Design Guide
VLT® 5000
VLT ® 5000 Design Guide
Contents
Introduction |
3 |
Software version |
3 |
Safety regulations |
4 |
Warning against unintended start |
5 |
Introduction |
6 |
Available literature |
7 |
Technology |
8 |
How to select your frequency converter |
12 |
Normal/high overload torque mode |
12 |
Ordering form VLT 5000 Series - Typecode |
17 |
Selection of modules and accessories |
18 |
PC Software tools |
19 |
Modbus RTU |
19 |
Product range |
20 |
Accessories for VLT 5000 Series |
21 |
Technical data |
31 |
General technical data |
31 |
Electrical data |
37 |
Fuses |
54 |
Measurements, dimensions |
56 |
Mechanical dimensions |
56 |
Mechanical installation |
59 |
Mechanical installation |
59 |
Electrical installation |
62 |
Safety earthing |
62 |
Extra protection (RCD) |
62 |
Electrical installation - mains supply |
62 |
Electrical installation - motor cables |
62 |
Connection of motor |
63 |
Direction of motor rotation |
63 |
Electrical installation - brake cable |
64 |
Electrical installation - brake resistor temperature switch |
64 |
Electrical installation - loadsharing |
64 |
Electrical installation - 24 Volt external DC supply |
66 |
Electrical installation - relay outputs |
66 |
Electrical installation - control cables |
74 |
Electrical installation - bus connection |
76 |
Electrical installation - EMC precautions |
77 |
Use of emc-correct cables |
78 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
1 |
VLT ® 5000 Design Guide
Electrical installation - earthing of control cables |
80 |
RFI switch |
81 |
Serial communication |
84 |
Control Word According to FC Profile |
88 |
Status Word according to FC Profile |
90 |
Control word according to Fieldbus Profile |
91 |
Status word according to Fieldbus Profile |
92 |
Telegram example |
95 |
Connection example |
100 |
Conveyor belt |
100 |
Pump |
101 |
Gantry Crane |
102 |
Torque control, speed feedback |
103 |
VLT 5000 controllers |
104 |
PID for process control |
106 |
PID for speed control |
107 |
PID for torque controller (open loop) |
109 |
Special conditions |
110 |
Galvanic Isolation (PELV) |
110 |
Extreme Running Conditions |
111 |
Peak voltage on motor |
112 |
Switching on the input |
113 |
Derating |
114 |
Motor thermal protection |
117 |
Vibration and Shock |
117 |
Air Humidity |
117 |
Aggressive environments |
118 |
Efficiency |
119 |
CE labelling |
121 |
Required compliance levels |
125 |
EMC Immunity |
125 |
Definitions |
128 |
Factory settings |
131 |
Index |
140 |
2 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Software version
VLT 5000 Series
Design Guide
Software version: 3.9x
This Design Guide can be used for all VLT 5000 Series frequency converters with software version 3.9x. The software version number can be seen from parameter 624.
CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.
<![endif]>Introduction
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
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VLT ® 5000 Design Guide
The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death.
Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.
The Protective Extra Low Voltage (PELV) requirements stated in IEC 61800-5-1 are not fulfilled at altitudes above 2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at altitudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further information.
Safety regulations
1.The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.
2.The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.
3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
4.The earth leakage currents are higher than 3.5 mA.
5.Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning.
Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.
6.Do not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.
7.Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.
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MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Warning against unintended start
1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains.
If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.
2.While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated, following which data can be modified.
3.A motor that has been stopped may start if faults occur in the electronics of the frequen-
cy converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.
Use on isolated mains
See section RFI Switch regarding use on isolated mains.
It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.
Warning:
Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.
Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.
VLT 5001 - 5006, 200-240 V: |
wait at least 4 minutes |
VLT 5008 - 5052, 200-240 V: |
wait at least 15 minutes |
VLT 5001 - 5006, 380-500 V: |
wait at least 4 minutes |
VLT 5008 - 5062, 380-500 V: |
wait at least 15 minutes |
VLT 5072 - 5302, 380-500 V: |
wait at least 20 minutes |
VLT 5352 - 5552, 380-500 V: |
wait at least 40 minutes |
VLT 5001 - 5005, 525-600 V |
wait at least 4 minutes |
VLT 5006 - 5022, 525-600 V: |
wait at least 15 minutes |
VLT 5027 - 5062, 525-600 V: |
wait at least 30 minutes |
VLT 5042 - 5352, 525-690 V: |
wait at least 20 minutes |
VLT 5402 - 5602, 525-690 V: |
wait at least 30 minutes |
<![endif]>Introduction
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
5 |
VLT ® 5000 Design Guide
Introduction
This Design Guide is intended as a tool for use when designing a plant or system that includes VLT 5000 Series. Specific technical publications on the VLT 5000 Series: Operating Instructions and Design Guide.
Operating Instructions: |
Gives instructions in optimum installation, commissioning and service. |
Design Guide: |
Gives all required information for design purposes, and gives a good insight |
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into the technology, product range, technical data, etc. |
The Operating Instructions include a Quick Setup instruction and are delivered with the unit.
When reading through this Design Guide, you will come across various symbols that require special attention.
The symbols used are the following:
Indicates a general warning
NB!
Indicates something to be noted by the reader
Indicates a high-voltage warning
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MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Available literature
Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.
Supplied with the unit:
Operating instructions |
MG.51.AX.YY |
High Power Installation Guide |
MI.90.JX.YY |
Communication with VLT 5000: |
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VLT 5000 Profibus manual |
MG.10.EX.YY |
VLT 5000 DeviceNet manual |
MG.50.HX.YY |
VLT 5000 LonWorks manual |
MG.50.MX.YY |
VLT 5000 Modbus manual |
MG.10.MX.YY |
VLT 5000 Interbus manual |
MG.10.OX.YY |
Application options for VLT 5000: |
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VLT 5000 SyncPos option manual |
MG.10.EX.YY |
VLT 5000 Positioning controller manual |
MG.50.PX.YY |
VLT 5000 Synchronising controller manual |
MG.10.NX.YY |
Ring spinning option |
MI.50.ZX.02 |
Wobble function option |
MI.50.JX.02 |
Winder and Tension control option |
MG.50.KX.02 |
Instructions for VLT 5000: |
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Loadsharing |
MI.50.NX.02 |
VLT 5000 Brake resistors |
MI.90.FX.YY |
Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) |
MI.50.SX.YY |
LC filter modules |
MI.56.DX.YY |
Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) |
MI.50.IX.51 |
Back Plate to VLT 5000 Series |
MN.50.XX.02 |
Various literature for VLT 5000: |
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Design Guide |
MG.51.BX.YY |
Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM |
MC.50.CX.02 |
Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM |
MC.50.AX.02 |
Hoist and the VLT 5000 series |
MN.50.RX.02 |
Miscellaneous (only in English): |
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Protection against electrical hazards |
MN.90.GX.02 |
Choice of prefuses |
MN.50.OX.02 |
VLT on IT mains |
MN.90.CX.02 |
Filtering of harmonic currents |
MN.90.FX.02 |
Handling aggressive environments |
MN.90.IX.02 |
CI-TITM contactors - VLT® frequency converters |
MN.90.KX.02 |
VLT® frequency converters and UniOP operator panels |
MN.90.HX.02 |
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X = version number |
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YY = language version |
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<![endif]>Introduction
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
7 |
VLT ® 5000 Design Guide
Control principle
A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.
The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.
1. Mains voltage
3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 500 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 X 525 - 690 V AC, 50 / 60 Hz.
2. Rectifier
A three-phase rectifier bridge that rectifies AC current into DC current.
3. Intermediate circuit
DC voltage = 1.35 x mains voltage [V].
