Datalogic DX8210 Reference Manual
DX8210
Reference Manual
Omnidirectional Barcode Scanner
Datalogic S.r.l
Via S. Vitalino 13
40012 Calderara di Reno
Italy
DX8210 Barcode Scanner Reference Manual
Ed.: 04/2019
This manual refers to software version 3.6.1 and later.
© 2015 - 2019 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED.
Without limiting the rights under copyright, no part of this documentation may be
reproduced, stored in or introduced into a retrieval system, or transmitted in any form
or by any means, or for any purpose, without the express written permission of Data
logic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many
countries, including the U.S.A. and the E.U.
PackTrack, ACR, ASTRA and X-PRESS are trademarks of Datalogic S.p.A. and/or of its
affiliates. All other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained
herein, nor for incidental or consequential damages resulting from the use of this
material.
-
Contents
REFERENCES
Reference Documentation ............................................................................................................................................................ vii
Support Through the Website ...................................................................................................................................................... vii
Patents ............................................................................................................................................................................................ vii
CONVENTIONS ....................................................................................................................................................................VIII
COMPLIANCE
Electrical Safety ................................................................................................................................................................................ix
Laser Safety ..............................................................................................................................................................................ix
Standard Regulations ..............................................................................................................................................................ix
Bureau of Indian Standard (BIS) .....................................................................................................................................................ix
Warning and Serial labels ........................................................................................................................................................x
Power Supply ....................................................................................................................................................................................xi
CSA Certified .....................................................................................................................................................................................xi
CE Compliance ..................................................................................................................................................................................xi
EAC COMPLIANCE ............................................................................................................................................................................xii
FCC Compliance ...............................................................................................................................................................................xii
INTRODUCTION
Product Description ......................................................................................................................................................................... 1
General View ..................................................................................................................................................................................... 1
Applications ...................................................................................................................................................................................... 2
Model Description ............................................................................................................................................................................ 4
DX8210 versions .............................................................................................................................................................................. 4
X-PRESS (Human Machine Interface) ............................................................................................................................................ 4
Accessories ....................................................................................................................................................................................... 5
Photoelectric Sensor ........................................................................................................................................................................ 7
Encoder (Tachometer) ...................................................................................................................................................................... 8
Encoder/Tachometer Step Settings ...................................................................................................................................... 8
Photocraft Encoder/Tachometer Switch Setting ................................................................................................................. 9
CBX Industrial Connection Box ..................................................................................................................................................... 10
SC5000 System Controller ............................................................................................................................................................. 11
MECHANICAL INSTALLATION .............................................................................................................................................12
Preparing for Mechanical Installation ......................................................................................................................................... 12
Unpacking Instructions ................................................................................................................................................................. 13
Installation Sequence .................................................................................................................................................................... 13
What You Need to Know About Your Application ...................................................................................................................... 14
Installation ...................................................................................................................................................................................... 15
Dimensions and Clearances .................................................................................................................................................. 15
Physical Support Requirements ........................................................................................................................................... 15
Vibration Limitations ............................................................................................................................................................. 15
General Mounting Guidelines ............................................................................................................................................... 16
Mounting Structure Considerations .................................................................................................................................... 16
Mounting the Scanner ........................................................................................................................................................... 17
ELECTRICAL INSTALLATION
Preparing for Electrical Installation ............................................................................................................................................. 20
Connecting a DX8210 Scanner ...................................................................................................................................................... 21
Typical Connection Block Diagrams ............................................................................................................................................. 21
Single DX8210 Barcode Scanner to CBX .............................................................................................................................. 21
Master/Slave Array with CBX510 ........................................................................................................................................ 22
Reference Manual iii
DX8210 Barcode Scanners in an Array with SC5000 Master .............................................................................................23
General Electrical Installation Guidelines and Precautions .......................................................................................................24
DX8210 Connector Panels ..............................................................................................................................................................25
Connecting a PC to the DX8210 .....................................................................................................................................................26
Power Connector Pin-Out Table ....................................................................................................................................................26
Power Connections .........................................................................................................................................................................26
CBX510 Connection Box .................................................................................................................................................................27
Wiring Into the CBX510 Connection Box ..............................................................................................................................27
Main Serial Interface ......................................................................................................................................................................28
RS232 Interface .......................................................................................................................................................................28
RS422 Full-Duplex Interface ..................................................................................................................................................29
Photoelectric Sensor Connections to CBX510 .............................................................................................................................30
Photoelectric Sensor (NPN) ...................................................................................................................................................30
