Datalogic Scanning DS1100 User Manual

DS1100

General View: Laser Safety:

The scanner is classified as a Class 2 laser product according
to EN 60825-1 regulations and as a Class II laser product
according to CDRH regulations.

For installation, use and maintenance it is not necessary to
open the scanner.

There is a safety device which allows the laser to be switched

1

on only if the motor is rotating above the threshold for its correct
scanning speed.

The motor and the laser beam can be switched off through a
software command (see also the WinHost Help On Line).

7

6

8

3 4 5

2

LASER LIGHT
DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT

MAX. OUTPUT RADIATION 1mW
EMITTED WAVE LENGTH 630-680 nm

TO EN 60825-1:2001

CAUTION-CLASS 3B LASER LIGHT WHEN

OPEN AVOID EXPOSURE TO BEAM

This p roduct c onforms t o the
applicabl e requirement s of
21CFR1040 at the date of
manufacture.

DS1100 QUICK GUIDE

AVOID EXPOSURE

LASER LIGHT EMITTED
FROM THIS APERTURE

Figure A Warning and Device Class Label

Laser Beam Output Window

1

Laser Warning and

2

Device Class Label
Power On LED

3

Ext Trig LED

4

Laser On LED

5

Good Read LED

6

TX Data LED

7

Mounting Holes

8

The laser diode used in this device is classified as a class
3B laser product according to EN 60825-1 regulations
and as a Class IIIb laser product according to CDRH
regulations. As it is not possible to apply a classification
label on the laser diode used in this device, the following
label is reproduced below.

For further details on product installation,
see the complete Installation Manual.

DS1100 can be configured through the
WinHost Windows-based software program
available on the installation CD-ROM.

LASER LIGHT
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT

MAX. OUTPUT RADIATION 7 mW

EMITTED WAVE LENGTH 630~680 nm

TO EN 60825-1 (2001)

For configuration it is necessary to create a
cable connecting the scanner to the PC as
indicated in the “How To Build A Simple
Interface Test Cable” section of this guide.

Power Supply:

- This product is intended to be installed by
Qualified Personnel only.

- This accessory device is intended to be
supplied by a UL Listed or CSA Certified

Any violation of the optic parts in particular can cause
radiation up to the maximum level of the laser diode
(7 mW at 630 to 680 nm).

WEEE Compliance:

Laser Diode Class Label

Power Unit with «Class 2» or LPS power
source which supplies power directly to the
scanner via the 25-pin connector.

Model Description:

DS1100 QUICK GUIDE

DS1100 - X X X X

Optical Resolution

1 = Standard resolution
2 = High resolution

Communication Interface

1 = RS232 + RS485

Optic Version

0 = Linear
1 = Raster

Reading Window Position

0 = Direct
1 = 90°

Reading Performance:

Version Reading Distance Max Code Resolution

mm (mils)

1XXX 30 mm (1.2 in) - 220 mm (8.7 in) on 0.50 mm (20 mils) codes 0.20 (8) 500
2XXX 10 mm (0.4 in) - 110 mm (4.3 in) on 0.30 mm (12 mils) codes 0.12 (5) 500

Technical Features:

ELECTRICAL FEATURES SOFTWARE FEATURES
Power Supply
Power Consumption
Main Serial Interface
Auxiliary Interface
Baud Rates
Inputs
Outputs

V

CE

max.

Collector Current
VCE Saturation

Power Dissipation
max.

5 Vdc ± 5%

1.5 W maximum
RS485 Half-Duplex
RS232
150 to 115200
External Trigger; IN1
OUT1, OUT2
User-defined
50 Vdc

50 mA continuous max.

0.3 V at 10 mA max.
200 mW at 40 °C

(Ambient temp.)

