Datalogic DS6300 User Manual

DS6300

Reference Manual

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy

DS6300 Reference Manual

Ed.: 10/2007

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.

Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies.

03/10/2007

REFERENCES .............................................................................................................v

Reference Documentation............................................................................................ v

Services and Support ...................................................................................................v

COMPLIANCE.............................................................................................................vi

Electrical Safety........................................................................................................... vi

Laser Safety................................................................................................................. vi

Power Supply...............................................................................................................vii

CE Compliance............................................................................................................vii

WEEE Compliance ......................................................................................................vii

GENERAL VIEW.........................................................................................................ix

GUIDE TO INSTALLATION ....................................................................................... xii

Point-to-Point Installation.............................................................................................xii

Master/Slave Lonworks Installation ............................................................................xiii

1 INTRODUCTION ..........................................................................................................1

1.1 Product Description ......................................................................................................1

1.2 Model Description.........................................................................................................2

1.3 Oscillating Mirror Models ..............................................................................................3

1.4 Indicators ......................................................................................................................5

1.5 Accessories ..................................................................................................................6

2 INSTALLATION ...........................................................................................................7

2.1 Package Contents ........................................................................................................7

2.2 Mechanical Mounting....................................................................................................8

2.2.1 Mounting the Scanner...................................................................................................8

2.2.2 Mounting the Scanner with Accessories.....................................................................11

2.2.3 Mounting the Scanner with GFX-60............................................................................ 13

2.3 Electrical Connections ................................................................................................15

2.3.1 Main/Aux. Serial Interface and I/O Connector ............................................................17

2.3.2 Lonworks Connectors.................................................................................................26

2.3.3 Ethernet Connector.....................................................................................................30

2.3.4 DeviceNet Connector..................................................................................................32

2.3.5 Profibus Connector.....................................................................................................33

2.3.6 Power Supply..............................................................................................................34

2.4 User Interface .............................................................................................................34

2.5 Positioning the Scanner..............................................................................................35

2.6 Typical Installations ....................................................................................................37

2.6.1 Standard Installation...................................................................................................37

2.6.2 “45° Skew” Installation................................................................................................37

2.7 Typical Layouts...........................................................................................................38

2.7.1 Point-to-Point..............................................................................................................38

2.7.2 Pass Through .............................................................................................................40

2.7.3 RS232 Master/Slave...................................................................................................41

2.7.4 Multiplexer ..................................................................................................................43

2.7.5 Local Lonworks Network.............................................................................................44

2.7.6 Fieldbus Network........................................................................................................49

2.8 Keypad and Display....................................................................................................50

2.8.1 Internal Net .................................................................................................................50

iii

2.8.2 Test Mode...................................................................................................................51

2.9 Focus Adjustment.......................................................................................................51

3 SOFTWARE CONFIGURATION................................................................................53

3.1 Genius™ Installation...................................................................................................53

3.2 Guide to Rapid Configuration .....................................................................................53

3.2.1 Wizard for Quick Reader Setup..................................................................................53

3.2.2 Genius™ Network Setup Through Master..................................................................56

3.2.3 Alternative Slave Address Assignment.......................................................................61

3.3 Advanced Genius™ Configuration .............................................................................61

3.4 Parameter Default Values...........................................................................................62

4 READING FEATURES...............................................................................................65

4.1 Advanced Code Reconstruction (ACR™ 4)................................................................ 65

4.1.1 Tilt Angle for Advanced Code Reconstruction............................................................65

4.2 Performance ...............................................................................................................66

4.2.1 Reading Conditions ....................................................................................................66

4.3 Reading Diagrams......................................................................................................68

4.3.1 DS6300 Standard Model ............................................................................................68

4.3.2 DS6300 Oscillating Mirror Model ................................................................................ 72

4.3.3 DS6300 with GFX-60..................................................................................................76

5 MAINTENANCE .........................................................................................................78

5.1 Cleaning......................................................................................................................78

5.2 Automatic Scanner Replacement (ASR) ....................................................................78

5.2.1 ASR Network Configuration........................................................................................78

5.2.2 Scanner Replacement Procedure............................................................................... 79

6 TROUBLESHOOTING ...............................................................................................80

7 TECHNICAL FEATURES........................................................................................... 83

GLOSSARY................................................................................................................ 85

