DS6400
QUICK REFERENCE GUIDE
CONTENTS
DS6400-100-010 MASTER/SLAVE MODEL ...........................................................................................................1
DS6400-100-011 PROFIBUS MODEL.....................................................................................................................8
DS6400-100-012 ETHERNET MODEL ..................................................................................................................13
DS6400-100-015 DEVICENET MODEL.................................................................................................................18
DS6400-105-0XX OSCILLATING MIRROR MODEL.............................................................................................23
COMMON FEATURES ..........................................................................................................................................25
For further details on product installation, see the complete Reference Manual available on the
configuration CD-ROM included with this product.
NOTE
SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on to
www.automation.datalogic.com and click on the links
indicated for further information including:
• PRODUCTS
Search through the links to arrive at your product page where you can download specific Manuals
Software & Utilities
- Genius™ a utility program, which allows device configuration using a PC. It provides RS232 interface
configuration.
including:
• SERVICES & SUPPORT
- Datalogic Services
- Authorised Repair Centres
- Warranty Extensions and Maintenance Agreements
• CONTACT US
E-mail form and listing of Datalogic Subsidiaries
and
Y
DS6400-100-010 MASTER/SLAVE MODEL
1
DS6400 MASTER/SLAVE MODEL
Figure A
Laser Beam Output Window
3
Main/Aux. Interface 25-pin D-sub Male Connector
1
Lonworks 9-pin Male Connector
2
Lonworks 9-pin Female Connector
3
5
Programming Keypad
1
TX Data LED (Green)
2
Phase On LED (Yellow)
3
3
4
Figure B
2
Power On LED (Red)
4
LCD Display
5
1
1
Available Models:
DS6400 - 10X - 0Y
Optical Model
0 = Standard
5 = Oscillating Mirror
Decoder Model
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
Technical Features:
ELECTRICAL FEATURES OPTICAL FEATURES
Supply Voltage
Power
Consumption
Communication
Interfaces
Inputs
Ext. Trigger 1,
3 aux. digital
inputs
Outputs
3 software
programmable
digital outputs
15 - 30 Vdc
15 W typical
20 W Max. (including startup current)
Main (isolated) Baud Rate
RS232
RS485 full-duplex
RS485 half-duplex
20 mA C.L. (INT-30
with C-BOX 100 only)
Auxiliary
RS232
1200 to 115200
19200
1200 to 115200
Other
Lonworks
1.25 Mb/s
(optocoupled NPN or PNP)
(optocoupled)
Light Receiver
Wavelength
Safety Class
Laser Control
READING FEATURES
Scan Rate
Max. Resolution
Max. Read. Distance
Max. Read. Width
Max. Depth of Field
USER INTERFACE
LCD Display
Keypad
LED Indicators
1
2
Figure C
Avalanche photodiode
630 to 680 nm
Class 2-EN 60825-1;
Class II-CDRH
Security system to turn laser
off in case of motor slow down
600-1200 scans/s
(see reading diagram)
2 lines by 16 characters LCD
3 keys
Power ON (red)
Phase ON (yellow)
TX Data (green)
1
DS6400 MASTER/SLAVE MODEL
SOFTWARE FEATURES ENVIRONMENTAL FEATURES
Readable Codes
Interleaved 2/5
Code 39 standard
Codabar
Code 128
EAN 128
Code 93 (Standard & Full ASCII)
EAN/UPC (including Add-on 2 and
Code Selection
Headers and
Terminators
Operating
Modes
Config. Mode
Param. Storage
Add-on 5)
Up to 10 codes during one reading IEC 68-2-6 test FC 1.5 mm @13 to 55 Hz
phase
2 hours on each axis
Up to 128-byte headers and128- Shock Resistance
byte terminators
On Line, Automatic, Test,
PackTrack™
Genius™ utility program
Non-volatile internal FLASH
PHYSICAL FEATURES
Dimensions mm
(inch)
Weight
Std Models Oscill. Mirror
110x113x99
(4.33x4.45x3.9)
1.5 kg (3.3 lb) 2.0 kg (4.4 lb)
(4.45x7.08x4.11)
113x180x104.5
Operating
Temperature
Storage Temperature
Humidity
Ambient Light
Immunity
Vibration Resistance
0° to +40 °C
(+32° to +104 °F)
-20° to +70 °C
(-4° to +158 °F)
90% non condensing
3500 lux
14mm @ 2 to 10Hz
2 g @ 70 to 200 Hz
30 g; 11 ms
IEC 68-2-27 test EA 3 shocks on each axis
Protection Class
IP64
Accessories:
Name Description Part Number
CAB-6001 Cable to C-BOX100 1 m 93A051190
CAB-6002 Cable to C-BOX100 2 m 93A051200
CAB-6005 Cable to C-BOX100 5 m 93A051210
CAB-6010 Cable to C-BOX100 10 m 93A051271
CAB-6101 Cable master/slave 1 m 93A051220
CAB-6102 Cable master/slave 2 m 93A051230
CAB-6105 Cable master/slave 5 m 93A051240
CAB-6112 Cable master/slave no power 2 m 93A051224
CAB-6115 Cable master/slave no power 5 m 93A051225
CAB-6305 Power cable Fam 6k 5 m 93ACC1768
CAB-6310 Power cable Fam 6k 10 m 93ACC1752
C-BOX 100 Passive connection box 93ACC1510
INT-30 20 mA C.L. interface board for C-BOX 100 93A151022
GFC-60 90° mirror 93A201100
GFC-600 90° mirror close distance 93A201102
PWR-120 Power unit 110/230 V AC - 24 V DC 93ACC1530
BTK-6000 Terminator kit (5 pcs) 93ACC1710
PG6002 Single unit power supply – US 93ACC1718
PG6001 Single unit power supply – UK 93ACC1719
PG6000 Single unit power supply – EU 93ACC1720
FBK-6000 Fast bracket kit (2 pcs) 93ACC1721
US-60 Mounting bracket kit (5 pcs) for multisided stations 890001020
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit – NPN 93ACC1728
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit +10 m cable 93ACC1600
Electrical Connections:
The DS6400 reader provides a 25-pin male D-sub connector for connection to power supply, Host interface (Main
and Aux), and input/output signals.
Two 9-pin connectors provide access to the scanner’s local Lonworks network used for both input and output
connections to build a multi-sided or omni-station system.
2
DS6400 MASTER/SLAVE MODEL
The details of the connector pins are indicated in the following table:
25-pin D-Sub Connector Pinout
Pin Name Function
1 CHASSIS
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG/PS A External trigger (polarity insensitive) for PS
19 EXT_TRIG/PS B External trigger (polarity insensitive) for PS
6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder
10 IN2/ENC B Input signal 2 (polarity insensitive) for Encoder
14 IN3A Input signal 3 (polarity insensitive)
15 IN4A Input signal 4 (polarity insensitive)
24 IN_REF Common reference of IN3 and IN4 (polarity insensitive)
9, 13 VS Supply voltage – positive pin
23, 25 GND Supply voltage – negative pin
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex
2 TX TX485+ RTX485+
3 RX * RX485+
4 RTS TX485- RTX485-
5 CTS * RX485-
7 GND_ISO GND_ISO GND_ISO
* Do not leave floating, see Reference Manual for connection details.
Chassis - internally connected to GND
Cable shield connected to chassis
9-pin Lonworks Connector Pinout
1
14
25-pin male D-sub Connector
13
25
20 mA C.L.
(INT-30 with C-BOX 100 only)
see INT-30 instructions
Pin Name Function
1 CHASSIS
9 VS Supply voltage – positive pin
Cable shield internally connected
by capacitor to chassis
5
1
1
5
2 GND Supply voltage – negative pin
6 VS_I/O Supply voltage of I/O circuit
3 Ref_I/O Reference voltage of I/O circuit
4 SYS_ENC_I/O System signal
5 SYS_I/O System signal
7 LON A Lonworks line (polarity insensitive)
9
9-pin Local Lonworks Connectors
Female
6
6
Male
9
8 LON B Lonworks line (polarity insensitive)
Network Termination:
When building a local Lonworks system the network must be properly terminated by positioning a BTK-6000
terminator on the DS6400 master reader (BTK-6000 female side) and on the last slave reader (BTK-6000 male
side).
to Master
9-pin female
to Slave
9-pin male
BTK-6000 Network Terminator
3
A
Connectivity:
DS6400
DS6400 MASTER/SLAVE MODEL
Point-to-Point Layout
CAB-600X
*P.S.