OPTICAL FEATURES Special Functions
Light Source
Wavelength
Safety Class

Semiconductor laser diode
In the range 630 to 680 nm
Class 2 - EN 60825-1;CDRH

ENVIRONMENTAL FEATURES
Operating
Temperature
Storage
Temperature
Humidity max
Vibration Resistance

0° to +45 °C (+32° to +113 °F)

-20° to +70 °C (-4° to +158 °F) reads of the same code

90% non condensing
14 mm @ 2-10 Hz

Readable Codes

(including Add-on 2and Add-on 5)

EAN/UPC

Code 39
2/5 Interleaved

Code 128
EAN 128
Code 93

Headers and
Terminators

Operating Modes

Codabar
Pharmacode

Up to four header and four
terminator characters

On-Line, Automatic,
Serial-On-Line, Test

Motor On/Off sw commands

Configuration Modes

Laser On/Off sw commands
Through menus using
WinHost utility
Host Mode (commands from

Decoding Safety

Code Selection

Parameter Storage

one of the serial ports)
Can enable multiple good

Up to six different codes
during one reading phase
Non-volatile internal

EEPROM IEC 68-2-6 test FC 1.5 mm @ 13-55 Hz

2 g @ 70-200 Hz
2 hours on each axis

Shock Resistance

30g; 11 ms;

IEC 68-2-27 test EA 3 shocks on each axis

Protection Class

IP65 <100 g.

USER INTERFACE
LED Indicators

Power ON, Good Read,
External Trigger,
Data TX; Laser ON

PHYSICAL FEATURES
Dimensions
Weight without
Cable

80x50x24 mm (3.15x1.9x1 in)

(3.53 oz)

Accessories:

Name Description Part Number

DC5-2200 DC converter 4-30 Vdc to 5 Vdc 93ACC1040

Speed

scans/s

2

DS1100 QUICK GUIDE

Electrical Connections:

DS1100 is equipped with a cable terminated by a 25-pin female D-sub connector for connection with the power
supply and input/output signals.

Do not connect GND and SGND to different (external) ground references. GND and SGND
are internally connected through filtering circuitry which can be permanently damaged if

CAUTION

subjected to voltage drops over 0.8 Vdc.

The details of the connector pins are indicated in the following table:

25-pin D-sub female connector pinout

Pin Name Function

9, 13 VS Power supply input voltage +

25* GND Power supply input voltage -

1* CHASSIS Chassis ground
2, 21 TXAUX TX RS232 Aux. Interface
3, 20 RXAUX RX RS232 Aux. Interface

4 RTX485-

RTX- RS485 Main Interface
5 RTX485+ RTX+ RS485 Main Interface
7 SGND
8 OUT 1+

Signal Ground

Output 1+

11 OUT 2+ Output 2+
18 IN 1- Input 1­19 EXT TRIG -

External Trigger -

25-pin female connector

12, 22 GND Input/Output reference
23, 24 N.U. Not Used

6, 10, 14, 15, 16, 17 N.C. Not Connected

* Pins 1 and 25 are connected together internally.

Mechanical Installation:

61

2.4

50

1.97

9

4.2

7.8

R

20°

4

0

4

.

2

mm

42

73

2.5

mm
inch

* The quote refers to the scan line

90°

13.8

30

17.5

2.5
23

1 x 45° n° 2

4

.

2

n

°

2

23.8

0.93

15.4*

0.6

2.4

7

0.28

6.9*

0.27

7

0.29

80

M3 n°3

3.15

7.7

0.3

DS1100-XXX1

4

0.16

4

0.16

61

64.3

2.53

3

x

DS1100 QUICK GUIDE

Reading Position:

In DS1100-XXX1 models the laser beam is emitted from the output window with a 12° (± 2) skew angle.