INDEX.........................................................................................................................88

REFERENCES

REFERENCE DOCUMENTATION

The documentation related to the DS6300 management is listed below:

• C-BOX Installation Manual

• INT-30 20 mA Current Loop Interface Board for C-BOX 100

• PWR-120 power supply unit

• GFC-60 90° deflecting mirror

• GFC-600 90° deg. mirror close distance

• GFX-60 X-pattern mirror

• Document about the Ethernet connectivity

• Document about the Profibus connectivity

• Help On-Line in PDF format

SERVICES AND SUPPORT

Datalogic provides several services as well as technical support through its website. Log on to www.automation.datalogic.com and click on the including:

links indicated for further information

•

PRODUCTS

Search through the links to arrive at your product page where you can download specific

Manuals and Software & Utilities including:

- Genius™ a utility program, which allows device configuration using a PC. It provides

RS232 interface configuration.

•

SERVICES & SUPPORT

Datalogic Services - Warranty Extensions and Maintenance Agreements

Authorised Repair Centres

•

E-mail form and listing of Datalogic Subsidiaries

COMPLIANCE

ELECTRICAL SAFETY

This product conforms to the applicable requirements contained in the European Standard for electrical safety EN-60950-1 at the date of manufacture.

LASER SAFETY

The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS6300 reader.

Standard Regulations

This scanner utilizes a low-power laser diode. Although staring directly at the laser beam momentarily causes no known biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun.

Avoid that the laser beam hits the eye of an observer, even through reflective surfaces such as mirrors, etc.

This product conforms to the applicable requirements of both EN60825-1 and CDRH 21 CFR1040 at the date of manufacture. The reader is classified as a Class 2 laser product according to EN60825-1 regulations and as a Class II laser product according to CDRH regulations.

Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light.

There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed.

Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light.

WARNING

The laser light is visible to the human eye and is emitted from the window on the head of the reader (Figure A, 7).

Warning labels indicating exposure to laser light and the device classification are applied onto the head of the reader (Figure A, 1, 3):

LASER RADIATION IS EMITTED FROM THIS APERTURE

AVOID EXPOSURE

Laser Safety Label for Oscillating Mirror and Standard Models

CAUTION-CLASS 3B

LASER LIGHT WHEN OPEN

AVOID EXPOSURE

TO BEAM

LASER LIGHT – DO NOT STARE INTO BEAM

CLASS 2 LASER PRODUCT

MAX. OUTPUT RADIATION 1 m W

EMITTED WAVE LENGTH 630 ~ 680 nm

EN60825-1:2001

AVOID EXPOSURE – LASER LIGHT

IS EMITTED FROM THIS APERTURE

Warning and Device Class Label

The identification label is applied onto the bottom part of the scanner (Figure A, 2):

DATALOGIC S.p.A. Via Candini, 2 40012 LIPPO DI CALDERARA DI RENO (BO) ITALY MANUFACTURED VOLT Amp. JANUARY 2002 15-30 DC 1.5-0.5 MODEL No.

SERIAL No.

This product conforms to the applicable requirements of 21CFR 1040 at the date of manufacture.

Device Identification Label

N2468

The laser diode used in this device is classified as a Class 3B laser product according to EN60825-1 regulations and as a Class IIIb laser product according to CDRH regulations. Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (35 mW at 630~680 nm).

POWER SUPPLY

- This product is intended to be installed by Qualified Personnel only.

- All DS6300 Models:

This device is intended to be supplied by a UL Listed Power Unit marked “Class 2” or LPS power source which supplies power directly to the scanner via the 25/26-pin connector.

CE COMPLIANCE

Warning:

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

WEEE COMPLIANCE

ENGLISH

Information for the user in accordance with the European Commission Directive 2002/96/EC

t the end of its useful life, A

separately from urban waste.

Disposin

g of the product according to this Directive:

• avoids potentially negative consequences to the environment and human health which o be caused by incorrect disposal

• enables the recovery of materials to obtain a significant savings of energy and resources.

or more detailed information about disposal, contact the supplier that provideF r consult the dedicated section at the website www.automation.datalogic.com.

the product marked with the crossed out wheeled wastebin must be disposed of

therwise could

d you with the product in question

vii

ITALIANO

Informazione degli utenti ai sensi della Direttiva Europea 2002/96/EC

L’apparecchiatura che riporta il simbolo del bidone barrato deve essere smaltita, alla fine della sua vita utile, separatamente dai rifiuti urbani.