C-BOX 100
PG6000
P.S. (Presence Sensor) connected to External Trigger/PS input.
*
Pass Through Layout
*P.S.
DS6400
<
T
N
E
<
DS4600A
*P.S.
Local Host
<
T
N
E
<
Gryphon
DS4600A
*P.S.
CAB-600X
C-BOX 100
AUX
MAIN
2
Local Host
C-BOX 100
1
2
1
PWR-120
1 2
Main Serial Interface
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
1
4
A
*P.S.
*P.S.
DS6400 MASTER/SLAVE MODEL
Multiplexer Layout
*P.S.
<
DS6400
CAB-600X
C-BOX 100
#31
1
RS485 HD Main Interface
C-BOX 100
DS4600A
T
N
E
<
C-BOX 100
#1
* P.S. (Presence Sensor) connected to External Trigger/PS input.
RS232 Master/Slave Layout
<
T
N
E
<
#0
DS4600A
Local Host
PWR-120
MX4000
1
DS6400
Master
1
DS4600A
Slave 1
<
T
<
N
E
CAB-600X
*P.S.
C-BOX 100
2
DS4600A
Slave 2
<
T
N
E
<
PWR-120
C-BOX 100
Main Serial Interface
1
1
uxiliary Serial Interface
2
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
2
Local Host
1
5
CAB-610X
BTK-6000
CAB-63XX
Slave 1
BTK-6000
Master
DS6400 MASTER/SLAVE MODEL
Local Lonworks Network
CAB-60XX
C-BOX 100**
Encoder***
*P.S.
Local Host
PWR-120
P.S. (Presence Sensor) connected to External Trigger/PS input.
*
Small Synchronized Network with 2 Readers
** C-BOX 100 modified to accept scanner power.
*** Encoder connected to IN2/ENC input.
Local Lonworks Network
Slave 2
CAB-610X
CAB-610X
CAB-610X
BTK-6000
Slave 1
CAB-610X
CAB-610X
Master
BTK-6000
CAB-600X
C-BOX 100**
*P.S.
Encoder***
Host
CAB-63XX
Slave 5
Slave 4
CAB-63XX
P.S. (Presence Sensor) connected to External Trigger/PS input.
*
Small Synchronized Network with more than 2 Readers and Single Power Unit
** C-BOX 100 modified to accept scanner power.
*** Encoder connected to IN2/ENC input.
6
Slave 3
PWR-240
DS6400 MASTER/SLAVE MODEL
Large Synchronized Network
**
*
* P.S. (Presence Sensor) connected to External Trigger/PS input.
** Encoder connected to ENC input.
Large Synchronized Network with DX6X00 and DS6XXX Scanners
7
r
Y
DS6400-100-011 PROFIBUS MODEL
1
DS6400 PROFIBUS MODEL
1
Figure A
Laser Beam Output Window
3
Programming Keypad
1
TX Data LED (Green)
2
Phase On LED (Yellow)
3
5
3
4
2
Figure B
Power On LED (Red)
4
LCD Display
5
1
2
Profibus 9-pin Female Connector (white)
1
Lonworks 9-pin Female Connector
2
Main/Aux. Interface 26-pin D-Sub Male Connecto
3
Available Models:
DS6400 - 10X - 0Y
Optical Model
0 = Standard
5 = Oscillating Mirror
Decoder Model
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
Technical Features:
ELECTRICAL FEATURES OPTICAL FEATURES
Supply Voltage
Power
Consumption
Communication
Interfaces
Inputs
Ext. Trigger 1,
3 aux. digital
inputs
Outputs
3 software
programmable
digital outputs
15 - 30 Vdc
15 W typical
20 W Max. (including startup current)
Main (isolated) Baud Rate
RS232
RS485 full-duplex
RS485 half-duplex
20 mA C.L. (INT-30
with C-BOX 100 only)
Auxiliary
RS232 1200 to 115200
Other
Lonworks 1.25 Mb/s
Ethernet 10 or 100 Mb/s
1200 to 115200
19200
(optocoupled NPN or PNP)
(optocoupled)
Light Receiver
Wavelength
Safety Class
Laser Control
READING FEATURES
Scan Rate
Max. Resolution
Max. Read. Distance
Max. Read. Width
Max. Depth of Field
USER INTERFACE
LCD Display
Keypad
LED Indicators
1
Figure C
Avalanche photodiode
630 to 680 nm
Class 2-EN 60825-1;
Class II-CDRH
Security system to turn laser
off in case of motor slow down
600-1200 scans/s
(see reading diagram)
2 lines by 16 characters LCD
3 keys
Power ON (red)
Phase ON (yellow)
TX Data (green)
8
DS6400 PROFIBUS MODEL
SOFTWARE FEATURES ENVIRONMENTAL FEATURES
Readable Codes
Interleaved 2/5
Code 39 standard
Codabar
Code 128
EAN 128
Code 93 (Standard & Full ASCII)
EAN/UPC (including Add-on 2 and
Code Selection
Headers and
Terminators
Operating
Modes
Config. Mode
Param. Storage
Add-on 5)
Up to 10 codes during one reading IEC 68-2-6 test FC 1.5 mm @13 to 55 Hz
phase
2 hours on each axis
Up to 128-byte headers and128- Shock Resistance
byte terminators
On Line, Automatic, Test,
PackTrack™
Genius™ utility program
Non-volatile internal FLASH
PHYSICAL FEATURES
Dimensions mm
(inch)
Weight
Std Models Oscill. Mirror
110x113x99
(4.33x4.45x3.9)
1.5 kg (3.3 lb) 2.0 kg (4.4 lb)
(4.45x7.08x4.11)
113x180x104.5
Operating
Temperature
Storage Temperature
Humidity
Ambient Light
Immunity
Vibration Resistance
0° to +40 °C
(+32° to +104 °F)
-20° to +70 °C
(-4° to +158 °F)
90% non condensing
3500 lux
14mm @ 2 to 10Hz
2 g @ 70 to 200 Hz
30 g; 11 ms
IEC 68-2-27 test EA 3 shocks on each axis
Protection Class
IP64
Accessories:
Name Description Part Number
CAB-6011 Cable to C-BOX100 1 m 93A051221
CAB-6012 Cable to C-BOX100 2 m 93A051222
CAB-6015 Cable to C-BOX100 5 m 93A051223
C-BOX 100 Passive connection box 93ACC1510
INT-30 20 mA C.L. interface board for C-BOX 100 93A151022
GFC-60 90° mirror 93A201100
GFC-600 90° mirror close distance 93A201102
PWR-120 Power unit 110/230 V AC - 24 V DC 93ACC1530
BTK-6000 Terminator kit (5 pcs) 93ACC1710
PG6002 Single unit power supply – US 93ACC1718
PG6001 Single unit power supply – UK 93ACC1719
PG6000 Single unit power supply – EU 93ACC1720
FBK-6000 Fast bracket kit (2 pcs) 93ACC1721
US-60 Mounting bracket kit (5 pcs) for multisided stations 890001020
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit – NPN 93ACC1728
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit +10 m cable 93ACC1600
Electrical Connections:
The DS6400 Profibus reader provides a 26-pin male D-sub connector for connection to power supply and
input/output signals.
An 9-pin Profibus connector is used for connection to the remote Host, while a local Lonworks 9-pin female
connector connects the Profibus master to the first slave reader of the system.