Photoelectric Sensor (PNP) ....................................................................................................................................................31
Tachometer Wiring to CBX510 ......................................................................................................................................................31
Encoder/Tachometer Wiring for NPN Output (two models) ..............................................................................................32
Encoder/Tachometer Wiring for PNP Output (two models) ..............................................................................................34
Digital Output Configuration to CBX510 ......................................................................................................................................36
Unpowered Outputs ...............................................................................................................................................................37
Powered Outputs ....................................................................................................................................................................37
CBX100 Connection Box .................................................................................................................................................................38
Connecting to the SC5000 System Controller (Optional) ....................................................................................................39
Grounding ........................................................................................................................................................................................40
Check Scanner Installation ............................................................................................................................................................41
E-GENIUS
Getting Started ................................................................................................................................................................................42
Prerequisites ...........................................................................................................................................................................42
Starting e-Genius ....................................................................................................................................................................42
Monitor Mode ..................................................................................................................................................................44
e-Genius Basics ..............................................................................................................................................................................46
e-Genius Menu Tree ...............................................................................................................................................................46
Entering Text Using the Text Entry Tool ...............................................................................................................................46
Update and Reset Buttons ....................................................................................................................................................47
Disabled Check Boxes .............................................................................................................................................................47
Getting Help .............................................................................................................................................................................47
System Information ........................................................................................................................................................................48
Modify Settings ...............................................................................................................................................................................51
Operating Mode ..............................................................................................................................................................................52
Barcode Settings Table ...................................................................................................................................................................66
Barcode Configuration ...................................................................................................................................................................73
Single Label .....................................................................................................................................................................................74
Standard Multi Label ......................................................................................................................................................................78
Logical Combination .......................................................................................................................................................................82
Barcode Configuration | Code Collection .....................................................................................................................................92
Serial Ports ......................................................................................................................................................................................97
Main Serial Port ..............................................................................................................................................................................98
Aux Serial Port .............................................................................................................................................................................. 101
Ethernet ........................................................................................................................................................................................ 103
Ethernet | Line Settings ............................................................................................................................................................. 104
Ethernet | User Sockets .............................................................................................................................................................. 106
Ethernet | Ethernet_IP ............................................................................................................................................................... 110
Ethernet | WebSentinel .............................................................................................................................................................. 114
Fieldbus ........................................................................................................................................................................................ 116
Messaging ............................................................................................................................................................................ 121
Messaging | Message Format ................................................................................................................................................... 122
Messaging | Message Builder ................................................................................................................................................... 134
Messaging | Statistics ................................................................................................................................................................ 140
Messaging | Protocol Index ....................................................................................................................................................... 142
Messaging | Pass-Thru .............................................................................................................................................................. 146
Messaging | Diagnostics Messages ......................................................................................................................................... 148
Digital I/O ..................................................................................................................................................................................... 151
iv DX8210 Bar Code Scanner
Diagnostics ................................................................................................................................................................................... 154
Energy Saving ............................................................................................................................................................................... 158
HMI Settings ................................................................................................................................................................................. 162
Device Settings ............................................................................................................................................................................. 163
Device Settings | Device Info ...................................................................................................................................................... 164
Device Settings | Mounting ........................................................................................................................................................ 166
PackTrack™ Calibration Wizard ................................................................................................................................... 168
Device Settings | Options ........................................................................................................................................................... 169
Diagnostics ................................................................................................................................................................................... 173
Diagnostics | Monitor ................................................................................................................................................................. 174
Diagnostics | Read Test .............................................................................................................................................................. 176
Diagnostics | Status Viewer ....................................................................................................................................................... 177
Utilities .......................................................................................................................................................................................... 180
Utilities | Backup or Restore ...................................................................................................................................................... 181