Smaltire l’apparecchiatura in conformità alla presente Direttiva consente di:

• evitare possibili conseguenze negative per l’ambiente e per la salute umana che potrebbero invece essere causati dall’errato smaltimento dello stesso;

• recuperare materiali di cui è composto al fine di ottenere un importante risparmio di energia e di risorse.

Per maggiori dettagli sulle modalità di smaltimento, contattare il Fornitore dal quale è stata acquistata l’apparecchiatura o consultare la sezione dedicata sul sito www.automation.datalogic.com.

DEUTSCH

Benutzerinformation bezüglich Richtlinie 2002/96/EC der europäischen Kommission

Am Ende des Gerätelebenszyklus darf das Produkt nicht über den städtischen Hausmüll entsorgt werden. Eine entsprechende Mülltrennung ist erforderlich.

Beseitigung des Produkts entsprechend der Richtlinie:

• verhindert negative Auswirkungen für die Umwelt und die Gesundheit der Menschen

• ermöglicht die Wiederverwendung der Materialien und spart somit Energie und Resourcen

Weitere Informationen zu dieser Richtlinie erhalten Sie von Ihrem Lieferanten, über den Sie das Produkt erworben haben, oder besuchen Sie unsere Homepage unter www.automation.datalogic.com.

FRANÇAIS

Information aux utilisateurs concernant la Directive Européenne 2002/96/EC

Au terme de sa vie utile, le produit qui porte le symbole d'un caisson à ordures barré ne doit pas être éliminé avec les déchets urbains.

Éliminer ce produit selon cette Directive permet de:

• éviter les retombées négatives pour l'environnement et la santé dérivant d'une élimination incorrecte

• récupérer les matériaux dans le but d'une économie importante en termes d'énergie et de ressources

Pour obtenir des informations complémentaires concernant l'élimination, veuillez contacter le fournisseur auprès duquel vous avez acheté le produit ou consulter la section consacrée au site Web www.automation.datalogic.com.

ESPAÑOL

Información para el usuario de accuerdo con la Directiva Europea 2002/96/CE

Al final de su vida útil, el producto marcado con un simbolo de contenedor de bassura móvil tachado no debe eliminarse junto a los desechos urbanos.

Eliminar este producto de accuerdo con la Directiva permite de:

• evitar posibles consecuencias negativas para el medio ambiente y la salud derivadas de una eliminación inadecuada

• recuperar los materiales obteniendo así un ahorro importante de energía y recursos

Para obtener una información más detallada sobre la eliminación, por favor, póngase en contacto con el proveedor donde lo compró o consultar la sección dedicada en el Web site www.automation.datalogic.com.

viii

GENERAL VIEW

DS6300

4 5

Figure A - DS6300

Laser Safety Label

Identification Label

Warning and Device Class Label

Focus Adjusting Screw

Service Cap Connector Panel

Display and Keypad Panel

Laser Beam Output Window

DS6300

Figure B - DS6300 Oscillating Mirror Version

Figure C - Display and Keypad Panel

Programming Keypad

Laser Safety Label

Laser Beam Output Window

Power On LED

TX Data LED

Phase On LED

LCD Display

Figure D - Connector Panel for Master/Slave Models

Lonworks 9-pin male connector

nnector Main/Aux. Interface 25-pin D-Sub male co

Lonworks 9-pin female connector

Figure E – Connector Panel for Ethernet Models

Main/Aux. Interface 26-pin D-Sub male connector

RJ45 modular connector for Ethernet Interface

Lonworks 9-pin female connector

Figure F – Connector Panel for DeviceNet Models

Main/Aux. Interface 26-pin D-Sub male connector

DeviceNet 5-pin male connector

Lonworks 9-pin female connector

Figure G – Connector Panel for Profibus Models

Main/Aux. Interface 26-pin D-Sub male connector

Profibus 9-pin female connector (white)

Lonworks 9-pin female connector

GUIDE TO INSTALLATION

POINT-TO-POINT INSTALLATION

The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6300 scanner.