The details of the connector pins are indicated in the following table:
9
DS6400 PROFIBUS MODEL
26-pin D-Sub Connector Pinout
Pin Name Function
1 CHASSIS
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG/PS A External trigger (polarity insensitive) for PS
19 EXT_TRIG/PS B External trigger (polarity insensitive) for PS
6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder
10 IN2/ENC B Input signal 2 (polarity insensitive) for Encoder
14 IN3A Input signal 3 (polarity insensitive)
15 IN4A Input signal 4 (polarity insensitive)
24 IN_REF Common reference of IN3 and IN4 (polarity insensitive)
9, 13 VS Supply voltage – positive pin
23, 25, 26 GND Supply voltage – negative pin
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex
2 TX TX485+ RTX485+
3 RX * RX485+
4 RTS TX485- RTX485-
5 CTS * RX485-
7 GND_ISO GND_ISO GND_ISO
* Do not leave floating, see Reference Manual for connection details.
Pin Name Function
1 CHASSIS
9 VS Supply voltage – positive pin
2 GND Supply voltage – negative pin
6 VS_I/O Supply voltage of I/O circuit
3 Ref_I/O Reference voltage of I/O circuit
4 SYS_ENC_I/O System signal
5 SYS_I/O System signal
7 LON A Lonworks line (polarity insensitive)
8 LON B Lonworks line (polarity insensitive)
Pin Name Function
1 Shield Shield, Protective Ground resp. (optional)
2 Free
3 B-LINE (RxD/TxD-P) Received/Transmitted Data-P
4 CNTR-P Repeater Control Signal (optional, RS485 level)
5 DGND Data Ground (M5V)
6 +5 V Voltage Plus (P5V)
7 Free
8 A-LINE (RxD/TxD-N) Received/Transmitted Data
9 CNTR-N Repeater Control Signal
Chassis - internally connected to GND
Cable shield connected to chassis
9-pin Lonworks Connector Pinout
Cable shield internally connected
by capacitor to chassis
9-pin Profibus Connector
5
9
9-pin female Local Lonworks Connector
9-pin female Profibus Connector
1
10
19
26-pin male D-sub Connector
9
18
26
20 mA C.L.
(INT-30 with C-BOX 100 only)
see INT-30 instructions
1
6
5
9
(white)
1
6
10
A
Connectivity:
Point-to-Point Layout
Fieldbus
Network
DS6400
CAB-601X
*P.S
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
DS6400 PROFIBUS MODEL
Remote Host
PG6000
Pass Through Layout
Remote Host
*P.S. *P.S.
Fieldbus
Network
DS6400
PWR-120
CAB-601X
*P.S.
AUX
C-BOX 100
2
C-BOX 100
1 2
1 2
Main Serial Interface
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
<
T
N
E
<
DS4600A
<
T
N
E
<
C-BOX 100
1
Gryphon
DS4600A
11
DS6400 PROFIBUS MODEL
Local Lonworks Network
Fieldbus
Network
Remote Host
Slave 2***
CAB-610X
Slave 5***
CAB-610X
CAB-610X
BTK-6000
Slave 1***
Slave 4***
CAB-63XX
CAB-610X
CAB-610X
Master
Slave 3***
C-BOX 100**
CAB-60XX
P.S.*
Encoder****
CAB-63XX
PWR-240
Fieldbus Small Synchronized Network
* P.S. (Presence Sensor) connected to External Trigger/PS input.
** C-BOX 100 modified to accept scanner power.
*** The Slave scanners are Master/Slave models, which allow Lonworks network propagation.
**** Encoder connected to IN2/ENC input.
.
12
Y
DS6400-100-012 ETHERNET MODEL
1
DS6400 ETHERNET MODEL
Figure A
Laser Beam Output Window
3
2
RJ45 Modular Connector for Ethernet Interface
1
Lonworks 9-pin Female Connector
2
Main/Aux. Interface 26-pin D-Sub Male Connector
3
Programming Keypad
1
TX Data LED (Green)
2
Phase On LED (Yellow)
3
1
5
3
4
2
Figure B
Power On LED (Red)
4
LCD Display
5
1
Available Models:
DS6400 - 10X - 0Y
Optical Model
0 = Standard
5 = Oscillating Mirror
Decoder Model
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
Technical Features:
ELECTRICAL FEATURES OPTICAL FEATURES
Supply Voltage
Power
Consumption
Communication
Interfaces
Inputs
Ext. Trigger 1,
3 aux. digital
inputs
Outputs
3 software
programmable
digital outputs
15 - 30 Vdc
15 W typical
20 W Max. (including startup current)
Main (isolated) Baud Rate
RS232
RS485 full-duplex
RS485 half-duplex
20 mA C.L. (INT-30
with C-BOX 100 only)
Auxiliary
RS232 1200 to 115200
Other
Lonworks 1.25 Mb/s
Ethernet 10 or 100 Mb/s
1200 to 115200
19200
(optocoupled NPN or PNP)
(optocoupled)
Light Receiver
Wavelength
Safety Class
Laser Control
READING FEATURES
Scan Rate
Max. Resolution
Max. Read. Distance
Max. Read. Width
Max. Depth of Field
USER INTERFACE
LCD Display
Keypad
LED Indicators
1
Figure C
Avalanche photodiode
630 to 680 nm
Class 2-EN 60825-1;
Class II-CDRH
Security system to turn laser
off in case of motor slow down
600-1200 scans/s
(see reading diagram)
2 lines by 16 characters LCD
3 keys
Power ON (red)
Phase ON (yellow)
TX Data (green)
13
DS6400 ETHERNET MODEL
SOFTWARE FEATURES ENVIRONMENTAL FEATURES
Readable Codes
Interleaved 2/5
Code 39 standard
Codabar
Code 128
EAN 128
Code 93 (Standard & Full ASCII)
EAN/UPC (including Add-on 2 and
Code Selection
Headers and
Terminators
Operating
Modes
Config. Mode
Param. Storage
Add-on 5)
Up to 10 codes during one reading IEC 68-2-6 test FC 1.5 mm @13 to 55 Hz
phase
2 hours on each axis
Up to 128-byte headers and128- Shock Resistance
byte terminators
On Line, Automatic, Test,
PackTrack™
Genius™ utility program
Non-volatile internal FLASH
PHYSICAL FEATURES
Dimensions mm
(inch)
Weight
Std Models Oscill. Mirror
110x113x99
(4.33x4.45x3.9)
1.5 kg (3.3 lb) 2.0 kg (4.4 lb)
(4.45x7.08x4.11)
113x180x104.5
Operating
Temperature
Storage Temperature
Humidity
Ambient Light
Immunity
Vibration Resistance
0° to +40 °C
(+32° to +104 °F)
-20° to +70 °C
(-4° to +158 °F)
90% non condensing
3500 lux
14mm @ 2 to 10Hz
2 g @ 70 to 200 Hz
30 g; 11 ms
IEC 68-2-27 test EA 3 shocks on each axis
Protection Class
IP50
Accessories:
Name Description Part Number
CAB-6011 Cable to C-BOX100 1 m 93A051221
CAB-6012 Cable to C-BOX100 2 m 93A051222
CAB-6015 Cable to C-BOX100 5 m 93A051223
C-BOX 100 Passive connection box 93ACC1510
INT-30 20 mA C.L. interface board for C-BOX 100 93A151022
GFC-60 90° mirror 93A201100
GFC-600 90° mirror close distance 93A201102
PWR-120 Power unit 110/230 V AC - 24 V DC 93ACC1530
BTK-6000 Terminator kit (5 pcs) 93ACC1710
PG6002 Single unit power supply – US 93ACC1718
PG6001 Single unit power supply – UK 93ACC1719
PG6000 Single unit power supply – EU 93ACC1720
FBK-6000 Fast bracket kit (2 pcs) 93ACC1721
US-60 Mounting bracket kit (5 pcs) for multisided stations 890001020
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit – NPN 93ACC1728
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit +10 m cable 93ACC1600
Electrical Connections:
The DS6400 Ethernet reader provides a 26-pin male D-sub connector for connection to power supply and
input/output signals.
An Ethernet connector is used for connection to the remote Host (for ex. Remote PC connected via Internet),
while a local Lonworks 9-pin female connector connects the Ethernet master to the first slave reader of the
system.
