DX6400-100-010 MASTER/SLAVE MODEL ...........................................................................................................1
DX6400-100-012 ETHERNET MODEL ....................................................................................................................9
COMMON FEATURES ..........................................................................................................................................15
For further details on product installation, see the complete Reference Manual available on the
configuration CD-ROM included with this product.
NOTE
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- Genius™ a utility program, which allows device configuration using a PC. It provides RS232 interface
configuration.
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DX6400-100-010 MASTER/SLAVE MODEL
1
1
Figure A
Laser Beam Output Window
DX6400 MASTER/SLAVE MODEL
5
Programming Keypad
1
TX Data LED (Green)
2
Phase On LED (Yellow)
3
3
4
Figure B
2
Power On LED (Red)
4
LCD Display
5
1
Available Models:
DX6400 - 100 - 0XX
Technical Features:
ELECTRICAL FEATURES
Supply voltage 15 to 30 Vdc
Power consumption 18 W typical
24 W Max. (including startup current)
Communication Interfaces
Inputs
External Trigger 1,
3 auxiliary digital inputs
Outputs
3 software programmable digital outputs
Main (isolated) Baud Rate
RS232 1200 to 115200
RS485 full-duplex 1200 to 115200
RS485 half-duplex 1200 to 115200
20 mA Current Loop
(INT-30 with C-BOX 100 only)
Auxiliary
RS232 1200 to 115200
Other
Lonworks 1.25 Mb/s
3
1
2
3
Decoder Model
10 = Master/Slave
12 = Ethernet
(optocoupled NPN or PNP)
Figure C
Main/Aux. Interface 25-pin D-sub Male Connector
Lonworks 9-pin Male Connector
Lonworks 9-pin Female Connector
19200
(optocoupled)
1
2
1
DX6400 MASTER/SLAVE MODEL
OPTICAL FEATURES
Light receiver Avalanche photodiode
Wavelength 630 to 680 nm
Safety class Class 2 - EN60825-1; Class II - CDRH
Light source
Laser control Security system to turn laser off in case of motor slow down
READING FEATURES
Scan rate up to 1500 scans/s (750 per leg)
Maximum resolution
Max. reading distance
Max. reading width
Max. depth of field
USER INTERFACE
LCD Display 2 lines by 16 characters LCD
Keypad 3 keys
LED indicators Power ON (red)
SOFTWARE FEATURES
Readable Codes Interleaved 2/5
Code 39 Standard
Codabar
Code 128
EAN128
Code 93 (standard and full ASCII)
EAN/UPC EAN/UPC (including Add-on 2 and Add-on 5)
Code selection Up to 10 codes during one reading phase
Headers and Terminators
Transmitted messages can be personalized using up to 128-byte
headers and 128-byte terminators
Operating modes
On Line
Automatic
Test
PackTrack
Configuration modes Genius™ utility program
Parameter storage Non-volatile internal FLASH
ENVIRONMENTAL FEATURES
Operating temperature 0° to +40 °C (+32° to +104 °F)
Storage temperature -20° to +70 °C (-4° to +158 °F)
Humidity 90% non condensing
Ambient light immunity 10000 lux
Vibration resistance 14 mm @ 2 to 10 Hz
IEC 68-2-6 test FC 1.5 mm @ 13 to 55 Hz
2 hours on each axis 2 g @ 70 to 200 Hz
Shock resistance
IEC 68-2-27 test EA 30 g; 11 ms
3 shocks on each axis
Protection class IP64
PHYSICAL FEATURES
Mechanical dimensions 225.9 x 149.8 x 116.8 mm (8.89 x 5.90 x 4.60 in)
Weight 2.1 kg. (4.62 lbs)
Up to 2 semiconductor laser diodes
(see reading diagram)
Phase ON (yellow)
TX data (green)
2
DX6400 MASTER/SLAVE MODEL
Accessories:
Name Description Part Number
BTK-6000
CAB-6001 25-pin scanner to C-BOX100 cable 1 m 93A051190
CAB-6002 25-pin scanner to C-BOX100 cable 2 m 93A051200
CAB-6005 25-pin scanner to C-BOX100 cable 5 m 93A051210
CAB-6010 25-pin scanner to C-BOX100 cable 10 m 93A051271
CAB-6011 26-pin scanner to C-BOX100 cable 1 m (Ethernet version) 93A051221
CAB-6012 26-pin scanner to C-BOX100 cable 2 m (Ethernet version) 93A051222
CAB-6015 26-pin scanner to C-BOX100 cable 5 m (Ethernet version) 93A051223
CAB-6101 9-pin scanner/scanner connection cable 1 m 93A051220
CAB-6102 9-pin scanner/scanner connection cable 2 m 93A051230
CAB-6105 9-pin scanner/scanner connection cable 5 m 93A051240
CAB-6112 9-pin scanner to scanner no power cable 2 m 93A051224
CAB-6115 9-pin scanner to scanner no power cable 5 m 93A051225
