Datalogic DS6100 Installation Manual
DS6100
Installation Manual
DS6100
INSTALLATION MANUAL
We
DATALOGIC S.p.A.
Via Candini, 2
40012 - Lippo di Calderara
Bologna - Italy
declare under our sole responsibility that the product
DS6100-XXXX, Laser Scanner and all its models
to which this declarat ion relates is in conf ormi ty with the fol lowing standards or other norm ati ve
documents
EN 55022, August 1994
EN 50082-2, March 1995
EN 60950, October 1996
EN 60825, March 1993
:R
:L
IMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE
CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT
LECTROMAGNETIC COMPATIBILITY
:E
ART
P
AFETY OF INFORMATION TECHNOLOGY EQUIPMENT, INCLUDING
:S
ELECTRICAL BUSINESS EQUIPMENT
ADIATION SAFETY OF LASER PRODUCTS
CLASSIFICATION
NDUSTRIAL ENVIRONMENT
2: I
Following the provision of the Directive(s):
89/336 CEE
AND SUCCESSIVE AMENDMENTS
Lippo di Calderara, 23.03.1998
ENERIC IMMUNITY STANDARD
. G
REQUIREMENTS AND USER’S GUIDE
,
, 92/31 CEE; 93/68 CEE; 73/23 CEE
Ruggero Cacioppo
Quality Assurance Supervisor
EQUIPMENT
,
(ITE)
.
Product names ment ioned herein are for identification purposes only and may be trademarks
and or registered trademarks of their respect i ve companies.
Datalogic reserves t he ri ght to make m odi f i cations and improvements without prior notification.
© 1997, 1998, 1999 Datalogic S.p.A.
821000105 (Rev. E)
CONTENTS
GUIDE TO INSTALLATION
SAFETY PRECAUTIONS
...............................................................v
................................................................viii
Electrical Safety................................................................................viii
Laser Safety......................................................................................viii
Standard Regulations.......................................................................viii
1 GENERAL FEATURES
...................................................................1.1
1.1 Introduction......................................................................................1.1
1.2 Description.......................................................................................1.2
1.2.1 Indicators.........................................................................................1.3
1.3 Available Models..............................................................................1.3
1.4 Accessories .....................................................................................1.4
1.5 Applications .....................................................................................1.4
2 INSTALLATION
..............................................................................2.1
2.1 Package Contents ...........................................................................2.1
2.2 Opening The Scanner......................................................................2.2
2.2.1 Multidrop Address Selection............................................................2.4
2.2.2 Input Selection.................................................................................2.6
2.3 Mechanical Installation ....................................................................2.7
2.4 Junction Box Installation..................................................................2.9
2.4.1 Junction Box Mounting ....................................................................2.9
2.4.2 Junction Box Electrical Connections..............................................2.10
2.5 Electrical Connections for Connector Models................................2.13
2.5.1 Power Supply.................................................................................2.16
2.5.2 Main Serial Interface......................................................................2.16
RS232 Interface.............................................................................2.17
RS485 Full-Duplex Interface..........................................................2.18
RS485 Half-Duplex Interface.........................................................2.19
20 mA Current Loop (INT-26 Accessory Only).............................2.21
2.5.3 Auxiliary Interface..........................................................................2.22
2.5.4 Inputs.............................................................................................2.23
2.5.5 Outputs..........................................................................................2.26
2.6 Positioning.....................................................................................2.27
2.7 Focus Adjustment..........................................................................2.29
2.8 Typical Layouts..............................................................................2.30
2.8.1 Standard (Point-to-Point)...............................................................2.30
2.8.2 Pass Through ................................................................................2.31
iii
2.8.3 RS485 Master/Slave......................................................................2.31
2.8.4 Multiplexer .....................................................................................2.33
2.8.5 MUX24HS......................................................................................2.34
2.8.6 PackTrack Omnidirectional Reading.............................................2.34
3 READING FEATURES
....................................................................3.1
3.1 Advanced Code Reconstruction......................................................3.1
3.1.1 Tilt Angle for Advanced Code Reconstruction.................................3.1
3.2 Performance....................................................................................3.2
3.3 Reading Diagrams...........................................................................3.2
4 MAINTENANCE
..............................................................................4.1
4.1 Cleaning...........................................................................................4.1
5 TECHNICAL FEATURES
................................................................5.1
iv
GUIDE TO INSTALLATION
The following can be used as a checklist to verif y all the necessary steps for
complete installation of the DS6100 scanner.
1. Read all information in the s ection Safety Precautions at the beginning of
this manual.
2. Correctly position and mount the scanner for barcode reading according
to the information in paragraphs 2.2, 2.3, 2.6, 2.8 and 3.3.
3. Provide correct system cabling according to the signals necessary (see
the applicable sub-paragraphs under 2.4 or 2.5).
4. Install the Configuration Disk and configure the s oftware param eters f rom
a host computer using one of the following methods:
•
WINHOST interface utility program. For more details refer to the
section “DS6100 Configuration” in the WINHOST Help On Line.