The details of the connector pins are indicated in the following table:
14
DS6400 ETHERNET MODEL
26-pin D-Sub Connector Pinout
Pin Name Function
1 CHASSIS
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG/PS A External trigger (polarity insensitive) for PS
19 EXT_TRIG/PS B External trigger (polarity insensitive) for PS
6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder
10 IN2/ENC B Input signal 2 (polarity insensitive) for Encoder
14 IN3A Input signal 3 (polarity insensitive)
15 IN4A Input signal 4 (polarity insensitive)
24 IN_REF Common reference of IN3 and IN4 (polarity insensitive)
9, 13 VS Supply voltage – positive pin
23, 25, 26 GND Supply voltage – negative pin
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex
2 TX TX485+ RTX485+
3 RX * RX485+
4 RTS TX485- RTX485-
5 CTS * RX485-
7 GND_ISO GND_ISO GND_ISO
* Do not leave floating, see Reference Manual for connection details.
Pin Name Function
1 CHASSIS
9 VS Supply voltage – positive pin
2 GND Supply voltage – negative pin
6 VS_I/O Supply voltage of I/O circuit
3 Ref_I/O Reference voltage of I/O circuit
4 SYS_ENC_I/O System signal
5 SYS_I/O System signal
7 LON A Lonworks line (polarity insensitive)
8 LON B Lonworks line (polarity insensitive)
DS6400
1
TX+
2
TX-
3
RX+
n. c.
4
5
n. c.
6
RX-
n. c.
7
n. c.
8
n. c. = not connected
Chassis - internally connected to GND
Cable shield connected to chassis
9-pin Lonworks Connector Pinout
Cable shield internally connected
by capacitor to chassis
RJ45 Modular Connector
HUB / SWITCH
1
2
3
4
5
6
7
8
5
9
9-pin female Local Lonworks Connector
RJ45 Modular Connector
1
10
19
9
18
26
26-pin male D-sub Connector
20 mA C.L.
(INT-30 with C-BOX 100 only)
see INT-30 instructions
1
6
1
8
15
A
Connectivity:
Point-to-Point Layout
Fieldbus
Network
DS6300
CAB-601X
*P.S
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
DS6400 ETHERNET MODEL
Remote Host
PG6000
Pass Through Layout
Remote Host
*P.S. *P.S.
Fieldbus
Network
DS6300
PWR-120
CAB-601X
*P.S.
AUX
C-BOX 100
2
C-BOX 100
1 2
1 2
Main Serial Interface
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
<
T
N
E
<
DS4600A
<
T
N
E
<
C-BOX 100
1
Gryphon
DS4600A
16
DS6400 ETHERNET MODEL
Local Lonworks Network
Fieldbus
Network
Remote Host
Slave 2***
CAB-610X
Slave 5***
CAB-610X
CAB-610X
BTK-6000
Slave 1***
Slave 4***
CAB-63XX
CAB-610X
CAB-610X
Master
Slave 3***
C-BOX 100**
CAB-60XX
P.S.*
Encoder****
CAB-63XX
PWR-240
Fieldbus Small Synchronized Network
* P.S. (Presence Sensor) connected to External Trigger/PS input.
** C-BOX 100 modified to accept scanner power.
*** The Slave scanners are Master/Slave models, which allow Lonworks network propagation.
**** Encoder connected to IN2/ENC input.
.
17
Y
DS6400-100-015 DEVICENET MODEL
1
DS6400 DEVICENET MODEL
1
Figure A
Laser Beam Output Window
1
5
Programming Keypad
1
TX Data LED (Green)
2
Phase On LED (Yellow)
3
3
4
Figure B
2
Power On LED (Red)
4
LCD Display
5
1
1
2
3
2
Main/Aux. Interface 26-pin D-sub Male Connector
Lonworks 9-pin Female Connector
DeviceNet 5-pin Male Connector
Available Models:
DS6400 - 10X - 0Y
Optical Model
0 = Standard
5 = Oscillating Mirror
Decoder Model
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
Technical Features:
ELECTRICAL FEATURES OPTICAL FEATURES
Supply Voltage
Power
Consumption
Communication
Interfaces
Inputs
Ext. Trigger 1,
3 aux. digital inputs
15 - 30 Vdc
15 W typical
20 W Max. (including startup
current)
Main (isolated) Baud Rate
RS232
RS485 full-duplex
RS485 half-duplex
20 mA C.L. (INT-30
with C-BOX 100 only)
Auxiliary
RS232 1200 to 115200
Other
Lonworks 1.25 Mb/s
DeviceNet 125 or 250 Kb/s
1200 to 115200
19200
(opt coupled NPN or PNP)
Light Receiver
Wavelength
Safety Class
Laser Control
READING FEATURES
Scan Rate
Max. Resolution
Max. Read.
Distance
Max. Read. Width
Max. Depth of Field
3
Figure C
Avalanche photodiode
630 to 680 nm
Class 2-EN 60825-1;
Class II-CDRH
Security system to turn laser
off in case of motor slow down
600-1200 scans/s
(see reading diagram)
18
DS6400 DEVICENET MODEL
ELECTRICAL FEATURES USER INTERFACE
Outputs
3 software
(optocoupled)
programmable
digital outputs
SOFTWARE FEATURES
Readable Codes
Interleaved 2/5
Code 39 standard
Codabar
Code 128
EAN 128
Code 93 (Standard & Full ASCII)
EAN/UPC (including Add-on 2
and Add-n 5)
Code Selection
Headers and
Terminators
Operating Modes
Config. Mode
Parameter Storage
Up to 10 codes during one
reading phase
Up to 128-byte headers and
128-byte terminators
On Line, Automatic, Test, IEC 68-2-6 test FC 1.5 mm @ 13 to 55 Hz
PackTrack™
Genius™ utility program
Non-volatile internal FLASH
PHYSICAL FEATURES
(inch)
Weight
Accessories:
Std Models Oscill. Mirror
110x113x99
(4.33x4.45x3.9)
113x180x104.5
(4.45x7.08x4.11)
1.5 kg (3.3 lb) 2.0 kg (4.4 lb)
Name Description Part Number
CAB-6011 Cable to C-BOX100 1 m 93A051221
CAB-6012 Cable to C-BOX100 2 m 93A051222
CAB-6015 Cable to C-BOX100 5 m 93A051223
C-BOX 100 Passive connection box 93ACC1510
INT-30 20 mA C.L. interface board for C-BOX 100 93A151022
GFC-60 90° mirror 93A201100
GFC-600 90° mirror close distance 93A201102
PWR-120 Power unit 110/230 V AC - 24 V DC 93ACC1530
BTK-6000 Terminator kit (5 pcs) 93ACC1710
PG6002 Single unit power supply – US 93ACC1718
PG6001 Single unit power supply – UK 93ACC1719
PG6000 Single unit power supply – EU 93ACC1720
FBK-6000 Fast bracket kit (2 pcs) 93ACC1721
US-60 Mounting bracket kit (5 pcs) for multisided stations 890001020
PH-1 Photocell kit – PNP 93ACC1791
MEP-543 Photocell kit – NPN 93ACC1728
OEK-2 Optical encoder (10 m cable + spring) 93ACC1770
OEK-1 Optical encoder kit +10 m cable 93ACC1600
Electrical Connections:
The DS6400 DeviceNet reader provides a 26-pin male D-sub connector for connection to power supply and
input/output signals.
A DeviceNet connector is used for connection to the remote Host, while a local Lonworks 9-pin female connector
connects the DeviceNet master to the first slave reader of the system.
LCD Display
2 lines by 16
characters LCD
Keypad
LED Indicators
3 keys
Power ON (red)
Phase ON (yellow)
TX Data (green)
ENVIRONMENTAL FEATURES
Operating
Temperature
Storage
Temperature
Humidity
Ambient Light Immunity
Vibration Resistance
Shock Resistance
0° to +40 °C
(+32 to +104 °F)
-20° to +70 °C
(-4° to +158 °F)
90% non condensing
3500 lux
14 mm @ 2 to 10 Hz
2 g @ 70 to 200 Hz
2 hours on each axis
30 g; 11 ms
IEC 68-2-27 test EA 3 shocks on each axis
Protection Class
IP64
Dimensions mm
NOTE
When using DeviceNet, the Main serial interface is disabled and must not be physically
connected.