Utilities | Reboot .......................................................................................................................................................................... 183
Utilities | Update Firmware ........................................................................................................................................................ 184
Utilities | Launch Genius ............................................................................................................................................................ 186
Utilities | Help .............................................................................................................................................................................. 187
BARCODE SCANNING FEATURES
First-time Startup ........................................................................................................................................................................ 188
Default Parameters ............................................................................................................................................................. 188
Check Operations Using Test Mode ................................................................................................................................... 189
Basic Installation Procedures with the CBX510 ....................................................................................................................... 189
Basic Installation with SC5000 Controller ................................................................................................................................. 194
LED Indicators .............................................................................................................................................................................. 199
Control Panel Buttons ................................................................................................................................................................. 200
X-PRESS™ Human Machine Interface ................................................................................................................................ 200
X-PRESS Functions ...................................................................................................................................................... 200
Restore Button and Other Functions ................................................................................................................................ 204
Built-In Calibration for Top-Mount ............................................................................................................................................ 204
Built-In Calibration Static Test ........................................................................................................................................... 208
Built-In Calibration Dynamic Test ...................................................................................................................................... 209
PackTrack™ .................................................................................................................................................................................... 211
Using the PackTrack Wizard ............................................................................................................................................... 212
Top-Mounted Barcode Scanner Calibration Using PackTrack ......................................................................................... 216
Side-Mounted Barcode Scanner Calibration Using PackTrack ....................................................................................... 230
Verifying PackTrack Calibration .......................................................................................................................................... 241
Replacing an Installed DX8210 ................................................................................................................................................... 243
Replacing a Standalone Scanner Using Restore ............................................................................................................... 243
Replacing a Slave Scanner in an Array/Tunnel Automatically ........................................................................................ 244
Replacing a Slave Scanner in an Array/Tunnel Using Restore ....................................................................................... 244
Replacing a Master Scanner in an Array/Tunnel Using Restore .................................................................................... 245
Checking the Operation of the Replacement .................................................................................................................... 246
Typical Layouts ............................................................................................................................................................................. 246
Large Synchronized Network Layout ................................................................................................................................. 247
Advanced Code Reconstruction (ACR™) ...................................................................................................................................... 250
Tilt Angle for Advanced Code Reconstruction ................................................................................................................... 250
Minimum Code Height for Advanced Code Reconstruction ............................................................................................ 252
Reading Diagrams ........................................................................................................................................................................ 254
MAINTENANCE
Overview ........................................................................................................................................................................................ 264
Maintenance Tasks ...................................................................................................................................................................... 265
Cleaning the Exit Window ................................................................................................................................................... 265
Cleaning the Photoelectric Sensor ..................................................................................................................................... 266
Cleaning the Tachometer .................................................................................................................................................... 267
Tighten Mounting Hardware ............................................................................................................................................... 267
Checking Barcode Scanning System Connections ............................................................................................................ 267
Verify Barcode Scanner Operation ..................................................................................................................................... 268
Verify Photoelectric Sensor Operation ............................................................................................................................... 268
Verify Tachometer Operation .............................................................................................................................................. 268
Reference Manual v
TROUBLESHOOTING
LED Diagnostic Indication ........................................................................................................................................................... 270
Error Codes and Resolutions ...................................................................................................................................................... 271
TECHNICAL FEATURES
Technical Specifications .............................................................................................................................................................. 279
INDEX ................................................................................................................................................................................. 282
vi DX8210 Bar Code Scanner
Reference Documentation
The documentation related to the DX8210 management is listed below:
• CBX510 Connection Box Installation Manuals
• SC5000 Controller Manuals
Support Through the Website
Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com.
For quick access, from the home page click on the search icon , and type in the
name of the product you’re looking for. This allows you access to download Data
Sheets, Manuals, Software & Utilities, and Drawings.
Hover over the Support & Service menu for access to Services and Technical Support.
References
Patents
See www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
Utility patents: EP0959426B9, EP1217571B1, EP2519856, JP4376353B2,
US6394352, US6443360, US6742710, US9104928, US9230146, US9530037,
US9625715
Reference Manual vii
Conventions
This symbol draws attention to details or procedures that may be useful in improving, maintaining, or enhancing the performance of the hardware or software being
discussed.
This symbol identifies a hazard or procedure that,
cause personal injury or result in equipment damage. It is also used to bring the
user’s attention to details that are considered IMPORTANT.
This symbol alerts the user they are about
dangerous level of voltage, or to warn against an action that could result in damage
to devices or electrical shock.
This symbol alerts the user they are about to perform an action involving
exposure to laser light radiation.
This symbol identifies a procedure that require
trostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are most at
risk. Please follow ESD procedures.
to perform an action involving, either a
if incorrectly performed, could
possible
s you take measures to prevent Elec-
viii
DS8110 Barcode Scanner
Electrical Safety
This product conforms to the applicable requirements contained in the European
Standard for electrical safety EN 60950 at the date of manufacture.
Laser Safety
The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DX8210 barcode scanners.
Standard Regulations
These barcode scanners use low-power laser diodes. Avoid staring at the beam
as one would with any very strong light source, such as the sun.
Take care when installing the laser device to avoid inadvertent laser beam contact with the eye of an observer, including through reflective surfaces.
This product conforms to th
plies with 21 CFR 1040.10 except for deviations pu
date June 24, 2007. The scanner is classified as a Class 2 laser product according to IEC 60825-1 regulations.
There is a safety device which allows the laser to be switched on only if the
tor is rotating above the threshold for its correct scanning speed.
mo
Compliance
e applicable requirements of IEC 60825-1 and com-
rsuant to Laser Notice N° 50,
Use of controls or adjustments or performance of procedures other than those
specified herein may result in exposure to hazardous visible laser light
Bureau of Indian Standard (BIS)
Self Declaration – Conforming to IS 13252 (Part 1):2010, R-41009288.
