Datalogic DS5100-X200, DS5100-XX20, DS5100-X300, DS5100-X400, DS5100-XX05 Reference Manual

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Datalogic S.r.l. Via S. Vitalino 13 40012 Calderara di Reno Italy

DS5100 Reference Manual Ed.: 08/2017

© 2017 Datalogic S.p.A. and/or its affiliates  ALL RIGHTS RESERVED.  Without limiting the rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a retrieval system, or transmitted in any form or by any means, or for any purpose, without the express written permission of Datalogic S.p.A. and/or its affiliates.

Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries, including the U.S.A. and the E.U.

Genius, e-Genius, ACR, DST, EBC, ID-NET, PackTrack, Subzero, and X-PRESS are trademarks of Datalogic S.p.A. and/or its affiliates. All other trademarks and brands are property of their respective owners.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.

04/08/17

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CONTENTS

REFERENCES ............................................................................................................ vi

Conventions ................................................................................................................. vi

Reference Documentation ........................................................................................... vi

Support Through the Website ...................................................................................... vi

Patents ......................................................................................................................... vi

SAFETY AND COMPLIANCE NOTICES ................................................................... vii

Laser Safety ................................................................................................................. vii

Power Supply .............................................................................................................. viii

FCC Compliance ......................................................................................................... ix

CE Compliance ............................................................................................................ ix

EAC Compliance ......................................................................................................... ix

Bureau of Indian Standard (BIS) .................................................................................. ix

Handling ........................................................................................................................ x

GENERAL VIEW ........................................................................................................ xii

1 RAPID CONFIGURATION ........................................................................................... 1

Step 1 – Connect the System ....................................................................................... 1

Step 2 – Mount and Position the Scanner .................................................................... 3

Step 3 – Focus the Scanner ......................................................................................... 5

Step 4 – X-PRESS Configuration ................................................................................. 6

Step 5 – Install Genius Configuration Program .......................................................... 11

Step 6 – Test Mode .................................................................................................... 17

Advanced Scanner Configuration ............................................................................... 18

2 INTRODUCTION ........................................................................................................ 19

2.1 Product Description .................................................................................................... 19

2.1.1 Indicators .................................................................................................................... 20

2.2 ID-NET ........................................................................................................................ 20

2.2.1 How To Setup/Configure the Scanner Network .......................................................... 22

2.3 X-PRESS Human Machine Interface .......................................................................... 23

2.3.1 Diagnostic Indication ................................................................................................... 23

2.3.2 X-PRESS Functions ................................................................................................... 24

2.4 External Memory Backup & Restore ........................................................................... 26

2.5 Automatic Scanner Replacement ............................................................................... 29

2.6 Display ........................................................................................................................ 30

2.6.1 Display Messages ....................................................................................................... 30

2.7 Model Description ....................................................................................................... 34

2.8 Oscillating Mirror Models ............................................................................................ 35

2.9 Subzero Temperature Models .................................................................................... 36

2.10 IP Address Alignment using Genius Discovery .......................................................... 37

2.11 Accessories ................................................................................................................ 39

3 MECHANICAL INSTALLATION ................................................................................ 42

3.1 Package Contents ...................................................................................................... 42

3.2 Mechanical Installation ............................................................................................... 43

3.2.1 Mounting DS5100 ....................................................................................................... 50

3.3 Mounting Scanner Accessories .................................................................................. 53

3.3.1 Mounting a GFC-40 Accessory Deflection Mirror ....................................................... 53

3.4 Positioning .................................................................................................................. 54

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4 ELECTRICAL INSTALLATION .................................................................................. 56

4.1 Power Supply .............................................................................................................. 57

4.2 Main Serial Interface ................................................................................................... 57

4.2.1 RS232 Interface .......................................................................................................... 58

4.2.2 RS485 Full-Duplex Interface ....................................................................................... 59

4.3 ID-NET Interface ......................................................................................................... 60

4.3.1 ID-NET Cables ............................................................................................................ 60

4.3.2 ID-NET Response Time .............................................................................................. 61

4.3.3 ID-NET Network Termination ...................................................................................... 65

4.4 Auxiliary RS232 Interface ........................................................................................... 65

4.5 Inputs .......................................................................................................................... 66

4.5.1 Code Verifier ............................................................................................................... 69

4.6 Outputs ....................................................................................................................... 69

4.7 User Interface - Host ................................................................................................... 71

5 TYPICAL LAYOUTS .................................................................................................. 72

5.1 Point-to-Point .............................................................................................................. 72

5.2 External Fieldbus Using Host Mode Interface Modules .............................................. 73

5.3 Built-In Ethernet Networks .......................................................................................... 74

5.3.1 External Trigger Ethernet Host ................................................................................... 74

5.4 Built-in Profinet-IO Networks ...................................................................................... 75

5.4.1 Multi Station Layout with Single Port Scanners ................................ .......................... 75

5.4.2 Single Station Layout with Dual Port Scanners .......................................................... 76

5.4.3 Multi Station Layout with Dual Port Scanners ............................................................. 77

5.5 EBC™ Networks ......................................................................................................... 78

5.6 ID-NET Synchronized Networks ................................................................................. 83

5.7 ID-NET Multidata Networks ........................................................................................ 88

5.8 Pass-Through ............................................................................................................. 89

5.9 Other Layouts ............................................................................................................. 89

6 READING FEATURES ............................................................................................... 90

6.1 Advanced Code Reconstruction (ACR 4) ................................................................... 90

6.1.1 Tilt Angle for Advanced Code Reconstruction ............................................................ 91

6.1.2 ACR Reading Conditions for Medium Range Models ................................................. 92

6.1.3 ACR Reading Conditions for Long Range Models ..................................................... 94

6.2 Linear Code Reading .................................................................................................. 96

6.2.1 Step-Ladder Mode ...................................................................................................... 96

6.2.2 Picket-Fence Mode ..................................................................................................... 97

6.3 Performance ............................................................................................................... 98

6.4 Reading Diagrams .................................................................................................... 100

6.4.1 Linear Medium Range Models .................................................................................. 100

6.4.2 Linear Medium Range Subzero Models ................................................................... 105

6.4.3 Linear Long Range Models ....................................................................................... 110

6.4.4 Oscillating Mirror Medium Range Models ................................................................. 114

6.4.5 Oscillating Mirror Medium Range Subzero Models .................................................. 119

6.4.6 Oscillating Mirror Long Range Models ...................................................................... 124

7 MAINTENANCE ....................................................................................................... 128

7.1 Cleaning .................................................................................................................... 128

8 TROUBLESHOOTING ............................................................................................. 129

8.1 General Guidelines ................................................................................................... 129

9 TECHNICAL FEATURES ......................................................................................... 132

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A ALTERNATIVE CONNECTIONS FOR SERIAL MODELS ...................................... 134

Power, COM and I/O Connector ............................................................................... 134

ID-NET Network Termination .................................................................................... 135

Inputs ........................................................................................................................ 135

Outputs ..................................................................................................................... 136

User Interface - Serial Host ...................................................................................... 137

B ALTERNATIVE CONNECTIONS FOR ETHERNET MODELS ................................ 138

Power, COM and I/O Connector ............................................................................... 138

On-Board Ethernet Connector .................................................................................. 139

ID-NET Network Termination .................................................................................... 139

Inputs ........................................................................................................................ 139

Outputs ..................................................................................................................... 140

C CONNECTIONS FOR PROFINET-IO MODELS ...................................................... 142

On-Board Profinet-IO Connectors (2) ....................................................................... 142

Power + Input (Trigger) ............................................................................................. 142

GLOSSARY .............................................................................................................. 143

INDEX ....................................................................................................................... 146

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REFERENCES

CONVENTIONS

This manual uses the following conventions:

“User” or “Operator” refers to anyone using the scanner. “Device” refers to the scanner. “You” refers to the System Administrator or Technical Support person using this manual to

install, mount, operate, maintain or troubleshoot the scanner.

REFERENCE DOCUMENTATION

The documentation related to the scanner management is listed below:

 CBX100 Installation Manual  CBX500 Installation Manual  CBX Accessory Manuals  Genius Help On Line

SUPPORT THROUGH THE WEBSITE

Datalogic provides several services as well as technical support through its website. Log on to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems category link. From this page you can select your product model from the dropdown list which gives you access to:

 Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;  Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair

Center contact information;

 Service Program containing details about Maintenance Agreements;  Technical Support through email or phone.

PATENTS

See www.patents.datalogic.com for patent list. This product is covered by one or more of the following patents:

Design patents: USD743397 Utility patents: EP0789315B1, EP0959426B9, EP1217571B1, EP2215583B1, EP2519856, IT0282308, JP4033958B2, JP4376353B2, US5992740, US6347740, US6394352, US6443360, US6629639, US6742710, US7161685, US8740079, US9104928, US9355292

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SAFETY AND COMPLIANCE NOTICES

CAUTION: Subzero model scanners must not be opened in an uncontrolled environment.

LASER SAFETY

The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the DS5100 scanner.

Standard Regulations

This scanner utilizes a low-power laser diode. Although staring directly at the laser beam momentarily causes no known biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun. Avoid that the laser beam hits the eye of an observer, even through reflective surfaces such as mirrors, etc.

This product conforms to the applicable requirements of IEC 60825-1 and complies with 21 CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. The scanner is classified as a Class 2 laser product according to IEC 60825-1 regulations.

There is a safety device, which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed.

The laser beam can be switched off through a software command (see also the Genius Help On Line).

WARNING: Use of controls or adjustments or performance of procedures other than those specified herein may result in exposure to hazardous visible laser light.

The laser light is visible to the human eye and is emitted from the window on the front of the scanner (Figure A, 4).

Warning labels indicating exposure to laser light and the device classification are applied onto the body of the scanner.

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Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light.

The laser diode used in this device is classified as a class 3B laser product according to EN 60825-1 regulations and as a Class IIIb laser product according to CDRH regulations.

Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode (60 mW at 630 to 680 nm).

Warning and Device Class Labels

Produit(s) conforme selon 21CFR

1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24,

2007.

Dans le paquet il y a l’étiquette(s) pour

les pays où le texte d'avertissement en français sont obligatoires. Le(s) mettre sur le produit à la place de la version anglaise.

Exemple d'étiquettes d'avertissement laser

POWER SUPPLY

This product is intended to be installed by Qualified Personnel only.

This product is intended to be connected to a UL Listed or CSA Certified Power Unit marked LPS or “Class 2”.

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FCC COMPLIANCE

Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment.

This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

CE COMPLIANCE

CE marking states the compliance of the product with essential requirements listed in the applicable European directive. Since the directives and applicable standards are subject to continuous updates, and since Datalogic promptly adopts these updates, therefore the EU declaration of conformity is a living document. The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial reference contacts. Since April 20th, 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.

Warning

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

EAC COMPLIANCE

Customs Union: The CU Conformity certification has been achieved; this allows the Product to bear the Eurasian mark of conformity.