4. Intermediate circuit coils
Smooth the intermediate circuit current and limit the load on mains and components (mains transformer, wires, fuses and contactors).
5. Intermediate circuit capacitors Smooth the intermediate circuit voltage.
6. Inverter
Converts DC voltage into variable AC voltage with a variable frequency.
7. Motor voltage
Variable AC voltage, 0-100% of mains supply voltage. Variable frequency: 0.5-132/0.5-1000 Hz.
8. Control card
This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.
VVC plus control principle
The frequency converter features an inverter control SYSTEM called VVCplus, which is a further development of the Voltage Vector Control (VVC) known i.e. from Danfoss VLT 3000 Series.
VVCplus controls an induction motor by energizing it with a variable frequency and a voltage that matches it. If the motor load is changed, the magnetisation of the motor changes too, and so does its speed. Consequently, the motor current is measured continuously and the actual voltage requirement and slip of the motor are calculated from a motor model. Motor frequency and voltage are adjusted to ensure that the motor operating point remains optimum under varying conditions.
The development of the VVCplus principle is the result of a wish to maintain robust, sensorless regulation that is tolerant to different motor characteristics without motor derating being required.
First and foremost, the current measurement and the motor model have been improved. The current is split into magnetising and torque-generating parts and provides for much better and quicker estimation of the actual motor loads. It is now possible to compensate for rapid load changes. Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill.
In a "special motor mode", permanent magnet synchronous motors and/or parallel motors can be used.
Good torque control properties, smooth transitions to and from current limit operation and robust pull-out torque protection are ensured.
8 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
After automatic motor adaptation, VVCplus will help to ensure extremely accurate motor control.
Advantages of the VVCplus control SYSTEM:
-Accurate speed control, now even at low speed
-Quick response from received signal to full motor shaft torque
-Good compensation for step loads
-Controlled transition from normal operation to current limit operation (and vice versa)
-Reliable pull-out torgue protection throughout the speed range, also in the case of field weakening
-Great tolerance towards varying motor data
-Torque control, comprising control of both the torque-generating and the magnetising component of the current
-Full holding torque (closed loop)
As standard, the frequency converter comes with a number of integral components that would normally have to be acquired separately. These integral components (RFI filter, DC coils, screen clamps and serial communication port) are space-savers that simplify installation, since the frequency converter fulfills most requirements without any supplementary components.
Programmable control inputs and signal outputs in four Setups
The frequency converter uses a digital technique which makes it possible to program the different control inputs and signal outputs and to select four different user-defined Setups for all parameters.
For the user, it is easy to program the desired functions by means of the control panel on the frequency converter or the RS 485 user interface.
Protection against mains interference
The frequency converter is protected against the transients that occur in the mains supply, e.g. when switching power factor correction or when fuses blow.
The rated motor voltage and full torque can be maintained all the way down to 10% undervoltage in the mains supply.
Minor interference on mains
Since as standard the frequency converter features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation.
Advanced VLT protection
Current measurement on all three motor phases provides perfect protection of the frequency converter against earthing and short-circuiting faults on the motor connection.
Constant monitoring of all three motor phases enables switching on the motor output, e.g. by means of a contactor.
Efficient monitoring of the three mains supply phases ensures that the unit stops in the case of phase failure. This avoids overloading the inverter and the capacitors in the intermediate circuit, which would dramatically reduce the service life of the frequency converter.
As standard, the frequency converter features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.
Reliable galvanic isolation
In the frequency converter, all control terminals as well as terminals 1-5 (AUX relays) are supplied by or connected to circuits that comply with PELV requirements in relation to the mains potential.
Advanced motor protection
The frequency converter features integrated electronic, thermal motor protection.
The frequency converter calculates the motor temperature on the basis of current, frequency and time.
As opposed to the traditional bimetallic protection, electronic protection takes account of the reduction in cooling at low frequencies that comes from reduced fan speed (motors with internal ventilation).
Thermal motor protection is comparable to a normal motor thermistor.
To obtain maximum protection against overheating of the motor if the motor is covered or blocked, or if the fan fails, a thermistor can be integrated and connected to the thermistor input of the frequency converter (terminals 53/54), see parameter 128 of the Operating Instructions.
<![endif]>Technology
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
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VLT ® 5000 Design Guide
Key Diagram for VLT 5001–5027 200-240 V, VLT 5001–5102 380-500V, VLT 5001–5062 525-600 V
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MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Key Diagram for VLT 5122-5552 380-500 V and VLT 5042-5602 525-690 V
<![if ! IE]><![endif]>Technology
Note: The RFI switch has no function in the 525-690 V drives.
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
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VLT ® 5000 Design Guide
How to select your frequency converter
A frequency converter must be selected on the basis of the given motor current at maximum load on the unit. The rated output current IVLT,N must be equal to or higher than the required motor current.
The frequency converter is supplied for four mains voltage ranges: 200-240 V, 380-500 V, 525-600 V and 525-690 V.
Normal/high overload torque mode
This function enables the frequency converter to perform a constant 100% torque, using an oversize motor. The choice between a normal or a high overload torque characteristic is made in parameter 101.
This is also where to choose between a high/normal constant torque characteristic (CT) or a high/normal VT torque characteristic.
If a high torque characteristic is chosen, a rated motor with the frequency converter obtains up to 160% torque for 1 min. in both CT and VT.
If a normal torque characteristic is chosen, an oversize motor allows up to 110% torque performance for up to 1 min. in both CT and VT. This function is used mainly for pumps and fans, since these applications do not require an overload torque.
The advantage of choosing a normal torque characteristic for an oversize motor is that the frequency converter will be able constantly to yield 100% torque, without derating as a result of a bigger motor.
NB!
This function cannot be chosen for VLT 5001-5006, 200-240 Volts, and VLT 5001-5011, 380-500 Volts.