Reference Manual ix
Warning and Serial labels
The Warning Label on the front of the barcode scanner indicates exposure to
laser light and the device classification.
Produit(s) conforme selon 21CFR
1040.10 sauf des dérogations relatives
à la Laser Notice N° 50, date Juin 24,
2007.
Dans le paquet il y a l’étiquette(s) pour
les pays où le texte d'avertissement en
français sont obligatoires. Le(s) mettre
sur le produit à la place de la version
anglaise.
Exemple d'étiquettes d'avertissement la
ser
x
DS8110 Barcode Scanner
Disconnect the power supply when installing the device or during maintenance to
avoid unintentional exposure to laser light.
There are no user serviceable parts inside the barco
be performed by Datalogic trained and certified technicians.
Any violation of the optical parts in particular could result in exposure to Class 3B
laser light.
Power Supply
This product is intended to be installed by Qualified Personnel only.
This product is intended to be supplied by a
with “Class 2” or LPS power source.
CSA Certified
de scanner. Service should only
UL listed or CSA Certified Power unit
CE Compliance
CE marking states the compliance of the product with essential requirements
listed in the applicable European directive. Since the directives and applicable
standards are subject to continuous updates, and since Datalogic promptly
adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities
nd customers through Datalogic commercial reference contacts. Since April
a
20th, 2016 the main European directives applicable to Datalogic products
require inclusion of an adequate analysis and assessment of the risk(s). This
evaluation was carried out in relation to the applicable points of the standards
listed in the Declaration of Conformity. Datalogic products are mainly designed
for integration purposes into more complex systems. For this reason it is under
the responsibility of the system integrator to do a new risk assessment regarding
the final installation.
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
Reference Manual xi
EAC COMPLIANCE
Customs Union:
The CU Conformity certification has been achieved; this allows the Product to
bear the Eurasian Mark of conformity.
FCC Compliance
Modifications or changes to this equipment without the expressed written
approval of Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference,
and (2) this device must accept any interference received, including interference
which may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equip
ment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accor
dance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be required to correct the
interference at his/her own expense.
-
-
xii
DS8110 Barcode Scanner
Product Description
The DX8210 omnidirectional barcode scanner is designed to provide an innovative and high performance solution in omnidirectional reading applications by
c
ombining the following advanced technologies with Datalogic solid experience
in the material handling sector.
Some of the main features of the DX8210 are listed below:
• Scanning speed 1000 scans/sec
• Reads all popular codes
• Supply voltage from 20 to 30 vdc
• Test mode to verify the reading featur
ner without the need for external tools
• Programmable in several different operating modes to suit the most various
barcode
• Light source: solid state laser diodes; the light emitted has a wave length
be
section at the beginning of this manual
reading system requirements
tween 630~680 nm. For laser safety precautions refer to the “compliance”
Chapter 1
Introduction
es and exact positioning of the scan-
General View
Reference Manual 1
Introduction
Applications
The DX8210 barcode scanners are specifically designed for industrial applications and for all cases requiring high reading performance such as:
• Code reconstruction (ACR™)
• Reading of codes covered by plastic film
• Reading of codes with a wide depth of field
• Reading codes within a wide field of view
• Reading of high resolution codes positioned at long distances from the
• Code reading on fast moving objects
These barcode scanners are designed for both single-reader layouts and multireader layouts. For typical layouts, see
reader
section
.
2
DX8210 Barcode Scanner
FEATURE BENEFIT
Digital Signal Technology converts analog signals to digital before processing
DST
f
or much improved decoding capability especially on poorly printed or dam-
aged codes.
Applications
ACR™
PACKTRACK™
ASTRA™
Flexibility
Reading parcels on conveyors
Fifth generation Advanced Code Reconstr
ing of low aspect ratio labels placed anywhe
readability of poorly printed or damaged codes.
Second generation Datalogic patented pa
improves the reading features in omnidirectional stations. In particular,
PackTrack manages 6-sided reading systems when it is impossible to detect
the real position of the code on the parcel, thus overcoming the need for
external accessories essential in traditional tracking systems.
Third generation Automatically SwiTched
nology based on a multi-laser architecture
tem which concentrates the multiple laser emissi
As each laser emitter is focused on a specific range of the reading area, a
sophisticated electronic controller selects the best focused laser emitter
with respect to the code to read. This allows the reading of medium-high
density codes in a large reading area on very fast conveyors.
The high frequency laser diode modulat
immunity to ambient light and allows installation of the DX8210 in any
working area.
