Fact Sheet
VLT® OneGearDrive®
VLT® OneGearDrive® comprises a high-efficiency permanent magnet (PM) motor coupled to an optimized bevel gearbox. As part of the Danfoss VLT® FlexConcept® the VLT® OneGearDrive® is an energy-efficient drive system that helps to optimize plant productivity and reduce energy costs.
With only one motor type and three available gear ratios, the motor concept covers all typical versions of conveyor drives commonly used in the food and beverage industry.
Furthermore, the restricted range of physical configurations of the VLT® OneGearDrive® simplifies spares holding and makes it more cost efficient, easing engineering and installation thanks to uniform mechanical dimensions.
Flexible plant design
In combination with the VLT® AutomationDrive FC 302 or the VLT® Decentral Drive FCD 302 the VLT® OneGearDrive® is equally suited to central and decentral installations, giving the plant designer complete flexibility from the outset. As a whole, the system can reach energy savings of up to 40% compared with conventional systems.
Achieve up to
70%
variant reduction with VLT® OneGearDrive® together with VLT® AutomationDrive FC 302 or VLT® Decentral Drive FCD 302.
Two versions |
VLT® OneGearDrive® Hygienic for use |
The VLT® OneGearDrive® comes in |
in wet areas, areas with high cleaning |
two versions, the VLT® OneGearDrive® |
intensity and aseptic and clean room |
Standard for use in dry and wet |
production areas. |
production areas and the |
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VLT® OneGearDrive® Hygienic |
VLT® OneGearDrive® Standard with brake |
Feature
High system efficiency including drive
High-efficiency permanent-magnet three-phase synchronous 10-pole motor with bevel gear drive
Available hollow shaft diameters:
30, 35, 40 mm and 3 impertial shaft sizes
Completely smooth enclosure leaves no crevices or dirt traps
Motor connection with Danfoss CleanConnect® stainless steel circular connector
Motor and brake connections via terminal box with CageClamp® technology
Aseptic coating
Gearbox without breather vents and use of food grade lubricants compliant with FDA and NSF requirements
High degrees of protection:
–IP67 and IP69K (OGD- H)
–IP67 (OGD-S)
Fan-free operation
Only 3 gearbox ratios in one common design
Compatible with all Danfoss drives, FC 302 and FCD 302 from 0.75 to 3 kW
Benefit
–Save money and energy – up to 40% energy savings compared to conventional systems
–Better than Super Premium Efficiency
class IE4 (comparing to induction motor only). Will comply to highest IES2 class with FC 302
–Flexible adaption to customer standards
–Easy to clean
–Safe production
–Safe connection in wet areas
–Fast installation and replacement
–High cleanability
–Fast, reliable connection
–Lower installation cost
–Resistant to detergents and disinfectants (pH 2..14)
–Up to 35,000 operating hours in partial load between oil change
–Unrestricted use in wash down areas
–High protection in wash down areas
–Less noise emission
–No airborne germs and dirt particles are drawn into the motor and then expelled back into the surrounding air
–Up to 70% reduction in variants reduces spare part stock
–Free choice of central or decentral installation
www.danfoss.com/flexconcept
In both versions, the completely smooth, easy-to-clean surface free of cooling fins, prevents pockets of dirt from forming and allows detergents to drain off freely. The fan-free motor avoids the risk of airborne germs and dirt particles being drawn in and then expelled back into the surrounding air.
Hygienic design
The VLT® OneGearDrive® Hygienic complies with the requirements for best cleaning and hygienic design. It is certified as usable for clean rooms and aseptic filling by IPA (Fraunhofer institute) according to the dedicated “Air Cleanliness Classification“ DIN EN ISO 14644-1.
Danfoss GmbH
OneGearDrive Hygienic
Specifications
Power rating.................................... |
0.75-2.2 kW |
Speed max........................................... |
3000 rpm |
Frequency max........................................ |
250 Hz |
Nominal current........................................... |
5.5 A |
Torque.................................................. |
2.35 Nm/A |
Voltage..................................... |
155 V/1000 rpm |
Weight........................................... |
Approx. 22 kg |
Speed/ torque characteristics
Gear ratios 5.92; i = 14.13 and i = 31.13 |
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i = 5.92 |
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Max. high starting torque MHST |
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FC 302 2.2 kW (V210) |
120 |
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100 |
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80 |
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<![if ! IE]> <![endif]>Torque [Nm] |
Max. constant torque Mn |
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60 |
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40 |
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20 |
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Typical operating range |
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0 |
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0 |
100 |
200 |
300 |
400 |
500 |
Speed [RPM]
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i = 14.13 |
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300 |
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Max. high starting torque MHST |
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250 |
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200 |
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<![if ! IE]> <![endif]>[Nm] |
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Max. constant torque Mn |
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<![if ! IE]> <![endif]>Torque |
150 |
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100 |
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50 |
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Typical operating range |
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0 |
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0 |
50 |
100 |
150 |
200 |
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Speed [RPM] |
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ExtensionBox |
i = 31.13 |
up to 1,000 Nm |
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Max. high starting torque MHST (max 3s, max 10 cycles/h) |
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FC 302 2.2 kW (V210) |
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500 |
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FC 302 1.5 kW |
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FC 302 1.1 kW |
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400 |
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Max. torque in part load operation |
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Max. constant torque Mn |
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<![if ! IE]> <![endif]>[Nm] |
300 |
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<![if ! IE]> <![endif]>Torque |
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200 |
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100 |
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Typical operating range |
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0 |
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0 |
20 |
40 |
60 |
80 |
100 |
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Speed [RPM] |
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Dimensions |
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Dimensions of Danfoss VLT® OneGearDrive® Hygienic in mm
Danfoss Drives Salg Danmark, Jegstrupvej 3, 8361 Hasselager. Tlf. +45 6991 8080, drives.danfoss.dk, E-mail: kundeservice.dk@danfoss.com
DKDD.PFP.700.B1.02 |
© Copyright Danfoss Drives | 2018.10 |