19
5-p
ecto
DS6400 DEVICENET MODEL
The details of the connector pins are indicated in the following table:
26-pin D-Sub Connector Pinout
Pin Name Function
1 CHASSIS
20 RXAUX Receive data of auxiliary RS232 (referred to GND)
21 TXAUX Transmit data of auxiliary RS232 (referred to GND)
8 OUT 1+ Configurable digital output 1 – positive pin
22 OUT 1- Configurable digital output 1 – negative pin
11 OUT 2+ Configurable digital output 2 – positive pin
12 OUT 2- Configurable digital output 2 – negative pin
16 OUT 3A Configurable digital output 3 – polarity insensitive
17 OUT 3B Configurable digital output 3 – polarity insensitive
18 EXT_TRIG/PS A External trigger (polarity insensitive) for PS
19 EXT_TRIG/PS B External trigger (polarity insensitive) for PS
6 IN2/ENC A Input signal 2 (polarity insensitive) for Encoder
10 IN2(ENC B Input signal 2 (polarity insensitive) for Encoder
14 IN3A Input signal 3 (polarity insensitive)
15 IN4A Input signal 4 (polarity insensitive)
24 IN_REF Common reference of IN3 and IN4 (polarity insensitive)
9, 13 VS Supply voltage – positive pin
23, 25, 26 GND Supply voltage – negative pin
Pin RS232 RS485 Full-Duplex RS485 Half-Duplex
2 TX TX485+ RTX485+
3 RX * RX485+
4 RTS TX485- RTX485-
5 CTS * RX485-
7 GND_ISO GND_ISO GND_ISO
* Do not leave floating, see Reference Manual for connection details.
Pin Name Function
1 CHASSIS
9 VS Supply voltage – positive pin
2 GND Supply voltage – negative pin
6 VS_I/O Supply voltage of I/O circuit
3 Ref_I/O Reference voltage of I/O circuit
4 SYS_ENC_I/O System signal
5 SYS_I/O System signal
7 LON A Lonworks line (polarity insensitive)
8 LON B Lonworks line (polarity insensitive)
Pin Name Function
2 V+ Supply voltage – positive pin
5 CAN_L CAN bus data line – L
1 SHIELD Shield
4 CAN_H CAN bus data line – H
3 V- Supply voltage – negative pin
Chassis - internally connected to GND
Cable shield connected to chassis
9-pin Lonworks Connector Pinout
Cable shield internally connected
by capacitor to chassis
5-pin DeviceNet Connector Pinout
5
9
9-pin female Local Lonworks Connector
4
5
1
in male DeviceNet Conn
1
10
19
26-pin male D-sub Connector
9
18
26
20 mA C.L
(INT-30 with C-BOX 100 only)
see INT-30 instructions
1
6
3
2
r
The power supplied on pin V+ and V- is used only to propagate power to the section of the
DeviceNet board directly connected to the Bus. It is completely isolated from the DS6400 power
NOTE
which must be supplied on pin 9, 13 and pin 23, 25 of the 26-pin Main/Aux connector.
20
A
Connectivity:
Point-to-Point Layout
Fieldbus
Network
DS6400
CAB-601X
*P.S
* P.S. (Presence Sensor) connected to External Trigger/PS input.
C-BOX 100
DS6400 DEVICENET MODEL
Remote Host
PG6000
Pass Through Layout
Remote Host
*P.S. *P.S.
Fieldbus
Network
DS6400
PWR-120
CAB-601X
*P.S.
AUX
C-BOX 100
2
C-BOX 100
1 2
1 2
Main Serial Interface
uxiliary Serial Interface
* P.S. (Presence Sensor) connected to External Trigger/PS input.
<
T
N
E
<
DS4600A
<
T
N
E
<
C-BOX 100
1
Gryphon
DS4600A
21
DS6400 DEVICENET MODEL
Local Lonworks Network
Fieldbus
Network
Remote Host
Slave 2***
CAB-610X
Slave 5***
CAB-610X
CAB-610X
BTK-6000
Slave 1***
Slave 4***
CAB-63XX
CAB-610X
CAB-610X
Master
Slave 3***
C-BOX 100**
CAB-60XX
P.S.*
Encoder****
CAB-63XX
PWR-240
Fieldbus Small Synchronized Network
* P.S. (Presence Sensor) connected to External Trigger/PS input.
** C-BOX 100 modified to accept scanner power.
*** The Slave scanners are Master/Slave models, which allow Lonworks network propagation.
**** Encoder connected to IN2/ENC input.
.
22
DS6400 OSCILLATING MIRROR MODEL
DS6400-105-0XX OSCILLATING MIRROR MODEL
1
1
Oscillating mirror models are used when coverage of a large reading area is required, mainly in picket fence
applications.
The DS6400 scanner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor.
The speed, precision, repeatability, and reliability of this driving technology assure high level performance.
The new oscillating mirror is completely software controlled and software programmable. The Genius™ software
tool allows adjusting the linear motor speed (oscillating frequency) and the upper and lower limits of the oscillation
by defining the top and bottom line limit angles.
When the oscillating mirror is programmed to read barcode labels at very small angles, position the reader to
assure at least 10° for the Skew angle (see DS6400 Reference Manual). This angle refers to the most inclined or
external laser line, so that all other laser lines assure more than 10° Skew. This avoids the direct reflection of the
laser light emitted by the reader.
Figure A
Laser Beam Output Window
1
0
°
Oscillating Mirror Skew Angle
Otherwise, the scanner can be mounted at an angle of inclination of 17.5° in order to attain symmetrical deflection
ranges.
1
7
.
5
°
°
5
.
7
0
1
Oscillating Mirror Reading Position
23
DS6400 OSCILLATING MIRROR MODEL
In the above case, the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral
zone at the center of the reading field.
The mirror can be deflected up to 40°. Oscillation with respect to the output window median axis is asymmetrical
(see figure below).
3
40°
7
.
5
°
0°
-
2
.
5
°
Oscillating Mirror Maximum Aperture and Asymmetry
By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can be performed for
reading fast moving objects.
By limiting the raster width to the minimum necessary, the number of scans on the reading
surface is increased.
NOTE
Oscillating angles are selected in software where the
minimum and maximum angles correspond to –2.5° and
+37.5°.
The scanner can be tilted in order for the 17.5° software
setting to correspond with the 0° horizontal plane.
Hz Max. Aperture
0-5 40°
6-10 30°
11-15 20°
16-19 10°
+37.5°
+17.5°
-2.5°
These models provide higher scanning speed (1200 scans/sec) compared to standard models and the reading
performance is not adversely effected by the oscillating mirror.
The example represents the selection of an angle of
+10° for the bottom line and an angle of +20° for the top
line (see figure beside).
Oscillating Mirror Extreme Angle Positions
+37.5°
+27.5°
+17.5°
24
Oscillating Mode
COMMON FEATURES
COMMON FEATURES
C-BOX 100 Pinout for DS6400:
The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DS6400
reader is connected in a network by means of the C-BOX 100:
C-BOX 100 Terminal Block Connectors
Power
1, 3, 5 VS
2, 4, 6 GND
7, 8 EARTH GROUND
20, 40 Reserved
Inputs
27 EXT TRIG/PS A (polarity insensitive) for PS
28 EXT TRIG/PS B (polarity insensitive) for PS
29 IN 2/ENC A (polarity insensitive) for Encoder
30 IN 2/ENC B (polarity insensitive) for Encoder
31, 33 IN 3A (polarity insensitive)
32, 34 IN 4A (polarity insensitive)
36 IN 3B/IN 4B Reference (polarity insensitive)
Outputs
21 OUT 1+
22 OUT 1-
23 OUT 2+
24 OUT 2-
25 OUT 3A (polarity insensitive)
26 OUT 3B (polarity insensitive)
Auxiliary Interface
35 TX AUX
37 RX AUX
38, 39 GND
Main Interface
RS232 RS485 Full-Duplex RS485 Half-Duplex
11, 15 TX 232 TX 485+ RTX 485+
12, 16 RTS 232 TX 485- RTX 485-
17 RX 232 * RX 485+
18 CTS 232 * RX 485-
10, 14, 19 SGND Main Isolated SGND Main Isolated SGND Main Isolated
9, 13 RS485 Cable Shield RS485 Cable Shield
* Do not leave floating, see Reference Manual for connection details.