As a result of the ASTRA multiple lase
a great real time DOF even on high speed conveyors. Furthermore, DX8210
and DX8210 implement the PackTrack functionality which leads to an
increase of the plant production as a result of the augmented system
throughput.
uction technology allows the read-
re on a parcel and enhances the
rcel tracking system which
Reading Area is the Datalogic tech-
and a fixed mounted optic sys-
ons in a single laser beam.
ion system guarantees complete
r technology, DX8210 and DX8210 give
EBC
e-Genius
Energy Saving
Ethernet Based Connectivity is a reliable real-time n
between scanners in a reading station tunnel or array.
e-Genius
tics:
No software to install;
Multilanguage platform;
All the configuration parameters stored i
Not dependent on the Physical interface; R
work.
A software parameter group which allows manage
feature. In particular, it allows turning on/off the motor and laser of all network scanners according to the selected digital input, encoder, or communication channel.
The time required to restart the system is less than 1 mi
from the number of scanners connected.
It is suggested to use this parameter f
stopped for a lengthy period.
is a browser-based User Interface with the following characteris-
n the scanner;
emote access through local net-
or example when the conveyor is
etwork communication
ment of the energy saving
nute independently
Reference Manual 3
Introduction
Model Description
The DX8210 barcode scanner is available in versions that differ depending on
the interface connection, the optical resolution and the optic version:
DX8210 versions
Model Description Part Number
DX8210-2100 2 Laser, Standard Resolution 936300001
DX8210-4100 (focus 1) 4 Laser, Standard Resolution 936300003
DX8210-4200 (focus 2) 4 Laser, High Resolution 936300004
X-PRESS (Human Machine Interface)
The DX8210 barcode scanner includes two external buttons that make up the XPRESS HMI interface and perform specific tasks without the need of connecting
See
to e-Genius.
for functional description:
Some of these functions may be performed using e-Genius. See Chapter .
4
DX8210 Barcode Scanner
Accessories
The following accessories are available on request for the DX8210 barcode scanner.
Category Description Part Number
Cables and Terminators
Accessories
Ethernet Cables
ETH CABLE M12-M12 1M (straight-straight)
Scanner to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-M12 3M (straight-straight)
Scanner to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-M12 5M (straight-straight)
Scanner to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-M12 1M (straight- 90°)
SC5000 to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-M12 3M (straight- 90°)
SC5000 to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-M12 5M (straight- 90°)
SC5000 to Scanner EBC (ETH1 or ETH2)
ETH CABLE M12-RJ45 5M (90°-RJ45)
SC5000 to the Host or Configuration PC (HOST or CFG)
CAB-ETH-M01 M12-IP67 1M (straight- RJ45)
Scanner to the Host or Configuration PC
CAB-ETH-M03 M12-IP67 3M (straight- RJ45)
Scanner to the Host or Configuration PC
93A050065
93A050066
93A050067
93A050068
93A050069
93A050070
93A050088
93A051346
93A051347
CAB-ETH-M05 M12-IP67 5M (straight- RJ45)
Scanner to the Host or Configuration PC
REDs Cables
EBC Patch Cable
Interface Cable SC5000 to CBX510 for Serial or I/O connections 93A050071
CBX Cables
AS-I Terminal AS-I CABLE TERMINAL for AS-I branch topology wiring 93ACC0083
ETH CABLE M12-M12 1M (90°- 90°)
SC5000 to SC5000 EBC (ETH1 or ETH2)
REDS POWER ALARM CABLE 5M
PWR-480B to CBX510 power alarm connections
ETH CABLE M12-M12 0.5M (straight-straight)
Female to Female EBC patch cable; close the EBC when a
scanner is sent to repair, only for Master/Slave
CAB-DS01-S M12-IP67 1M
Scanner to CBX for Serial or I/O connections
CAB-DS03-S M12-IP67 3M
Scanner to CBX for Serial or I/O connections
CAB-DS05-S M12-IP67 5M
Scanner to CBX for Serial or I/O connections
93A051348
93A050087
93A050086
93A050085
93A050058
93A050059
93A050060
