Danfoss VLT 5000 Design guide

Design Guide

VLT® 5000

Contents

VLT

5000 Design Guide

Introduction

Software version 3

Safety regulations 4

Warning against unintended start 5

Introduction 6

Available literature 7

Technology

How to select your frequency converter

Normal/high overload torque mode 12

Ordering form VLT 5000 Series - Typecode 17

Selection of modules and accessories 18

PC Software tools 19

Modbus RTU 19

Product range

Accessories for VLT 5000 Series 21

Technical data

General technical data 31

Electrical data 37

Fuses 54

Measurements, dimensions

Mechanical dimensions 56

Mechanical installation

Mechanical installation 59

Electrical installation

Safety earthing 62

Extra protection (RCD) 62

Electrical installation - mains supply 62

Electrical installation - motor cables 62

Connection of motor 63

Direction of motor rotation 63

Electrical installation - brake cable 64

Electrical installation - brake resistor temperature switch 64

Electrical installation - loadsharing 64

Electrical installation - 24 Volt external DC supply 66

Electrical installation - relay outputs 66

Electrical installation - control cables 74

Electrical installation - bus connection 76

Electrical installation - EMC precautions 77

Use of emc-correct cables 78

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VLT

Electrical installation - earthing of control cables 80

RFI switch 81

5000 Design Guide

Serial communication

Control Word According to FC Profile 88

Status Word according to FC Profile 90

Control word according to Fieldbus Profile 91

Status word according to Fieldbus Profile 92

Telegram example 95

Connection example

Conveyor belt 100

Pump 101

Gantry Crane 102

Torque control, speed feedback 103

VLT 5000 controllers 104

PID for process control 106

PID for speed control 107

PID for torque controller (open loop) 109

Special conditions

Galvanic Isolation (PELV) 110

Extreme Running Conditions 111

Peak voltage on motor 112

Switching on the input 113

Derating 114

Motor thermal protection 117

Vibration and Shock 117

Air Humidity 117

Aggressive environments 118

Efficiency 119

CE labelling 121

Required compliance levels 125

EMC Immunity 125

100

110

Definitions

Factory settings

Index

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128

131

140

Software version

VLT

VLT 5000 Series

Design Guide

Software version: 3.9x

5000 Design Guide

This Design Guide can be used for all VLT 5000 Series frequency converters with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

Introduction

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VLT

5000 Design Guide

The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

The Protective Extra Low Voltage (PELV) requirements stated in IEC 61800-5-1 are not fulfilled at altitudes above 2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at altitudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further information.

Safety regulations

6. Do

not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than

3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

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5000 Design Guide

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, cient.

2. While parameters are being changed, the motor may start. Consequently, [STOP/RESET] must always be activated, following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequen-

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. VLT 5001 - 5006, 200-240 V: wait at least 4 minutes VLT 5008 - 5052, 200-240 V: wait at least 15 minutes VLT 5001 - 5006, 380-500 V: wait at least 4 minutes VLT 5008 - 5062, 380-500 V: wait at least 15 minutes VLT 5072 - 5302, 380-500 V: wait at least 20 minutes VLT 5352 - 5552, 380-500 V: wait at least 40 minutes VLT 5001 - 5005, 525-600 V wait at least 4 minutes VLT 5006 - 5022, 525-600 V: wait at least 15 minutes VLT 5027 - 5062, 525-600 V: wait at least 30 minutes VLT 5042 - 5352, 525-690 V: wait at least 20 minutes VLT 5402 - 5602, 525-690 V: wait at least 30 minutes

these stop functions are not suffi-

the stop key

Warning:

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

cy converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Introduction

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VLT

5000 Design Guide

Introduction

This Design Guide is intended as a tool for use when designing a plant or system that includes VLT 5000 Series. Specific technical publications on the VLT 5000 Series: Operating Instructions and Design Guide.

Operating Instructions: Gives instructions in optimum installation, commissioning and service.

Design Guide: Gives all required information for design purposes, and gives a good insight

into the technology, product range, technical data, etc.

The Operating Instructions include a Quick Setup instruction and are delivered with the unit.

When reading through this Design Guide, you will come across various symbols that require special attention.

The symbols used are the following:

Indicates a general warning

NB!

Indicates something to be noted by the reader

Indicates a high-voltage warning

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VLT

Available literature

Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.

Supplied with the unit:

Operating instructions MG.51.AX.YY High Power Installation Guide MI.90.JX.YY

Communication with VLT 5000:

VLT 5000 Profibus manual MG.10.EX.YY VLT 5000 DeviceNet manual MG.50.HX.YY VLT 5000 LonWorks manual MG.50.MX.YY VLT 5000 Modbus manual MG.10.MX.YY VLT 5000 Interbus manual MG.10.OX.YY

Application options for VLT 5000:

VLT 5000 SyncPos option manual MG.10.EX.YY VLT 5000 Positioning controller manual MG.50.PX.YY VLT 5000 Synchronising controller manual MG.10.NX.YY Ring spinning option MI.50.ZX.02 Wobble function option MI.50.JX.02 Winder and Tension control option MG.50.KX.02

5000 Design Guide

Introduction

Instructions for VLT 5000:

Loadsharing MI.50.NX.02 VLT 5000 Brake resistors MI.90.FX.YY Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) MI.50.SX.YY LC filter modules MI.56.DX.YY Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) MI.50.IX.51 Back Plate to VLT 5000 Series MN.50.XX.02

Various literature for VLT 5000:

Design Guide MG.51.BX.YY Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM MC.50.CX.02 Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM MC.50.AX.02 Hoist and the VLT 5000 series MN.50.RX.02

Miscellaneous (only in English):

Protection against electrical hazards MN.90.GX.02 Choice of prefuses MN.50.OX.02 VLT on IT mains MN.90.CX.02 Filtering of harmonic currents MN.90.FX.02 Handling aggressive environments MN.90.IX.02 CI-TITM contactors - VLT® frequency converters MN.90.KX.02 VLT® frequency converters and UniOP operator panels MN.90.HX.02

X = version number YY = language version

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VLT

5000 Design Guide

Control principle

A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.