20 mA C.L.
(with INT-30 only)
see INT-30
instructions
25
5
COMMON FEATURES
Mechanical Installation:
The DS6400 reader can be positioned and installed in the best way possible as a result of the Step-A-Head
feature. Thanks to the separation between Head and Base, you can modify the orientation of the decoder base,
and therefore display-keypad and connector panels, while keeping the optic head in the correct reading position.
The reading head and the decoder base can be rotated independently from each other allowing the installation
even in the most critical locations.
To rotate the head follow the given procedure:
1. detach the head from the base by unscrewing the four fixing screws;
Head Screws
2. rotate the head in the desired position;
3. loosen but don’t remove the two screws on top of the head;
4. affix the head onto the base carefully aligning the four fixing screws and
progressively tightening them about half-way;
5. completely tighten the two screws on top of the head;
6. completely tighten the four fixing screws. Step-A-Head™ Feature
The following diagrams give the overall dimensions of the reader standard model, oscillating mirror model and
mounting bracket. They may be used for their installation:
76
2.99
30
1.18
74
DS6400 Overall Dimensions ST-237 Mounting Bracket Overall Dimensions
16.5
0.65
85
3.34
18
60
2.36
30
1.18
99
2.85
113
4.45
110
4.33
3.90
mm
inch
25
0.98
82
3.22
50
20
0.78
1.96
2
°
N
N
1
.
6
4
1
.
Ø
0
Ø
42
1.65
10
0.4
22
0.86
0.71 N°2
2
°
==
50
1.96
==
72
2.83
100
3.93
S
T
O
L
S
2
°
N
O
5
.
L
8
S
2
°
N
3
3
5
.
.
0
8
Ø
3
.
0
Ø
S
50
T
O
1.96
L
S
T
S
O
4
L
°
S
N
4
5
°
.
N
4
82
8
1
.
0
S
T
3
3.22
35
1.37
1
4
2
.
6
9
6
106°
73.2
2.88
36
1.41
Fixing
Screw (4)
4
0.1
130
mm
inch
TM
5.12
42
3060
1.18
2.36
85
3.35 0.65
2.50
63.5
4.11
104.5
69
2.72
56
180
7.08
114
4.48
2.20
102
4.34
4.01
110.3
DS6400 Oscillating Mirror Model Overall Dimensions ST-210 Mounting Bracket Overall Dimensions
16.5
99
113
3.90
130
mm
4.45
inch
18
0.71
25
0.98
82
3.22
20
50
1.96
0.43
14
0.55
0.78
Ø
5.11
1.65
10
22
0.4
0.86
50
1.96
35
1111
0.43
14
1.37
1.41
75
2.95
mm
inch
Ø4.1
0.16
50
1.96
72
2.83
100
3.93
R36
R22
5
.
8
0.55
36
4
0.15
R1
R5
26
COMMON FEATURES
Typical Installations:
Standard Installation
The DS6400 scanner is mounted on the ST-237 106° mounting bracket which guarantees a built-in Skew angle
(S in the figure below) of 16° with respect to the frame plane (typically the Skew angle should be between 10° 20°). This avoids the direct reflection of the laser light emitted by the scanner. Furthermore, the bracket guides
allow adjusting the Tilt angle (T in the figure below, which is typically 0°) for the best scanner orientation:
T
S
Conveyor Direction
“45° Skew” Installation
The DS6400 scanner is mounted on the ST-210 90° mounting bracket. By adjusting the mounting bracket guides,
reach 45° for the Skew angle (S in the figure below) to avoid the direct reflection of the laser light emitted by the
scanner:
ATTENTION
45°
If using the “45° Skew” installation, the scanner reading performance is not guaranteed to
match that measured for the standard installation with Skew angle between 10° - 20° (see
reading diagram section).
S
NOTE
WARNING
The ST-210 mounting bracket is an accessory of the DS6400 standard model available in the
US-60 kit (order no. 890001020).
When installing several scanners, take care to position them correctly so that no laser beam
enters the reading window perpendicularly and at the same level of the output beam of the
other scanners. This condition could occur more frequently for side mounted applications. If
these precautions are not followed, it may occur that the laser of the blinded scanner starts
blinking due to an internal circuit which temporarily turns the laser off when detecting a power
anomaly. To resolve this problem, it is sufficient to slightly change the inclination and position
of one of the two scanners involved.
27
COMMON FEATURES
FLASH™ Dynamic Focus:
The DS6400 has an innovative linear motor designed to control the focus position of the scanner via software.
This dynamic system, called FLASH™, is able to move the focus position rail to rail, from the minimum position to
the maximum position.
The FLASH™ functionalities (i.e. the driving modes of the linear motor) are programmed via the Genius™
software tool and can operate in the following modes:
- Fixed mode: the focus is set to the desired position via software (expressed in cm);
- Continuous
with a defined frequency;
- Triggered
serial message);
- D-Flash™
and the scanned object. This is the most innovative and flexible function, that makes different software
implementations possible. The D-Flash™ development has been based on the minimum distance detected.
Thus, it can solve the main part of the applications. Further developments of D-Flash™ will be provided
according to the specific application needs.
mode: the focus position is continuously running from a minimum position to a maximum position
mode: the focus position can be set depending on the received external input (photocell, barrier,
mode: the focus position can be set depending on the measured distance between the scanner
Reading Conditions:
• ANSI Grade B minimum
• 800 scans/sec
The following tables describe the requirements for standard applications.
Minimum Code Height for ACR Reading (mm)
45° 30°
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
0.25
0.30
2/5 Interleaved
Code Resolution (mm)
Ratio 3:1
Minimum Code Height for ACR Reading (mm)
45° 30°
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
Code 39
Code Resolution (mm)
Ratio 3:1; Interdigit = Module Size
0.33
0.38
0.50
0.72
1.00
0.25
0.30
0.33
0.38
0.50
0.72
1.00
10 12 14 16 18 20 7 9 10 12 13 15
12 14 15 17 19 21 8 9 11 12 14 15
13 14 16 18 20 22 8 10 11 13 14 16
14 16 18 19 21 23 9 11 12 14 15 17
18 19 21 23 25 26 11 12 14 15 17 18
24 25 27 28 30 32 15 16 17 19 20 22
33 34 35 36 38 40 20 21 22 23 25 26
Table 1
9 10 12 14 16 17 6 7 9 10 12 13
10 11 13 15 17 18 7 8 9 11 12 14
11 12 13 15 17 19 7 8 10 11 13 14
12 13 14 16 18 20 8 9 10 12 13 15
15 16 17 18 20 22 10 10 11 13 14 16
20 21 22 23 24 26 13 13 14 15 17 18
27 28 29 30 31 32 17 17 18 19 20 21
Table 2
28
COMMON FEATURES
Minimum Code Height for ACR Reading (mm)
45° 30°
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
0.25
0.30
Code 128 – Ean 128
Code Resolution (mm)
0.33
0.38
0.50
0.72
1.00
Minimum Code Height for ACR Reading (mm)
45° 30°
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
0.25
0.30
Codabar
Code Resolution (mm)
0.33
0.38
0.50
0.72
1.00
Ratio 3:1; Interdigit = Module Size
Minimum Code Height for ACR Reading (mm)
45° 30°
Conveyor Speed (m/s) 0.5 1 1.5 2 2.5 3 0.5 1 1.5 2 2.5 3
0.25
0.30
EAN 8-13, UPC-A
Code Resolution (mm)
0.33
0.38
0.50
0.72
1.00
8 9 11 13 15 17 5 7 8 10 11 13
8 10 12 14 16 18 6 7 9 10 12 13
9 11 13 14 16 18 6 8 9 11 12 14
10 11 13 15 17 19 7 8 10 11 13 14
12 13 15 17 19 21 8 9 11 12 14 15
16 17 19 21 22 24 10 11 13 14 16 17
22 23 24 25 27 29 13 14 15 17 18 20
Table 3
8 9 11 13 15 17 5 7 8 10 11 13
9 10 12 14 16 18 6 7 9 10 12 13
9 11 13 14 16 18 6 8 9 11 12 14
10 11 13 15 17 19 7 8 10 11 13 14
13 14 15 17 19 21 8 9 11 12 14 15
17 18 19 21 22 24 11 12 13 14 16 17
23 24 25 26 27 29 14 15 16 17 18 20
Table 4
7 9 10 12 14 16 5 6 8 9 11 12
8 9 11 13 15 17 6 7 8 10 11 13
9 10 11 13 15 17 6 7 9 10 12 13
10 11 12 14 16 18 7 7 9 10 12 13
12 13 14 15 17 19 8 9 10 11 13 14
16 17 18 19 20 22 10 11 12 13 14 16
22 23 24 24 25 26 13 14 15 16 16 18
Table 5
29
Reading Diagrams:
In the following reading diagrams (0,0) is the center of the laser beam output window.