Reference Manual 5
Introduction
Category Description Part Number
Power Cables PWR CABLE, AS-I, 2 Wires, 10M (Backbone with caps) 93ACC0081
PWR CABLE, AS-I, 2 Wires, 25M (Backbone with caps) 93ACC0082
PWR CABLE M12- ASI standard 1M (Node) 93ACC0067
PWR CABLE M12- ASI standard 2M (Node) 93ACC0068
PWR CABLE ext. M12 Male-M12 Fem 3M for PG-240 93ACC0149
PWR CABLE ext. M12 Male-M12 Fem 5M for PG-240 93ACC0150
PWR CABLE, CAB-LP-05 M12 Female-Free Wires 5M
for alternative power connections
Connection Boxes
CBX100 Compact 93A301067
CBX100 Compact All in One (includes BM100) 93A301076
CBX510 Modular 93A301087
CBX510 Modular All in One (includes BM100) + BA200 93A301091
Backup Module BM100 Backup Module 93ACC1808
Mounting Hardware
Fieldbus Modules BM300/310 Profibus Module STD/IP65
Fieldbus Modules BM700/710 Profinet Module STD/IP65
Controllers
BA200 Mounting Adapters (to Bosch or 80/20 Frames) 93ACC1822
SC5000-1000 Standard System Controller 935750001
93A050037
93ACC1810,
93ACC1811
93ACC1816,
93ACC1886
SC5000-1100 Profibus System Controller 935750002
SC5000-1200 Profinet System Controller 935750003
Mounting Hardware
Power Supplies
Sensors
BA200 Mounting Adapters (to Bosch or 80/20 Frames) 93ACC1822
PG-100-K03 POWER SUPPLY 60W KIT (US) w/ M12 cable 93ACC0058
PG-100-K01 POWER SUPPLY 60W KIT (EU) w/ M12 cable 93ACC0059
PG-100-K02 POWER SUPPLY 60W KIT (UK) w/ M12 cable 93ACC0060
PG-240-K03 POWER SUPPLY 240W 8 Port M12 (US)
w/o M12 Cable
PG-240-K01 POWER SUPPLY 240W 8 Port M12 (EU)
w/o M12 Cable
PWR-480B POWER UNIT 110/230VAC 24V 93ACC0076
MEP-593 PHOTOCELL KIT PNP (PH-1) with Free Wires 93ACC1791
93ACC0144
93ACC0145
6
DX8210 Barcode Scanner
Photoelectric Sensor
Category Description Part Number
MEP-604 PHOTOCELL KIT PNP M12-M12
Photocell with M12 connector for SC500
Encoders
OEK-2 OPTICAL ENCODER KIT (CAB 10M +SPRING) 93ACC1770
OEK-4 ENC KIT PNP 250PPR + M12-M12 CABLE 95B082040
OEK-4 ENC KIT PNP 250PPR + M12-FREE CABLE 95B082050
Field Mount Connectors
Mounting Brackets
L-Bracket DX8210 L-SHAPE Mtg Bracket-Standard 93ACC0151
L-Bracket
FMC-5000 2xM12 TRIG+ENC INPUT KIT
Connectors for PLC signal to SC5000
(Tilt-Tray or Cross-Belt applications)
DX8210 L-SHAPE SIDE MOUNTING BRACKET (for side Airport mounting)
0
93ACC0140
93ACC0181
93ACC0079
Photoelectric Sensor
The optional Datalogic Photoelectric Sensor is used in DX8210 barcode scanner
systems to detect the presence of an item in the scanning area.
The photoelectric sensor is used in singulated systems where the packages are
se
parated by an open space between the trailing edge of one package and the
leading edge of the next. The photoelectric sensor, along with the encoder,
enables a programmable transmit point at a defined distance from the sensor.
Without the photoelectric sensor, the barcode scanner can be run in continuous
mode.
Depending on the application, these device
ently. While the photoelectric sensor and tachometer work well with belt conveyors, a special configuration is needed
applications.
See Modify Settings | Global Settings | Operating Mode.
s may need to be configured differ-
for tilt-tray and cross-belt sorter
See section for wiring options.
Photoelectric Sensor and Cable (recommended)
MEP-593 PHOTOCELL KIT PNP (PH-1) with Stripped Wires 93ACC1791
MEP-604 PHOTOCELL KIT
PNP M12-M12 Photocell with
M12 connector for SC500
0
93ACC0140
Reference Manual 7
Introduction
Encoder (Tachometer)
The tachometer provides a continuous pulse to the system, which provides feedback on conveyor speed and transmit point,
package position along the length of the conveyor.
Encoder (Tachometer)
OEK-2 ENCOD KIT OEK-2 ENC KIT (CAB 10m +SPRING) 93ACC1770
and can be used to help track the
OEK-4 ENCOD KIT
OEK-4 ENCOD KIT
OEK-4 ENC KIT PNP 250PPR + M12-
2 CABLE
M1
OEK-4 ENC KIT PNP 250PPR + M12FREE
Encoder/Tachometer Step Settings
The following table shows the Encoder Step setting used based on pulses per
revolution. The Encoder Step setting is entered in e-Genius
Settings | Global Settings | Operating Mo
meter)).