1. Mains voltage 3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 500 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 X 525 - 690 V AC, 50 / 60 Hz.

2. Rectifier A three-phase rectifier bridge that rectifies AC current into DC current.

3. Intermediate circuit DC voltage = 1.35 x mains voltage [V].

4. Intermediate circuit coils Smooth the intermediate circuit current and limit the load on mains and components (mains transformer, wires, fuses and contactors).

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

6. Inverter Converts DC voltage into variable AC voltage with a variable frequency.

7. Motor voltage Variable AC voltage, 0-100% of mains supply voltage. Variable frequency: 0.5-132/0.5-1000 Hz.

8. Control card This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.

5. Intermediate circuit capacitors Smooth the intermediate circuit voltage.

plus

VVC

control principle The frequency converter features an inverter control SYSTEM called VVC

plus

, which is a further development of the Voltage Vector Control (VVC) known i.e. from Danfoss VLT 3000 Series.

plus

VVC

controls an induction motor by energizing it with a variable frequency and a voltage that matches it. If the motor load is changed, the magnetisation of the motor changes too, and so does its speed. Consequently, the motor current is measured continuously and the actual voltage requirement and slip of the motor are calculated from a motor model. Motor frequency and voltage are adjusted to ensure that the motor operating point remains optimum under varying conditions.

The development of the VVC

plus

principle is the result of a wish to maintain robust, sensorless regulation that is tolerant to different motor characteristics without motor derating being required.

First and foremost, the current measurement and the motor model have been improved. The current is split into magnetising and torque-generating parts and provides for much better and quicker estimation of the actual motor loads. It is now possible to compensate for rapid load changes. Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill.

In a "special motor mode", permanent magnet synchronous motors and/or parallel motors can be used.

Good torque control properties, smooth transitions to and from current limit operation and robust pull-out torque protection are ensured.

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5000 Design Guide

After automatic motor adaptation, VVC

plus

will help to

ensure extremely accurate motor control.

plus

Advantages of the VVC

Accurate speed control, now even at low

control SYSTEM:

speed

Quick response from received signal to full

motor shaft torque

Good compensation for step loads

Controlled transition from normal operation to

current limit operation (and vice versa)

Reliable pull-out torgue protection through-

out the speed range, also in the case of field weakening

Great tolerance towards varying motor data

Torque control, comprising control of both the

torque-generating and the magnetising component of the current

Full holding torque (closed loop)

As standard, the frequency converter comes with a number of integral components that would normally have to be acquired separately. These integral components (RFI filter, DC coils, screen clamps and serial communication port) are space-savers that simplify installation, since the frequency converter fulfills most requirements without any supplementary components.

Programmable control inputs and signal outputs in four Setups

The frequency converter uses a digital technique which makes it possible to program the different control inputs and signal outputs and to select four different user-defined Setups for all parameters.

For the user, it is easy to program the desired functions by means of the control panel on the frequency converter or the RS 485 user interface.

Protection against mains interference The frequency converter is protected against the transients that occur in the mains supply, e.g. when switching power factor correction or when fuses blow.

The rated motor voltage and full torque can be maintained all the way down to 10% undervoltage in the mains supply.

Minor interference on mains Since as standard the frequency converter features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation.

Advanced VLT protection Current measurement on all three motor phases provides perfect protection of the frequency converter against earthing and short-circuiting faults on the motor connection.

Constant monitoring of all three motor phases enables switching on the motor output, e.g. by means of a contactor.

Efficient monitoring of the three mains supply phases ensures that the unit stops in the case of phase failure. This avoids overloading the inverter and the capacitors in the intermediate circuit, which would dramatically reduce the service life of the frequency converter.

As standard, the frequency converter features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.

Reliable galvanic isolation In the frequency converter, all control terminals as well as terminals 1-5 (AUX relays) are supplied by or connected to circuits that comply with PELV requirements in relation to the mains potential.

Advanced motor protection The frequency converter features integrated electronic, thermal motor protection.

The frequency converter calculates the motor temperature on the basis of current, frequency and time.

As opposed to the traditional bimetallic protection, electronic protection takes account of the reduction in cooling at low frequencies that comes from reduced fan speed (motors with internal ventilation).

Thermal motor protection is comparable to a normal motor thermistor.

To obtain maximum protection against overheating of the motor if the motor is covered or blocked, or if the fan fails, a thermistor can be integrated and connected to the thermistor input of the frequency converter (terminals 53/54), see parameter 128 of the Operating Instructions.

Technology

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Key Diagram for VLT 5001–5027 200-240 V, VLT 5001–5102 380-500V, VLT 5001–5062 525-600 V

VLT

5000 Design Guide

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Key Diagram for VLT 5122-5552 380-500 V and VLT 5042-5602 525-690 V

VLT

5000 Design Guide

Technology

Note: The RFI switch has no function in the 525-690 V drives.

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VLT

5000 Design Guide

How to select your frequency converter

A frequency converter must be selected on the basis of the given motor current at maximum load on the unit. The rated output current I

must be equal to or

VLT,N

higher than the required motor current.

Normal/high overload torque mode

This function enables the frequency converter to perform a constant 100% torque, using an oversize motor. The choice between a normal or a high overload torque characteristic is made in parameter 101.

This is also where to choose between a high/normal constant torque characteristic (CT) or a high/normal VT torque characteristic.

If a high torque characteristic is chosen, a rated motor with the frequency converter obtains up to 160% torque for 1 min. in both CT and VT.

The frequency converter is supplied for four mains voltage ranges: 200-240 V, 380-500 V, 525-600 V and 525-690 V.

If a normal torque characteristic is chosen, an oversize motor allows up to 110% torque performance for up to 1 min. in both CT and VT. This function is used mainly for pumps and fans, since these applications do not require an overload torque.

The advantage of choosing a normal torque characteristic for an oversize motor is that the frequency converter will be able constantly to yield 100% torque, without derating as a result of a bigger motor.