Type code ordering number string
The VLT 5000 series frequency converter is offered in a large number of variants. On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:
VLT5008PT5B20EBR3DLF10A10C0
This means that the frequency converter is configured as a:
•5,5 kW unit at 160% torque (Position 1-7 - VLT 5008)
•Process control card (Position 8 - P)
•Extended hardware version with brake (Position 14-15 - EB)
•Built in RFI filter (Position 16-17 - R3)
•Supplied with display (Position 18-19 - DL)
•Built in Profibus option (Position 20-22 - F10)
•Built in programmable SyncPos controller (Position 23-25 - A10)
•Uncoated printed circuit boards (Position 26-27 - C0)
Variants and options possible
In the following you will find an overview of possible
•380-500 V three phase supply (Position 9-10 variants that can be put together. Please refer to the
- T5) |
description of the designation below. |
•Bookstyle IP20 enclosure (Position 11-13 - B20)
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VLT ® 5000 Design Guide |
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VLT 5001-5052, 200-240 V units |
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Typecode designation: T2 |
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Powersize (kW) |
Type |
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Enclosure |
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HW variant |
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RFI filter |
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Torque |
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C00 |
B20 |
C20 |
CN1 |
C54 |
ST |
SB |
EB |
R0 |
R1 |
R3 |
110% |
160% |
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9-10 |
11-13 |
11-13 |
11-13 |
11-13 |
11-13 |
14-15 |
14-15 |
14-15 |
16-17 |
16-17 |
16-17 |
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0.75 |
5001 |
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x |
x |
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x |
x |
x |
x |
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x |
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1.1 |
5002 |
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x |
x |
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x |
x |
x |
x |
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x |
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1.5 |
5003 |
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x |
x |
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x |
x |
x |
x |
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2.2 |
5004 |
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x |
x |
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x |
x |
x |
x |
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x |
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3 |
5005 |
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x |
x |
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x |
x |
x |
x |
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x |
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3.7 |
5006 |
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x |
x |
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x |
x |
x |
x |
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x |
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7.5 |
5.5 |
5008 |
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x |
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x |
x |
x |
x |
x |
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x |
11 |
7.5 |
5011 |
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x |
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x |
x |
x |
x |
x |
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x |
15 |
11 |
5016 |
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x |
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x |
x |
x |
x |
x |
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x |
18.5 |
15 |
5022 |
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x |
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x |
x |
x |
x |
x |
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x |
22 |
18.5 |
5027 |
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x |
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x |
x |
x |
x |
x |
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x |
30 |
22 |
5032 |
x |
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x |
x |
x |
x |
x |
x |
x |
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37 |
30 |
5042 |
x |
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x |
x |
x |
x |
x |
x |
x |
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45 |
37 |
5052 |
x |
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x |
x |
x |
x |
x |
x |
x |
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C00 |
Compact IP00 |
DE |
Extended with brake, disconnect and fuses |
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B20 |
Bookstyle IP20 |
DX |
Extended without brake, with disconnect and fuses |
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C20 |
Compact IP20 |
PS |
Standard with 24 V supply |
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CN1 |
Compact Nema1 |
PB |
Standard with 24 V supply, brake, fuse and disconnect |
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C54 |
Compact IP54 |
PD |
Standard with 24 |
V supply, fuse and disconnect |
ST |
Standard |
PF |
Standard with 24 |
V supply and fuse |
SB |
Standard with brake |
R0 |
Without filter |
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EB |
Extended with brake |
R1 |
Class A1 filter |
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EX |
Extended without brake |
R3 |
Class A1 and B filter |
<![endif]>How to select your frequency converter
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VLT 5001-5552, 380-500 V units |
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Typecode designation: T5 |
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Powersize (kW) |
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Type |
Enclosure |
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HW variant |
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RFI filter |
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Torque |
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C00 |
B20 |
C20 |
CN1 |
C54 |
ST |
SB |
EB |
EX |
DE |
DX |
PS |
PB |
PD |
PF |
R0 |
R1 |
R3 |
R6 |
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110% |
160% |
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9-10 |
11-13 |
11-13 |
11-13 |
11-13 |
11-13 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
14-15 |
16-17 |
16-17 |
16-17 |
16-17 |
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0.75 |
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5001 |
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x |
x |
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x |
x |
x |
x |
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x |
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1.1 |
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5002 |
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x |
x |
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x |
x |
x |
x |
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x |
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1.5 |
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5003 |
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x |
x |
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x |
x |
x |
x |
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x |
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2.2 |
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5004 |
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x |
x |
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x |
x |
x |
x |
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x |
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3 |
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5005 |
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x |
x |
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x |
x |
x |
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x |
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3.7 |
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5006 |
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x |
x |
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x |
x |
x |
x |
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x |
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5.5 |
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5008 |
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x |
x |
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x |
x |
x |
x |
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x |
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7.5 |
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5011 |
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x |
x |
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x |
x |
x |
x |
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x |
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15 |
11 |
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5016 |
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x |
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x |
x |
x |
x |
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x |
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x |
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18.5 |
15 |
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5022 |
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x |
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x |
x |
x |
x |
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x |
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x |
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22 |
18.5 |
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5027 |
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x |
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x |
x |
x |
x |
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x |
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x |
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30 |
22 |
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5032 |
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x |
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x |
x |
x |
x |
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x |
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x |
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37 |
30 |
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5042 |
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x |
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x |
x |
x |
x |
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x |
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x |
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45 |
37 |
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5052 |
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x |
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x |
x |
x |
x |
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x |
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x |
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55 |
45 |
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5062 |
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x |
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x |
x |
x |
x |
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x |
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x |
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75 |
55 |
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5072 |
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x |
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x |
x |
x |
x |
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x |
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x |
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90 |
75 |
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5102 |
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x |
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x |
x |
x |
x |
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x |
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x |
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110 |
90 |
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5122 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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x |
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132 |
110 |
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5152 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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x |
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160 |
132 |
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5202 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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x |
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<![if ! IE]> <![endif]>MG |
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200 |
160 |
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5252 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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x |
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<![if ! IE]> <![endif]>VLT |
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315 |
250 |
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5352 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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x |
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<![if ! IE]> <![endif]>.52. |
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250 |
200 |
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5302 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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355 |
315 |
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5452 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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<![if ! IE]> <![endif]>® |
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<![if ! IE]> <![endif]>VLT-02.B2 |
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400 |
355 |
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5502 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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<![if ! IE]> <![endif]>5000 |
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450 |
400 |
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5552 |
x |
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x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
x |
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<![if ! IE]> <![endif]>registeredais |
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C00 |
Compact IP00 |
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DE |
Extended with brake, disconnect and fuses |
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<![if ! IE]> <![endif]>GuideDesign |
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<![if ! IE]> <![endif]>® |
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B20 |
Bookstyle IP20 |
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DX |
Extended without brake, with disconnect and fuses |
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C20 |
Compact IP20 |
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PS |
Standard with 24 V supply |
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CN1 |
Compact Nema1 |
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PB |
Standard with 24 V supply, brake, fuse and disconnect |
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C54 |
Compact IP54 |
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PD |
Standard with 24 V supply, fuse and disconnect |
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ST |
Standard |
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PF |
Standard with 24 V supply and fuse |
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SB |
Standard with brake |
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R0 |
Without filter |
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EB |
Extended with brake |
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R1 |
Class A1 filter |
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EX |
Extended without brake |
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R3 |
Class A1 and B filter |
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<![if ! IE]> <![endif]>trademark Danfoss |
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R6 |
Filter for marine installations |
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VLT ® 5000 Design Guide |
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||
VLT 5001-5062, 525-600 V units |
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Typecode designation: T6 |
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Powersize (kW) |
Type |
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Enclosure |
HW variant |
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RFI filter |
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Torque |
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C00 |
C20 |
CN1 |
ST |
EB |
R0 |
110% |
160% |
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9-10 |
11-13 |
11-13 |
11-13 |
14-15 |
14-15 |
16-17 |
1.1 |
0.75 |
5001 |
|
x |
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x |
x |
x |
1.5 |
1.1 |
5002 |
|
x |
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x |
x |
x |
2.2 |
1.5 |
5003 |
|
x |
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x |
x |
x |
3.0 |
2.2 |
5004 |
|
x |
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x |
x |
x |
4.0 |
3.0 |
5005 |
|
x |
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x |
x |
x |
5.5 |
4.0 |
5006 |
|
x |
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x |
x |
x |
7.5 |
5.5 |
5008 |
|
x |
|
x |
x |
x |
7.5 |
7.5 |
5011 |
|
x |
|
x |
x |
x |
15 |
11 |
5016 |
|
x |
|
x |
x |
x |
18.5 |
15 |
5022 |
|
x |
|
x |
x |
x |
22 |
18.5 |
5027 |
|
x |
|
x |
x |
x |
30 |
22 |
5032 |
|
x |
|
x |
x |
x |
37 |
30 |
5042 |
|
x |
|
x |
x |
x |
45 |
37 |
5052 |
|
x |
|
x |
x |
x |
55 |
45 |
5062 |
|
x |
|
x |
x |
x |
VLT 5042-5602, 525-690 V units
Typecode designation: T7
Power size |
Type |
Enclosure |
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Hardware variant |
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RFI filter |
|||||||
(kW) |
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Torque |
|
C00 |
CN1 |
C54 |
ST |
SB |
EB |
EX |
DE |
DX |
PS |
PB |
PD |
PF |
R0 |
R11 |
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110 |
160 |
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% |
% |
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9-10 |
11-1 |
11-1 11-1 |
14-1 14-1 14-1 |
14-1 |
14-1 14-1 14-1 |
14-1 14-1 |
14-1 |
16-1 16-1 |
|||||||
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3 |
3 |
3 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
7 |
7 |
45 |
37 |
5042 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
55 |
45 |
5052 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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75 |
55 |
5062 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
90 |
75 |
5072 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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110 |
90 |
5102 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
132 |
110 |
5122 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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160 |
132 |
5152 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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200 |
160 |
5202 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
250 |
200 |
5252 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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315 |
250 |
5302 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
400 |
315 |
5352 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
500 |
400 |
5402 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
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560 |
500 |
5502 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
|
630 |
560 |
5602 |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
X |
|
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|||||||||
1. R1 is not available with DX, PF and PD variants. |
|
Enclosure variants (position 11-13) |
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|
|
||||||||||||
Voltage (position 9-10) |
|
|
|
|
|
Bookstyle units are available for use in control cabinets |
|||||||||||
The drives are available in three voltage ratings. |
- the slim design allows many units in one cabinet. |
||||||||||||||||
Please be aware that some drives at 500 V supply |
Compact units are designed for mounting on walls or |
||||||||||||||||
match a motor power size larger than 400 V - please |
machines. Higher power units are also available as |
||||||||||||||||
refer to the individual technical data. |
|
|
|
IP00 units for installation in control cabinets. |
|
• |
T2 - 200-240 V three phase supply voltage |
• |
C00 - Compact IP00 enclosure |
• |
T5 - 380-500 V three phase supply voltage |
• |
B20 - Bookstyle IP20 enclosure |
• |
T6 - 525-600 V three phase supply voltage |
• |
C20 - Compact IP20 enclosure |
•T7 - 525-690 V three phase supply voltage
<![endif]>How to select your frequency converter
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
15 |
VLT ® 5000 Design Guide
•CN1 - Compact Nema1 enclosure also fulfilling IP20/21 specifications
•C54 - Compact IP54 enclosure also fulfilling NEMA12 demands
Hardware variants (position 14-15)
The hardware variants differ depending on power size.