CAB-6305 25-pin power cable Fam 6k 5 m 93ACC1768
CAB-6310 25-pin power cable Fam 6k 10 m 93ACC1752
CAB-6502 Fam 6K-8K cross cable 2.5 m 93A051288
CAB-6505 Fam 6K-8K cross cable 5 m 93A051289
C-BOX 100 Passive connection box 93ACC1510
C-BOX 300 Profibus-DP connection box 93A301000
C-BOX 310 Profibus-DP connection box with display 93A301030
C-BOX 400 Devicenet connection box 93A301010
C-BOX 410 Devicenet connection box with display 93A301040
FBK-6000 Fast bracket kit (2 pcs) 93ACC1721
INT-30 20 m.A. C.L. interface board for C-BOX 100 93A151022
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit - NPN 93ACC1728
PG6002 Single unit power supply (US) 93ACC1718
PG6001 Single unit power supply (UK) 93ACC1719
PG6000 Single unit power supply (EU) 93ACC1720
PWR-120 J-box power unit 110/230 VAC 24 V 120 W 93ACC1530
PWR-240 J-box power unit 110/230 VAC 24 V 240 W 93ACC1070
PWR-480 J-box power unit 110/230 VAC 24 V 480 W 93ACC1080
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit + 10 m 93ACC1600
Bus terminator kit (5 pcs) 93ACC1710
Electrical Connections:
The DX6400 reader provides a 25-pin male D-sub connector for connection to power supply, Host interface (Main
and Aux), and input/output signals.
Two 9-pin connectors provide access to the scanner’s local Lonworks network used for both input and output
connections to build a multi-sided or omni-station system.
3
DX6400 MASTER/SLAVE MODEL
The details of the connector pins are indicated in the following table:
25-pin D-Sub Connector Pinout
Pin Name Function
1 CHASSIS
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG/PS A External trigger (polarity insensitive) for PS
19 EXT_TRIG/PS B External trigger (polarity insensitive) for PS
6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder
10 IN2/ENC B Input signal 2 (polarity insensitive) for Encoder
14 IN3A Input signal 3 (polarity insensitive)
15 IN4A Input signal 4 (polarity insensitive)
24 IN_REF Common reference of IN3 and IN4 (polarity insensitive)
9, 13 VS Supply voltage – positive pin
23, 25 GND Supply voltage – negative pin
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex
2 TX TX485+ RTX485+
3 RX * RX485+
4 RTS TX485- RTX485-
5 CTS * RX485-
7 GND_ISO GND_ISO GND_ISO
Chassis - internally connected to GND
Cable shield connected to chassis
1
14
25-pin male D-sub Connector
13
25
20 mA C.L.
(INT-30 with C-BOX 100 only)
see INT-30 instructions
* Do not leave floating, see Reference Manual for connection details.
9-pin Lonworks Connector Pinout
Pin Name Function
1 CHASSIS
9 VS Supply voltage – positive pin
Cable shield internally connected
by capacitor to chassis
1
5
1
5
2 GND Supply voltage – negative pin
6 VS_I/O Supply voltage of I/O circuit
3 Ref_I/O Reference voltage of I/O circuit
4 SYS_ENC_I/O System signal
5 SYS_I/O System signal
7 LON A Lonworks line (polarity insensitive)
9
6
Female
9-pin Local Lonworks Connectors
6
Male
9
8 LON B Lonworks line (polarity insensitive)
Network Termination:
When building a local Lonworks system the network must be properly terminated by positioning a BTK-6000
terminator on the DX6400 master reader (BTK-6000 female side) and on the last slave reader (BTK-6000 male
side).
to Master
9-pin female
to Slave
9-pin male
4
BTK-6000 Network Terminator
A
Connectivity:
DX6400 MASTER/SLAVE MODEL
Point-to-Point Layout
DX6400
CAB-600X
P.S.*
C-BOX 100
PG6000
* P.S. (Presence Sensor) connected to External Trigger/PS input.
Pass Through Layout
P.S.*
DX6400
DS4600A
CAB-600X
Local Host
P.S.*
Gryphon
DS4600A
C-BOX 100
1
2
P.S.*
PWR-120
C-BOX 100
AUX
MAIN
1
2
Local Host
1 2
Main Serial Interface
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
1
5
A
DX6400 MASTER/SLAVE MODEL
Multiplexer Layout
P.S.*
CAB-600X
C-BOX 100
#31
DX6X00
P.S.*
C-BOX 100
#1
DS4600A
P.S.*
C-BOX 100
#0
DS4600A
PWR-120
MX4000
1
Local Host
1
RS485 HD Main Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
RS232 Master/Slave Layout
DX6400
Master
CAB-600X
DS4600A
1
C-BOX 100
2
Slave 1
DS4600A
Slave 2
P.S.*
PWR-120
C-BOX 100
C-BOX 100
AUX
MAIN
2
Local Host
1
1 2
Main Serial Interface
1
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
6
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