NB!

This function

cannot be chosen for VLT 5001-5006, 200-240 Volts, and VLT 5001-5011, 380-500 Volts.

Type code ordering number string

The VLT 5000 series frequency converter is offered in a large number of variants. On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:

VLT5008PT5B20EBR3DLF10A10C0

This means that the frequency converter is configured as a:

• 5,5 kW unit at 160% torque (Position 1-7 VLT 5008)

• Process control card (Position 8 - P)

• 380-500 V three phase supply (Position 9-10

- T5)

• Bookstyle IP20 enclosure (Position 11-13 B20)

• Extended hardware version with brake (Position 14-15 - EB)

• Built in RFI filter (Position 16-17 - R3)

• Supplied with display (Position 18-19 - DL)

• Built in Profibus option (Position 20-22 - F10)

• Built in programmable SyncPos controller (Position 23-25 - A10)

• Uncoated printed circuit boards (Position 26-27 - C0)

Variants and options possible In the following you will find an overview of possible variants that can be put together. Please refer to the description of the designation below.

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5000 Design Guide

VLT 5001-5052, 200-240 V units Typecode designation: T2

Powersize (kW) Type Enclosure HW variant RFI filter

Torque

110% 160%

0.75 5001 x x x x x x x

1.1 5002 x x x x x x x

1.5 5003 x x x x x x x

2.2 5004 x x x x x x x 3 5005 x x x x x x x

3.7 5006 x x x x x x x

7.5 5.5 5008 x x x x x x x 11 7.5 5011 x x x x x x x 15 11 5016 x x x x x x x

18.5 15 5022 x x x x x x x 22 18.5 5027 x x x x x x x 30 22 5032 x x x x x x x x 37 30 5042 x x x x x x x x 45 37 5052 x xxxxx xx

C00 Compact IP00 DE Extended with brake, disconnect and fuses B20 Bookstyle IP20 DX Extended without brake, with disconnect and fuses C20 Compact IP20 PS Standard with 24 V supply CN1 Compact Nema1 PB Standard with 24 V supply, brake, fuse and disconnect C54 Compact IP54 PD Standard with 24 V supply, fuse and disconnect ST Standard PF Standard with 24 V supply and fuse SB Standard with brake R0 Without filter EB Extended with brake R1 Class A1 filter EX Extended without brake R3 Class A1 and B filter

9-10 11-13 11-13 11-13 11-13 11-13 14-15 14-15 14-15 16-17 16-17 16-17

C00 B20 C20 CN1 C54 ST SB EB R0 R1 R3

How to select your fre-

quency converter

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VLT

5000 Design Guide

C00 B20 C20 CN1 C54 ST SB EB EX DE DX PS PB PD PF R0 R1 R3 R6

9-10 11-13 11-13 11-13 11-13 11-13 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 16-17 16-17 16-17 16-17

Powersize (kW) Type Enclosure HW variant RFI filter

110% 160%

0.75 5001 x x x x x x x

1.1 5002 x x x x x x x

1.5 5003 x x x x x x x

2.2 5004 x x x x x x x

3 5005 x x x x x x x

3.7 5006 x x x x x x x

5.5 5008 x x x x x x x

7.5 5011 x x x x x x x

15 11 5016 x x x x x x x

18.5 15 5022 x x x x x x x

22 18.5 5027 x x x x x x x

30 22 5032 x x x x x x x

37 30 5042 x x x x x x x

45 37 5052 x x x x x x x

55 45 5062 x x x x x x x

75 55 5072 x x x x x x x

90 75 5102 x x x x x x x

110 90 5122 x x x x x x x x x x x x x x x x

132 110 5152 x x x x x x x x x x x x x x x x

160 132 5202 x x x x x x x x x x x x x x x x

200 160 5252 x x x x x x x x x x x x x x x x

250 200 5302 x x x x x x x x x x x x x x x x

315 250 5352 x x x x x x x x x x x x x x x

355 315 5452 x x x x x x x x x x x x x x x

400 355 5502 x x x x x x x x x x x x x x x

450 400 5552 x x x x x x x x x x x x x x x

VLT 5001-5552, 380-500 V units

Typecode designation: T5

Torque

14 MG.52.B2.02 - VLT

C00 Compact IP00 DE Extended with brake, disconnect and fuses

B20 Bookstyle IP20 DX Extended without brake, with disconnect and fuses

C20 Compact IP20 PS Standard with 24 V supply

CN1 Compact Nema1 PB Standard with 24 V supply, brake, fuse and disconnect

C54 Compact IP54 PD Standard with 24 V supply, fuse and disconnect

ST Standard PF Standard with 24 V supply and fuse

SB Standard with brake R0 Without filter

EB Extended with brake R1 Class A1 filter

EX Extended without brake R3 Class A1 and B filter

R6 Filter for marine installations

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VLT

5000 Design Guide

VLT 5001-5062, 525-600 V units Typecode designation: T6

Powersize (kW) Type Enclosure HW variant RFI filter

Torque

110%

1.1 0.75 5001 x x x x

1.5 1.1 5002 x x x x

2.2 1.5 5003 x x x x

3.0 2.2 5004 x x x x

4.0 3.0 5005 x x x x

5.5 4.0 5006 x x x x

7.5 5.5 5008 x x x x

7.5 7.5 5011 x x x x 15 11 5016 x x x x

18.5 15 5022 x x x x 22 18.5 5027 x x x x 30 22 5032 x x x x 37 30 5042 x x x x 45 37 5052 x x x x 55 45 5062 x xxx

160%

9-10 11-13 11-13 11-13 14-15 14-15 16-17

C00 C20 CN1 ST EB R0

VLT 5042-5602, 525-690 V units Typecode designation: T7

Power size

Type Enclosure Hardware variant RFI filter

(kW)

Torque

C00 CN1 C54 ST SB EB EX DE DX PS PB PD PF R0

110%160

9-10 11-1311-1311-1314-1514-1514-1514-1514-1514-1514-1514-1514-1514-1516-1716-1

45 37 5042 X X X X X X X X X X X X X X X 55 45 5052 X X X X X X X X X X X X X X X 75 55 5062 X X X X X X X X X X X X X X X