•ST - Standard hardware
•SB - Standard hardware and additional brake chopper
•EB - Extended hardware (24 V external supply for backup of control card and load sharing connections) and an additional brake chopper
•EX - Extended hardware (24 V external supply for backup of control card and load sharing connections)
•DE - Extended hardware (24 V external supply for backup of control card and load sharing connections), brake chopper, disconnect and fuses
•DX - Extended hardware (24 V external supply for backup of control card and load sharing connections), disconnect and fuses
•PS - Standard hardware with 24 V external supply for backup of control card
•PB - Standard hardware with 24 V external supply for backup of control card, brake chopper, fuse and disconnect option
•PD - Standard hardware with 24 V external supply for backup of control card, mains fuse and disconnect option
•PF - Standard hardware with 24 V external supply for backup of control card and built in main fuses
RFI filter variants (position 16-17)
Different RFI filter variants offer the possibility to comply with class A1 and class B according to EN55011.
•R0 - No filter performance specified
•R1 - Compliance with class A1 filter
•R3 - Compliance with class B and A1
•R6 - Compliance with marine approvals (VLT
5122-5302, 380-500 V)
Compliance depends on cable length. Please be aware that some power sizes always have built in filters from factory.
Display (position 18-19)
The control unit (display and keypad)
•D0 - No display in the unit (not possible for IP54 enclosures as well as IP21 VLT 5352-5552, 380-480 V and VLT 5402 - 5602, 525-690 V)
•DL - Display supplied with the unit
Field bus option (position 20-22)
A wide selection of high performance field bus options is available
•F0 - No field bus option built in
•F10 - Profibus DP V0/V1 12 Mbaud
•F13 - Profibus DP V0/FMS 12 Mbaud
•F20 - Modbus Plus
•F30 - DeviceNet
•F40 - LonWorks - Free topology
•F41 - LonWorks - 78 kbps
•F42 - LonWorks - 1,25 Mbps
•F50 - Interbus
Application options (position 23-25)
Several application options are available to enhance the functionality of the frequency converter
•A00 - No option built in
•A10 - SyncPos programmable controller (not possible with Modbus Plus and LonWorks)
•A11 - Synchronising controller (not possible with Modbus Plus and LonWorks)
•A12 - Positioning controller (not possible with Modbus Plus and LonWorks)
•A31 - Additional relays - 4 relays for 250 VAC (not possible with field bus options)
Coating (position 26-27)
To increase protection of the drive against aggressive environments it is possible to order coated printed circuit boards.
•C0 - Non coated boards (VLT 5352-5552, 380-500 V and VLT 5042-5602, 525-690 V) only available with coated boards)
•C1 - Coated boards
16 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Ordering form VLT 5000 Series - Typecode
<![if ! IE]><![endif]>How to select your frequency converter
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
17 |
VLT ® 5000 Design Guide
Selection of modules and accessories
Danfoss offers a wide range of modules and accessories for VLT 5000 Series.
Sine-wave filter module
The sine-wave filter reduces the voltage rise time (dU/ dt) and the ripple current ( I) to the motor, thereby making current and voltage almost sinusoidal. The acoustic motor noise is therefore reduced to a minimum.
See also instructions MI.56.DX.51.
LCP control unit
Control unit with display and keypad for programming VLT frequency converters. Available as an option for IP 00 and IP 20 units.
Enclosure: IP 65.
Remote-mounting kits for LCP
The remote kit option makes it possible to move the display from the frequency converter e.g. to the front panel of an integrated cabinet.
Technical data
Enclosure: |
IP 65 front |
Max. cable length |
|
between VLT and unit: |
3 m |
Communication std: |
RS 422 |
Reference is also made to instructions MI.56.AX.51 (IP 20) and MI.56.GX.52 (IP 54).
IP 4x top cover
IP 4x top cover is an optional enclosure element available for IP 20 Compact units.
If an IP 4x top cover is used, an IP 20 unit is upgraded to comply with enclosure IP 4x from the top. In practice, this means that the unit complies with IP 40 on upper, horizontal surfaces.
A top cover is available for the following Compact units:
VLT type 5001-5006, 200-240 V VLT type 5001-5011, 380-500 V VLT type 5001-5011, 525-600 V
Terminal cover
Using a terminal cover, it is possible to field mount an IP 20 unit, type VLT 5008-5052.
A terminal cover is available for the following compact units:
VLT type 5008-5027, 200-240 V
VLT type 5016-5102, 380-500 V
VLT type 5016-5062, 525-600 V
Contactors
Danfoss also manufactures a complete range of contactors.
Brake resistors
Brake resistors are used in applications where high dynamics are needed or a high inertia load has to be stopped. The brake resistor is used to remove the energy, see also Instructions MI.50.SX.YY and MI. 90.FX.YY.
Harmonic filter
Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:
Higher total current to be handled by the installations
-Increases load on transformer (sometimes it will require a larger transformer, particular at retrofit)
-Increases heat losses in transformer and installation
-In some cases demands larger cables, switches and fuses
Higher voltage distortion due to higher current
-Increase risk for disturbing electronic equipment connected to same grid
A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.
In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.
18 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
PC Software tools
PC Software - MCT 10
All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.
MCT 10 Set-up Software
MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters.
The MCT 10 Set-up Software will be useful for:
•Planning a communication network off-line. MCT 10 contains a complete frequency converter database
•Future developed drives will be supported
MCT 10 Set-up Software support Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.
The MCT 10 Set-up Software Modules
The following modules are included in the software package:
MCT 10 Set-up Software
Setting parameters
Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams
•Commissioning frequency converters on line
•Saving settings for all frequency converters
•Replacing a drive in a network
•Expanding an existing network
SyncPos
Creating SyncPos programme
Ordering number:
Please order your CD containing MCT 10 Set-up Software using code number 130B1000.