COMMON FEATURES
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
DS6400-100-0XX – Resolution: 0.20 mm/8 mils
2826 30 32
(in)
014 20
0 3540455055606570
16
40
14
35
12
30
10
25
8
20
6
15
4
10
2
5
0
0
-5
-2
-10
-4
-15
-6
-20
-8
-25
-10
-30
-12
-35
-14
-16
-40
(cm)
(in)
Reading distance
(cm)
40
100
38
95
36
90
34
85
32
80
16 18 22 24
Max. Reading
Distance
75 80
36 34 38 40
85 90 95 100
Global Reading
Area
Focus
Position = 65 cm
(in)
(cm)
30
30
75
28
70
26
24
22
20
18
16
65
60
55
50
45
40
0
40 45 50 55 60 65 70 75
0
16 22
18 20 24 26 3028 32 34 38 36 40
Min. Reading
Distance
80 85 90 95
Focus Distance
100
(cm)
(in)
Reading Diagrams:
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
DS6400-100-0XX – Resolution: 0.25 mm/10 mils
24
20
16
12
8
4
0
-4
-8
-12
-16
-20
-24
012 24
16 20
28
0 30405060708090100
60
50
Global Reading
Area
40
30
20
10
0
-10
-20
-30
-40
-50
Focus
Position = 90 cm
-60
36 44 48
32
COMMON FEATURES
40
110 120
130 140
56 52
(in)
(cm)
(in)
(cm)
Reading distance
(in)
(cm)
48
120
46
115
44
110
42
105
40
100
38
95
36
90
34
85
32
30
28
26
24
22
20
80
75
70
65
60
55
50
Max. Reading
Distance
Min. Reading
Distance
44 46
(cm)
(in)
0
45 50 55 60 65 70 75 80
18 24
20 22 26 28 3230 34 36 40 38 42
85 90 95 100 105
110 115
Focus Distance
31
Reading Diagrams:
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
DS6400-100-0XX – Resolution: 0.30 mm/12 mils
-12
-16
0 16 28
0 40 50 60 70 80 90 100 110
24
60
20
50
16
40
12
30
8
20
4
10
0
0
-10
-4
-20
-8
-30
-40
20 24 32 36
Global Reading
Area
Focus
Position = 110 cm
4440 48 52
COMMON FEATURES
60 56
120 130
140 150
160
64
(in)
(cm)
-50
-20
-60
-24
(cm)
(in)
Reading distance
(in)
(cm)
72
180
68
170
64
160
60
150
56
140
52
130
48
120
44
110
40
100
36
90
80
32
28
70
24
60
20
50
16
40
Max. Reading
Distance
Min. Reading
Distance
32
0
55 60 65 70 75 80 85 90
22 28
24 26 30 32 3634 38 40 44 42 46
95 100 105 110 115
120
125
48 50
Focus Distance
130
52
(cm)
(in)
Reading Diagrams:
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
DS6400-100-0XX – Resolution: 0.38 mm/15 mils
28
70
24
60
20
50
16
40
12
30
8
20
4
10
0
-10
-4
-20
-8
-30
-12
-40
-16
-50
-20
-60
-24
-28
-70
(in)
(cm)
Reading distance
(in)
72
68
64
60
56
52
48
44
40
36
32
28
24
20
16
0 16 28
0 40 50 60 70 80 90 100 110
0
(cm)
180
170
160
150
140
130
120
110
100
90
80
70
60
50
40
20 24 32 36
Global Reading
Area
Focus
Position = 140 cm
Max. Reading
Distance
4440 48 52
120 130
COMMON FEATURES
(in)
60 56
140 150
Min. Reading
Distance
64
160
72
68
170 180
(cm)
40
0
50 60 70 80 90 100 110 120
16
20 32
24 28 36 40 4844 52 56 64 60 68
130 140 150 160 170
Focus Distance
180
72
(cm)
(in)
33
Reading Diagrams:
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
DS6400-100-0XX – Resolution: 0.50 mm/20 mils
-16
-20
-24
(in)
0 16 28
0 40 50 60 70 80 90 100 110
28
70
24
60
20
50
16
40
12
30
8
20
4
10
0
0
-10
-4
-20
-8
-30
-12
-40
-50
-60
-28
-70
(cm)
20 24 32 36
Global Reading
Area
Reading distance
(in)
(cm)
80
200
76
190
72
180
68
170
64
160
60
150
56
140
52
130
48
120
44
110
40
100
90
36
32
80
28
70
24
60
20
50
Max. Reading
Distance
4440 48 52
120 130
Focus
Position = 120 cm
COMMON FEATURES
60 56
140 150
Min. Reading
Distance
64
160
72
68
170 180
76
190
200
(in)
80
(cm)
34
40
0
50 60 70 80 90 100 110 120
20 32
24 28 36 40 4844 52 56 64 60 68
16
130 140 150 160 170
Focus Distance
180
72
(cm)
(in)
Reading Diagrams:
DS6400-105-0XX (Oscillating Mirror) – Resolution: 0.20 mm/8 mils
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
COMMON FEATURES
014 20
03540455055606570
16
40
14
35
12
30
10
25
8
20
6
15
4
10
2
5
0
0
-5
-2
-10
-4
-15
-6
-20
-8
-25
-10
-30
-12
-35
-14
-16
-40
(in)
(cm)
Reading distance
(in)
(cm)
36
90
34
85
32
80
30
75
28
70
26
65
24
60
22
55
20
50
18
45
16
40
16 18 22 24
Max. Reading
Distance
2826 30 32
75 80
Global Reading
Position = 60 cm
36 34 38 40
85 90 95 100
Area
Focus
Min. Reading
Distance
(in)
(cm)
0
40 45 50 55 60 65 70 75
0
16 22
18 20 24 26 3028 32 34 36
80 85 90
Focus Distance
(cm)
(in)
35
Reading Diagrams:
DS6400-105-0XX (Oscillating Mirror) – Resolution: 0.25 mm/10 mils
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
COMMON FEATURES
-12
-16
-20
-24
24
20
16
12
8
4
0
-4
-8
012 24
16 20
28
32
0 30405060708090100
60
50
Global Reading
40
Area
30
20
10
0
-10
-20
-30
-40
Focus
Position = 95 cm
-50
-60
40
36 44 48
110 120
130 140
56 52
(in)
(cm)
(in)
(cm)
Reading distance
(in)
(cm)
46
115
44
110
42
105
40
100
38
95
36
90
34
85
32
80
30
28
26
24
22
20
18
75
70
65
60
55
50
45
Max. Reading
Distance
Min. Reading
Distance
36
0
45 50 55 60 65 70 75 80
18 24
20 22 26 28 3230 34 36 40 38 42
85 90 95 100 105
(cm)
110 115
44 46
Focus Distance
(in)
Reading Diagrams:
DS6400-105-0XX (Oscillating Mirror) – Resolution: 0.30 mm/12 mils
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
24
20
16
12
8
4
0
-10
-4
-20
-8
-30
-12
-40
-16
-50
-20
-60
-24
(in)
(cm)
Reading distance
(in)
68
64
60
56
52
48
44
40
36
32
28
24
20
16
0 16 28
0 40 500 60 70 80 90 100 110
60
50
40
30
20
10
0
(cm)
170
160
150
140
130
120
110
100
90
80
70
60
50
40
20 24 32 36
Global Reading
Area
Focus
Position = 110 cm
Max. Reading
Distance
COMMON FEATURES
4440 48 52
120 130
60 56
140 150
Min. Reading
Distance
160
64
(in)
(cm)
0
50 55 60 65 70 75 80 85
20 26
22 24 28 30 3432 36 38 42 40 44
90 95 100 105 110
115
Focus Distance
120
46 48
(cm)
(in)
37
Reading Diagrams:
DS6400-105-0XX (Oscillating Mirror) – Resolution: 0.38 mm/15 mils
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
28
24
20
16
12
8
4
0
-4
-8
-12
-16
-20
-24
-28
(in)
0 16 28
0 40 50 60 70 80 90 100 110
70
60
50
40
30
20
10
0
-10
-20