1) Read all information in the section “Safety Precautions” at the beginning of this manual.

2) Correctly mount the scanner using the bracket provided according to the information in par. 2.2.2 and position it at the correct reading distance according to your model as shown in par.2.5 and par. 4.3.

3) Make electrical connections to your DS6300 scanner by:

a) Connecting the DS6300 scanner to the C-BOX 100 by means of one of the cables

provided as accessory (see par. 1.5).

b) Providing correct and complete system cabling through the C-BOX 100 according to

the signals (trigger, inputs, outputs) necessary for the layout of your application.

• Layout: Point-to-Point, Pass Through, RS232 Master/Slave, Lonworks, Fieldbus.

See sub-paragraphs under 2.7 for reference.

• Cabling: Power, Main Serial Interface – RS232, RS485 Half Duplex, RS485 Full

Duplex, 20 mA Current Loop, Auxiliary Interface, Inputs, Outputs, etc -. For further details, see all sub-paragraphs under par. 2.3.

4) Configure the DS6300 scanner by installing and running the Genius™ configuration program from the CD-ROM provided. The main steps are:

• Select the codes to be read

• Set-up the communication parameters

• Define data formatting parameters

Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration toll

NOTE

in Genius™.

5) Exit the configuration program and run your application.

he installation is now complete.

xii

MASTER/SLAVE LONWORKS INSTALLATION

The following can be used as a checklist to verify all the steps necessary to complete installation of the DS6300 scanner in a Master/Slave Lonworks network.

1) Read all information in the section “Safety Precautions” at the beginning of this manual.

3) Make electrical connections to your DS6300 scanner by: a) Connecting the DS6300

Master scanner to the C-BOX 100 by means of one of the

cables provided as accessory (see par. 1.5).

b) Correctly inserting the BTK-6000 terminator in the DS6300 Master reader according

to the information given under “Local Lonworks Network” in par. 2.3.2 and par. 2.7.5.

c) Completing the system wiring adding as much slave scanners as required by your

system layout (refer to par. 2.7.5).

d) Correctly inserting the BTK-6000 terminator in the last DS6300 Slave reader of the

network according to the information given under “Local Lonworks Network” in par.

2.3.2 and par. 2.7.5.

4) Install and run the Genius™ configuration program from the CD-ROM provided. Configure the Local Lonworks Network using one of the procedures given below:

a) Configure the entire network through the Master as described in par. 3.2.2 b) Configure the Master as described in par. 3.2.2 and locally define each slave scanner

address as described in par. 3.2.3

c) Define each scanner, master and slaves (with their addresses), by using the scanner

keypad according to the information given in par. 2.8.1

5) Configure the Master scanner through the Genius™ program. The main steps are:

• Select the codes to be read

• Set-up the communication parameters

• Define data formatting parameters

6) Configure each Slave scanner through the Master scanner using Genius™. The main steps are:

• Select the codes to be read

Fine tuning of the scanner position for barcode reading can be accomplished by performing a test through the SPY configuration toll

NOTE

in Genius™.

7) Send the configuration to the Master.

xiii

8) Optionally, perform the ASR Network Configuration procedure for system backup purposes (see par. 5.2.1).

9) Exit the configuration program and run the application.

The installation is now complete.

xiv

INTRODUCTION

1 INTRODUCTION

1.1 PRODUCT DESCRIPTION

The DS6300 is the first high performance laser scanner in a complete range of industrial barcode readers offering an innovative and modular solution in terms of reading performance, connectivity and maintenance, in addition to a completely new hardware and software platform.

The DS6300 has been specifically designed for simple installation, easy use and flexibility. An innovative mechanical design together with the Datalogic patent pending Step-a-Head feature make it possible to rotate the reader head and the decoder base independently from each other. Step-a-Head

enables the DS6300 to always be installed in the ideal position, by modifying the orientation of the connector panel while leaving the laser window in the desired position. The need for space is minimized and installation is easier.

The DS6300 has an innovative multi-step optic assembly for mechanically adjustable focusing, providing the scanner with a particularly large reading range of 250 mm to 2,000 mm (10-80 inches). Its key features are excellent reading field at the minimum distance and outstanding reading performance on low contrast bar codes. These features are a great benefit in applications such as reading bar codes directly printed on cardboard boxes.