MCT 31 |
tion measurements, such as Danfoss AHF filters and |
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The MCT 31 harmonic calculation PC tool enables |
12-18-pulse rectifiers, can be calculated. |
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easy estimation of the harmonic distortion in a given |
Ordering number: |
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application. Both the harmonic distortion of Danfoss |
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Please order your CD containing the MCT 31 PC tool |
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frequency converters as well as non-Danfoss frequen- |
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using code number 130B1031. |
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cy converters with different additional harmonic reduc- |
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Modbus RTU |
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MODBUS RTU (Remote Terminal Unit) Protocol is a |
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messaging structure developed by Modicon in 1979, |
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used to establish master-slave/client-server commu- |
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nication between intelligent devices. |
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MODBUS is used to monitor and program devices; to |
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communicate intelligent devices with sensors and in- |
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struments; to monitor field devices using PCs and |
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HMIs. |
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MODBUS is often applied in Gas and Oil applications, |
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but also in building, infrastructure, transportation and |
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energy, applications are making use of its benefits. |
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<![endif]>How to select your frequency converter
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
19 |
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VLT ® 5000 Design Guide |
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Line reactors for load sharing applications |
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Line reactors are used when connecting frequency |
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converters together in a load sharing application. |
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200 - 240 V units |
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VLT |
Nominal |
Input |
Voltage |
Inductivity |
Ordering |
type |
power at CT |
current |
drop |
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number |
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[kW] |
[A] |
[%] |
[mH] |
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5001 |
0.75 |
3.4 |
1.7 |
1.934 |
175U0021 |
5002 |
1.10 |
4.8 |
1.7 |
1.387 |
175U0024 |
5003 |
1.50 |
7.1 |
1.7 |
1.050 |
175U0025 |
5004 |
2.20 |
9.5 |
1.7 |
0.808 |
175U0026 |
5005 |
3.0 |
11.5 |
1.7 |
0.603 |
175U0028 |
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5006 |
4.0 |
14.5 |
1.7 |
0.490 |
175U0029 |
5008 |
5.5 |
32.0 |
1.7 |
0.230 |
175U0030 |
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5011 |
7.5 |
46.0 |
1.7 |
0.167 |
175U0032 |
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5016 |
11.0 |
61.0 |
1.7 |
0.123 |
175U0034 |
5022 |
15.0 |
73.0 |
1.7 |
0.102 |
175U0036 |
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5027 |
18.5 |
88.0 |
1.7 |
0.083 |
175U0047 |
380 - 500 V units |
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VLT |
Nominal |
Input |
Voltage |
Inductivity |
Ordering |
type |
power at CT |
current |
drop |
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number |
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[kW] |
[A] |
[%] |
[mH] |
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5001 |
0.75 |
2.3 |
1 |
3.196 |
175U0015 |
5002 |
1.1 |
2.6 |
1 |
2.827 |
175U0017 |
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5003 |
1.5 |
3.8 |
1 |
1.934 |
175U0021 |
5004 |
2.2 |
5.3 |
1 |
1.387 |
175U0024 |
5005 |
3 |
7.0 |
1 |
1.050 |
175U0025 |
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5006 |
4 |
9.1 |
1 |
0.808 |
175U0026 |
5008 |
5.5 |
12.2 |
1 |
0.603 |
175U0028 |
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5011 |
7.5 |
15.0 |
1 |
0.490 |
175U0029 |
5016 |
11 |
32.0 |
1 |
0.230 |
175U0030 |
5022 |
15 |
37.5 |
1 |
0.196 |
175U0031 |
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5027 |
18.5 |
44.0 |
1 |
0.167 |
175U0032 |
5032 |
22 |
60.0 |
1 |
0.123 |
175U0034 |
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5042 |
30 |
72.0 |
1 |
0.102 |
175U0036 |
5052 |
37 |
89.0 |
1 |
0.083 |
175U0047 |
5062 |
45 |
104.0 |
1 |
0.070 |
175U1009 |
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5072 |
55 |
144.6 |
1 |
0.051 |
175U0070 |
5102 |
75 |
174.1 |
1 |
0.042 |
175U0071 |
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See also instruction MI.50.NX.YY for further information.
20 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Accessories for VLT 5000 Series
IP 20 bottom cover
Application option
Memory option
<![if ! IE]><![endif]>Product range
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
21 |
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VLT ® 5000 Design Guide |
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Ordering numbers, misc. hardware: |
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Type |
Description |
Ordering no. |
IP 4x top cover/NEMA 1 kit1) |
Option, VLT 5001-5006, 200-240 V |
175Z0928 |
IP 4x top cover/NEMA 1 kit1) |
Option, VLT 5001-5011, 380-500 V and 525-600 V |
175Z0928 |
NEMA 12 bonding plate2) |
Option, VLT 5001-5006, 200-240 V |
175H4195 |
NEMA 12 bonding plate2) |
Option, VLT 5001-5011, 380-500 V |
175H4195 |
IP 20 terminal cover |
Option, VLT 5008-5016, 200-240 V |
175Z4622 |
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IP 20 terminal cover |
Option, VLT 5022-5027, 200-240 V |
175Z4623 |
IP 20 terminal cover |
Option, VLT 5016-5032, 380-500 V and 525-600 V |
175Z4622 |
IP 20 terminal cover |
Option, VLT 5042-5062, 380-500 V and 525-600 V |
175Z4623 |
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IP 20 terminal cover |
Option, VLT 5072-5102, 380-500 V |
175Z4280 |
IP 20 bottom cover |
VLT 5032-5052, 200 - 240 V |
176F1800 |
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Terminal Adapter Kit |
VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), ST |
176F1805 |
Terminal Adapter Kit |
VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), SB |
176F1806 |
Terminal Adapter Kit |
VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), EB |
176F1807 |
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Terminal Adapter Kit |
VLT 5032-5052, 200 - 240 V IP 54, ST |
176F1808 |
Terminal Adapter Kit |
VLT 5032-5052, 200 - 240 V IP 54, SB |
176F1809 |
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Encoder converter / 5 V TTL Linedriver / 24 V DC |
175Z1929 |
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Rittal Installation Kits |
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Type |
Description |
Order No. |
Rittal TS8 enclosure for IP003) |
Installation kit for 1800mm high enclosure, VLT5122-5152; 176F1824 |
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380-500V, VLT 5042-5152, 525-690V |
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Rittal TS8 enclosure for IP003) |
Installation kit for 2000mm high enclosure, VLT5122-5152, 176F1826 |
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380-500V; VLT 5042-5152, 525-690V |
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Rittal TS8 enclosure for IP003) |
Installation kit for 1800mm high enclosure, VLT5202-5302, 176F1823 |
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380-500V; VLT 5202-5352, 525-690V |
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Rittal TS8 enclosure for IP003) |
Installation kit for 2000mm high enclosure, VLT5202-5302, 176F1825 |
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380-500V; VLT 5202-5352, 525-690V |
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Rittal TS8 enclosure for IP003) |
Installation kit for 2000mm high enclosure, VLT5352-5552, 176F1850 |
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380-500V; VLT 5402-5602, 525-690V |
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Floor stand for IP21 and IP54 Option, VLT5122-5302, 380-500V; VLT 5042-5352, |
176F1827 |
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enclosure3) |
525-690V |
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Mains shield kit |
Protection kit:: VLT 5122-5302, 380-500 V |
176F0799 |
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VLT 5042-5352, 525-690 V |
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Protection kit:: VLT 5352-5552, 380-500 V; VLT 5402-5602, 176F1851 525-690 V
1)IP 4xNEMA top cover is for Compact IP 20 units only and is only intended for horizontal surfaces that comply with IP 4x. The kit also contains a bonding plate (UL).