PPR
Encoder Model
OEK-4 (Datalogic) 250 20 63
OEK-2 (Photocraft) 24 2 635
OEK-2 48 4 317
(Pulses Per
Revolution)
CABLE
95B082040
95B082050
(see section Modify
de – Encoder Step (hundredths of milli-
PPI
(Pulses Per
Inch)
Encoder Step
tting
Se
OEK-2 192 16 79
OEK-2 240 20 63
This symbol draws attention to details or procedures that may be useful in improving,
maintaining, or enhancing the performance of the hardware or software being discussed.
8
DX8210 Barcode Scanner
Photocraft Encoder/Tachometer Switch Setting
Encoder (Tachometer)
Only switches 1-5 are used to set the PPR (Pulses Per Revolution). Switches 6-8 are
used for PNP/NPN settings as shown in the label on the arm of the encoder.
Reference Manual 9
Introduction
CBX Industrial Connection Box
CBX Series are industrial connection boxes that can be used to connect the barcode scanners to an encoder/tachometer, photoelectric sensor, serial devices,
lays, or other peripherals. The CBX510 includes a BM100 backup module,
re
which allows easy parameter restore and backup operations. The backup module
also provides an easy way to upload existing parameters to a replacement barcode scanner when necessary. See section for wiring options.
Scanner operation requires a CBX510 connection box or SC5000 controller.
Industrial Connection Box
CBX510 Connection Box CBX510 for DX8210 and DX8210 93A301087
CBX510 Connection Box CBX510 ALL IN ONE + BA200 93A301091
10
DX8210 Barcode Scanner
SC5000 System Controller
The SC5000 Controller offers all the necessary functions to make the phases of
installation, setup, testing, and maintenance of the omni-directional reading
array or tunnel easy and quick.
The SC5000 Controller is fully compatible with DX8210 and DX8210 scanners
an
d its sturdy mechanical structure makes the SC5000 Controller the ideal solu-
tion for industrial environments. The Controller allows connection to the Trigger
nd Encoder/Tachometer. PNP inputs are available via M12 circular connectors,
a
placed on the lower front panel
SC5000 System Controller
.
System Controller
SC5000-1000 System Controller Standard 935750001
SC5000-1100 System Controller Profibus 935750002
SC5000-1200 System Controller Profinet 935750003
Reference Manual 11
Mechanical Installation
Electrical Installation by Qualified Service Technicians Only! Procedures may involve
exposure to high-voltage. A trained and authorized technician must perform these
procedures. Do not attempt to perform any electrical installation procedures unless
you are a trained technician.
DX8210 barcode scanners contain electronics that may be affected by electrostatic discharge (ESD). To prevent personal injury or damage to the unit, please follow the safety
precautions and warnings found in the References section at the beginning of this
manual. Failure to follow these precautions may void your warranty.
Preparing for Mechanical Installation
Chapter 2
Application-specific drawings and documents provided by Datalogic supersede any
contradictory content in this manual.
Before mounting any components, please do the following:
• Read all instructions before beginning your installation.
• Define and confirm the accuracy of your application’s requirements and
cture position, especially the height of the conveyor from the floor.
stru
• Review all installation-specific drawings provided with your equipment.
• Review and plan the mechanical installation of all devices used in your
pplication. Be sure to allow adequate clearance for maintenance.
a
• Review and plan the power requi
• Check the contents of the shipping ca
• Record all product serial numbers.
Refer to the Chapter Electrical Installation and Reference Documentation for details on
connecting your barcode scanners to other devices in the system.
rements for your application.
rtons against the packing list.
12
DX8210 Barcode Scanner
When installing several scanners, take care to position them so that no laser beam
enters the reading window of other scanners. This condition could occur more frequently for side mounted applications. If these precautions are not followed, read rate
could be negatively affected. To resolve this problem, it is sufficient to slightly change
the inclination and position of one of the two scanners involved if possible.
Unpacking Instructions
Verify that the DX8210 barcode scanners and all the parts supplied with the
equipment are present and intact when opening the packaging; the list of parts
includes:
• DX8210 reader
•L-bracket
•Mounting screws and washers
• Shoulder screw
•Barcode Test Chart
Unpacking Instructions
Installation Sequence
Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL
INSTALLATION.
See Chapter 3 Electrical Installation for electrical installation details.