-30
-40
-50
-60
-70
(cm)
Reading distance
(cm)
(in)
72
180
68
170
64
160
60
150
56
140
52
130
48
120
44
110
40
100
36
90
32
80
28
70
24
60
20
50
16
40
20 24 32 36
Global Reading
Area
Focus
Position = 115 cm
Max. Reading
Distance
4440 48 52
120 130
COMMON FEATURES
(in)
60 56
140 150
Min. Reading
Distance
64
160
72
68
170 180
(cm)
38
40
0
50 60 70 80 90 100 110 120
16
20 32
24 28 36 40 4844 52 56 64 60 68
130 140 150 160 170
Focus Distance
180
72
(cm)
(in)
Reading Diagrams:
DS6400-105-0XX (Oscillating Mirror) – Resolution: 0.50 mm/20 mils
CONDITIONS
Code = Interleaved 2/5 or
Code 39
PCS = 0.90
Pitch angle = 0°
Skew angle = 10° - 20°
Tilt angle = 0°
-12
-16
-20
-24
-28
(in)
0 16 28
0 40 50 60 70 80 90 100 110
28
70
24
60
20
50
16
40
12
30
8
20
4
10
0
0
-10
-4
-20
-8
-30
-40
-50
-60
-70
(cm)
20 24 32 36
Global Reading
Area
Reading distance
(in)
(cm)
COMMON FEATURES
72
76
4440 48 52
120 130
Focus
Position = 115 cm
60 56
140 150
64
160
68
170 180
190
80
200
(in)
(cm)
76
190
72
180
68
170
64
160
60
150
56
140
52
130
48
120
32
28
24
20
16
44
40
36
110
100
90
80
70
60
50
40
0
Max. Reading
Distance
40
50 60 70 80 90 100 110 120
16
20 32
24 28 36 40 4844 52 56 64 60 68
Min. Reading
Distance
130 140 150 160 170
Focus Distance
180
72
(cm)
(in)
39
User Interface:
1
COMMON FEATURES
RS232 PC-side connections
1
5
13
9 6
9-pin male connector
25-pin male connector
25 14
Pin Name Pin Name
2 RX 3 RX
3 TX 2 TX
5 GND 7 GND
7 RTS 4 RTS
8 CTS 5 CTS
How To Build A Simple Interface Test Cable:
The following wiring diagram shows a simple test cable including power, external (push-button) trigger and PC
RS232 COM port connections.
DS6400
25-pin D-sub female
TXAUX
21
20
RXAUX
GND
23
13
VS
25
GND
9-pin D-sub female
2
RX
PC
3
TX
5
GND
9
VS
18
EXT TRIG A
19
EXT TRIG B
Trigger
Power Supply
VS (15 – 30 VDC)
Power GND
40
Compliance:
Laser Safety
COMMON FEATURES
1
1
2
Figure A
Laser Safety Label
1
Identification Label
2
1
Figure B
Warning and Device Class Label
1
Figure C
Laser Safety Label
1
The scanner is classified as a Class 2 laser product according to EN 60825-1 regulations and as a Class II laser
product according to CDRH regulations.
Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to
hazardous laser light.
There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold
for its correct scanning speed.
The laser beam can be switched off through a software command (see also the Genius™ Help On-Line).
LASER RADIATION IS EMITTED FROM THIS APERTURE
AVOID EXPOSURE
AVOID EXPOSURE – LASER LIGHT
IS EMITTED FROM THIS APERTURE
Laser Safety Label for Oscillating Mirror and Standard Models
CAUTION-CLASS 3B
LASER LIGHT
WHEN OPEN
AVOID EXPOSURE
TO BEAM
LASER LIGHT – DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAX. OUTPUT RADIATION 1 m W
EMITTED WAVE LENGTH 630 ~ 680 nm
EN60825-1:2001
DATALOGIC S.p.A. Via Candini, 2
40012 LIPPO DI CALDERARA DI RENO (BO) ITALY
MANUFACTURED VOLT Amp.
JANUARY 2002 15-30 DC 1.5-0.7
MODEL No.
SERIAL No.
This product conforms to the applicable requirements
of 21CFR 1040 at the date of manufacture.
N2468
Warning and Device Class Label Device Identification Label
41
COMMON FEATURES
The laser diode used in this device is classified as a Class 3B laser product according to EN 60825-1 regulations
and as a Class IIIb laser product according to CDRH regulations. Any violation of the optic parts in particular can
cause radiation up to the maximum level of the laser diode (35 mW at 630 ~ 680 nm).
Power Supply
- This product is intended to be installed by Qualified Personnel only.
- All DS6400 Models:
This device is intended to be supplied by a UL Listed Power Unit marked “Class 2” or LPS power source
which supplies power directly to the scanner via the 25/26-pin connector.
CE Compliance
Warning:
This is a Class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
Patents
This product is covered by one or more of the following patents:
U.S. patents: 5,483,051; Re. 36,251; 6,049,406; 5,992,740; 6,347,740B1; 6,629,639B2; 6,394,352B1;
6,742,710B2; 7,161,685B1; 6,688,524B1; 6,443,360 B1; 7,195,162B2.
European patents: 652,530B1; 786,734B1; 789,315B1; 851,376B1; 1,363,228B1; 959,426B9; 1,300,798B1.
Additional patents pending.
42
DECLARATION OF CONFORMITY
Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara
dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el
DS6400-XXX-XXX, Laser Scanner; e tutti i suoi modelli
and all its models
et tous ses modèles
und seine Modelle
y todos sus modelos
sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:
89/336/EEC EMC Directive e 92/31/EEC, 93/68/EEC emendamenti successivi
and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas
2006/95/EC Low Voltage Directive
Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas
de seguridad relativas al producto.
Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:
EN 55022 (Class A ITE), August 1994:
Amendment A1 (Class A ITE), October 2000:
EN 61000-6-2, October 2001: ELECTROMAGNETIC COMPATIBILITY (EMC)
EN 60950-1, December 2001: INFORMATION TECHNOLOGY EQUIPMENT – SAFETY –
EN 60825-1, June 1994: SAFETY OF LASER PRODUCTS –
Amendments A11 (1996), A2 (2001): PART 1: EQUIPMENT CLASSIFICATION, REQUIREMENTS AND USER'S GUIDE
Lippo di Calderara, April 2nd, 2007 Lorenzo Girotti
Bologna - Italy
IMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE
L
CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT
P
ART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL
ENVIRONMENTS
P
ART 1: GENERAL REQUIREMENTS
Product & Process Quality Manager
07
821000785 (Rev. F)
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