2)NEMA 12 bonding plate (UL) is for compact IP 54 units only.
3)For details: See High Power Installation Guide, MI.90.JX.YY.
Ordering numbers, control card options, etc.: |
LCP: |
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Type |
Description |
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Ordering no. |
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IP 65 LCP option |
Separate LCP, only for IP 20 units |
175Z0401 |
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LCP remote-mounting kit/ |
Remote-mounting kit for LCP, for IP 00/20 |
175Z0850 |
incl. 3 m cable |
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IP00/IP20/NEMA 1 |
units |
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LCP remote-mounting kit IP |
Remote-mounting kit for LCP, for IP 54 |
175Z7802 |
incl. 3 m cable |
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54 |
units |
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Cable for LCP |
Separate cable |
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175Z0929 |
3 m cable |
LCP: Control unit with display and keypad. |
Supplied excl. LCP. |
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22 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Fieldbus options and accessories: |
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Profibus: |
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Uncoated |
Coated |
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Type |
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Description |
Ordering no. |
Ordering no. |
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Profibus option DP V0/V1 |
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incl. memory option |
175Z0404 |
175Z2625 |
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Profibus option DP V0/V1 |
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excl. memory option |
175Z0402 |
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Profibus option DP V0/FMS |
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incl. memory option |
175Z3722 |
175Z3723 |
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Type |
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Description |
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Ordering no. |
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Profibus Sub D9 Connector |
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VLT 5001-5027, 200-240 V |
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175Z3568 |
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for IP 20 / IP 00 |
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VLT 5001-5102, 380-500 V |
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VLT 5001-5062, 525-600 V |
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VLT 5032-5052, 200-240 V |
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176F1822 |
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LonWorks: |
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LonWorks option, Free topology |
incl. memory option |
176F1500 |
176F1503 |
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LonWorks option, Free topology |
excl. memory option |
176F1512 |
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LonWorks option, 78 KBPS |
incl. memory option |
176F1501 |
176F1504 |
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LonWorks option, 78 KBPS |
excl. memory option |
176F1513 |
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LonWorks option, 1.25 MBPS |
incl. memory option |
176F1502 |
176F1505 |
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LonWorks option, 1.25 MBPS |
excl. memory option |
176F1514 |
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DeviceNet: |
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DeviceNet option |
incl. memory option |
176F1580 |
176F1581 |
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DeviceNet option |
excl. memory option |
176F1584 |
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Modbus: |
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Modbus Plus for Compact units |
incl. memory option |
176F1551 |
176F1553 |
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Modbus Plus for Compact units |
excl. memory option |
176F1559 |
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Modbus Plus for Bookstyle units |
incl. memory option |
176F1550 |
176F1552 |
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Modbus Plus for Bookstyle units |
excl. memory option |
176F1558 |
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Modbus RTU |
Not factory mounted |
175Z3362 |
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Interbus: |
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<![if ! IE]> <![endif]>range |
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Interbus |
incl. memory option |
175Z3122 |
175Z3191 |
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<![if ! IE]> <![endif]>Product |
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Interbus |
excl. memory option |
175Z2900 |
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Application options: |
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Programmable SyncPos controller |
Application option |
175Z0833 |
175Z3029 |
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Synchronising controller |
Application option |
175Z3053 |
175Z3056 |
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Positioning controller |
Application option |
175Z3055 |
175Z3057 |
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Relay card option |
Application option |
175Z2500 |
175Z2901 |
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Winder Option |
Not factory mounted, SW version |
175Z3245 |
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3.40 |
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Ring Spinning Option |
Not factory mounted, SW version |
175Z3463 |
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3.41 |
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Wobble Option |
Not factory mounted, SW version |
175Z3467 |
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3.41 |
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Options can be ordered as factory built-in options, see ordering information.
For information on fieldbus and application option combatibility with older software versions, please contact your Danfoss supplier.
If the Fieldbus options are to be used without application option a version with memory option must be ordered.
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
23 |
VLT ® 5000 Design Guide
Output Filters
The high speed switching of the frequency converter produces some secondary effects, which influence the motor and the enclosed environment. These side effects are addressed by two different filter types, -the du/dt and the Sine-wave filter.
dU/dt filters
Motor insulation stresses are often caused by the combination of rapid voltage and current increase. The rapid energy changes can also be reflected back to the DC-line in the inverter and cause shut down. The du/ dt filter is designed to reduce the voltage rise time/the rapid energy change in the motor and by that intervention avoid premature aging and flashover in the motor insulation. du/dt filters have a positive influence on the radiation of magnetic noise in the cable that connects the drive to the motor. The voltage wave form is still pulse shaped but the du/dt ratio is reduced in comparison with the installation without filter.
Sine-wave filters
Sine-wave filters are designed to let only low frequencies pass. High frequencies are consequently shunted away which results in a sinusoidal phase to phase voltage waveform and sinusoidal current waveforms. With the sinusoidal waveforms the use of special frequency converter motors with reinforced insulation is no longer needed. The acoustic noise from the motor is also damped as a consequence of the wave condition.
Besides the features of the du/dt filter, the sine-wave filter also reduces insulation stress and bearing currents in the motor thus leading to prolonged motor lifetime and longer periods between services. Sinewave filters enable use of longer motor cables in applications where the motor is installed far from the drive. The length is unfortunately limited because the filter does not reduce leakage currents in the cables.
Ordering Numbers: Sine Wave Filter Modules,
200-500 VAC
Mains supply 3 x 200 to 500 V |
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Minimum switching frequency |
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Maximum output fre- |
Part No. IP20 |
Part No. IP00 |
Rated filter current at 50Hz |
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quency |
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5 kHz |
120 Hz |
130B2439 |
130B2404 |
2.5 A |
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5 kHz |
120 Hz |
130B2441 |
130B2406 |
4.5 A |
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5 kHz |
120 Hz |
130B2443 |
130B2408 |
8 A |
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5 kHz |
120 Hz |
130B2444 |
130B2409 |
10 A |
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5 kHz |
120 Hz |
130B2446 |
130B2411 |
17 A |
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4 kHz |
60 Hz |
130B2447 |
130B2412 |
24 A |
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4 kHz |
60 Hz |
130B2448 |
130B2413 |
38 A |
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4 kHz |
60 Hz |
130B2307 |
130B2281 |
48 A |
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3 kHz |
60 Hz |
130B2308 |
130B2282 |
62 A |
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3 kHz |
60 Hz |
130B2309 |
130B2283 |
75 A |
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3 kHz |
60 Hz |
130B2310 |
130B2284 |
115 A |
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3 kHz |
60 Hz |
130B2311 |
130B2285 |
180 A |
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3 kHz |
60 Hz |
130B2312 |
130B2286 |
260 A |
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3 kHz |
60 Hz |
130B2313 |
130B2287 |
410 A |
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3 kHz |
60 Hz |
130B2314 |
130B2288 |
480 A |
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2 kHz |
60 Hz |
130B2315 |
130B2289 |
660 A |
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2 kHz |
60 Hz |
130B2316 |
130B2290 |
750 A |
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2 kHz |
60 Hz |
130B2317 |
130B2291 |
880 A |
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2 kHz |
60 Hz |
130B2318 |
130B2292 |
1200 A |
NB!
When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 411 Switching Frequency.