•
Host Mode programm ing procedure by ESC sequences via the serial
interface. For more details r ef er to the Word document hds6100.doc in
the DS6100 directory.
•
Keyboard Mode through the keypad and the display. For more details
refer to the Word document kds6100.doc in the DS6100 directory.
NOTE
Fine tuning of the scanner position for
barcode reading can be accom plished using
the Test Mode as described in WINHOST.
The installation is now complete.
v
DS6100
General View
1
2
9
8
7
6
5
Laser beam output window
1
Laser active LED
2
LCD 2x16 characters
6
Data transmission LED
7
3
4
Focus regulation cover
3
Safety label
4
Keypad
5
vi
Code present LED
8
Presence sensor LED
9
Figure A
10
11
DS6100
General View
DS6100
Connector model
13
14
Warning and device class labels
10
Product label
11
Output / Serial interface connector
12
Power supply connector
13
12
15
Figure B
17
DS6100
JBOX model
Input connector
14
Oscillating mirror connector
15
Power supply switch
16
Junction box cable
17
16
15
vii
SAFETY PRECAUTIONS
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the
European Standard for electrical safety EN-60950 at the date of manufacture.
This symbol refers to operations that must be performed by
!
LASER SAFETY
The following information is provided to comply with the rules imposed by
international authorities and refers to the correct use of the DS6100 scanner.
qualified personnel only.
This symbol refers to operations where there is danger of
electrical shock.
cable is disconnected to avoid electric shock.
Before opening the device make sure the power
Example: opening the device.
Standard Regulations
This scanner utilizes a low-power laser diode. Although star ing directly at the
laser beam mom entarily causes no known biological damage, avoid staring
at the beam as one would with any very strong light source, such as the sun.
Avoid that the laser beam hits the eye of an observer , even through r ef lec tive
surfaces such as mirrors, etc.
This product conform s to the applicable requirem ents of both IEC 825-1 and
CDRH 21 CFR 1040 at the date of manufac ture. T he s c anner is c lass if ied as
a Class 2 laser produc t according to IEC 825-1 regulations and as a Cl ass I I
laser product according to CDRH regulations.
There is a saf ety device which allows the laser to be switched on only if the
motor is rotating above the threshold for its correct scanning speed.
viii
WARNING
f
Use of controls or adjustments or performance of
procedures other than those specified herein may result
in exposure to hazardous visible laser light.
The laser light is visible to the hum an eye and is em itted f rom the window on
the side of the reader (Figure A,
W arning labels indicating expos ure to las er light and the devic e c lassif ication
are applied onto the body of the scanner (Figure A,
).
1
, Figure B,
4
DATALOGIC S.P.A. Via Candini, 2
40012 LIPPO DI CALDERARA (BO) ITALY
Manufact ur ed Volt
Model No. Amp.
Serial No.
10,11
):
This product conforms to the applicable requirements o
21CFR1040 at the date of manufacture.
Warning and device class label s
Disconnect the power supply when opening the device during maintenance or
installation to avoid exposure to hazardous laser light.
The laser diode used in this device is classified as a Class 3B laser product
according to IEC 825-1 regulations and as a Class IIIb laser product according
to CDRH regulations. As it is n o t p o ssibl e t o apply a classification label on the
laser diode used in this device, the following label is reproduced here:
LASER LIGHT
AVOID EXPO SUR E TO BEAM
CLASS 3B LASER PRO DUCT
MAXIMUM OUTPUT RADIATION 10 mW
EMITTED WAVE LENGTH 650~680 nm
TO IEC 825-1 (1993)
Laser diode class label
Any violation of the optic parts in particular can cause radiation up to the
maximum level of the laser diode (10 mW at 650~680 nm).
ix
x
This page is intenti onal l y l ef t blank.
DATALOGIC DS6100
1 GENERAL FEATURES
1.1 INTRODUCTION
The DS6100 scanner is a barcode reader complete with decoder designed to
provide an inexpensive solution in omnidirectional reading applications by
combining the following advanced technologies with Datalogic’s solid
experience in the material handling sector.
ACR™
Advanced Code Reconstruction Technology allows the reading of low aspect
ratio labels placed anywhere on a parcel and enhances the readability of
poorly printed or damaged codes.
CD SQUARE™
CD SQUARE™ provides useful information on label position and object
shape elaborated during the barcode reading phase. This innovative
technology identifies the area in which the code is located and m easures the
code distance from the scanner.
PACKTRACK™
PackTr ack™ is a Datalogic patented par cel tracking system which improves
the reading features in omnidirectional stations. In particular, PackTrack™
manages 6-sided reading systems when it is impossible to detect the real
position of the code on the parcel, thus overcoming the need for external
accessories essential in traditional tracking systems.
Flexibility
The high frequency laser diode modulation system guarantees complete
immunity to ambient light and allows installation of the DS6100 in any
working area.
General Features -
1.1
DS6100 DATALOGIC
DS6100 is provided with an Adjustable Focus System which enables the user
to freely select the most suitable reading field for his application. Focus
length can be very easily adjusted by choosing among six diff erent positions
of the optical system.