The DS6300 can read all most popular bar codes even in the most difficult conditions, thanks to a new generation decoder with Intel XScale CPU and code reconstruction technology (ACR™ 4).

This reader is also offered in a model with an integrated SW programmable oscillating mirror.

Great attention has been given to built-in connectivity for all market standards. Lonworks, Profibus, DeviceNet and Ethernet bus have been integrated in dedicated versions of the decoder base.

Some of the main features of DS6300 are listed below:

• scanning speed up to 1200 scans/sec;

• 2 serial communication interfaces

• reading all popular codes;

• supply voltage from 15 to 30 Vdc;

• electrical connection through connectors;

• high speed Lonworks connectivity for Master/Slave layout;

• built-in connectivity for Profibus, DeviceNet and Ethernet;

• programmable in 5 different operating modes to suit the most various barcode reading

system requirements;

• light source: solid state laser diode; the light emitted has a wavelength between

630~680nm.

• IP64 protection class of the enclosure (not yet available for Ethernet models).

The DS6300 is the first product of a new family of scanners designed to satisfy the needs of the Manufacturing industry. Manufacturing, the core process from row material to finished product, is a huge industry divided in different branches of economic sectors: from automotive to electronics, from food & beverages to white goods.

The DS6300 features have been defined to give a set of benefits answering the main manufacturing industry needs .

Features Benefits

DS6300

Modular solution with separated head and base and Step-A-Head feature

Reading performance on low contrasted or thermal printed barcodes

“Sealed” scanner • All the scanner setup are managed via SW, with

Master working as a multiplexer on a high speed Lonworks bus

GENIUS™ Configurator SW • Reduced learning time, with an easy wizard

• Possibility to select the combination of head and

base that best fits the needs of the application;

• Great scalability of the offer;

• Down time cost reduction, since the decoder

base works even if the head has been removed;

• Easy maintenance. In case of replacement of

the head, all the configuration parameters are stored in the base, and the scanner is automatically configured;

• Easy installation with the minimum room

needed.

• Best result in typical manufacturing reading

application.

the possibility to “clone” a customized scanner by simply downloading a configuration file.

• Great competitiveness of the offer, since the

cost of an external multiplexer is saved;

• High data transfer on a industrial, reliable bus

running at 1,2 Mbit/sec

approach;

• Multilanguage platform;

• All the configuration parameters stored into the

scanner;

• Not dependent on Physical interface.

1.2 MODEL DESCRIPTION

The DS6300 scanner is available in versions that differ in regard to the following characteristics:

• Optical Model (Head)

• Decoder Model (Base)

DS6300 - 10X - 0Y

Decoder Model (Base)

Optical Model (Head)

0 = Standard 5 = Oscillating Mirror

10 = Master/Slave 11 = Profibus 12 = Ethernet 15 = Devicenet

INTRODUCTION

1.3 OSCILLATING MIRROR MODELS

Oscillating mirror models are used when coverage of a large reading area is required, mainly in picket fence applications. The DS6300 scanner mounts a dedicated optic head with integrated oscillating mirror driven by a linear motor. The speed, the precision, the repeatability, and the reliability of this driving technology assure high level performance.

The new oscillating mirror is completely software controlled and software programmable. The Genius™ software tool allows adjusting the linear motor speed (oscillating frequency) and the upper and lower limits of the oscillation by defining the top and bottom line limit angles.

When the oscillating mirror is programmed to read barcode labels at very small angles, position the reader to assure at least 10° for the Skew angle (see par. 2.4). This angle refers to the most inclined or external laser line, so that all other laser lines assure more than 10° Skew. This avoids the direct reflection of the laser light emitted by the reader.

1 0

Figure 1 – Oscillating Mirror Skew Angle

Otherwise, the scanner can be mounted at an angle of inclination of 17.5° in order to attain symmetrical deflection ranges.

Figure 2 - Oscillating Mirror Reading Position

In the above case, the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral zone at the center of the reading field.

DS6300

The mirror can be deflected up to 40°. Oscillation with respect to the output window median axis is asymmetrical ( see figure below).

40°

0°

Figure 3 - Oscillating Mi rture and Asymmetry

rror Maximum Ape

By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can be performed for read st moving objects

ing fa .

