Layouts...........................................................................................................13

2.5.1 Standard Layout .........................................................................................................13

2.5.2 Fieldbus Network........................................................................................................14

2.6 Keypad and Display....................................................................................................15

2.6.1 Standard Mode ...........................................................................................................15

2.6.2 Menu Mode.................................................................................................................16

3 SOFTWARE CONFIGURATION................................................................................17

3.1 Genius™ Installation...................................................................................................17

3.2 Guide to Rapid Configuration for DS6000, DS8100A and DX8200A Slave Scanners17

3.2.1 Genius™ Network Setup Through Master..................................................................19

3.2.2 Alternative Slave Address Assignment.......................................................................23

3.3 Guide to Rapid Configuration for DS8100 and DX8200 Slave Scanners ................... 23

3.4 Parameter Default Values...........................................................................................27

4 MAINTENANCE ......................................................................................................... 31

4.1 Datalogic Automatic Replacement Procedure (DARPTM) ...........................................31

5 TROUBLESHOOTING ............................................................................................... 33

6 TECHNICAL FEATURES........................................................................................... 35

A ALTERNATIVE CONNECTIONS REFERENCE ........................................................ 36

Power Supply - I/O (Power/Net Connector)................................................................36

iii

Main Interface.............................................................................................................39

Extended I/O...............................................................................................................41

Modem........................................................................................................................44

GLOSSARY................................................................................................................ 45

INDEX.........................................................................................................................47

iv

REFERENCES

REFERENCE DOCUMENTATION

The documentation related to the SC6000 is listed below:

• PWO power supply unit

• Document about the Ethernet connectivity

• Document about the Profibus connectivity

• Guide to Installing a Redundant System

• Replacing an SC8000 Controller

• Help On-Line in PDF format

SERVICES AND SUPPORT

Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the

links indicated for further information including:

•

PRODUCTS

Search through the links to arrive at your product page where you can download specific
Manuals and Software & Utilities

•

SERVICES & SUPPORT

Datalogic Services - Warranty Extensions and Maintenance Agreements

-

Authorised Repair Centres

-

•

CONTACT US

E-mail form and listing of Datalogic Subsidiaries

v

SAFETY REGULATIONS

POWER SUPPLY

- This product is intended to be installed by Qualified Personnel only.

WEEE COMPLIANCE

vi

GENERAL VIEW

3

2

SC6000 Controller

4

5

1

6

Figure 1 - General View

1

Connector Panel

Connector Panel Legend

2

Power On and Communication LEDs

3

4

LCD Display

Status LEDs

5

Programming Keypad

6

vii

2 3

4

1

6

5

Figure 2 - SC6000-1200 Standard Model Connector Panel

Modem Connector

1

Ethernet Connector

4

Power/Net Connector

2

Main Interface Connector

3

Auxiliary Interface Connector

5

Extended I/O Connector

6

1

Figure 3 - SC6000-1211 Profibus Model Connector Panel

Profibus Connector

1

1

Figure 4 - SC6000-1215 DeviceNet Model Connector Panel

DeviceNet Connector

1

viii

Figure 5 - SC6000-1230 Dual Ethernet Model Connector Panel

Ethernet Connector

1

1

GUIDE TO INSTALLATION

The following can be used as a checklist to verify all the steps necessary to complete
installation of the SC6000 Controller.

1) Read all information in the section “Safety Precautions” at the beginning of this
manual.

2) Correctly mount the SC6000 using the bracket provided according to the information
in par. 2.3.

3) Connect the SC6000 Controller to the PWO by means of the appropriate accessory
cables (see par. 1.4).

4) Provide correct and complete system cabling through the PWO according to the
signals (Lonworks, encoder P.S., etc) necessary for the layout of your application.
(See subparagraphs under par. 2.4 and 2.5. See also the PWO Installation Manual).

5) Install the Genius™ configuration program onto a laptop PC from the CD-ROM
provided. Configure the SC6000 Controller by connecting this PC to the SC6000
Auxiliary port.

For configuration of a cluster of DS6000 family scanners, or DS8100A/DX8200A
scanners or both, see par. 3.2.

For configuration of a cluster of DS8100 or DX8200 scanners or both, see par. 3.3.

6) Execute the Backup procedure described in par. 4.1.

7) Exit the configuration program and run your application.

The installation is now complete.

ix

x

INTRODUCTION

1

1 INTRODUCTION

1.1 PRODUCT DESCRIPTION

The new SC6000 Controller offers all the necessary functions to make the phases of
installation, setup, testing, and maintenance of the omni-directional reading tunnel easy and
quick.

The SC6000 Controller key functions are:

• Bus Controller: cluster management and Host interface of a multisided reading tunnel
based on Lonworks bus;

• DARP
scanner and bus controller replacement;

• Diagnostic indications on the reading station status, simple to be detected without any PC
needed. This indications, based on LEDs and display, offer to the maintenance staff all
the necessary information;

• Easy remotization of all the reading station information, thanks to built-in Ethernet and
field bus connectivity, and a dedicated 9-pin connector for Modem connection.

The SC6000 Controller is based on a robust alloy case divided into two parts: on the upper
part there is the display, the keypad and the LEDs. The lower part contains the motherboard,
the removable Compact-Flash memory, the fieldbus boards and the connector panel.
The simple and sturdy mechanical structure makes the SC6000 Controller the ideal solution
for industrial environments.