BUREAU OF INDIAN STANDARD (BIS)

Self Declaration – Conforming to IS 13252 (Part 1):2010, R-41009288.

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HANDLING

The DS5100 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage.

 avoid that the scanners hit one another causing damage. They should be handled

separately.

 avoid that the scanners are dropped (exceeding shock limits).

 do not fine tune the positioning by striking the scanner or bracket.

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 do not weld the scanner into position which can cause electrostatic, heat or output

window damage.

 do not spray paint near the scanner which can cause output window damage.

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GENERAL VIEW

DS5100-X200

Serial Models

Figure A

Warning and Device Class Labels

Indicator LEDs

Power – Serial Interfaces – I/O Cable

Network LEDs

with 25-pin D-sub connector

Power On LED

Laser Beam Output Window

Focus Adjustment Screw

Mounting Holes (7)

X-PRESS™ Push Button

Display

9 8 6

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xiii

DS5100-X300

Built-in Ethernet Models

Figure B

Warning and Device Class Labels

Indicator LEDs

Power – Serial Interfaces – I/O Connector

Network LEDs

Ethernet Connector

Power On LED

Laser Beam Output Window

Focus Adjustment Screw

Mounting Holes (7)

X-PRESS™ Push Button

Display

Connector block rotates to 90° position.

2 4 5

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DS5100-X400

Profinet-IO Models

Figure C

Warning and Device Class Labels

Indicator LEDs

Power – Trigger Input Connector

Network LEDs

Profinet-IO – EBC Network Connectors

Power On LED

Laser Beam Output Window

Focus Adjustment Screw

Mounting Holes (7)

X-PRESS™ Push Button

Display

Connector block rotates to 90° position.

7 8 9

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DS5100-XX20

OM Models

Figure D

Warning and Device Class Labels

Indicator LEDs

Power – Serial Interfaces – I/O Cable

Network LEDs

with 25-pin D-sub connector

Power On LED

Laser Beam Output Window

Focus Adjustment Screw

Mounting Holes (7)

X-PRESS™ Push Button

Display

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DS5100-XX05

Subzero™ Models

Figure E

Warning and Device Class Labels

Indicator LEDs

Power – Serial Interfaces – I/O Connector

Network LEDs

Ethernet Connector

Power On LED

Laser Beam Output Window w/ heater

Focus Adjustment Screw

Mounting Holes (7)

X-PRESS™ Push Button

Display

Subzero™ Logo

Connector block rotates to 90° position.

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RAPID CONFIGURATION

1 RAPID CONFIGURATION

NOTE: This chapter illustrates a Stand Alone application. For other types of installations, such as ID-NET, Fieldbus, Pass-Through layouts, etc., refer to chapters 4, and 5. For complete scanner configuration using the Genius configuration program, refer to the Context-Sensitive Help On-Line.

STEP 1 – CONNECT THE SYSTEM

To connect the system in a Stand Alone configuration, you need the hardware indicated in Figure 1.

In this layout the data is transmitted to the Host on the main serial interface. In Local Echo communication mode, the RS232 auxiliary interface can be used to transmit

data independently from the main interface selection. When On-Line Operating mode is used, the scanner is activated by an External Trigger

(photoelectric sensor) when the object enters its reading zone.

Figure 1 – Scanner Connected to a Serial Host in a Stand Alone Layout

Figure 2 – OM Model Scanner Connected to a Serial Host in a Stand Alone Layout

DS5100

Host

PG 6000

P.S.*

* Presence Sensor (for On-Line mode)

CBX100/500

I/O, AUX

MAIN

DS5100 OM

Host

PG 6000

P.S.*

* Presence Sensor (for On-Line mode)

CBX100/500

I/O, AUX

MAIN

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DS5100 REFERENCE MANUAL

CBX100/500 Pinout for DS5100

The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS5100 reader is connected by means of the CBX100/500:

CBX100/500 Terminal Block Connectors

Input Power

Outputs

Vdc

Power Supply Input Voltage +

Power Source - Outputs

GND

Power Supply Input Voltage -

-V

Power Reference - Outputs

Earth

Protection Earth Ground

O1+

Output 1 +

O1-

Output 1 -

Inputs

O2+

Output 2 +

Power Source – External Trigger

O2-

Output 2 -

I1A

External Trigger A (polarity insensitive)

Auxiliary Interface

I1B

External Trigger B (polarity insensitive)

Auxiliary Interface TX

-V

Power Reference – External Trigger

Auxiliary Interface RX

Power Source – Inputs

SGND

Auxiliary Interface Reference

I2A

Input 2 A (polarity insensitive)

ID-NET

I2B

Input 2 B (polarity insensitive)

REF

Network Reference

-V

Power Reference – Inputs

ID+

ID-NET network +

Shield

ID-

ID-NET network -

Shield

Network Cable Shield

Main Interface

RS232

RS485 Full-Duplex

TX+

RTS

TX-

*RX+

CTS

*RX-

SGND

* Do not leave floating, see par. 4.2.2 for connection details.

CAUTION: Do not connect GND, SGND and REF to different (external) ground references. GND, SGND and REF are internally connected through

filtering circuitry which can be permanently damaged if subjected to voltage drops over 0.8 Vdc.

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RAPID CONFIGURATION

STEP 2 – MOUNT AND POSITION THE SCANNER DS5100 Standard and Subzero Models

1. To mount the scanner, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below.

Figure 3 - Positioning with Mounting Bracket

2. When mounting the scanner take into consideration these three ideal label position angles: Skew 15° to 30°, Tilt 0° and Pitch 0°.

Assure at least 15° Minimize Minimize

Figure 4 –Skew, Tilt and Pitch Angles

3. Refer to the Reading Diagrams in par. 6.4 to decide the distance your scanner should be positioned at.

Skew

-45° -15° 0° 15° 45°

Pitch

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DS5100 REFERENCE MANUAL

DS5100 OM Models

1. To mount the DS5100 OM, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below.

Figure 5 - Positioning with Mounting Bracket

2. When mounting the DS5100 OM take into consideration these three ideal label position angles: Skew 15° to 30°, Tilt 0° and Pitch 0°. The Skew angle refers to the most inclined or external raster line, so that all other raster lines assure more than 15° Skew.

Assure at least 15° Minimize Minimize

Figure 6 –Skew, Tilt and Pitch Angles

3. Refer to the Reading Diagrams in par. 6.4 to decide the distance your scanner should be positioned at.

Tilt

alignment marks

Skew

0°

45°

-45°

-15°

15°

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RAPID CONFIGURATION

STEP 3 – FOCUS THE SCANNER

The reading distance depends on the focus distance of the scanner and should be set according to the application requirements. The Focus Position is set directly through the focus adjustment screw on the front panel of the scanner. This screw moves the internal lens of the scanner to change the focal point of the scanner. The setting is continuous but should not be set beyond the limits "Too Far" or "Too Near" which appear on the display at the extremes of the focus range. Although the scanner reads across the entire focus range, there are three guaranteed positions which correspond to the reading diagrams in par. 6.4.

1. Power up the scanner. For Subzero models, At -35 °C, a 20-

minute warm-up period is required before the scanner is ready to read barcodes, the Ready LED blinks. Wait for the

power up sequence to finish. By default the scanner focus is in the Unlocked position. The alternating message on the display shows the mechanical Focus Position as well as the message “Please Lock Focus!” on the scanner display.

2. Using a screwdriver turn the focus adjustment screw in the desired direction, clockwise (focus nearer to the scanner) or counterclockwise (focus farther from the scanner). The focus position in centimeters and inches is shown on the scanner display.

NOTE: After correctly focusing the scanner, it is strongly recommended to store the value of the Focus Position in memory (Locked Position parameter). When Locked, if the mechanical position changes by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. See the

Focus Lock function in step 4, X-PRESS Configuration.

As an additional visual aid during focusing, the indicator LEDs show the relative focus position as follows:

Model

1xxx  less than 30 cm

 

30 cm NEAR

 

32-38 cm

 

40 cm MEDIUM

2xxx

less than 45 cm

45 cm NEAR

47-63 cm

65 cm MEDIUM

Model

1xxx

 

42-58 cm

 

60 cm FAR



more than 60 cm

2xxx

67-73 cm

75 cm FAR

more than 75 cm

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DS5100 REFERENCE MANUAL

STEP 4 – X-PRESS CONFIGURATION

X-PRESS is the intuitive Human Machine Interface designed to improve ease of installation and maintenance.

Status and diagnostic information are clearly presented by means of the colored LEDs, whereas the single push button gives immediate access to the following relevant functions:

 AutoSetup to self-optimize and auto-configure reading

performance in demanding applications

 AutoLearn to self-detect and auto-configure for

reading unknown barcodes (by type and length)

 Focus Lock to memorize the mechanical focus

position

 Test Mode with bar graph visualization to check static

reading performance

 EBC/Profinet-IO network selection to set the scanner

as a Slave in an EBC network. (only for on-board Profinet 2 port models).

NOTE: When entering the X-PRESS interface on the DS5100-xx2x the Oscillating Mirror remains in the default fixed position (0°) in order to make barcode reading easier while performing the X-PRESS functions.

The colors and meaning of the indicator LEDs are illustrated in the following table:

LED

Color

Description

READY

Green

Indicates the device is ready to operate. For Subzero models this LED blinks during the warm-up phase.

GOOD

Green

Confirms successful reading.

TRIGGER

Yellow

Indicates the status of the reading phase. *

COM

Yellow

Indicates active communication on main serial port. **

STATUS

Red

Indicates a NO READ result.

ETH2

Yellow

Indicates connection to the on-board Profinet-IO network port 2. Not used on other models.

ETH1

Yellow

Indicates connection to the on-board Ethernet or on-board Profinet-IO network port 1. Not used on Serial models.

PWR

Blue

Indicates that the reader is connected to the power supply.

* In On-Line mode the TRIGGER LED corresponds to the active reading phase signaled by the Presence Sensor. In Automatic and Continuous modes the TRIGGER LED is always on indicating that the reader is ready to read a code.

** When connected to a Fieldbus network through a Host Interface Module inside the CBX500 or through a QLM, the COM LED is always active, even in the absence of data transmission, because of polling activity on the Fieldbus network.

During the reader startup (reset or restart phase), the first five LEDs blink for one second.

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RAPID CONFIGURATION

Auto Learn

If you are configuring your scanner using X-PRESS, you must start with the Auto Learn procedure.

1. Enter the Auto Learn function by holding the X-PRESS push button pressed until the LEARN LED is on.

2. Release the button to enter the Auto Learn function. Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it (*). The laser turns on and the LEARN LED blinks to indicate the ongoing process.

Figure 7 – X-PRESS Interface: Auto Learn Function

The procedure is as follows:

A) place the desired barcode on the

scanline.

B) wait until the LEARN LED stays

steady on (indicating the reader has detected the barcode).