24 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Ordering Numbers: Sine-Wave Filter Modules, 525-600 VAC
Mains supply 3 x 525 to 690 V |
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Minimum switching frequency |
Maximum output frequen- |
Part No. IP20 |
Part No. IP00 |
Rated filter current at |
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50Hz |
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2 kHz |
60 Hz |
130B2341 |
130B2321 |
13 A |
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2 kHz |
60 Hz |
130B2342 |
130B2322 |
28 A |
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2 kHz |
60 Hz |
130B2343 |
130B2323 |
45 A |
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2 kHz |
60 Hz |
130B2344 |
130B2324 |
76 A |
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2 kHz |
60 Hz |
130B2345 |
130B2325 |
115 A |
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2 kHz |
60 Hz |
130B2346 |
130B2326 |
165 A |
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2 kHz |
60 Hz |
130B2347 |
130B2327 |
260 A |
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2 kHz |
60 Hz |
130B2348 |
130B2329 |
303 A |
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1.5 kHz |
60 Hz |
130B2270 |
130B2241 |
430 A |
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1.5 kHz |
60 Hz |
130B2271 |
130B2242 |
530 A |
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1.5 kHz |
60 Hz |
130B2381 |
130B2337 |
660 A |
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1.5 kHz |
60 Hz |
130B2382 |
130B2338 |
765 A |
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1.5 kHz |
60 Hz |
130B2383 |
130B2339 |
940 A |
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1.5 kHz |
60 Hz |
130B2384 |
130B2340 |
1320 A |
NB!
When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 14-01 Switching Frequency.
Ordering Numbers: du/dt Filters, 380-480 VAC |
Mains supply 3x380 to 3x480 V |
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Minimum switching frequen- |
Maximum output frequen- |
Part No. IP20 |
Part No. IP00 |
Rated filter current at 50 |
cy |
cy |
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Hz |
4 kHz |
60 Hz |
130B2396 |
130B2385 |
24 A |
4 kHz |
60 Hz |
130B2397 |
130B2386 |
45 A |
3 kHz |
60 Hz |
130B2398 |
130B2387 |
75 A |
3 kHz |
60 Hz |
130B2399 |
130B2388 |
110 A |
3 kHz |
60 Hz |
130B2400 |
130B2389 |
182 A |
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3 kHz |
60 Hz |
130B2401 |
130B2390 |
280 A |
3 kHz |
60 Hz |
130B2402 |
130B2391 |
400 A |
3 kHz |
60 Hz |
130B2277 |
130B2275 |
500 A |
2 kHz |
60 Hz |
130B2278 |
130B2276 |
750 A |
2 kHz |
60 Hz |
130B2405 |
130B2393 |
910 A |
2 kHz |
60 Hz |
130B2407 |
130B2394 |
1500 A |
|
|
|
|
|
2 kHz |
60 Hz |
130B2410 |
130B2395 |
2300 A |
Ordering Numbers: du/dt Filters, 525-600 VAC |
|
|
|
|
Mains supply 3x525 to 3x600 V |
|
|
|
|
Minimum switching frequen- |
Maximum output frequen- |
Part No. IP20 |
Part No. IP00 |
Rated filter current at 50 |
cy |
cy |
|
|
Hz |
4 kHz |
60 Hz |
130B2423 |
130B2414 |
28 A |
4 kHz |
60 Hz |
130B2424 |
130B2415 |
45 A |
3 kHz |
60 Hz |
130B2425 |
130B2416 |
75 A |
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|
|
|
3 kHz |
60 Hz |
130B2426 |
130B2417 |
115 A |
3 kHz |
60 Hz |
130B2427 |
130B2418 |
165 A |
3 kHz |
60 Hz |
130B2428 |
130B2419 |
260 A |
3 kHz |
60 Hz |
130B2429 |
130B2420 |
310 A |
3 kHz |
60 Hz |
130B2278 |
130B2235 |
430 A |
2 kHz |
60 Hz |
130B2239 |
130B2236 |
530 A |
|
|
|
|
|
2 kHz |
60 Hz |
130B2274 |
130B2280 |
630 A |
2 kHz |
60 Hz |
130B2430 |
130B2421 |
765 A |
2 kHz |
60 Hz |
130B2431 |
130B2422 |
1350 A |
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|
|
<![endif]>Product range
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
25 |
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VLT ® 5000 Design Guide |
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Brake resistors, VLT 5001 - 5052 / 200 - 240 V |
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Standard brake resistors |
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10% duty cycle |
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40% duty cycle |
|
|
Resistance |
Power |
Code No. |
Resistance |
Power |
Code No. |
VLT |
[ohm] |
[kW] |
|
[ohm] |
[kW] |
|
5001 |
145 |
0.065 |
175U1820 |
145 |
0.260 |
175U1920 |
5002 |
90 |
0.095 |
175U1821 |
90 |
0.430 |
175U1921 |
5003 |
65 |
0.250 |
175U1822 |
65 |
0.80 |
175U1922 |
5004 |
50 |
0.285 |
175U1823 |
50 |
1.00 |
175U1923 |
5005 |
35 |
0.430 |
175U1824 |
35 |
1.35 |
175U1924 |
5006 |
25 |
0.8 |
175U1825 |
25 |
3.00 |
175U1925 |
5008 |
20 |
1.0 |
175U1826 |
20 |
3.50 |
175U1926 |
5011 |
15 |
1.8 |
175U1827 |
15 |
5.00 |
175U1927 |
5016 |
10 |
2.8 |
175U1828 |
10 |
9.0 |
175U1928 |
5022 |
7 |
4.0 |
175U1829 |
7 |
10.0 |
175U1929 |
5027 |
6 |
4.8 |
175U1830 |
6 |
12.7 |
175U1930 |
5032 |
4.7 |
6 |
175U1954 |
Not available |
Not available |
Not available |
5042 |
3.3 |
8 |
175U1955 |
Not available |
Not available |
Not available |
5052 |
2.7 |
10 |
175U1956 |
Not available |
Not available |
Not available |
See instruction MI.90.FX.YY for further information.
Flatpack brake resistors for horizontal conveyors
VLT type |
Motor [kW] |
Resistor [ohm] |
Size |
Order number |
Max. duty cycle [%] |
5001 |
0.75 |
150 |
150 Ω 100 W |
175U1005 |
14.0 |
5001 |
0.75 |
150 |
150 Ω 200 W |
175U0989 |
40.0 |
5002 |
1.1 |
100 |
100 Ω 100 W |
175U1006 |
8.0 |
5002 |
1.1 |
100 |
100 Ω 200 W |
175U0991 |
20.0 |
5003 |
1.5 |
72 |
72 Ω 200 W |
175U0992 |
16.0 |
5004 |
2.2 |
47 |
50 Ω 200 W |
175U0993 |
9.0 |
5005 |
3 |
35 |
35 Ω 200 W |
175U0994 |
5.5 |
5005 |
3 |
35 |
72 Ω 200 W |
2 x 175U09921 |
12.0 |
5006 |
4 |
25 |
50 Ω 200 W |
2 x 175U09931 |
11.0 |
5008 |
5.5 |
20 |
40 Ω 200 W |
2 x 175U09961 |
6.5 |
5011 |
7.5 |
13 |
27 Ω 200 W |
2 x 175U09951 |
4.0 |
1. Order 2 pcs.
Mounting angle for flatpack resistor 100 W 175U0011 Mounting angle for flatpack resistor 200 W 175U0009 Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002
Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004
Mounting frame for 2 resistors broad (wide bookstyle) 175U0003
See Instruction MI.50.BX.YY for further information.