Hz Aper

Max. ture

0-5 40°

6-10 30° 11-15 20° 16-19 10°

By limiting the raster width to the minimum necessary, the number of

NOTE

scans on the reading surface is increased.

Oscillating angles are selected in software where the minimum and maximum angles correspond to –2.5° and +37.5°.

The scanner can be tilted in order for the 17.5° software setting to correspond with the 0° horizontal plane.

+37.5°

+17.5°

-2.5°

Figure 4 - Oscillating Mirror Extreme Angle Positions

These models provide higher scanning speed (1200 scans/sec) compared to standard models and the reading performance is not adversely effected by the oscillating mirror.

INTRODUCTION

The following example represents the selection of an angle of +10° for the bottom line and an angle of +20° for the top line (see figure below).

+37.5°

+27.5°

+17.5°

Figure 5 - Oscillating Mode

Refer to par. 2.2.1 for details about oscillating mirror mounting.

1.4 INDICATORS

T dec se

he DS6300 oder ba provides an LCD display for system messages and configuration

menus. The three keys present on the side of the display allow configuration menu

avigation (Figure CFigure , 1).

he three LED indicators have the following functions:

POWER ON PHASE ON TX DATA

(red) Indicates the reader is turned on (Figure C, 4) (yellow) Indicates the presence sensor is turned on (Figure C, 3). (green) Indicates the main serial interface is operating correctly during

data transmission (Figure C, 2).

DS6300

1.5 ACCESSORIES

The following accessories are available on request for DS6300:

Name Description Part Number

CAB-6001 cable to C-BOX100 1 m 93A051190 CAB-6002 cable to C-BOX100 2 m 93A051200 CAB-6005 cable to C-BOX100 5 m 93A051210 CAB-6010 cable to C-BOX100 10 m 93A051271 CAB-6011 cable to C-BOX100 1 m (DS6300 Fieldbus version) 93A051221 CAB-6012 cable to C-BOX100 2 m (DS6300 Fieldbus version) 93A051222 CAB-6015 cable to C-BOX100 5 m (DS6300 Fieldbus version) 93A051223 CAB-6101 cable master/slave 1 m 93A051220 CAB-6102 cable master/slave 2 m CAB-6105 cable master/slave 5 m 93A051240 CAB-6112 cable master/slave no power 2 m 93A051224 CAB-6115 cable master/slave no power 5 m 93A051225 CAB-6305 power cable Fam 6k 5 m 93ACC1768 CAB-6310 power cable Fam 6k 10 m 93ACC1752 C-BOX 100

passive connection box 93ACC1510 INT-30 20 m.A. C.L. interface board for C-BOX 100 93A151022 PWR-120 power unit 110/230 V AC 24 V 93ACC1530 BTK-6000 terminator kit (5 pcs) PG6002 PG6001

single unit power supply (US) 93ACC1718

single unit power supply (UK) 93ACC1719 PG6000 single unit power supply (EU) 93ACC1720 FBK-6000 fast bracket kit (2 pcs) 93ACC1721 GFC-60 90° mirror 93A201100 GFC-600 90° deg. mirror close distance 93A201102 GFX-60 X-pattern mirror 93ACC1730 US-60 mounting bracket kit (5 pcs) for multisided stations 890001020 PH-1 Photocell kit – PNP 93ACC1791 MEP-543 Photocell kit - NPN 93ACC1728 OEK-2 Optical encoder (10 m cable + spring) 93ACC1770 OEK-1 Optical encoder kit + 10 m 93ACC1600

93A051230

93ACC1710

INSTALLATION

2 INSTALLATION

To install the system follow the given procedure:

• Select the mounting location for DS6300;

• Mount the DS6300 scanner;

• Position the scanner with respect of the barcode;

• Proceed with system electrical connection;

• Install the GENIUS™ program on the PC;

• Adjust the focus position to the reading plane of the barcode.

When installing several scanners, take care to position them correctly so that no laser beam enters the reading window perpendicularly and at the same level of the output beam of the other scanners. This condition could occur more frequently for side mounted applications. If these precautions are not followed, it may occur that the laser of the blinded scanner starts

WARNING

blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly. To resolve this problem, it is sufficient to slightly change the inclination and position of one of the two scanners involved.