90 75 5072 X X X X X X X X X X X X X X X 110 90 5102 X X X X X X X X X X X X X X X 132 110 5122 X X X X X X X X X X X X X X X 160 132 5152 X X X X X X X X X X X X X X X 200 160 5202 X X X X X X X X X X X X X X X 250 200 5252 X X X X X X X X X X X X X X X 315 250 5302 X X X X X X X X X X X X X X X 400 315 5352 X X X X X X X X X X X X X X X 500 400 5402 X X X X X X X X X X X X X X 560 500 5502 X X X X X X X X X X X X X X 630 560 5602 XXXXXXXXXXXXXX

1. R1 is not available with DX, PF and PD variants. Voltage (position 9-10) The drives are available in three voltage ratings. Please be aware that some drives at 500 V supply match a motor power size larger than 400 V - please refer to the individual technical data.

Enclosure variants (position 11-13) Bookstyle units are available for use in control cabinets

- the slim design allows many units in one cabinet. Compact units are designed for mounting on walls or machines. Higher power units are also available as IP00 units for installation in control cabinets.

quency converter

How to select your fre-

• T2 - 200-240 V three phase supply voltage

• T5 - 380-500 V three phase supply voltage

• T6 - 525-600 V three phase supply voltage

• T7 - 525-690 V three phase supply voltage

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• C00 - Compact IP00 enclosure

• B20 - Bookstyle IP20 enclosure

• C20 - Compact IP20 enclosure

VLT

5000 Design Guide

• CN1 - Compact Nema1 enclosure also fulfilling IP20/21 specifications

• C54 - Compact IP54 enclosure also fulfilling NEMA12 demands

Hardware variants (position 14-15) The hardware variants differ depending on power size.

• ST - Standard hardware

• SB - Standard hardware and additional brake chopper

• EB - Extended hardware (24 V external supply for backup of control card and load sharing connections) and an additional brake chopper

• EX - Extended hardware (24 V external supply for backup of control card and load sharing connections)

• DE - Extended hardware (24 V external supply for backup of control card and load sharing connections), brake chopper, disconnect and fuses

• DX - Extended hardware (24 V external supply for backup of control card and load sharing connections), disconnect and fuses

• PS - Standard hardware with 24 V external supply for backup of control card

• PB - Standard hardware with 24 V external supply for backup of control card, brake chopper, fuse and disconnect option

• PD - Standard hardware with 24 V external supply for backup of control card, mains fuse and disconnect option

• PF - Standard hardware with 24 V external supply for backup of control card and built in main fuses

RFI filter variants (position 16-17) Different RFI filter variants offer the possibility to comply with class A1 and class B according to EN55011.

• R0 - No filter performance specified

• R1 - Compliance with class A1 filter

• R3 - Compliance with class B and A1

• R6 - Compliance with marine approvals (VLT 5122-5302, 380-500 V)

Display (position 18-19) The control unit (display and keypad)

• D0 - No display in the unit (not possible for IP54 enclosures as well as IP21 VLT 5352-5552, 380-480 V and VLT 5402 - 5602, 525-690 V)

• DL - Display supplied with the unit

Field bus option (position 20-22) A wide selection of high performance field bus options is available

• F0 - No field bus option built in

• F10 - Profibus DP V0/V1 12 Mbaud

• F13 - Profibus DP V0/FMS 12 Mbaud

• F20 - Modbus Plus

• F30 - DeviceNet

• F40 - LonWorks - Free topology

• F41 - LonWorks - 78 kbps

• F42 - LonWorks - 1,25 Mbps

• F50 - Interbus

Application options (position 23-25) Several application options are available to enhance the functionality of the frequency converter

• A00 - No option built in

• A10 - SyncPos programmable controller (not possible with Modbus Plus and LonWorks)

• A11 - Synchronising controller (not possible with Modbus Plus and LonWorks)

• A12 - Positioning controller (not possible with Modbus Plus and LonWorks)

• A31 - Additional relays - 4 relays for 250 VAC (not possible with field bus options)

Coating (position 26-27) To increase protection of the drive against aggressive environments it is possible to order coated printed circuit boards.

• C0 - Non coated boards (VLT 5352-5552, 380-500 V and VLT 5042-5602, 525-690 V) only available with coated boards)

• C1 - Coated boards

Compliance depends on cable length. Please be aware that some power sizes always have built in filters from factory.

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Ordering form VLT 5000 Series - Typecode

VLT

5000 Design Guide

How to select your fre-

quency converter

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VLT

5000 Design Guide

Selection of modules and accessories

Danfoss offers a wide range of modules and accessories for VLT 5000 Series.

Sine-wave filter module

The sine-wave filter reduces the voltage rise time (dU/ dt) and the ripple current (ΔI) to the motor, thereby making current and voltage almost sinusoidal. The acoustic motor noise is therefore reduced to a minimum.

See also instructions MI.56.DX.51.

LCP control unit

Control unit with display and keypad for programming VLT frequency converters. Available as an option for IP 00 and IP 20 units. Enclosure: IP 65.

Remote-mounting kits for LCP

The remote kit option makes it possible to move the display from the frequency converter e.g. to the front panel of an integrated cabinet.

Technical data Enclosure: IP 65 front Max. cable length between VLT and unit: 3 m Communication std: RS 422

Reference is also made to instructions MI.56.AX.51 (IP 20) and MI.56.GX.52 (IP 54).

VLT type 5016-5102, 380-500 V VLT type 5016-5062, 525-600 V

Contactors

Danfoss also manufactures a complete range of contactors.

Brake resistors

Brake resistors are used in applications where high dynamics are needed or a high inertia load has to be stopped. The brake resistor is used to remove the energy, see also Instructions MI.50.SX.YY and MI.

90.FX.YY.