C) repeat, if needed, the above two

steps to program up to 10 different barcodes (the LEARN LED returns to the blinking state for the next code). If more than one barcode is detected in the scan line, the Multi Label mode is enabled (refer to the

“5K Family Software Configuration

Parameter Guide” Help file).

3. Exit the process by pressing the X-PRESS push button once. The scanner will restart at the end of the process, and then the detected barcodes are automatically configured in scanner memory.

NOTE: If the barcode cannot be read because of low contrast or excessive ambient light, you can perform the AutoSetup function to optimize the optical

parameters. Then you can perform AutoLearn to recognize the barcode symbology.

NOTE: On exit from Autolearn, the following parameters are forced: Code Combination = Single Label, Reading Mode = Linear. If necessary, these parameters can be changed through Genius.

* In case of Programming Barcodes, refer to the “Setup Procedure Using Programming Barcodes” document in

the downloadable Genius mini-DVD zip file.

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DS5100 REFERENCE MANUAL

Auto Setup (Optional)

At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to set up the reading parameters.

1. Enter the Auto Setup function by holding the X-PRESS push button pressed until the SETUP LED is on.

2. Release the button to enter the Auto Setup function.

3. Once entered, if a barcode label is positioned in front of the scanline, the scanner automatically performs the optimal setup of the reading parameters for that specific barcode.

Figure 8 – X-PRESS Interface: Auto Setup Function

The procedure is as follows:

A) place the desired barcode on

the scanline.

B) enter the AutoSetup function

(the laser turns on and the SETUP LED blinks to indicate the ongoing process)

C) wait until the SETUP LED

stays steady on (indicating the reader has detected the barcode)

This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 (seven) seconds.

The scanner will restart at the end of the process, and then the optimized reading parameters for that barcode are automatically configured in scanner memory.

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RAPID CONFIGURATION

Focus Lock/Unlock

You must perform the Focus Lock procedure to save the mechanical focus position to memory. When Locked, if the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. See par. 2.3.1 for details.

NOTE: For Stand Alone or Master devices, the diagnostic alarm can also be sent to any of the desired communication channels by selecting it in the Diagnostic>Actions branch of the Genius configuration tool.

1. Enter the Focus Lock function by holding the X-PRESS push button pressed until the FOCUS LOCK LED is on.

2. Release the button to enter the Focus Lock function. Once entered, the scanner automatically performs the Lock (saving) or Unlock procedure depending on the previous state of the Locked Position parameter.

Figure 9 – X-PRESS Interface: Focus Lock/Unlock

Function

The procedure is as follows: A) enter the Focus Lock function B) wait until the "Focus locked at..."

message appears on the display (indicating the focus position has been saved to memory). The following parameters are set:

 Locked Position = your mechanical

setting

 Focus Displacement (Alarm) = set

(default to display only)

The scanner will be reset at the end of the process. The LEDs turn off, the Display goes blank and then the Ready LED will turn on indicating the scanner is ready.

NOTE: If your application has been configured using X-PRESS, go to STEP 6.

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DS5100 REFERENCE MANUAL

EBC/Profinet-IO Network Selection (only on Profinet-IO dual port models)

For on-board Profinet 2 port models, the DS5100 scanner can be configured to work as a Slave in an EBC network. The only way to make this selection is through the X-PRESS button.

1. Enter the EBC/Profinet-IO Network Selection function by holding the X-PRESS push button pressed until the all X-PRESS LEDs are off.

2. Release the button to enter the Network Selection function. Once entered, the scanner automatically performs the procedure to set itself as either an EBC slave or a Profinet-IO slave depending on the previous state of the network selection.

Figure 10 – X-PRESS Interface: EBC/Profinet-IO Network

Selection Function

The procedure is as follows: A) enter the Network selection function. B) wait until the "EBC Slave" o

“Profinet-IO” message appears on the display (indicating the scanner has been set and saved.

The scanner will restart at the end of the process.

NOTE: To reset the scanner to its default Profinet interface settings, you can also perform the Reset Scanner to Factory Default procedure as described in

the paragraph below.

Reset Scanner to Factory Default (Optional)

If it ever becomes necessary to reset the scanner to the factory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the scanner and waiting for all the X-PRESS LEDs to blink simultaneously three times before releasing the push button.

This procedure takes ≈ 5-6 seconds for Serial Models, ≈ 10 seconds for Ethernet Models, ≈ 20 seconds for 2 port Profinet-IO models. At the end of the procedure the Configuration and Environmental parameters are reset and the message "Default Set" is shown on the scanner display. If connected through a CBX500 with BM150 display module, the "Default Set" message is also shown on the CBX500 display.

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STEP 5 – INSTALL GENIUS CONFIGURATION PROGRAM

Genius is a Datalogic scanner configuration tool providing several important advantages:

 Wizard approach for new users;  Multi-language version;  Defined configuration directly stored in the reader;  Communication protocol independent from the physical interface allowing to consider

the reader as a remote object to be configured and monitored.

To install Genius, on the PC that will be used for configuration, (running Windows XP, or 7), download the Genius mini-DVD .zip file. Extract the files to a local folder and launch the Setup.exe file. Select Install Genius and follow the installation procedure.

This configuration procedure assumes scanner connection to a CBX100/500. Genius, running on a laptop computer, is connected to the scanner auxiliary port through the CBX100/500 9-pin connector. To communicate with the scanner, Genius performs an auto baudrate detection starting from its default parameters which are 115200, 8, N, 1. These parameters can also be set in the Genius Tools>Options>Communications window.

Wizard for Quick Reader Setup

After installing the Genius software program the following window appears asking the user to choose the desired configuration level.

Figure 11 - Genius Wizard Opening Window

The Wizard option is advised for rapid configuration or for new users, since it shows a stepby-step scanner configuration.

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1. Select the Create a new configuration button.

You will be guided through the configuration being asked to define the following parameters:

a. Barcode selection and definition

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b. Operating mode selection and definition

a. Digital Inputs configuration

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b. Digital Outputs configuration

c. Hardware interface selection

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d. Output data format configuration

The On Line operating Mode requires the reader to be connected to an External Trigger/Presence Sensor using I1A and I1B inputs.

The Automatic operating mode does not require connection to an external Presence Sensor. When working in this mode the reader is continuously scanning, while the reading phase is activated each time a barcode enters the reader reading zone. The reader stops reading after an N number of scans without a code. Barcode characters are transmitted on the serial interface. In case of a failed reading phase no message is sent to the host computer.

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2. After defining the parameter values the following window appears allowing to complete the reader configuration as follows:

 Saving the configuration to disk;  Switching to Advanced mode;  Sending the configuration to the scanner.

3. After sending the configuration to the scanner you have completed the configuration process.

4. By clicking Finish, the System Information window will be displayed with specific information concerning the scanner.

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STEP 6 – TEST MODE

NOTE: When entering the X-PRESS interface on the DS5100-XX2X the Oscillating Mirror remains in the default fixed position (0°) in order to make barcode reading easier while performing the X-PRESS functions.

Use a code suitable to your application to test the system. Alternatively, you can use the Datalogic Test Chart (Code 128).

1. Enter the Test mode function by holding the X-PRESS push button pressed until the TEST LED is on.

2. Release the button to enter the Test mode function. Once entered, the Bar-Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar-Graph shows the Good Read Rate. In case of no read condition, only the STATUS LED is on and blinks.

Figure 12 – X-PRESS Interface: Test Mode Function

3. To exit the Test Mode, press the X-PRESS push button once.

NOTE: By default, the Test Mode exits automatically after two minutes.

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ADVANCED SCANNER CONFIGURATION

The ADVANCED configuration mode (instead of the Wizard) is available when starting the Genius program and is addressed to expert users being able to complete a detailed scanner configuration. By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one. The desired parameters can be defined in the following window, similar to the MS Explorer:

Figure 13 - Genius Parameter Explorer Window

Host Mode Programming

The scanner can also be configured from a host computer using the Host Mode programming procedure, by commands via the serial interface. See the Host Mode Programming manual on the downloadable Genius mini-DVD zip file.

Alternative Layouts

 The ID-NET network is a built-in high-speed interface dedicated for high-speed scanner

interconnection. ID-NET is in addition to the Main and Auxiliary serial interfaces. If you need to install an ID-NET network refer to chapters 4 and 5 of this Reference Manual.

The scanner can also be configured by reading programming barcodes. See the "Setup Procedure Using Programming Barcodes" printable from the downloadable Genius miniDVD zip file.

 If you need to install an Ethernet network, Fieldbus network or Pass-Through network,

refer to chapters 4 and 5 of this Reference Manual.

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2 INTRODUCTION

2.1 PRODUCT DESCRIPTION

The DS5100 laser scanner satisfies the most advanced needs of a wide range of users. It has been developed focusing on the realistic requirements of its target market. The outstanding result is an extremely compact, cost-effective and easy to use industrial scanner.

Standard Application Program

A standard application program is factory-loaded onto the scanner. This program controls barcode reading, serial port interfacing, data formatting and many other operating and control parameters.

It is completely configurable from a host computer through the Genius utility program provided on the downloadable Genius mini-DVD zip file, or via the serial interface (Genius based Host Mode Programming).

Custom Application Programs

If the Standard Application Program does not meet your requirements, please contact your local Datalogic distributor.

Some of the main features are listed below:  Medium, Long Range, Linear and Oscillating Mirror models, user selectable focus for

high application flexibility

 ID-NET™ and EBC™ (Ethernet Bus Connections)  Embedded PROFINET-IO and EtherNet/IP for connectivity to main industrial Fieldbus  X-PRESS™ interface, Genius™ software tool, embedded multi-language display for easy

scanner setup and maintenance

 Rotating connector block for flexible form factor and easy installation  DST™ (Digital Signal Technology)  ACR4™ reconstruction technology  PackTrack™ (only for Long Range models working in EBC)  Superior ambient light immunity from high frequency laser modulation  Top industrial grade, IP65 and Subzero™ version for low temperature environments

The scanner uses a solid-state laser diode as a light source; the light emitted has a wavelength between 630 and 680 nm. Refer to the section “Safety Precautions” at the beginning of this manual for information on laser safety.

The protection class of the enclosure is IP65, the reader is therefore suitable for industrial environments where high protection against harsh external conditions is required.

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2.1.1 Indicators

The five LEDs on the side of the scanner (Figure A, B, C, D, E, 7) indicate the following:

LED

Color

Description

READY

Green

This LED indicates the device is ready to operate. For Subzero models this LED blinks during the warm-up phase.

GOOD

Green

This LED confirms successful reading.

TRIGGER

Yellow

This LED indicates the status of the reading phase. *

COM

Yellow

This LED indicates active communication on main serial port. **

STATUS

Red

This LED indicates a NO READ result.

** When connected to a Fieldbus network through the CBX500, the COM LED is always active, even in the absence of data transmission, because of polling activity on the Fieldbus network.

During the reader startup (reset or restart phase), all the LEDs blink for one second.