Refer to the Reference Documentation for details on connecting

NOTE

DS6300 reader to other devices in the system (i.e. C-BOX 100 etc.).

2.1 PACKAGE CONTENTS

Verify that the DS6300 reader and all the parts suppl

ct when opening the packaging; the list of parts inc

ta ludes:

• DS6300 reader

• Installation Quick Reference +

barcode test chart

• DS6300 configuration CD-ROM

• Mounting bracket and screws

ied with the equipment are present and

your

Figure 6 - DS6300 Package Contents

DS6300

2.2 MECHANICAL MOUNTING

2.2.1 Mounting the Scanner

The DS6300 reader can be positioned and installed in the best way possible as a result of the Step-a-Head™ feature. Thanks to the separation between Head and Base, you can modify the orientation of the decoder base, and therefore display-keypad and connector panels, while keeping the optic head in the correct reading position. The reading head and the decoder base can be rotated independently from each other allowing the installation even in the most critical locations.

Head Screws

Fixing Screw (4)

Figure 7 - Step-A-Head™ Feat ure

o rotate the head follow the given procedure:

. detach the head from the base by unscrewing the four fixing screws;

. rotate the head in the desired position;

3. loosen but don't remove the two screws on top of the head;

4. affix the head onto the base carefully aligning the four fixing screws and progressively tightening them about half-way;

5. completely tighten the two screws on top of the head;

6. completely tighten the four fixing screws.

INSTALLATION

The following diagrams give the overall dimensions of the reader standard model, the oscillating mirror model and mounting brackets. They may be used for their installation. Refer to par. 2.5 for correct positioning of the scanner with respect to the code passage zone.

16.5

0.65 85

3.34

2.36

1.18

2.99

1.18

2.85

3.90

113

4.45

110

4.33

inch

Figure 8 - DS6300 Overall Dimensions

1.65

0.4 22

0.86

0.71 N°2

0.98

3.22 50

0.78

1.96

2.83 100

3.93

N 3

1.96

3.22

1.37

106°

73.2

2.88

1.41

mm inch

0.15

130

5.12

Figure 9 – ST-237 Mounting Bracket Overall Dimensions

4.11

104.5

63.5

2.50

2.72 56

2.20

3060

85 16.5

3.35 0.65

114

4.48

DS6300

1.18

2.36

3.90

4.34

110.3

102

4.01

180

7.08

113

4.45

mm inch

Figure 10 - DS6300 Oscillating Mirror Model Overall Dimensions

1.65

Ø4.1

0.16

1.96 72

2.83 100

3.93

0.86

1.96

1.37

1111

0.43 14

0.55

0.15

0.4

0.98

3.22 20

1.96

0.78

5.11

130

0.43 14

0.55

R36

Ø8

R22

1.41

2.95

mm inch

Figure 11 – ST-210 Mounting Bracket Overall Dimensions

INSTALLATION

2.2.2 Mounting the Scanner with Accessories

The following accessories allow installing the DS6300 reader in the most suitable position for your network layout:

- ST-237 mounting bracket;

- ST-210 mounting bracket;

- FBK-6000 fast bracket.

The ST-237 is a 106° mounting bracket to be mounted on the reader as displayed in the image below:

Figure 12 – Mounting the ST-237 Mounting Bracket

The ST-210 is a 90° mounting bracket to be mounted on the reader as displayed in the image below:

Figure 13 – Mounting the ST-210 Mounting Bracket

DS6300

The FBK-6000 is a fast bracket kit allowing a quick and easy mounting of the scanner on either the ST-210 or the ST-237 brackets.

First, it is necessary to fix the FBX-6000 to the DS6300 scanner by means of the mounting screws:

Figure 14 – Mounting the FBK-6000 on the Scanner

Then, attach the assembly to the mounting bracket by slipping the hook into the bracket hole.

Finally, fix it by means of the 2 fixing screws:

Figure 15 – Mounting the Assembly on the Bracket

INSTALLATION

2.2.3 Mounting the Scanner with GFX-60

The GFX-60 is an X-pattern mirror for the DS6300 Series Scanners. The following procedure describes how to mount the GFX-60.