Harmonic filter

Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:

Higher total current to be handled by the installations

Increases load on transformer (sometimes it

will require a larger transformer, particular at retrofit)

Increases heat losses in transformer and in-

stallation

In some cases demands larger cables,

switches and fuses

IP 4x top cover

IP 4x top cover is an optional enclosure element available for IP 20 Compact units. If an IP 4x top cover is used, an IP 20 unit is upgraded to comply with enclosure IP 4x from the top. In practice, this means that the unit complies with IP 40 on upper, horizontal surfaces. A top cover is available for the following Compact units: VLT type 5001-5006, 200-240 V VLT type 5001-5011, 380-500 V VLT type 5001-5011, 525-600 V

Terminal cover

Using a terminal cover, it is possible to field mount an IP 20 unit, type VLT 5008-5052. A terminal cover is available for the following compact units: VLT type 5008-5027, 200-240 V

Higher voltage distortion due to higher current

Increase risk for disturbing electronic equip-

ment connected to same grid

A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.

In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.

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VLT

5000 Design Guide

PC Software tools

PC Software - MCT 10

All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.

MCT 10 Set-up Software

MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. The MCT 10 Set-up Software will be useful for:

• Planning a communication network off-line. MCT 10 contains a complete frequency converter database

• Commissioning frequency converters on line

• Saving settings for all frequency converters

• Replacing a drive in a network

• Expanding an existing network

• Future developed drives will be supported

MCT 10 Set-up Software support Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.

The MCT 10 Set-up Software Modules

The following modules are included in the software package:

MCT 10 Set-up Software

Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

SyncPos

Creating SyncPos programme

Ordering number:

Please order your CD containing MCT 10 Set-up Software using code number 130B1000.

MCT 31

The MCT 31 harmonic calculation PC tool enables easy estimation of the harmonic distortion in a given application. Both the harmonic distortion of Danfoss frequency converters as well as non-Danfoss frequency converters with different additional harmonic reduc-

Modbus RTU

MODBUS RTU (Remote Terminal Unit) Protocol is a messaging structure developed by Modicon in 1979, used to establish master-slave/client-server communication between intelligent devices. MODBUS is used to monitor and program devices; to communicate intelligent devices with sensors and instruments; to monitor field devices using PCs and HMIs. MODBUS is often applied in Gas and Oil applications, but also in building, infrastructure, transportation and energy, applications are making use of its benefits.

tion measurements, such as Danfoss AHF filters and 12-18-pulse rectifiers, can be calculated.

Ordering number:

Please order your CD containing the MCT 31 PC tool using code number 130B1031.

quency converter

How to select your fre-

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VLT

5000 Design Guide

Line reactors for load sharing applications

Line reactors are used when connecting frequency converters together in a load sharing application.

200 - 240 V units

VLT type

Nominal

power at CT

[kW] [A] [%] [mH]

Input

current

Voltage

drop

Inductivity Ordering

number

5001 0.75 3.4 1.7 1.934 175U0021 5002 1.10 4.8 1.7 1.387 175U0024 5003 1.50 7.1 1.7 1.050 175U0025 5004 2.20 9.5 1.7 0.808 175U0026 5005 3.0 11.5 1.7 0.603 175U0028 5006 4.0 14.5 1.7 0.490 175U0029 5008 5.5 32.0 1.7 0.230 175U0030 5011 7.5 46.0 1.7 0.167 175U0032 5016 11.0 61.0 1.7 0.123 175U0034 5022 15.0 73.0 1.7 0.102 175U0036 5027 18.5 88.0 1.7 0.083 175U0047

380 - 500 V units

VLT type

Nominal

power at CT

[kW] [A] [%] [mH]

Input

current

Voltage

drop

Inductivity Ordering

number

5001 0.75 2.3 1 3.196 175U0015 5002 1.1 2.6 1 2.827 175U0017 5003 1.5 3.8 1 1.934 175U0021 5004 2.2 5.3 1 1.387 175U0024 5005 3 7.0 1 1.050 175U0025 5006 4 9.1 1 0.808 175U0026 5008 5.5 12.2 1 0.603 175U0028 5011 7.5 15.0 1 0.490 175U0029 5016 11 32.0 1 0.230 175U0030 5022 15 37.5 1 0.196 175U0031 5027 18.5 44.0 1 0.167 175U0032 5032 22 60.0 1 0.123 175U0034 5042 30 72.0 1 0.102 175U0036 5052 37 89.0 1 0.083 175U0047 5062 45 104.0 1 0.070 175U1009 5072 55 144.6 1 0.051 175U0070 5102 75 174.1 1 0.042 175U0071

See also instruction MI.50.NX.YY for further information.

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Accessories for VLT 5000 Series

IP 20 bottom cover

VLT

5000 Design Guide

Application option

Memory option

Product range

MG.52.B2.02 - VLT

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VLT

5000 Design Guide

Ordering numbers, misc. hardware:

Type IP 4x top cover/NEMA 1 kit IP 4x top cover/NEMA 1 kit NEMA 12 bonding plate NEMA 12 bonding plate

Description Ordering no.

Option, VLT 5001-5006, 200-240 V 175Z0928

Option, VLT 5001-5011, 380-500 V and 525-600 V 175Z0928

Option, VLT 5001-5006, 200-240 V 175H4195

Option, VLT 5001-5011, 380-500 V 175H4195 IP 20 terminal cover Option, VLT 5008-5016, 200-240 V 175Z4622 IP 20 terminal cover Option, VLT 5022-5027, 200-240 V 175Z4623 IP 20 terminal cover Option, VLT 5016-5032, 380-500 V and 525-600 V 175Z4622 IP 20 terminal cover Option, VLT 5042-5062, 380-500 V and 525-600 V 175Z4623 IP 20 terminal cover Option, VLT 5072-5102, 380-500 V 175Z4280 IP 20 bottom cover VLT 5032-5052, 200 - 240 V 176F1800 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), ST 176F1805 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), SB 176F1806 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), EB 176F1807 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 54, ST 176F1808 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 54, SB 176F1809 Encoder converter / 5 V TTL Linedriver / 24 V DC 175Z1929

Rittal Installation Kits

Type Rittal TS8 enclosure for IP00

Description Order No.