DS1100-XXX1

90° Reading Window

Position

12° ± 2

Laser
Beam

DS1100-XXX0

Direct Reading

Window Position

Input/Output Connections:

Input Input

DS1100

+ 5 V

13/9

19

12/22

VS 5 Vdc

EXT TRIG -

GND

47 K

NPN Ext. Trigger Input Command (5 Vdc Photocell)

Input Output

DS1100

+ 5 V
47 K

VS 5 Vdc

13/9

19

12/22

ma

V

EXT TRIG -

GND

30 Vdc max

EXTERNAL TRIGGER

V

Ground

EXTERNAL TRIGGER

V

Ground

Signal

Signal

DS1100

DS1100

+ 5 V
47 K

12/22

8/11

12/22

Laser

Beam

18

± 2°

IN1 -

GND

IN1 Input Command

OUT1+ / OUT 2+

GND

User Interface

Ground

USER INT ERFACE

Vext 50 Vdc max., 50 mA max.

Ground

NPN Ext. Trigger Input Command (Photocell max 30 Vdc)

Output Open Collector Connections

V

CE

max = 50 Vdc

I max = 50 mA continuous

4

Connectivity:

DS1100 QUICK GUIDE

RS232 Point-to-point layout

c RS232 Auxiliary Serial Interface
d External Trigger (for On-Line mode)

RS485 Master/Slave layout

c RS232 Auxiliary Serial Interface
d RS485 HD Main Serial Interface
e External Trigger

Multiplexer layout

c RS485 HD Main Interface
d RS232 Auxiliary Interface (Local Echo)
e External Trigger (for On-Line mode)

5

Reading Diagrams:

CONDITIONS

Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 15°
Tilt angle = 0°

DS1100-1XXX (Standard Resolution)

01 32106

0 20 40 60 80 100 120 140 160 180 200 220 240 260

5

120

100

4

80

3

60

2

40

1

20

0

0

20

1

40

2

60

3

80

0.20 mm

(8 mils)

DS1100 QUICK GUIDE

45 7 8 9

0.50 mm

0.30 mm

(12 mils)

≥

(20 mils)

(in)

(mm)

CONDITIONS

Code = Interleaved 2/5 or Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 15°
Tilt angle = 0°

100

4

120

5

(mm)

(in)

DS1100-2XXX (High Resolution)

01 53

0 10 20 30 40 50 60 70 80 90 100 110 120 130

60

2

50

40

30

1

20

10

0

0

10

20

1

30

24

0.12 mm

(5 mils)

(in)

(mm)

0.20 mm

(8 mils)

0.30 mm

≥

(12 mils)

6

(in)

40

50

2

60

(mm)

DS1100 QUICK GUIDE

User Interface:

The following table contains the pinout for standard RS232 PC Host interface. For other user interface types
please refer to their own manual.

RS232 PC-side connections

1

5

1

13

9 6

9-pin male connector

25-pin male connector

25 14

Pin Name Pin Name

2 RX 3 RX
3 TX 2 TX
5 GND 7 GND
7 RTS 4 RTS
8 CTS 5 CTS

How To Build A Simple Interface Test Cable:

The following wiring diagram shows a simple test cable including power, external (push-button) trigger and PC
RS232 COM port connections.

DS1100

25-pin D-sub male

9-pin D-sub female

TXAUX

21

20

7

13

25

RXAUX

SGND

VS

GND

2

RX

PC

3

TX

5

GND

Trigger

19

EXT TRIG-

Test Cable for DS1100

Power Supply

VS (5 Vdc ±5%)
Power GND

7

DATALOGIC S.p.A.,

Via Candini, 2

40012 - Lippo di Calderara

05

Bologna - Italy

dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el

DS1100-XXXX Laser Scanner e tutti i suoi modelli

and all its models
et tous ses modèles
und seine modelle
y todos sus modelos

sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:

89/336/EEC EMC Directive e 92/31/EEC, 93/68/EEC emendamenti successivi

and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas

Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas
de seguridad relativas al producto.

Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:

EN 55022 (Class A ITE), August 1994:
Amendment A1 (Class A ITE), October 2000:

EN 61000-6-2, October 2001: ELECTROMAGNETIC COMPATIBILITY (EMC)

L

IMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE

CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT

P

ART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL

ENVIRONMENTS

Lippo di Calderara, 13/09/2005
Ruggero Cacioppo

Quality Assurance Supervisor

821000813 (Rev. D1)