PWR (blue)

This LED indicates that the reader is connected to the power supply.

ETH (yellow)

This LED indicates connection to the on-board Ethernet or Profinet-IO network.

2.2 ID-NET

The ID-NET network is a built-in high-speed interface dedicated for high-speed scanner interconnection. ID-NET is in addition to the Main and Auxiliary serial interfaces.

The following network configurations are available:

 ID-NET Synchronized: Single station – multiple scanners

ID-NET interface allows local connection of multiple scanners reading different sides of the same target. All scanners share a single presence sensor and activate/deactivate simultaneously.

At the end of each reading phase a single data message is transmitted to the host.

Thanks to ID-NET, data communication among scanners is highly efficient so that an immediate result will be available.

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 ID-NET Multidata: Multiple stations – single scanner

ID-NET interface allows connection of scanners reading objects placed on independent conveyors. All scanners are typically located far away from each other and they use a dedicated presence sensor.

At the end of each reading phase, each scanner transmits its own data message to the host. Thanks to ID-NET, data collection among readers is accomplished at a high speed without

the need of an external multiplexing device. This leads to an overall cost reduction and to a simple system wiring.

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2.2.1 How To Setup/Configure the Scanner Network

A complete ID-NET scanner network can be rapidly setup, as follows:

Mounting & Connection

1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.3).

2. Wire ID-NET (refer to par. 4.3).

3. Connect the planned Master scanner to a PC by means of the Genius configuration software.

4. Power up the entire system.

Configuration

1. Launch Genius.

2. From the Genius Device Menu select “Local Device Network Settings” and program the Role of the Master scanner (Synchronized or Multidata).

This procedure requires the Network Baud Rate be the same for all Slaves and Master, (500 kbs is the default value). It can be changed after network setup using Genius through the Master scanner. See also the alternative procedure in the note below.

3. At the prompt to "Send updated Network configuration to the Local Device" (Master) choose "Yes".

4. Then run the NET-AUTOSET procedure from the Icon in the Devices Area. Genius sets all slave scanners according to the Master Role (Synchronized or Multidata), and assigns each a random address. If necessary, this address can be changed through the Network Wizard.

5. Configure the System parameters via Genius.

6. If using the CBX connection box equipped with a BM100 Backup module, perform System Backup at the Master. See par. 2.4 of this manual or the BM100 or BM150 manuals for details.

The scanner network is ready.

NOTE: If necessary, the ID-NET baudrate can be set individually on each Slave scanner to match the Master. Connect each Slave to Genius and set the Reading System Layout > Network Baudrate parameter. Then follow the procedure above.

NOTE: An alternative method of programming scanner address and role assignment can be accomplished by using the "Connectivity Programming Barcodes" (refer to the "Setup Procedure Using Programming Barcodes" document on the downloadable Genius mini-DVD zip file.).

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2.3 X-PRESS HUMAN MACHINE INTERFACE

X-PRESS is the intuitive Human Machine Interface designed with the precise goal of improving ease of installation and maintenance.

Status and diagnostic information are clearly presented by means of five-colored LEDs, whereas the single multi-function key gives immediate access to relevant functions:

 Autosetup to self-optimize reading performance in

demanding applications

 Autolearn to self-detect unknown barcodes  Focus Lock to memorize the mechanical focus

position

 Test Mode with bar-graph visualization to check

static reading performance

X-PRESS is the common interface adopted in all new products: “You learn one, you can use them all”.

The colors and meaning of the five LEDs when in the one of the operating modes (On-Line, Automatic or Continuous) are illustrated in par 2.1.1.

NOTE: Except for the Focus Lock/Unlock function, the X-PRESS functions do not work if the motor or laser are turned off, see chp. 8 for details.

2.3.1 Diagnostic Indication

The “STATUS” and “READY” LEDs blink simultaneously to signal the presence of an alarm

or failure. Diagnostic messages can be enabled to provide details about specific failure conditions.

These messages will be shown on the display and if enabled for transmission, also on the selected interfaces. See par. 2.6 for details.

At the same time one or more LEDs light up according to the following scheme:

LED

STATUS

READY

BLINK

GOOD

ON to indicate any Failure different than Motor or Laser failures.

TRIGGER

ON to indicate a Motor Failure.

COM

ON to indicate a Laser Failure.

STATUS

BLINK

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2.3.2 X-PRESS Functions

Quick access to the following functions is provided by an easy procedure using the push button:

1 – Press the button (the STATUS LED will give a

visual feedback).

2 – Hold the button until the specific function LED is

on (TEST, LEARN or SETUP).

3 – Release the button to enter the specific function.

Once button is pressed, the cycle of LEDs activation is as follows:

 Release button to Exit

 Release button to enter Test Mode

 Release button to enter AutoLearn

 Release button to enter AutoSetup

 Release button to enter Focus Lock/Unlock

 (cycle) Release button to Exit

Test Mode Function

Once entered, the Bar-Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar-Graph shows the Good Read Rate. In case of no read condition, only the STATUS LED is on and blinks.

To exit the Test Mode, press the X-PRESS push button once.

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AutoLearn Function

Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it1. The laser turns on and the LEARN LED blinks to indicate the ongoing process.

The procedure is as follows:

- place the desired barcode on the scanline.

- wait until the LEARN LED stays steady on (indicating the reader has detected the barcode).

- repeat, if needed, the above two steps to program up to 10 different barcodes (the LEARN LED returns to the blinking state for the next code). If more than one barcode is detected in the scan line, the Multi Label mode is enabled (refer to the “5K Family Software Configuration Parameter Guide” Help file).

- exit the process by pressing the X-PRESS push button once.

The scanner will restart at the end of the process, and then the detected barcodes are automatically configured in scanner memory.

AutoSetup Function

Once entered, if a barcode label is positioned in front of the scanline, the scanner automatically performs the optimal setup of the reading parameters for that specific barcode.

The procedure is as follows:

- place the desired barcode on the scanline.

- enter the AutoSetup function (the laser turns on and the SETUP LED blinks to indicate

the ongoing process).

- wait until the SETUP LED stays steady on (indicating the reader has detected the

barcode).

This procedure ends either when the barcode is successfully decoded or after a timeout of about 7 (seven) seconds.

The scanner will restart at the end of the process, and then the optimized reading parameters for that barcode are automatically configured in scanner memory.

NOTE: The AutoSetup function does not modify the programmed barcode symbologies. If needed, the AutoLearn function can be performed after Autosetup.

In case of Programming Barcodes, refer to the “Setup Procedure Using Programming Barcodes” document on

the downloadable Genius mini-DVD zip file.

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Focus Lock/Unlock

Once entered, the scanner automatically performs the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display.

The procedure is as follows:

- enter the Focus Lock function.

- wait until the "Focus locked at..." message appears on the display (indicating the focus

position has been saved to memory). The following parameters are set:

 Locked Position = your mechanical setting  Focus Displacement (Alarm) = set (default to display only)

If the Focus lock has already been set, this procedure can be used to Unlock the focus value. In this case control of the focus position is disabled.

The scanner will restart at the end of the process.

Reset Scanner to Factory Default

If it ever becomes necessary to reset the scanner to the factory default values, you can perform this procedure by holding the X-PRESS push button pressed while powering up the scanner and waiting for all LEDs to blink simultaneously three times before releasing the push button.

This procedure takes ≈ 5-6 seconds for Serial Models, ≈ 10 seconds for Ethernet Models, ≈ 20 seconds for Profinet-IO models. At the end of the procedure the Configuration and Environmental parameters are reset and the message "Default Set" is shown on the scanner display. If connected through a CBX500 with display module, the "Default Set" message is also shown on the CBX500 display.

2.4 EXTERNAL MEMORY BACKUP & RESTORE

By selecting "External Memory Backup & Restore" from the Device menu, the following dialog box appears allowing Complete Configuration and Environmental parameter storage for network and reading devices.

Backup & Restore can be applied to any connected device through which backup memory is available, regardless of the devices' network configuration.

Backup & Restore automatically checks whether a previous backup or configuration is already stored in backup memory for each device, speeding up the procedure and making it more secure.

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The Backup & Restore function is supported by the scanner when connected to or through:

 CBX + BM100 and/or BM2x0

 QL500 (Ethernet TCP/IP)

 SC4000 ID-NET Controller

 QLM-Series Gateways

NOTE:

 Before executing a Backup on a BM100 backup module make sure the

Write Protection switch is set to Unlocked.

 If BM100 and BM2x0 are both installed B&R is automatically performed

only on the BM100 module.

 BM2x0 can execute B&R only with Network up and running (network cable

connected).

 QL500 can backup up to 10 nodes (Master + 9 slaves).

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In the pictures above, the Backup/Restore Dialog is shown:

 the Devices window lists all of the available devices in the current configuration,  the Backup Contents window lists any previous device backups.

To perform a Backup:

1. Press the Backup button (you will be warned that all previous backups will be overwritten)

2. The Status window shows information as the backup procedure is being executed

To perform a Restore:

1. Press the Restore button (you will be warned that all scanner configurations will be overwritten)

2. The Status window shows information as the restore procedure is being executed

The Restore function also provides easy and secure Single Device Replacement:

1. Remove the scanner to be replaced

2. Connect the new scanner (make sure the new scanner has been previously set to default)

3. Run the Restore procedure by pressing the Restore Button (see: Restore procedure)

NOTE: If the Automatic Scanner Replacement parameter is enabled the Restore procedure starts automatically when the new scanner is recognized.

To Erase any previous Backup:

1. Press the Erase button

2. All backups are deleted

The Status window shows the status of the backup procedure as it is being executed.

The following is a list of possible error messages: Module not present: backup module not mounted (BM100) or not ready (QL500 , BM2x0,

SC4000, QLMxxx), or Search for Backup Memory at Device Startup parameter disabled

Unable to Read Backup State: Genius is unable to get connected to the device Backup function not allowed: when device is in X-PRESS Menu mode (BM100) or is out of

memory (QL500)

Failed! (Device not found): Master is unable to reach the addressed device Failed! (Module is write protected): BM100 Write Protection switch is set to Locked

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2.5 AUTOMATIC SCANNER REPLACEMENT

This parameter allows single scanner replacement to take place automatically (at power on time only) whenever a scanner substitution is made. Data for the Automatic Scanner Replacement are stored in the backup memory [BM100 Backup Module or QLMxxx Gateway]. To correctly activate the Automatic Scanner Replacement feature follow these steps:

Master/Slave Configuration:

1. Connect to the Master and properly configure all of the scanners in your system according to your application needs.

2. Enable the Automatic Scanner Replacement parameter on the Master, then Send the configuration to the Master.

3. Backup the complete network configuration by selecting Backup & Restore in the Device drop-down list from the Genius menu.