Installation kit for 1800mm high enclosure, VLT5122-5152;

176F1824

380-500V, VLT 5042-5152, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5122-5152,

176F1826

380-500V; VLT 5042-5152, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 1800mm high enclosure, VLT5202-5302,

176F1823

380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5202-5302,

176F1825

380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5352-5552,

176F1850

380-500V; VLT 5402-5602, 525-690V Floor stand for IP21 and IP54 enclosure

Mains shield kit Protection kit:: VLT 5122-5302, 380-500 V

Option, VLT5122-5302, 380-500V; VLT 5042-5352,

525-690V

176F1827

176F0799 VLT 5042-5352, 525-690 V Protection kit:: VLT 5352-5552, 380-500 V; VLT 5402-5602,

176F1851 525-690 V

IP 4xNEMA top cover is for Compact IP 20 units only and is only intended for horizontal surfaces that comply

with IP 4x. The kit also contains a bonding plate (UL).

NEMA 12 bonding plate (UL) is for compact IP 54 units only.

For details: See High Power Installation Guide, MI.90.JX.YY.

Ordering numbers, control card options, etc.: LCP:

Type

Description Ordering no. IP 65 LCP option Separate LCP, only for IP 20 units 175Z0401 LCP remote-mounting kit/ IP00/IP20/NEMA 1 LCP remote-mounting kit IP54Remote-mounting kit for LCP, for IP 54

Remote-mounting kit for LCP, for IP 00/20

units

175Z0850 incl. 3 m cable

175Z7802 incl. 3 m cable

units Cable for LCP Separate cable 175Z0929 3 m cable

LCP: Control unit with display and keypad. Supplied excl. LCP.

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VLT

5000 Design Guide

Fieldbus options and accessories:

Profibus:

Uncoated Coated Type Description Ordering no. Ordering no. Profibus option DP V0/V1 incl. memory option 175Z0404 175Z2625 Profibus option DP V0/V1 excl. memory option 175Z0402 Profibus option DP V0/FMS incl. memory option 175Z3722 175Z3723

Type Description Ordering no. Profibus Sub D9 Connector for IP 20 / IP 00

LonWorks:

LonWorks option, Free topology LonWorks option, Free topology excl. memory option 176F1512 LonWorks option, 78 KBPS incl. memory option 176F1501 176F1504 LonWorks option, 78 KBPS excl. memory option 176F1513 LonWorks option, 1.25 MBPS incl. memory option 176F1502 176F1505 LonWorks option, 1.25 MBPS excl. memory option 176F1514

DeviceNet:

VLT 5001-5027, 200-240 V VLT 5001-5102, 380-500 V VLT 5001-5062, 525-600 V VLT 5032-5052, 200-240 V 176F1822

incl. memory option 176F1500 176F1503

175Z3568

DeviceNet option DeviceNet option excl. memory option 176F1584

Modbus:

Modbus Plus for Compact units Modbus Plus for Compact units excl. memory option 176F1559 Modbus Plus for Bookstyle units incl. memory option 176F1550 176F1552 Modbus Plus for Bookstyle units excl. memory option 176F1558 Modbus RTU Not factory mounted 175Z3362

Interbus:

Interbus Interbus excl. memory option 175Z2900

Application options:

Programmable SyncPos controller Synchronising controller Application option 175Z3053 175Z3056 Positioning controller Application option 175Z3055 175Z3057 Relay card option Application option 175Z2500 175Z2901 Winder Option Not factory mounted, SW version

Ring Spinning Option Not factory mounted, SW version

Wobble Option Not factory mounted, SW version

incl. memory option 176F1580 176F1581

incl. memory option 176F1551 176F1553

incl. memory option 175Z3122 175Z3191

Application option 175Z0833 175Z3029

175Z3245

3.40 175Z3463

3.41 175Z3467

3.41

Product range

Options can be ordered as factory built-in options, see ordering information. For information on fieldbus and application option combatibility with older software versions, please contact your Danfoss supplier. If the Fieldbus options are to be used without application option a version with memory option must be ordered.

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Output Filters

The high speed switching of the frequency converter produces some secondary effects, which influence the motor and the enclosed environment. These side effects are addressed by two different filter types, -the du/dt and the Sine-wave filter.

dU/dt filters

Motor insulation stresses are often caused by the combination of rapid voltage and current increase. The rapid energy changes can also be reflected back to the DC-line in the inverter and cause shut down. The du/ dt filter is designed to reduce the voltage rise time/the rapid energy change in the motor and by that intervention avoid premature aging and flashover in the motor insulation. du/dt filters have a positive influence on the radiation of magnetic noise in the cable that connects the drive to the motor. The voltage wave form is still pulse shaped but the du/dt ratio is reduced in comparison with the installation without filter.

VLT

5000 Design Guide

Sine-wave filters

Sine-wave filters are designed to let only low frequencies pass. High frequencies are consequently shunted away which results in a sinusoidal phase to phase voltage waveform and sinusoidal current waveforms. With the sinusoidal waveforms the use of special frequency converter motors with reinforced insulation is no longer needed. The acoustic noise from the motor is also damped as a consequence of the wave condition. Besides the features of the du/dt filter, the sine-wave filter also reduces insulation stress and bearing currents in the motor thus leading to prolonged motor lifetime and longer periods between services. Sinewave filters enable use of longer motor cables in applications where the motor is installed far from the drive. The length is unfortunately limited because the filter does not reduce leakage currents in the cables.