1. Unscrew the upper cover of the scan head, which houses the scanner output window.

a) Remove the two top head screws.

b) Loosen all four fixing screws.

c) Carefully remove the scanner output window from the scan head.

head screws

fixing screws (4)

. Mount the GFX-60 onto the scan head paying attention to correctly align the sealing

gasket.

3. Start the four fixing screws and the two head screws partially to assure correct alignment to the scan head.

4. Completely tighten the two head screws.

. Completely tighten the four fixing screws.

DS6300

6. Mount the scanner at an angle of 16°, as indicated in figure below, in order to obtain an angle of 90° between the two scan lines. This guarantees an omni directional reading of the barcode, if the code label satisfies the ACR™ 4 conditions (see par. 4.1).

The DS6300 with the GFX-60 can be mounted over a conveyor in different positions.

The following picture illustrates the suggested position offering the best compromise between width and height of the reading area:

Figure 16 – Central Reading Position

The Central Reading position allows maximizing the reading distance (height) when the

width of the reading area is not critical (narrow conveyors). In this case a complete reading on the central part of the conveyor plane is guaranteed.

To better exploit the scanner reading performance when GFX-60 is

NOTE

mounted, the use of a dedicated recipe is recommended.

For details about the reading performance of the DS6300 with GFX-60 see par. 4.3.3.

INSTALLATION

2.3 ELECTRICAL CONNECTIONS

All the connectors available for each scanner model are the following:

Scanner Model Connector

Master/Slave 25-pin male serial interface and I/O connector

9-pin male Lonworks connector* 9-pin female Lonworks connector

Ethernet 26-pin male serial interface and I/O connector

9-pin female Lonworks connector RJ45 modular connector

DeviceNet 26-pin male serial interface and I/O connector

9-pin female Lonworks connector 5-pin male connector

Profibus 26-pin male serial interface and I/O connector

9-pin female Lonworks connector 9-pin female Profibus connector (white)

CAUTION

* Do not connect an RS232 port to the 9-pin Lonworks Connector. This may damage your Laptop PC.

DS6300

The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the DS6300 reader is connected in a network by means of the C-BOX 100:

C-BOX 100 Terminal Block Connectors

Power

1, 3, 5 VS 2, 4, 6 GND

7, 8 EARTH GROUND

20, 40 Reserved

Inputs

27 EXT TRIG/PS A (polarity insensitive) for PS 28 EXT TRIG/PS B (polarity insensitive) for PS 29 IN 2/ENC A (polarity insensitive) for Encoder

30 IN 2/ENC B (polarity insensitive) for Encoder 31, 33 IN 3A (polarity insensitive) 32, 34 IN 4A (polarity insensitive)

36 IN 3B/IN 4B Reference (polarity insensitive)

Outputs

21 OUT 1+

22 OUT 1-

23 OUT 2+

24 OUT 2-

25 OUT 3A (polarity insensitive)

26 OUT 3B (polarity insensitive)

Auxiliary Interface

35 TX AUX

37 RX AUX 38, 39 GND

Main Interface

Pin RS232

RS485

Full-Duplex

RS485

Half-Duplex

20 mA C.L.

(with INT-30 only)

11, 15 TX232 TX485+ RTX485+ 12, 16 RTS232 TX485- RTX485-

17 RX232 * RX485+

18 CTS232 * RX485-

10, 14, 19

9, 13

SGND Main Isolated SGND Main Isolated SGND Main Isolated

RS485 Cable Shield RS485 Cable Shield

see INT-30 instructions

* Do not leave floating, see par. "RS485 Full-Duplex Interface" for connection details.

+ 75 hidden pages

Datalogic DS6300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

REFERENCES

REFERENCE DOCUMENTATION

SERVICES AND SUPPORT

COMPLIANCE

ELECTRICAL SAFETY

LASER SAFETY

POWER SUPPLY

CE COMPLIANCE

WEEE COMPLIANCE

GENERAL VIEW

GUIDE TO INSTALLATION

POINT-TO-POINT INSTALLATION

MASTER/SLAVE LONWORKS INSTALLATION

INTRODUCTION

INSTALLATION

2.2.1 Mounting the Scanner

2.2.2 Mounting the Scanner with Accessories

2.2.3 Mounting the Scanner with GFX-60