4. Get the Masters' configuration and verify that the Automatic Scanner Replacement parameter is enabled.

The Automatic Scanner Replacement is now enabled. If any network scanner (Master or Slave) is ever replaced by a new one (which must be set to the Default Configuration or have the proper node address) the Automatic Scanner Replacement feature will be performed.

Other Configuration:

1. Connect to the scanner and properly configure it according to your application needs.

2. Enable the Automatic Scanner Replacement parameter, then Send the configuration to the scanner.

3. Backup the configuration by selecting Backup & Restore in the Device drop-down list from the Genius menu.

4. Get the configuration and verify that the Automatic Scanner Replacement parameter is enabled.

The Automatic Scanner Replacement is now enabled. If the scanner is ever replaced by a new one (which must be set to the Default Configuration), the Automatic Scanner Replacement feature will be performed.

NOTE 1: The Automatic Scanner Replacement feature can only be performed at power up (either

Master or Other: Stand Alone) and only one scanner at a time can be replaced.

NOTE 2: Once the Automatic Scanner Replacement has been activated, the Restore feature is also

available.

NOTE 3: Once the Automatic Scanner Replacement has been activated, it will be forced if a "Reset

Scanner to Factory Default" procedure is performed (by pressing and holding the X-PRESS button at power-up).

NOTE 4: Once the Automatic Scanner Replacement has been activated, it can be disabled only by

Erasing the Backup content from the backup memory or by backing up a configuration once the Automatic Scanner Replacement parameter has been disabled.

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2.6 DISPLAY

The DS5100 is equipped with a 2 line by 16 character LCD display which shows various diagnostic, menu and operating mode messages according to a defined priority (0 = top priority):

Priority

Message Type

File Transfer, Backup & Restore, Restore Default Parameters

X-PRESS Menu Selection

Focus Setup Procedure

Diagnostic Alarms *

Reading Results

Welcome Message 2

* Diagnostic Alarm Messages can be enabled/disabled in Genius.

The display language for messages can be selected in Genius. The currently supported languages are:

 English (default)  French  German  Italian  Japanese

2.6.1 Display Messages

The following examples of DS5100 Local Display messages are given to help interpret the information reported.

Test Mode Results:

A A A % Z Z Z Z Z Z Z Z Z Z Z F = X X X c m - Y Y . Y i

A = reading percentage from 000 to 100%. Z = code content. F = focus distance in given in centimetres and inches.

For Master devices only, Network Diagnostics can be enabled through the Network Status Monitor parameter in Genius

instead of the Welcome Message.

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Autolearn Results:

X X X X X X X X X

Y Y D G T A u t o l e a r n O k # Z Z

X = recognized code symbology. Y = number of digits in the read code Z = number of configured slot (at the end of the procedure this number represents the total slots configured).

Diagnostic Alarms:

A l e r t : F o c u s E x p = X X X c m - X X . X i

X = expected focus distance in cm and inches

A l e r t : M o t o r S p e e d = X X X X / Y Y Y

X = expected speed Y = actual speed

Generic Alarms:

A l e r t : F a i l u r e # X X X

X = numeric error value (even if User Defined Messages are selected for data transmission the numeric error value is sent to the display)

Slave Node Alarms:

A l e r t : I D - N E T N o d e # X X F a i l # Y Y

X = slave node number (1-31) Y = numeric error value

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Reading Results:

A A A A X X X X X X X X X X X Y Y C o d e s

A = reading result – Good (Good Read), Part (Partial Read), Mult (Multiple Read) X = code content Y = number of codes read

G o o d X X X X X X X X X X X Y Y D G T D W W W S S

X = code content Y = number of digits in the code DGT = "digits" D = code direction – F=forward, R=reverse, U=unknown

Linear Reading (only if the Quality Counters parameter is enabled) W = number of scans on the code S = Quality Counters value (max 100)

Code Reconstruction W = number of scans on the code (max 255) S = number of decodes (max 255), on the digit in the code which was decoded the least number of times

Network Diagnostic Messages (Master only):

The display alternates between message 1 and 2.

0 N e t w o r k 1 5 M S S S S S S S S S S S S S S

1 6 N e t w o r k 3 1 S S S S S S S S S S S S S S S

M = Master diagnostic condition; S = Slave diagnostic condition:

* = scanner OK

- =scanner not detected at startup ? =scanner detected at startup but not responding to diagnostic polling ! = scanner diagnostic error

Message 1

Message 2

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Welcome Message:

The display alternates between message 1, 2 and 3.

X X X X X X X X X X X X R R R K K K Y Y Y Y Y Y Y Y Y N N

X = scanner model K = software – STD=Standard, SS=Special Y = software version R = Device Network Type – MUL=Multidata, SYN=Synchronized, ALN=Alone

NOTE: For dual port Profinet-IO/EBC models, R = Operating Mode – ONL=On Line, AUT=Automatic, CON=Continuous, TST=Test,

PKT=PackTrack (EBC only).

N = Device Network Setting – M00=ID-NET Network Master, Sxx= ID-NET Network Slave

address or EBC Slave address, Null string= Alone (no network)

Focus Locked:

F o c u s L o c k e d a t F = Z Z Z c m - Y Y . Y i

X = device serial number Z = focus position in cm Y = focus position in inches

Focus Unlocked:

If focus is not locked an additional message “Please Lock Focus!” appears as well as the

following:

S N X X X X X X X X X F = Z Z Z c m - Y Y . Y i

X = device serial number Z = focus position in cm Y = focus position in inches

X X X X X X X X X X X X X X X Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y

X = connection type – Ethernet TCP/IP, Profinet-IO, EBC Y = IP address

Message 1

Message 2

Message 3

Message 2

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2.7 MODEL DESCRIPTION

DS5100 scanners are described by their model number which indicates the characteristics listed in the diagram below. Not all combinations are available. For a complete list of combinations see the Models tab on the Product page of the website.

Communication Interface

2 = SER: RS232/RS485main + RS232aux 3 = ETH: Built-in Ethernet; PNET 1 port: Profinet I/O; SER RS232/RS485main + RS232aux 4 = PNET 2 ports: Profinet IO; EBC Network

Reading Range

1 = Medium 2 = Long

Special Features

0 = Standard 5 = Subzero

Optic Version

0 = Linear 2 = Oscillating Mirror

DS5100 – X X X X

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2.8 OSCILLATING MIRROR MODELS

The DS5100 OM is completely software controlled and software programmable through Genius which allows adjusting the oscillating frequency and the minimum and maximum oscillation angles of two separate reading zones.

When the oscillating mirror is programmed to read barcode labels at small angles, position the reader to assure at least 15° for the Skew angle. This angle refers to the most inclined or external laser line, so that all other laser lines assure more than 15° Skew. This avoids the direct reflection of the laser light emitted by the reader.

0°

15°

35°

code

surface

-5°

Figure 5 – Oscillating Mirror Skew Angle

Otherwise, the scanner can be mounted at an angle of inclination of 15° in order to attain symmetrical deflection ranges.

0°

-20°

20°

code

surface

15°

Figure 6 - Oscillating Mirror Reading Position

In the above case, the zone where the scan line is perpendicular to the reflecting surface corresponds to a neutral zone at the center of the reading field.

NOTE: By limiting the raster width to the minimum necessary, the number of scans on the reading surface is increased.

The oscillating angles have a tolerance of ± 2°.

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2.9 SUBZERO TEMPERATURE MODELS

The DS5100 Subzero scanner is an industrial scanner designed to operate in industrial refrigerator/freezer cells or other stable subzero degree environments, which are below the operating range of standard industrial scanners. It is not designed to move between subzero and normal environments (rapid temperature changes).

The DS5100 Subzero has an intelligent microprocessor-driven and efficient internal heating system which constantly monitors and automatically controls internal temperature. Only the necessary temperature-sensitive components are heated, resulting in an efficient heating system which has very low power consumption. Part of this system also heats the Laser Beam Output window to eliminate ice and/or condensation build-up from negatively affecting the reading results.

Upon power-up in a subzero environment, the scanner waits until these internal components are heated to within their operating temperature range. Power-up at -35 °C can take about 20 minutes before the scanner is ready to read barcodes. During this time the laser, motor, and display remain off and the Ready LED blinks, indicating the warm-up phase. While in the warm-up phase, scanner communication is operative and the device can be configured through Genius or through Host Mode Programming.

Internal Temperature (°C)

Scanner Normal Operation

Starting Point

Stabilized Temperature Phase

Warm-Up

Phase

Cold Start

Time (min)

-35

The DS5100 Subzero can be connected to the CBX100 LT Subzero connection box which can withstand the same low temperature environment as the scanner. A CBX100 LT all-inone model includes a BM100 backup and restore module having an extended temperature range also for use in subzero environments.

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2.10 IP ADDRESS ALIGNMENT USING GENIUS DISCOVERY

For Bulit-in Ethernet and Profinet-IO models, the scanner IP address can automatically be found on the Ethernet network by using the Genius Discovery utility available in the Options>Communications tab.

NOTE: This feature only works for the built-in interfaces: Ethernet or Profinet-IO.

Discovery Procedure:

1. Select the desired device by comparing the MAC address and/or Serial Number fields with the label on the device.

2. Click the Change button to assign the desired IP address.

NOTE: It is advised to use an assigned static IP address instead of DHCP.

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3. Click the Apply button. The device will be re-discovered. You should now see the device displayed with the newly assigned IP address.

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INTRODUCTION

4. Click OK to return to the Communications folder. You will see the updated IP address in the "Device address or name" field.

NOTE: The Port number used to connect to Genius must be 51235 (default).