Ordering Numbers: Sine Wave Filter Modules, 200-500 VAC

Mains supply 3 x 200 to 500 V

Minimum switching frequency

5 kHz 120 Hz 130B2439 130B2404 2.5 A 5 kHz 120 Hz 130B2441 130B2406 4.5 A 5 kHz 120 Hz 130B2443 130B2408 8 A 5 kHz 120 Hz 130B2444 130B2409 10 A 5 kHz 120 Hz 130B2446 130B2411 17 A 4 kHz 60 Hz 130B2447 130B2412 24 A 4 kHz 60 Hz 130B2448 130B2413 38 A 4 kHz 60 Hz 130B2307 130B2281 48 A 3 kHz 60 Hz 130B2308 130B2282 62 A 3 kHz 60 Hz 130B2309 130B2283 75 A 3 kHz 60 Hz 130B2310 130B2284 115 A 3 kHz 60 Hz 130B2311 130B2285 180 A 3 kHz 60 Hz 130B2312 130B2286 260 A 3 kHz 60 Hz 130B2313 130B2287 410 A 3 kHz 60 Hz 130B2314 130B2288 480 A 2 kHz 60 Hz 130B2315 130B2289 660 A 2 kHz 60 Hz 130B2316 130B2290 750 A 2 kHz 60 Hz 130B2317 130B2291 880 A 2 kHz 60 Hz 130B2318 130B2292 1200 A

Maximum output fre-

quency

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 411 Switching Frequency.

Part No. IP20 Part No. IP00 Rated filter current at 50Hz

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VLT

Ordering Numbers: Sine-Wave Filter Modules, 525-600 VAC

Mains supply 3 x 525 to 690 V

Minimum switching frequency

2 kHz 60 Hz 130B2341 130B2321 13 A 2 kHz 60 Hz 130B2342 130B2322 28 A 2 kHz 60 Hz 130B2343 130B2323 45 A 2 kHz 60 Hz 130B2344 130B2324 76 A 2 kHz 60 Hz 130B2345 130B2325 115 A 2 kHz 60 Hz 130B2346 130B2326 165 A 2 kHz 60 Hz 130B2347 130B2327 260 A 2 kHz 60 Hz 130B2348 130B2329 303 A

1.5 kHz 60 Hz 130B2270 130B2241 430 A

1.5 kHz 60 Hz 130B2271 130B2242 530 A

1.5 kHz 60 Hz 130B2381 130B2337 660 A

1.5 kHz 60 Hz 130B2382 130B2338 765 A

1.5 kHz 60 Hz 130B2383 130B2339 940 A

1.5 kHz 60 Hz 130B2384 130B2340 1320 A

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 14-01 Switching Frequency.

Maximum output frequen-

Part No. IP20 Part No. IP00

5000 Design Guide

Rated filter current at

50Hz

Ordering Numbers: du/dt Filters, 380-480 VAC Mains supply 3x380 to 3x480 V

Minimum switching frequen-cyMaximum output frequen-

Part No. IP20 Part No. IP00

Rated filter current at 50

4 kHz 60 Hz 130B2396 130B2385 24 A 4 kHz 60 Hz 130B2397 130B2386 45 A 3 kHz 60 Hz 130B2398 130B2387 75 A 3 kHz 60 Hz 130B2399 130B2388 110 A 3 kHz 60 Hz 130B2400 130B2389 182 A 3 kHz 60 Hz 130B2401 130B2390 280 A 3 kHz 60 Hz 130B2402 130B2391 400 A 3 kHz 60 Hz 130B2277 130B2275 500 A 2 kHz 60 Hz 130B2278 130B2276 750 A 2 kHz 60 Hz 130B2405 130B2393 910 A 2 kHz 60 Hz 130B2407 130B2394 1500 A 2 kHz 60 Hz 130B2410 130B2395 2300 A

Ordering Numbers: du/dt Filters, 525-600 VAC

Mains supply 3x525 to 3x600 V

Minimum switching frequen-cyMaximum output frequen-

Part No. IP20 Part No. IP00

Rated filter current at 50

4 kHz 60 Hz 130B2423 130B2414 28 A 4 kHz 60 Hz 130B2424 130B2415 45 A 3 kHz 60 Hz 130B2425 130B2416 75 A 3 kHz 60 Hz 130B2426 130B2417 115 A 3 kHz 60 Hz 130B2427 130B2418 165 A 3 kHz 60 Hz 130B2428 130B2419 260 A 3 kHz 60 Hz 130B2429 130B2420 310 A 3 kHz 60 Hz 130B2278 130B2235 430 A 2 kHz 60 Hz 130B2239 130B2236 530 A 2 kHz 60 Hz 130B2274 130B2280 630 A 2 kHz 60 Hz 130B2430 130B2421 765 A 2 kHz 60 Hz 130B2431 130B2422 1350 A

Product range

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VLT

5000 Design Guide

Brake resistors, VLT 5001 - 5052 / 200 - 240 V

Standard brake resistors

10% duty cycle 40% duty cycle

VLT 5001 145 0.065 175U1820 145 0.260 175U1920 5002 90 0.095 175U1821 90 0.430 175U1921 5003 65 0.250 175U1822 65 0.80 175U1922 5004 50 0.285 175U1823 50 1.00 175U1923 5005 35 0.430 175U1824 35 1.35 175U1924 5006 25 0.8 175U1825 25 3.00 175U1925 5008 20 1.0 175U1826 20 3.50 175U1926 5011 15 1.8 175U1827 15 5.00 175U1927 5016 10 2.8 175U1828 10 9.0 175U1928 5022 7 4.0 175U1829 7 10.0 175U1929 5027 6 4.8 175U1830 6 12.7 175U1930 5032 4.7 6 175U1954 Not available Not available Not available 5042 3.3 8 175U1955 Not available Not available Not available 5052 2.7 10 175U1956 Not available Not available Not available

Resistance [ohm]

Power [kW]

Code No. Resistance

[ohm]

Power [kW]

Code No.

See instruction MI.90.FX.YY for further information.