To complete mechanical installation and setup, you must:
• Review the details of your application’s requirements
• Erect mounting structure or other supporting structures
• Determine and mark the Mounting Bracket location(s)
• Mount the bracket to the mounting structure
• Mount the DX8210 to its mounting bracket
• Mount the photoelectric sensor to the mounting structure (optional)
• Mount the tachometer to the mounting structure (optional)
• Mount the CBX connection box to the mounting structure
Reference Manual 13
Mechanical Installation
• Mount the SC5000 to the mounting structure
• Complete electrical installation
• Align the DX8210 for proper operation
• Configure the DX8210
• Check DX8210 operations
(See Chapter
(See Chapter 3
4)
(See Chapter 5
)
)
What You Need to Know About Your Application
To assure you get optimal performance out of your DX8210, it must be installed
to meet the complete needs of your application. Therefore, take the time to learn
the details of your application. The better you know your application, the easier
it is to apply the DX8210’s capabilities to meet your application’s requirements.
Below is what you will need to know before you can begin installation:
• Conveyor Specifications
- Conveyor type: Belt, tilt-tray, cross belt, other?
- What is the conveyor width?
- What is the conveyor speed?
- Does conveyor speed vary or is it constant?
• Product Specifications
- Are the packages being transported always singulated (not touching) or
non-singulated (possibly touching)?
- How many different product sizes may be involved?
- Are products justified: toward/away from reader, centered, or variable?
• Application Specifications
- How will the barcode information be used in your application?
- What are your communication requirements?
While it is nearly impossible to cover all application configurations, the next several pages provide the basics on determining how to mechanically install your
DX8210. If you need additional assistance, feel free to contact your sales repre
sentative or customer service (www.datalogic.com).
-
14
DX8210 Barcode Scanner
Installation
Dimensions and Clearances
The overall dimensions of the DX8210 are 384 x 128 x 328 mm [15.1 x 5 x 12.9 in].
Installation
The DX8210 is a sealed, unventilated unit. Mounting the unit with 300mm [12 inches] of
clearance (front, top, and sides) is recommended for cooling and ease of maintenance.
Physical Support Requirements
For details on the weight of the barcode scanners,
Multiple-head systems may include further details on the physical support
tures.
requirements with any application-specific documentation provided.
Vibration Limitations
See “Technical Features” on page 278.
see Chapter 8, Technical Fea-
Reference Manual 15
Mechanical Installation
General Mounting Guidelines
It is important that you follow these general precautions when installing, setting
up, operating, maintaining, troubleshooting, or replacing any Datalogic prod
ucts, parts or related equipment.
As you plan and install your DX8210 barcode scanning system application, be
sure to keep the following guidelines in mind:
• All mounting structure assembly and equipment installation can be performed by one installer.
• Determine the proper orientation and position of the barcode scanner.
• Leave adequate clearances (approximately 300 mm [12 inches]) for wiring.
• Route wires carefully to reduce or minimize electrical noise. When power
and communication wiring must cross, make their intersection perpendicu
lar.
• Proper grounding limits the effects of noise due to Electromagnetic Interference (EMI).
-
-
Mounting Structure Considerations
Your first task is to mount your DX8210 barcode scanner. You can provide your
own mounting structure or Datalogic can design one for you. We recommend
using a Datalogic mounting structure for standard applications.
Your mounting structure must provide the following capabilities:
• It is adjustable enough for you to move your unit to the optimum position
for proper scanning.
• It allows a technician access to the barcode scanner while it is mounted.
• It must be as vibration free as possible so as not to affect the scanning
accuracy.
• It is constructed of steel or aluminum.
• It provides approximately 300 mm [12 inches] minimum clearance on all
sides. This clearance is necessary to provide proper ventilation, allow
access to all panels of the barcode scanner, and allow room for proper ser
vicing.
-
16
DX8210 Barcode Scanner
Mounting the Scanner
The DX8210 can be installed to operate in any position. There are screw holes
(M6 X 8) on the sides and back of the scanner for mounting. The diagram below
can be used for installation; refer to your application drawing for correct positioning of the scanner with respect to the reading zone and scanner orientation.
There are two bracket options for mounting the DX8210, the large rear-mounted
Bracket (93ACC0151, included in the box with the reader), and two smaller
Lside-mounted L-Brackets (93ACC0079, optional accessories).
Large Rear-Mounted L-Bracket
Installation
To aid in mounting the DX8210 with the large L-Bracket, mount the bracket to
the mounting structure as shown. Next, insert the shoulder screw (provided) into
the central mounting hole in the back of the unit, and then hang the scanner
using the brackets keyhole, as shown in figure 14 below. Finally, secure the
scanner to the bracket with mounting screws.
Reference Manual 17
Mechanical Installation
Keyhole Mounting with Large L-Bracket (Bosch 60x60 Extrusion)
Keyhole Mounting with Large L-Bracket (80/20 or Bosch 45x90 Extrusion)
18
DX8210 Barcode Scanner
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