5. Click OK to return to Genius and perform a Device>Get to connect to the device.

2.11 ACCESSORIES

The following accessories are available on request for the DS5100:

Name

Description

Part Number

Mirrors

GFC-40

105° Deflection Mirror (only for DS5100-XX00 Linear readers)

93ACC1785

GFC-400

(only for DS5100-XX00 Linear readers)

93ACC1867

Brackets

BK-4000

L-Shape Bracket

93ACC1837

BK-4001

U-Shape Bracket

93ACC1838

Connection Boxes

CBX100

Compact Connection Box

93A301067

CBX100 All-In-One

Compact Connection Box + BM100

93A301076

CBX100 LT

Compact Connection Box Subzero

93A301069

CBX100 LT All-In-One

Compact Connection Box Subzero + BM100

93A301085

CBX500

Modular Connection Box

93A301068

BM100

Backup Module

93ACC1808

BM150

CBX500 Display Module

93ACC1809

BM200/210

Ethernet TCP/IP Module STD/IP65

93ACC1851, 93ACC1852

BM300/310

Profibus Module STD/IP65

93ACC1810, 93ACC1811

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DS5100 REFERENCE MANUAL

Name

Description

Part Number

BM400

DeviceNet Module IP65

93ACC1814

BM500/510/520

Ethernet/IP Module STD/IP65/IP54

93ACC1812, 93ACC1813, 93ACC1840

BM600

CANopen Module

93ACC1815

BM700

Profinet Module

93ACC1816

BM1100

CC-Link Module

93ACC1845

BM1200/1210

Modbus TCP Module

93ACC1848, 93ACC1849

BM1300

EtherCAT IP54 Module

93ACC0113

BA100

DIN Rail Mounting Adapters

93ACC1821

BA200

Bosch and 80/20 Frame Mounting Adapters

93ACC1822

BA900

Two Cable Glands Panel

93ACC1847

QL100

Quick Link Slave ID-NET T-Connector

93ACC1860

QL150

Quick Link Slave ID-NET + Service T-Connector

93ACC1868

QL200

Quick Link Slave ID-NET + Power T-Connector

93ACC1861

QL300

Quick Link Master ID-NET Serial Host Connector

93ACC1862

QL500

Quick Link Master ID-NET Ethernet Host Connector (includes Ethernet/IP explicit messaging)

93ACC1864

QLM500

Quick Link Metal Master ID-NET - EthernNet/IP Gateway

93ACC0037

QLM600

Quick Link Metal Master ID-NET - Profibus Gateway

93ACC0033

QLM700

Quick Link Metal Master ID-NET - Profinet I/O Gateway

93ACC0038

Controllers

SC4000-1000

ID-NET Standard Controller

935201000

SC5000-1000

Standard System Controller

935750001

SC5000-1100

Profibus System Controller

935750002

SC5000-1200

Profinet System Controller

935750003

Cables

CAB-DS01-S

M12-IP67 Cable To CBX or QL (1M)

93A050058

CAB-DS03-S

M12-IP67 Cable To CBX or QL (3M)

93A050059

CAB-DS05-S

M12-IP67 Cable To CBX or QL (5M)

93A050060

CAB-XB02

25PM-25PF Extension Cable CBX (2M)

93A051384

CAB-ETH-M01

M12-RJ45 IP67 Ethernet Cable (1M)

93A051346

CAB-ETH-M03

M12-RJ45 IP67 Ethernet Cable (3M)

93A051347

CAB-ETH-M05

M12-RJ45 IP67 Ethernet Cable (5M)

93A051348

CBL-1534.02

Adapter Cable Ethernet M12 to RJ45

93A050057

ETH CABLE M12-M12 1M

M12-M12 Ethernet Cable (1M) for Profinet models

93A050065

ETH CABLE M12-M12 3M

M12-M12 Ethernet Cable (3M) for Profinet models

93A050066

ETH CABLE M12-M12 5M

M12-M12 Ethernet Cable (5M) for Profinet models

93A050067

CS-A1-02-G-03

M12 4PF-Wires Power Cable (3M) for Profinet models

95A251380

CS-A1-02-O-10

M12 4PF-Wires Power Cable (10M) for Profinet models

95A251090

AS-I Power Backbone

PWR Cable, AS-I, 2 Wires, 10M

93ACC0081

AS-I Power Backbone

PWR Cable, AS-I, 2 Wires, 25M

93ACC0082

AS-I Power Branch

PWR Cable M12- ASI standard-1M

93ACC0067

AS-I Power Branch

PWR Cable M12- ASI standard-2M

93ACC0068

Sensors

MEP-593

Photocell Kit - PNP (PH-1)

93ACC1791

MEP-543

Photocell Kit - NPN

93ACC1728

Power Supplies

PG-6000

24 V Power Supply Unit EU (for Serial and Ethernet models – connects to CBX)

93ACC1720

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INTRODUCTION

Name

Description

Part Number

PG-6001

24 V Power Supply Unit UK (for Serial and Ethernet models – connects to CBX)

93ACC1719

PG-6002

24 V Power Supply Unit US (for Serial and Ethernet models – connects to CBX)

93ACC1718

PG-100-K01

POWER SUPPLY 60W KIT EU with M12 connector (for Profinet models)

93ACC0059

PG-100-K02

POWER SUPPLY 60W KIT UK with M12 connector (for Profinet models)

93ACC0060

PG-100-K03

POWER SUPPLY 60W KIT US with M12 connector (for Profinet models)

93ACC0058

PG-240-K01

POWER SUPPLY 240W 8 Port M12 (EU) w/o M12 Cable

93ACC0145

PG-240-K03

POWER SUPPLY 240W 8 Port M12 (US) w/o M12 Cable

93ACC0144

PWR-480B

POWER UNIT 110/230VAC 24V

93ACC0076

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3 MECHANICAL INSTALLATION

3.1 PACKAGE CONTENTS

Verify that the DS5100 reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:

 DS5100 reader  DS5100 Quick Guide  Barcode Test Chart (Grade A)  Mounting Kit: - bracket

- screws

- flat washers

- lock washers

Figure 14- DS5100 Package Contents

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MECHANICAL INSTALLATION

3.2 MECHANICAL INSTALLATION

DS5100 can be installed to operate in different positions. The four screw holes (M4 x 5mm depth) on the body of the reader are for mechanical fixture to the L-shaped mounting bracket.

There are also three screw holes (M5 x 5mm depth) for fixture to the U-shaped mounting bracket.

The following diagrams give the overall dimensions of the scanner and mounting brackets and may be used for installation. Refer to par. 3.2.1 and 3.4 for correct positioning.

Figure 15 – DS5100 Standard Serial Model Overall Dimensions

[in]

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Connector block rotates to 90° position.

Figure 16 – DS5100 Standard Ethernet Model Overall Dimensions

[in]

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MECHANICAL INSTALLATION

Connector block rotates to 90° position.

Figure 17 – DS5100 Standard Profinet Model Overall Dimensions

[in]

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DS5100 REFERENCE MANUAL

Figure 18 – DS5100 OM Serial Model Overall Dimensions

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MECHANICAL INSTALLATION

Connector block rotates to 90° position.

Figure 19 – DS5100 OM Ethernet Model Overall Dimensions

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DS5100 REFERENCE MANUAL

Connector block rotates to 90° position.

Figure 20 – DS5100 OM Profinet Model Overall Dimensions

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MECHANICAL INSTALLATION

Figure 21 – L Shape Mounting Bracket Overall Dimensions

Figure 22 – U Shape Mounting Bracket Overall Dimensions

[2.17]

[0.39]

[2.76]

[3.15]

Ø4.2

[Ø0.17] N°4

30°

Ø8.1

[Ø0.32] N°2

8.1

[0.32] N°6

[2.76]

120

[4.72]

[0.12]

4.2

[0.17]

[in]

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3.2.1 Mounting DS5100

Using the DS5100 mounting bracket you can quickly and easily obtain standard mounting positions (i.e. 15° Skew angles) for the reader as shown in the following figures:

Figure 23 – Positioning with L Shape Mounting Bracket

Skew

-45° -15° 0° 15° 45°

Pitch

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MECHANICAL INSTALLATION

Figure 24 – Positioning with U Shape Mounting Bracket

Tilt

alignment marks

Skew

0°

45°

-45°

-15°

15°

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DS5100 REFERENCE MANUAL

Figure 25 – DS5100 OM Positioning with U Shape Mounting Bracket

Tilt

alignment marks

Skew

0°

45°

-45°

-15°

15°

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MECHANICAL INSTALLATION

3.3 MOUNTING SCANNER ACCESSORIES

3.3.1 Mounting a GFC-40 Accessory Deflection Mirror

The GFC-40 is a 105° deflection reading mirror accessory that mounts directly to the DS5100 Scanner. It allows code reading in reduced space applications. The installation of the deflection mirror is very easy.

1. Make sure the device is not powered.

2. Remove the original 0° scanning window from the scanner by unscrewing the two captive cover screws.

Figure 26 - Removing the 0° Scanning Window

CAUTION: Avoid any contact with the deflection mirror, mirrored rotor, the lenses or other optical components; otherwise the performance of the reader will be reduced. Clean the deflection mirror surface and reading window with a clean soft cloth and alcohol before closing the scanner.

3. Check that the seal is correctly

positioned (not symmetrical - curved seal corners towards scanner lower edge) and then after having aligned the

GFC-40 onto the scanner, fix it with the two captive screws.

Figure 27 - Mounting the GFC-40 Deflection Mirror

The reading position with respect to the scanner is shown below.

105° (± 2°) Embedded Skew Angle.

0°

15°

code

surface

Figure 28 - GFC-40 Laser Beam Output Position

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3.4 POSITIONING

The DS5100 scanner is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance.

When mounting the DS5100 take into consideration these three ideal label position angles: Skew 15° to 30°, Tilt 0° and Pitch 0°.

Follow the suggestions for the best orientation: The Skew angle is represented by the value S in Figure 29. Position the reader to assure at

least 15° for the Skew angle. This avoids the direct reflection of the laser light emitted by the DS5100.

Figure 29 – DS5100 Skew Angle

The Tilt angle is represented by the value T in Figure 30. Position the reader in order to minimize the Tilt angle.

Figure 30 – DS5100Tilt Angle

By using the ACR4 (Advanced Code Reconstruction) software parameter, the tilt angle is less critical and can be decoded even if the scan line doesn’t cross the entire code.

See par. 6.1 or the Help On Line for details.

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MECHANICAL INSTALLATION

The Pitch angle is represented by the value P in Figure 31. Position the reader in order to minimize the Pitch angle.

Figure 31 – DS5100 Pitch Angle

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4 ELECTRICAL INSTALLATION

Serial Interface models are equipped with a cable terminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. For Ethernet models, an accessory 17-pin to 25-pin cable is available for CBX connections.

We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement and filtered reference signals.

NOTE: If you require direct wiring to the scanner, the details of the connector pins and relative connections are indicated in Appendix A for Serial models or in Appendix B for Built-in Ethernet models.

NOTE: Profinet-IO models do not connect to the CBX connection boxes. The details of the connector pins and relative connections are indicated in

Appendix C.

The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the DS5100 reader is connected by means of the CBX100/500:

CBX100/500 Terminal Block Connectors

Input Power

Vdc

Power Supply Input Voltage +

GND

Power Supply Input Voltage -

Earth

Protection Earth Ground

Inputs

Power Source – External Trigger

I1A

External Trigger A (polarity insensitive)

I1B

External Trigger B (polarity insensitive)

-V

Power Reference – External Trigger

Power Source – Inputs

I2A

Input 2 A (polarity insensitive)

I2B

Input 2 B (polarity insensitive)

-V

Power Reference – Inputs

Outputs

Power Source - Outputs

-V

Power Reference - Outputs

O1+

Output 1 +

O1-

Output 1 -

O2+

Output 2 +

O2-

Output 2 -

Auxiliary Interface

Auxiliary Interface TX

Auxiliary Interface RX

SGND

Auxiliary Interface Reference

ID-NET

REF

Network Reference

ID+

ID-NET network +

ID-

ID-NET network -

Shield

Network Cable Shield

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ELECTRICAL INSTALLATION

Main Interface

RS232

RS485

Full-Duplex

TX+

*RX+

RTS

TX-

CTS

*RX-

SGND

* Do not leave floating, see par. 4.2.2 for connection details.