The SC6000 Controller is fully compatible both with the 6000 family and with the 8000 family
(DS8100A and DX8200A) scanners. This means that the SC6000 Controller can work as a
bus controller for a cluster of DS6000 family scanners, or DS8100A/DX8200A scanners or
both.

The SC6000 Controller is also compatible with DS8100 and DX8200 (Lonworks versions). It
is not possible to mix DS8100/DX8200 with 6000 family or DS8100A/DX8200A.

1.2 MODEL DESCRIPTION

The SC6000 Controller is available in versions that differ in regard to the following
characteristics:

TM

(Datalogic Automatic Replacement Procedure) function: automatic procedure for

SC6000 - 1XXX

200 = Standard
211 = Profibus
215 = DeviceNet
230 = Dual Ethernet

1

1

1.3 LED INDICATORS

1

Figure 6 - LEDs Description

1

Power ON and Communication LEDs

2

System Signal LEDs

Name Color State Function

Power ON

Tx Data

Rx Data

Ethernet

PS

PS Aux

Tach

Network

Green ON

OFF

Green Blinking

OFF

Green Blinking

OFF

Red ON

OFF

Yellow ON

OFF

Yellow ON

OFF

Yellow Blinking

OFF

Red ON

OFF

SC6000 Powered
No Power

Transmitting Data on MAIN
No Data Transmission

Receiving Data on MAIN
No Data Reception

Ethernet Line Connected
No Ethernet Line Connected

Presence Sensor Active
Presence Sensor Not Active

Presence Sensor Active
Presence Sensor Not Active

Encoder Active
Encoder Not Active

Lonworks OK
Lonworks Error

System Event Status LEDs

Name Color State Function

Warning

Status OK

Red ON

OFF

Green ON

OFF

Scanner Cluster Failure
Scanner Cluster OK

Controller Status OK
Controller Failure

Status LEDs

SC6000

2

2

INTRODUCTION

1

1.4 ACCESSORIES

The following accessories are necessary to build a reading station based on SC6000 (the
scanner-related accessories are not included):

Name Description Part Number

CAB-SC6003 25p cable SC6000 to PWO, 3 m

(for Power/Net & Extended I/O connections)

CAB-SC6103 9p cable SC6000 to PWO, 3 m

(for Main and Modem connections)

CAB-PWO 03 17p cable PWO to PWO, 3 m

(for redundancy)

PWO-480 Power&Connect system, 480W 93ACC1767

93A051293

93A051294

93A051295

3

2

SC6000

2 INSTALLATION

To install the system follow the given procedure:

1) Select the mounting location and mount the SC6000 Controller;

2) Mount the PWO (refer to the PWO Installation Manual);

3) Proceed with system electrical connections;

4) Install the GENIUS™ program on the configuration PC.

If your system requires the SC6000 to be connected to PWO refer to the

NOTE

2.1 PACKAGE CONTENTS

Verify that the SC6000 Controller and all the parts supplied with the equipment are present
and intact when opening the packaging; the list of parts includes:

• SC6000 Controller

• Installation Quick Reference

• SC6000 Configuration CD-ROM

• Mounting brackets with knobs and washers

Reference Documentation section for details.

4

Figure 7 - SC6000 Package Contents

INSTALLATION

2.2 OVERALL DIMENSIONS

39.7

[1.56]

39.7

[1.56]

99.7

[3.93]

2

[9.79]

124.4
[4.90]

MØ8

80.2

[3.16]

124.4
[4.90]

248.7

319.5

[12.58]

298

[11.73]

mm

inch

Figure 8 - SC6000 Overall Dimensions

300

[11.80]

5

[0.20]

180

[7.09]

M8

309

[12.17]

0

2
[

0
.

5
9

]

1

9

7

.

0

[

5

]

40

[1.57]85 [3.35]

50

[1.97]

85

[3.35]

5

1

R

]

9

2

5

°

.

0

N

R

[

30

[1.18]

16

[0.63]

50

[1.97]

48

[1.89]

80

[3.15]

95

[3.74]

16

[0.63]

0

1
R
2

°
N

N°6 8

[0.32]

]
9

3

.
0
R

[

N

[

Ø

0

.

3

3

15

[0.59]

°

2

Ø

8

]

48

[1.89]

8

33]

[0.

N

°

[

2

Ø

2

Ø

.

5

2

6

2

]

Figure 9 - ST-222 Bracket Overall Dimensions

40

[1.57]

40

[1.57]

mm
inch

5

2

SC6000

2.3 MECHANICAL MOUNTING

To mount the SC6000 Controller on the reading station frame proceed as follows:

1 Mount the bracket on the reading station frame: the slots on the bracket will help obtain

the best positioning. When working in environments characterized by strong vibrations,
set the screws as close as possible to the bracket edges, see Figure 10.

2 Tighten the ST-222 bracket to the reading station frame using the screws and washers.

Figure 10 - Mounting the bracket on the reading station frame

3 Position the SC6000 Controller at the top of the bracket: make sure the two large round

openings coincide to the ones located at the edges of the SC6000 Controller.

4 While supporting the SC6000 Controller, rotate the whole device until it is aligned for the

best viewing position, then insert the set pin screw with locking washer until it inserts into
one of the small positioning holes located on the terminal bracket.

Set pin screw

Figure 11 - SC6000 Controller Side View with Punched Steel Ring and Relative Set Pin Screw

6