DS6100 is easily configurable by means of the us er-friendly W indows based
W inHost configuration program provided on a dis kette. It is also possible to
configure the scanner either through the built-in keypad or by sending ESC
sequences from a Host computer.
1.2 DESCRIPTION
Some of the main features of DS6100 are listed below:
•
scanning speed 800 scans/sec. for standard models; higher speeds
available on request.
•
2 serial communication interfaces.
•
reads all popular codes.
•
supply voltage from 10 to 30 Vdc.
•
electrical connection through connectors or through a junction box.
•
test mode to verify the reading features and exact positioning of the
scanner without the need for external tools.
•
programmable in 5 different operating modes to suit the most various
barcode reading system requirements.
•
light source: solid state laser diode; the light emitted has a wave length of
650~680 nm. For laser safety precautions refer to the “Safety
precautions” section at the beginning of this manual.
•
low power consumption.
•
IP65 protection class of the enclosure; the reader is therefore suitable for
industrial environments where high protection against harsh external
conditions is required.
- General Features
1.2
DATALOGIC DS6100
g
g
g
g
g
1.2.1 Indicators
The DS6100 has three LEDs and an LCD display on the front panel, one
LED on the side panel and an internal beeper.
The indicators have the following functions:
EXT TRIG
(yellow) Indicates the external presence sensor is
active. (Figure A,
GOOD READ
(red) Indicates a probable code is present in the
reading zone. (Figure A,
TX DATA
(green) Indicates the main s erial interface is operatin
correctly during data transmission. (Figure A,
7
LASER ACTIVE
(green) Indicates the laser beam for barcode readin
is active. (Figure A,
LCD
The LCD displays messa
DS6100 confi
after decodin
(Figure A,
1.3 AVAILABLE MODELS
).
).
9
).
8
).
2
es relative to the
uration and to the code read
. It is a 2 x 16 character display.
).
6
The DS6100 scanner is available in the following versions:
DS6100 – 3000
DS6100 – 3100
standard resolution, connector,
:
nd
generation ACR, sw selection of interfaces
2
standard resolution, junction box,
:
nd
generation ACR, sw selection of interfaces
2
General Features -
1.3
DS6100 DATALOGIC
1.4 ACCESSORIES
The following DS6100 accessories are available on request:
PG110/50 Power block (110 Vac)
PG220/50 Power block (220 Vac)
GFC-50 90° reading device
GFC-05 oscillating mirror attachment
US-1 installation support
XMF-05 single cross mounting frame
XBOX-05 connection box single/double cross (for Junction Box models only)
VOY-05 Voyager kit for XBOX-05
US-05 mounting brackets (10 pcs)
INT-26 20 mA C.L. interface module
1.5 APPLICATIONS
The DS6100 barcode reader was specifically designed for industrial
applications and for all cases requiring high reading performance such as:
•
code reconstruction
•
reading of codes with a wide depth of field
•
reading of high resolution codes positioned at long distances from the
reader
•
code reading on fast moving objects
DS6100 is designed for both single-r eader layouts and multi- reader layouts.
For typical layouts see par. 2.8.
- General Features
1.4
DATALOGIC DS6100
2 INSTALLATION
2.1 PACKAGE CONTENTS
Verify that the DS6100 reader and all the parts supplied with the equipment
are present and intact when opening the packaging; the list of parts includes:
1) DS6100 reader
2) Installation Manual + barcode test chart
3) DS6100 configuration disk
4) Mounting screws
Connector version Junction Box version
5) 3-pin female connector (power supply) 8) JBOX
6) 6-pin male connector (inputs)
7) 19-pin male connector (outputs)
2
3
5
6
7
4
8
1
Figure 2.1 - DS6100 package contents
Installation -
2.1
DS6100 DATALOGIC
2.2 OPENING THE SCANNER
!
DS6100 scanners can be completely configured through sof tware using one
of the three methods listed in the "Guide to Installation" at the beginning of
this manual. The s canner theref ore can be ins talled without the necessity of
opening it to configure hardware switches.
To determine if it is necessary to open the scanner for hardware
configuration of your application, the default hardware settings are listed
below:
•
Multidrop address selection =
•
Inputs =
To change the default settings, before installing the DS6100, refer to the
procedures in the following paragraphs:
•
setting the multidrop address (hardware configuration) see par. 2.2.1
•
select the input type see par. 2.2.2
NPN
address 0
(software configurable)
WARNING
Before unscrewing the connector or cable
panel of the DS6100, mak e sure the power
supply cable is disconnected to avoid shock
or harm to the operator.
Refer to the following instructions and ref er to Figure 2.2 when opening the
reader:
1. The part of the device to be opened is the connector or cable panel on the
side of the scanner.
2. Unscrew the four screws to open the scanner.
- Installation
2.2
DATALOGIC DS6100
3. Carefully remove the panel as shown in Figure 2.2. Pay attention not to
stretch the cables between the panel and the scanner.
DS6100
CONNECTOR
MODEL
DS6100
JUNCTION BOX
MODEL
Figure 2.2 - Opening the DS6100
Installation -
2.3
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