NOTE: To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.

4.1 POWER SUPPLY

Power can be supplied to the scanner through the CBX100/500 spring clamp terminal pins as shown in Figure 32:

V+

Earth Ground

Power Supply

VGND

Figure 32 - Power Supply Connections

The power must be between 10 and 30 Vdc only. It is recommended to connect the device CHASSIS to earth ground (Earth) by setting the

appropriate jumper in the CBX connection box. See the CBX Installation Manual for details.

4.2 MAIN SERIAL INTERFACE

CAUTION: Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules (Fieldbus) with the CBX500.

The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks.

If the interface type is not compatible with the current communication handshaking, then the system forces the handshake to none.

The main interface type and the relative parameters (baud rate, data bits, etc.) can be set using the Genius utility program or the Genius based Host Mode Programming procedure.

Details regarding the connections and use of the interfaces are given in the next paragraphs.

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4.2.1 RS232 Interface

The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting.

The following pins are used for RS232 interface connection:

CBX100/500

Function

Transmit Data

Receive Data

RTS

Request To Send

CTS

Clear To Send

SGND

Signal Ground

It is always advisable to use shielded cables. The overall maximum cable length must be less than 15 m (49.2 ft).

SGND RXD TXD

CTS RTS

USER INTERFACE

SGND TX RX

RTS CTS

SCANNER

Figure 33 – RS232 Main Interface Connections Using Hardware Handshaking

The RTS and CTS signals control data transmission and synchronize the connected devices.

Figure 34 - RS232 Control Signals

If the RTS/CTS handshaking protocol is enabled, the DS5100 activates the RTS output to indicate a message is to be transmitted. The receiving unit activates the CTS input to enable the transmission.

START

TRANSMISSION

END

TRANSMISSION

+ V

RTS

- V

+ V

TX DATA

- V

+ V

CTS

- V

DATA

TRANSMISSION

DATA

TRANSMISSION

STOPPED

ENABLED

DISABLED

ENABLED

IDLE

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ELECTRICAL INSTALLATION

4.2.2 RS485 Full-Duplex Interface

The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.

The CBX pinout follows:

CBX100/500

Function

TX+

RS485 Transmit Data +

RX+

RS485 Receive Data +

TX-

RS485 Transmit Data -

RX-

RS485 Receive Data -

SGND

Signal Ground

RX485+ TX485+

SGND RX485- TX485-

USER INTERFACE

SGND TX+ RX+

TX- RX-

SCANNER

Figure 35 - RS485 Full-duplex Connections

NOTE: For applications that do not use RX485 signals, do not leave these lines floating but connect them to SGND as shown below.

RX485+

SGND RX485-

USER INTERFACE

SGND TX+

TX-

SCANNER

Figure 36 - RS485 Full-duplex Connections using Only TX Signals

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4.3 ID-NET INTERFACE

CBX100/500

Function

Shield

Network Cable Shield

ID+

ID-NET network +

ID-

ID-NET network -

REF

Network Reference

4.3.1 ID-NET Cables

The following instructions are referred to Figure 38, Figure 39 and Figure 40.

 The general cable type specifications are: CAT5 twisted pair + additional CAT5 twisted

pair, shielded cable AWG 24 (or AWG 22) stranded flexible.

We recommend using DeviceNet cables (drop or trunk type) to the following reference standards:

AN50325 – IEC 62026 UL STYLE 2502 80°C 30V

 Cable Shield MUST be connected to earth ground ONLY at the Master.  NEVER use ID-NET cable shield as common reference.  The ID-NET max cable length depends on the baudrate used, (see the Baudrate Table

below).

 For Common Power Connections use only 2 wires (ID+ and ID-).

- DC Voltage Power cable (Vdc – GND) should be handled as a signal cable (i.e. do not

put it together with AC cable):

- Wire dimensioning must be checked in order to avoid voltage drops greater than 0.8

Volts.

- Cable should lie down as near as possible to the ID-NET cable (avoiding wide loops

between them).

 Scanner's chassis may be connected to earth.  Network inside the same building.

Baudrate Table

Baud Rate

125 kbps

250 kbps

500 kbps

1Mbps

Cable Length

1200 m

900 m

700 m

* Application dependent, contact your Datalogic Automation representative for details.

NOTE: The default ID-NET baudrate is 500 kbps. Lower ID-NET baudrates allow longer cable lengths. The baudrate is software configurable by

authorized Datalogic Automation personnel only.

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ELECTRICAL INSTALLATION

4.3.2 ID-NET Response Time

The following figure shows the response time of the ID-NET network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host.

Max ID-NET Response Time

240

220

200

180

160

140

120

100

Response Time (ms)

Number of Nodes

500 kbps

250 kbps

125 kbps

0 1 2 3 4 5 6 7 8 9 10

Figure 37 – ID-NET Response Time

CONDITIONS:

 ID-NET Synchronized layout  message length = 50 bytes per node

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DS5100 REFERENCE MANUAL

Figure 38 – ID-NET Network Connections with isolated power blocks

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ELECTRICAL INSTALLATION

Figure 39 - ID-NET Network Connections with Common Power Branch Network

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DS5100 REFERENCE MANUAL

Figure 40 – ID-NET Network Connections with Common Power Star Network

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ELECTRICAL INSTALLATION

4.3.3 ID-NET Network Termination

The network must be properly terminated in the first and last scanner of the network. This is done by setting the ID-NET Termination Resistance Switch in the CBX100/500 to ON.

4.4 AUXILIARY RS232 INTERFACE

The auxiliary serial interface is used exclusively for RS232 point-to-point connections. The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular

communication modes such as LOCAL ECHO can be defined using the Genius utility program or Genius-based Host Mode Programming provided on the downloadable Genius mini-DVD zip file.

The 9-pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring.

Figure 41 - 9-pin female connector

If permanent system wiring is required, the following pins are used to connect the RS232 auxiliary interface:

CBX100/500

Function

Auxiliary Interface Receive Data

Auxiliary Interface Transmit Data

SGND

Auxiliary Interface Reference

RX TX

Reference

USER INTERFACE

Figure 42 - RS232 Auxiliary Interface Connections

NOTE: Do not connect the Aux Interface to the CBX spring clamp connectors and the 9-pin connector simultaneously.

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4.5 INPUTS

There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input:

The electrical features of both inputs are:

Maximum voltage: 30 Vdc Maximum current: 12 mA (scanner) + 12 mA (CBX)

An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is  5 milliseconds. This value can be increased through the software

parameter Debounce Filter, see the "5K Family Software Configuration Parameter Guide”

Help file".

CBX100/500

Function

Power Source - External Trigger

I1A

External Trigger A (polarity insensitive)

I1B

External Trigger B (polarity insensitive)

-V

Power Reference - External Trigger

The External Trigger input is used in the On-Line operating Mode and tells the scanner to scan for a code. The active state of this input is selected in software. Refer to the Genius Help On Line.

The yellow Trigger LED (Figure A, B, C, D, E, 7) is on when the active state of the External Trigger corresponds to ON.

This input is optocoupled and can be driven by both an NPN and PNP type command. The connections are indicated in the following diagrams:

EXTERNAL TRIGGER INPUT CONNECTIONS USING SCANNER POWER

(brown)

(black) (blue)

PH-1 Photocell (PNP)

Figure 43 – PH-1 Photocell (PNP) External Trigger Using Scanner Power

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ELECTRICAL INSTALLATION

Power to Input Photocell Signal

Photocell Reference

NPN Photocell

Figure 44 - NPN External Trigger Using Scanner Power

EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER

Pulled down to External Input Device Reference

Input Signal

PNP Photocell

Figure 45 - PNP External Trigger Using External Power

Pulled up to External Input Device Power

Input Signal

NPN Photocell

Figure 46 - NPN External Trigger Using External Power

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DS5100 REFERENCE MANUAL

CBX100/500

Function

Power Source - Inputs

I2A

Input 2 A (polarity insensitive)

I2B

Input 2 B (polarity insensitive)

-V

Power Reference - Inputs

INPUT 2 CONNECTIONS USING SCANNER POWER

Power to Input Device

Input Input Device Signal Reference

Input Device

PNP Input 2 Using Scanner Power

Power to Input Input Device Signal

Input Device Reference

Input Device

NPN Input 2 Using Scanner Power

INPUT 2 CONNECTIONS USING EXTERNAL POWER

Pulled down to External Input Device Reference

Input Signal

Input Device

Figure 47 - PNP Input 2 Using External Power

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ELECTRICAL INSTALLATION

Pulled up to External Input Device Power

Input Signal

Input Device

Figure 48 - NPN Input 2 Using External Power

4.5.1 Code Verifier

If the scanner is used as a Code Verifier, the verifier code can be configured in software through the Genius configuration program. However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code.

The Code Verifier parameter must be enabled, and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code.

When the selected input is activated, the next read code will be stored as the verifier code in the scanner's non-volatile (Flash) memory.

For more details see the Verifier Parameters in the "5K Family Software Configuration Parameter Guide” Help file".

4.6 OUTPUTS

Two general purpose outputs are available.

CAUTION: For Ethernet models, when Outputs 1 and 2 are connected through the CBX connection box, they become opto-isolated and polarity sensitive and acquire the electrical characteristics listed below. To function correctly, they require setting the Output Type configuration parameter to NPN for the respective output.

CBX100/500

Function

Power Source - Outputs

O1+

Output 1 +

O1-

Output 1 -

O2+

Output 2 +

O2-

Output 2 -

-V

Power Reference Outputs

The meaning of the two outputs Output 1 and Output 2 can be defined by the user (No Read, Right, Wrong, etc.). Refer to the Genius Help On Line.

By default, Output 1 is associated with the No Read event, which activates when the code signaled by the external trigger is not decoded, and Output 2 is associated with the Complete Read event, which activates when all the selected codes are correctly decoded.

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The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deactivation Timeout or a combination of the two.

The electrical features of the outputs are the following:

VCE = 30 Vdc max.

ICE = 40 mA continuous max.; 130 mA pulsed max.

CE saturation

= 1 Vdc max. @ 10 mA

PD = 90 mW Max. @ 50 °C ambient temp.

OUTPUT 1 AND 2 CONNECTIONS USING SCANNER POWER

CAUTION: Power from the Vdc/GND spring clamps is available directly to the Output Device on the +V/-V spring clamps, and does not pass through

the Power Switch (ON/OFF) inside the CBX. Disconnect the power supply when working inside the CBX.

Figure 49 - PNP/Open Emitter Output Using Scanner Power

Figure 50 - NPN/Open Collector Output Using Scanner Power

Power to Output Output device Signal

Output device Reference

Output 1 Device

Power to Output Output device Signal

Output device Reference

Output 2 Device

Power to Output device

Output device Reference

Output 1 Device

Output Signal

Power to Output device

Output device Reference

Output 2 Device

Output Signal

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ELECTRICAL INSTALLATION

OUTPUT 1 AND 2 CONNECTIONS USING EXTERNAL POWER

Figure 51 - PNP/Output Open Emitter Using External Power

Figure 52 - NPN/Output Open Collector Using External Power

4.7 USER INTERFACE - HOST

The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual.