26 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Ordering numbers, Brake resistors, VLT 5001 - 5552 / 380 - 500 V
Standard brake resistors
|
|
10% duty cycle |
|
40% duty cycle |
|
|
|
Resistance |
Power |
Code No. |
Resistance |
Power |
Code No. |
VLT |
[ohm] |
[kW] |
|
[ohm] |
[kW] |
|
5001 |
620 |
0.065 |
175U1840 |
620 |
0.260 |
175U1940 |
5002 |
425 |
0.095 |
175U1841 |
425 |
0.430 |
175U1941 |
5003 |
310 |
0.250 |
175U1842 |
310 |
0.80 |
175U1942 |
5004 |
210 |
0.285 |
175U1843 |
210 |
1.35 |
175U1943 |
5005 |
150 |
0.430 |
175U1844 |
150 |
2.0 |
175U1944 |
5006 |
110 |
0.60 |
175U1845 |
110 |
2.4 |
175U1945 |
5008 |
80 |
0.85 |
175U1846 |
80 |
3.0 |
175U1946 |
5011 |
65 |
1.0 |
175U1847 |
65 |
4.5 |
175U1947 |
5016 |
40 |
1.8 |
175U1848 |
40 |
5.0 |
175U1948 |
5022 |
30 |
2.8 |
175U1849 |
30 |
9.3 |
175U1949 |
5027 |
25 |
3.5 |
175U1850 |
25 |
12.7 |
175U1950 |
5032 |
20 |
4.0 |
175U1851 |
20 |
13.0 |
175U1951 |
5042 |
15 |
4.8 |
175U1852 |
15 |
15.6 |
175U1952 |
5052 |
12 |
5.5 |
175U1853 |
12 |
19.0 |
175U1953 |
5062 |
9.8 |
15 |
175U2008 |
9.8 |
38.0 |
175U2007 |
5072 |
7.3 |
13 |
175U0069 |
7.3 |
38.0 |
175U0068 |
5102 |
5.7 |
15 |
175U0067 |
6.0 |
45.0 |
175U0066 |
51222) |
3.8 |
22 |
175U1960 |
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|
|
51522) |
3.2 |
27 |
175U1961 |
|
|
|
52022) |
2.6 |
32 |
175U1962 |
|
|
|
52522) |
2.1 |
39 |
175U1963 |
|
|
|
53022) |
1.65 |
56 |
2 x 175U10611) |
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|
|
5352-55522) |
1.3 |
72 |
2 x 175U10621) 3) |
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|
|
1.Order 2 pcs. Connect in parallel.
2.Resistors selected for 300 second cycle.
3.Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552.
See Instruction MI.90.FX.YY for further information.
<![if ! IE]><![endif]>Product range
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
27 |
VLT ® 5000 Design Guide
Flatpack brake resistors for horizontal conveyors
VLT type |
Motor [kW] |
Resistor [ohm] |
Size |
Order number |
Max. duty cycle [%] |
5001 |
0.75 |
630 |
620 Ω 100 W |
175U1001 |
14.0 |
5001 |
0.75 |
630 |
620 Ω 200 W |
175U0982 |
40.0 |
5002 |
1.1 |
430 |
430 Ω 100 W |
175U1002 |
8.0 |
5002 |
1.1 |
430 |
430 Ω 200 W |
175U0983 |
20.0 |
5003 |
1.5 |
320 |
310 Ω 200 W |
175U0984 |
16.0 |
5004 |
2.2 |
215 |
210 Ω 200 W |
175U0987 |
9.0 |
5005 |
3 |
150 |
150 Ω 200 W |
175U0989 |
5.5 |
5005 |
3 |
150 |
300 Ω 200 W |
2 x 175U09851 |
12.0 |
5006 |
4 |
120 |
240 Ω 200 W |
2 x 175U09861 |
11.0 |
5008 |
5.5 |
82 |
160 Ω 200 W |
2 x 175U09881 |
6.5 |
5011 |
7.5 |
65 |
130 Ω 200 W |
2 x 175U09901 |
4.0 |
1. Order 2 pcs.
Mounting angle for flatpack resistor 100 W 175U0011. Mounting angle for flatpack resistor 200 W 175U0009. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002.
Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information.
For 525-600 V and 525-690 V please contact Danfoss.
28 |
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
VLT ® 5000 Design Guide
Ordering numbers, Harmonic filters
Harmonic filters are used to reduce mains harmonics
•AHF 010: 10% current distortion
•AHF 005: 5% current distortion
380-415 V, 50Hz
IAHF,N |
Typical Motor |
Used |
Danfoss ordering number |
|
VLT 5000 |
|
|
[kW] |
|
AHF 005 |
AHF 010 |
|
|
10 A |
4, 5.5 |
|
175G6600 |
|
175G6622 |
5006, 5008 |
19 A |
7.5 |
|
175G6601 |
|
175G6623 |
5011 |
26 A |
11 |
|
175G6602 |
|
175G6624 |
5016 |
35 A |
15, 18.5 |
|
175G6603 |
|
175G6625 |
5022, 5027 |
43 A |
22 |
|
175G6604 |
|
175G6626 |
5032 |
72 A |
30, 37 |
|
175G6605 |
|
175G6627 |
5042, 5052 |
101 A |
45. 55 |
|
175G6606 |
|
175G6628 |
5062, 5072 |
144 A |
75 |
|
175G6607 |
|
175G6629 |
5102 |
180 A |
90 |
|
175G6608 |
|
175G6630 |
5122 |
217 A |
110 |
|
175G6609 |
|
175G6631 |
5152 |
289 A |
132, 160 |
|
175G6610 |
|
175G6632 |
5202, 5252 |
324 A |
|
|
175G6611 |
|
175G6633 |
|
370 A |
200 |
|
175G6688 |
|
175G6691 |
5302 |
Higher ratings can be achieved by paralleling the filter units
434 A |
250 |
Two 217 A units |
5352 |
578 A |
315 |
Two 289 A units |
5452 |
613 A |
355 |
289 A and 324 A units |
5502 |
648 A |
400 |
Two 324 A units |
5552 |
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.
440-480 V, 60Hz
IAHF,N |
|
Typical |
Motor |
Used |
Danfoss ordering number |
VLT 5000 |
|
|
|
|
|
[HP] |
|
|
AHF 005 |
AHF 010 |
|
|
|
|
19 A |
|
10, 15 |
|
175G6612 |
175G6634 |
5011, 5016 |
|
|
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26 A |
|
20 |
|
175G6613 |
175G6635 |
5022 |
|
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|||||
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35 A |
|
25, 30 |
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175G6614 |
175G6636 |
5027, 5032 |
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43 A |
|
40 |
|
175G6615 |
175G6637 |
5042 |
|
<![if ! IE]> <![endif]>range |
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72 A |
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50, 60 |
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175G6616 |
175G6638 |
5052, 5062 |
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|||||
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101 A |
|
75 |
|
175G6617 |
175G6639 |
5072 |
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144 A |
|
100, 125 |
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175G6618 |
175G6640 |
5102, 5122 |
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<![if ! IE]> <![endif]>Product |
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180 A |
|
150 |
|
175G6619 |
175G6641 |
5152 |
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|
217 A |
|
200 |
|
175G6620 |
175G6642 |
5202 |
|
|
|
289 A |
|
250 |
|
175G6621 |
175G6643 |
5252 |
|
|
|
324 A |
|
300 |
|
175G6689 |
175G6692 |
5302 |
|
|
|
370 A |
|
350 |
|
175G6690 |
175G6693 |
5352 |
|
|
Higher ratings can be achieved by paralleling the filter units |
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|
|
|
|||||
|
506 A |
|
450 |
|
217 A and 289 A units |
5452 |
|
|
|
|
578 A |
|
500 |
|
Two 289 A units |
5502 |
|
|
|
|
648 A |
|
600 |
|
Two 324 A units |
5552 |
|
|
Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.
MG.52.B2.02 - VLT ® is a registered Danfoss trademark |
29 |