Flatpack brake resistors for horizontal conveyors

VLT type Motor [kW] Resistor [ohm] Size Order number Max. duty cycle [%] 5001 0.75 150 150 Ω 100 W 175U1005 14.0 5001 0.75 150 150 Ω 200 W 175U0989 40.0 5002 1.1 100 100 Ω 100 W 175U1006 8.0 5002 1.1 100 100 Ω 200 W 175U0991 20.0 5003 1.5 72 72 Ω 200 W 175U0992 16.0 5004 2.2 47 50 Ω 200 W 175U0993 9.0 5005 3 35 35 Ω 200 W 175U0994 5.5 5005 3 35 72 Ω 200 W 5006 4 25 50 Ω 200 W 5008 5.5 20 40 Ω 200 W 5011 7.5 13 27 Ω 200 W

1. Order 2 pcs. Mounting angle for flatpack resistor 100 W 175U0011 Mounting angle for flatpack resistor 200 W 175U0009

Mounting frame for 2 resistors broad (wide bookstyle) 175U0003

See Instruction MI.50.BX.YY for further information.

2 x 175U0992 2 x 175U0993 2 x 175U0996 2 x 175U0995

12.0

11.0

6.5

4.0

Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004

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VLT

5000 Design Guide

Ordering numbers, Brake resistors, VLT 5001 5552 / 380 - 500 V

Standard brake resistors

10% duty cycle 40% duty cycle

VLT 5001 620 0.065 175U1840 620 0.260 175U1940 5002 425 0.095 175U1841 425 0.430 175U1941 5003 310 0.250 175U1842 310 0.80 175U1942 5004 210 0.285 175U1843 210 1.35 175U1943 5005 150 0.430 175U1844 150 2.0 175U1944 5006 110 0.60 175U1845 110 2.4 175U1945 5008 80 0.85 175U1846 80 3.0 175U1946 5011 65 1.0 175U1847 65 4.5 175U1947 5016 40 1.8 175U1848 40 5.0 175U1948 5022 30 2.8 175U1849 30 9.3 175U1949 5027 25 3.5 175U1850 25 12.7 175U1950 5032 20 4.0 175U1851 20 13.0 175U1951 5042 15 4.8 175U1852 15 15.6 175U1952 5052 12 5.5 175U1853 12 19.0 175U1953 5062 9.8 15 175U2008 9.8 38.0 175U2007 5072 7.3 13 175U0069 7.3 38.0 175U0068 5102 5.7 15 175U0067 6.0 45.0 175U0066

5122

5152

5202

5252

5302 5352-5552

Resistance [ohm]

3.8 22 175U1960

3.2 27 175U1961

2.6 32 175U1962

2.1 39 175U1963

1.65 56

1.3 72

Power [kW]

Code No. Resistance

2 x 175U1061 2 x 175U1062

[ohm]

1) 3)

Power [kW]

Code No.

1. Order 2 pcs. Connect in parallel.

2. Resistors selected for 300 second cycle.

3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552.

See Instruction MI.90.FX.YY for further information.

Product range

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VLT

5000 Design Guide

Flatpack brake resistors for horizontal conveyors

VLT type Motor [kW] Resistor [ohm] Size Order number Max. duty cycle [%] 5001 0.75 630 620 Ω 100 W 175U1001 14.0 5001 0.75 630 620 Ω 200 W 175U0982 40.0 5002 1.1 430 430 Ω 100 W 175U1002 8.0 5002 1.1 430 430 Ω 200 W 175U0983 20.0 5003 1.5 320 310 Ω 200 W 175U0984 16.0 5004 2.2 215 210 Ω 200 W 175U0987 9.0 5005 3 150 150 Ω 200 W 175U0989 5.5 5005 3 150 300 Ω 200 W 5006 4 120 240 Ω 200 W 5008 5.5 82 160 Ω 200 W 5011 7.5 65 130 Ω 200 W

2 x 175U0985 2 x 175U0986 2 x 175U0988 2 x 175U0990

12.0

11.0

6.5

4.0

1. Order 2 pcs. Mounting angle for flatpack resistor 100 W 175U0011. Mounting angle for flatpack resistor 200 W 175U0009. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002. Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss.

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Ordering numbers, Harmonic filters

Harmonic filters are used to reduce mains harmonics

• AHF 010: 10% current distortion

• AHF 005: 5% current distortion

380-415 V, 50Hz

VLT

5000 Design Guide

AHF,N

10 A 4, 5.5 175G6600 175G6622 5006, 5008 19 A 7.5 175G6601 175G6623 5011 26 A 11 175G6602 175G6624 5016 35 A 15, 18.5 175G6603 175G6625 5022, 5027 43 A 22 175G6604 175G6626 5032

72 A 30, 37 175G6605 175G6627 5042, 5052 101 A 45. 55 175G6606 175G6628 5062, 5072 144 A 75 175G6607 175G6629 5102 180 A 90 175G6608 175G6630 5122 217 A 110 175G6609 175G6631 5152 289 A 132, 160 175G6610 175G6632 5202, 5252 324 A 175G6611 175G6633

Higher ratings can be achieved by paralleling the filter units

370 A 200 175G6688 175G6691 5302

434 A 578 A 315 Two 289 A units 5452 613 A 355 289 A and 324 A units 5502 648 A 400 Two 324 A units 5552

Typical Motor Used [kW]

250 Two 217 A units 5352

Danfoss ordering number VLT 5000 AHF 005 AHF 010

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

440-480 V, 60Hz

AHF,N

19 A 10, 15 175G6612 175G6634 5011, 5016

26 A 20 175G6613 175G6635 5022

35 A 25, 30 175G6614 175G6636 5027, 5032

43 A 40 175G6615 175G6637 5042

72 A 50, 60 175G6616 175G6638 5052, 5062 101 A 75 175G6617 175G6639 5072 144 A 100, 125 175G6618 175G6640 5102, 5122 180 A 150 175G6619 175G6641 5152 217 A 200 175G6620 175G6642 5202 289 A 250 175G6621 175G6643 5252 324 A 300 175G6689 175G6692 5302

Higher ratings can be achieved by paralleling the filter units

370 A 350 175G6690 175G6693 5352

506 A 578 A 500 Two 289 A units 5502 648 A 600 Two 324 A units 5552

Typical Motor Used [HP]

450 217 A and 289 A units 5452

Danfoss ordering number VLT 5000 AHF 005 AHF 010

Product range

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

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