RS232 PC-side connections

9-pin male connector

25-pin male connector

Name

RX 3 RX 3 TX 2 TX

GND

RTS

CTS

Pulled up to External Output Device Power

Output Signal

Output 1 Device

Pulled up to External Output Device Power

Output Signal

Output 2 Device

Pulled down to External Output Device Reference

Output Signal

Output 1 Device

Pulled down to External Output Device Reference

Output Signal

Output 2 Device

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DS5100 REFERENCE MANUAL

5 TYPICAL LAYOUTS

The following typical layouts refer to system hardware configurations. Dotted lines in the figures refer to optional hardware configurations within the particular layout.

These layouts also require the correct setup of the software configuration parameters. Complete software configuration procedures can be found in the Guide To Rapid

Configuration in the Genius Help On Line.

5.1 POINT-TO-POINT

In this layout the data is transmitted to the Host on the main serial interface. A Genius based Host Mode programming can be accomplished either through the main interface or the Auxiliary interface.

In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface independently from the main interface selection.

When On-Line Operating mode is used, the scanner is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.

Figure 53 – Serial Interface Point-to-Point Layout

Terminal

SCANNER



Main Serial Interface (RS232 or RS485 Full-Duplex)



Auxiliary Serial Interface (Local Echo) (RS232)

 External Trigger (for On-Line Mode)

Host

PG6000

CBX

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TYPICAL LAYOUTS

5.2 EXTERNAL FIELDBUS USING HOST MODE INTERFACE MODULES

In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box.

Scanner configuration can be accomplished through the Auxiliary interface using the Genius configuration program or Genius based Host Mode programming.

In Local Echo communication mode, data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection.

When On-Line Operating mode is used, the scanner is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.

Figure 54 – External Fieldbus Interface Point-to-Point Layout

SCANNER



Fieldbus Interface (Profibus, Ethernet, DeviceNet, etc.)



Auxiliary Serial Interface (Local Echo) (RS232)

 External Trigger (for On-Line Mode)

Host

Power

CBX500

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5.3 BUILT-IN ETHERNET NETWORKS

5.3.1 External Trigger Ethernet Host

(x3xx models only)

In this layout, before proceeding with the connection, it is necessary to configure the reader Ethernet parameters via Genius. For further details see par. 2.10.

When using a Local Area Network (LAN), one or more DS5100-x3xx model scanners can be connected to the network by using CAB-ETH-M0x cables. In the example below Power and an External Trigger are brought to each scanner through a CBX connection box using the

CAB-DS0x-S cables.

Figure 55 - Ethernet TCP/IP Network Layout

 Ethernet Interface 

Auxiliary Serial Interface (Local Echo) (RS232)

 External Trigger (for On Line Mode)

CBX

Scanner

HOST

NETWORK

Power

Scanner

2 2 2

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5.4 BUILT-IN PROFINET-IO NETWORKS

The PROFINET-IO interface is used to collect data from several readers to build a multi-point or a multi-sided reading system; there can be one PROFINET-IO Controller (Host) and up to 255 PROFINET-IO Devices (Scanners) connected together in the same subnetwork.

Before proceeding with the connection, it is necessary to configure the scanner. This can be done via Genius through the Ethernet socket. For further details see par. 2.10. Once a connection is established, the scanner can also be configured by sending Host Mode programming strings from the PLC, see the 5K Host Mode Programming Manuals.

5.4.1 Multi Station Layout with Single Port Scanners

(x3xx models) One or more DS5100-x3xx model scanners can be connected to the network by using CAB-

ETH-M0x cables connected to a Certified PROFINET-IO Switch or PLC. Every scanner must

have its own unique Station Name (see Profinet-IO Line Parameters in Help On Line). For a Multi Station layout each scanner independently receives the Trigger signal (Trigger

Input from presence sensor, Input from Fieldbus Host, or Serial Start/Stop from Fieldbus Host) and each scanner sends its message to the Host.

In the example below, Power and an External Trigger are brought to each scanner through a CBX connection box using the CAB-DS0x-S cables.

Figure 56 – PROFINET-IO Multi Station Layout (Single Port Models)

 PROFINET-IO Interface  External Trigger (for On Line Mode)

CBX

Scanner

HOST

Certified

PROFINET-IO

Switch

Power

Scanner

CAB-ETH-M0x

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5.4.2 Single Station Layout with Dual Port Scanners

(x4xx models)

More than one DS5100-x4xx (dual port) model scanner is chained together in the PROFINET-IO network by using an ETH CABLE M12-M12 cable. The first scanner in the chain is connected to a Certified PROFINET-IO Switch or PLC using a CAB-ETH-M0x cable. The last scanner has a protection cap to cover the unused port. Every scanner must have its own unique Station Name (see Profinet-IO Line Parameters in Help On Line).

For a Single Station layout each scanner simultaneously receives the Trigger signal (Trigger Input from presence sensor, Input from Fieldbus Host, or Serial Start/Stop from Fieldbus Host) and each scanner sends its message to the Host.

Power connections can be made using the CS-A1-02 or AS-I accessory power cables to the power source. This cable also allows the External Trigger Input to be connected to a presence sensor (see Appendix C for details).

Figure 57 – PROFINET-IO Single Station Layout (Dual Port Models)



PROFINET-IO Interface



protection cap (for last scanner)

Host

Scanner#2

Scanner#n

Power

Scanner#1

ETH CABLE M12-M12

CS-A1-02 Cable

CAB-ETH-M0x

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5.4.3 Multi Station Layout with Dual Port Scanners

(x4xx models only)

For a Multi Station layout each scanner independently receives the Trigger signal (Trigger Input from presence sensor, Input from Fieldbus Host, or Serial Start/Stop from Fieldbus Host) and each scanner sends its message to the Host.

Figure 58 – PROFINET-IO Multi Station Layout (Dual Port Models)

Host



PROFINET-IO Interface



protection cap (for last scanner)

Scanner#2

Scanner#n

Power

Scanner#1

ETH CABLE M12-M12

CS-A1-02 Cable

CAB-ETH–M0x

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5.5 EBC™ NETWORKS

(x4xx models only)

The DS5100 dual port model can be integrated into a Large Synchronized Network (multiscanner reading station) using the proprietary EBC network interface. The SC5000 (Controller) is the station master and the DS5100 and/or DS8110/DX8210 EBC slave scanners are connected together in the same subnetwork.

The slave scanners are chained together in a ring topology using the EBC interface with ETH CABLE M12-M12 cables.

Power connections can be made using the CS-A1-02 or AS-I accessory power cables to the power source.

The “Trigger” signal is sent through the SC5000 to all the readers simultaneously and each scanner sends its message to the SC5000 Master which relays a single message to the Host computer. See below for DS5100 configuration details and the SC5000 Reference Manual for more system details.

Figure 59 – Large Synchronized Network with DS5100 Scanners

NOTE: The DS5100 scanners must be configured through Genius™. They will be shown and monitored through the SC5000 e-Genius GUI but they cannot be configured by it. Follow the procedure below for configuration.

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DS5100-x4xx models can only be integrated into EBC networks as slave scanners where SC5000 is the Master Controller. To do this:

1. Physically mount and electrically connect the DS5100 scanner in the application.

2. To set the DS5100 scanner as an EBC Slave, follow the EBC network selection procedure described in step 4, X-PRESS Configuration.

3. Run Discovery from the SC5000 System Info page to discover all scanners in the network.

NOTE: The DS5100 scanners can also be added to the EBC network using the Add button in the SC5000 GUI.

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4. Give a descriptive name to the DS5100 scanner (typically scanner position) and then press the Update All button.

5. From the SC5000 Utilities menu launch Genius.

6. Run the Get command to open the DS5100 Controller.

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TYPICAL LAYOUTS

7. Double-click on the DS5100 scanner to configure it.

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Common parameters to configure/check are:

 Code Settings  Operating Mode: PackTrack (default) or On Line, etc.  Focus Lock

NOTE: The PackTrack operating mode is only available for dual port long range models working in EBC (DS5100-24xx).

8. Save the configuration to the DS5100 scanner in Genius.

9. Save the entire EBC network (slave scanners + SC5000 configuration) backup on the Compact Flash in the SC5000. See the SC5000 Reference Manual for details.

The DS5100 can also be used in Redundant System applications (REDs).

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5.6 ID-NET SYNCHRONIZED NETWORKS

The ID-NET connection is used to collect data from several scanners to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together.

The slave scanners are connected together using the ID-NET interface. Every slave scanner must have a ID-NET address in the range 1-31.

The master scanner is also connected to the Host on the RS232/RS485 main serial interface.

For a Master/Slave Synchronized layout the External Trigger signal is unique to the system; there is a single reading phase and a single message from the master scanner to the Host computer. It is not necessary to bring the External Trigger signal to all the scanners.

The main, auxiliary, and ID-NET interfaces are connected as shown in the figure below.

Figure 60 – ID-NET Synchronized Layout

The Master scanner can be connected to the CBX series connection box (CBX + BM100 module) or to a QL500 having sw version 2.02.01 and later, with the advantage of the Backup and Restore configuration function.



Main Serial Interface (RS232 or RS485)



External Trigger (for On-Line Mode)

 ID-NET™ (up to 16 devices - practical limit)

Host

Master

Slave#1

Slave#n

Power

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NOTE: The auxiliary serial interface of the slave scanners can be used in Local Echo communication mode to control any single scanner (visualize collected data) or to configure it using the Genius utility or the Genius based Host Mode programming procedure.

The ID-NET termination resistor switches must be set to ON only in the first and last CBX connection box.

Figure 61 – ID-NET Synchronized Layout

DS5100 Master with CBX500 + DS5100 Slaves with QL100

Figure 62 – ID-NET Synchronized Layout

DS5100 Master with QL500 + DS5100 Slaves with QL100

Host

QL100

Power

Ethernet Interface

CBL-1490

ID-NET

Terminator

The ID-NET network must be terminated inserting an ID-NET terminator into the last QL in the network. ID-NET on the QL500 is internally terminated.

Slave Nodes

CBL-1480-xx

CAB-PW-EXT

CBL-1480-xx

QL500

Master

QL100

ID-NET

Host

QL100

3 1 4

Power

CBX500 w BM200

CBL-1490

ID-NET

Terminator

The ID-NET network must be terminated through the internal switch of the CBX500 and inserting an ID-NET terminator into the last QL in the network.

ID-NET Slave Nodes

CAB-PW-EXT

CAB-AUX03

CBL-1480-xx

 BA600 ID-NET™ Out



BA400 Ext. Power



BA500 Trigger

 BA300 Service

Master

QL100

Ethernet

CBL-1480-xx