Danfoss VLT 5000 Design guide

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Design Guide

VLT® 5000

Contents

VLT

5000 Design Guide

Introduction

Software version 3

Safety regulations 4

Warning against unintended start 5

Introduction 6

Available literature 7

Technology

How to select your frequency converter

Normal/high overload torque mode 12

Ordering form VLT 5000 Series - Typecode 17

Selection of modules and accessories 18

PC Software tools 19

Modbus RTU 19

Product range

Accessories for VLT 5000 Series 21

Technical data

General technical data 31

Electrical data 37

Fuses 54

Measurements, dimensions

Mechanical dimensions 56

Mechanical installation

Mechanical installation 59

Electrical installation

Safety earthing 62

Extra protection (RCD) 62

Electrical installation - mains supply 62

Electrical installation - motor cables 62

Connection of motor 63

Direction of motor rotation 63

Electrical installation - brake cable 64

Electrical installation - brake resistor temperature switch 64

Electrical installation - loadsharing 64

Electrical installation - 24 Volt external DC supply 66

Electrical installation - relay outputs 66

Electrical installation - control cables 74

Electrical installation - bus connection 76

Electrical installation - EMC precautions 77

Use of emc-correct cables 78

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Electrical installation - earthing of control cables 80

RFI switch 81

5000 Design Guide

Serial communication

Control Word According to FC Profile 88

Status Word according to FC Profile 90

Control word according to Fieldbus Profile 91

Status word according to Fieldbus Profile 92

Telegram example 95

Connection example

Conveyor belt 100

Pump 101

Gantry Crane 102

Torque control, speed feedback 103

VLT 5000 controllers 104

PID for process control 106

PID for speed control 107

PID for torque controller (open loop) 109

Special conditions

Galvanic Isolation (PELV) 110

Extreme Running Conditions 111

Peak voltage on motor 112

Switching on the input 113

Derating 114

Motor thermal protection 117

Vibration and Shock 117

Air Humidity 117

Aggressive environments 118

Efficiency 119

CE labelling 121

Required compliance levels 125

EMC Immunity 125

100

110

Definitions

Factory settings

Index

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128

131

140

Software version

VLT

VLT 5000 Series

Design Guide

Software version: 3.9x

5000 Design Guide

This Design Guide can be used for all VLT 5000 Series frequency converters with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

Introduction

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VLT

5000 Design Guide

The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

The Protective Extra Low Voltage (PELV) requirements stated in IEC 61800-5-1 are not fulfilled at altitudes above 2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at altitudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further information.

Safety regulations

6. Do

not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than

3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

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5000 Design Guide

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, cient.

2. While parameters are being changed, the motor may start. Consequently, [STOP/RESET] must always be activated, following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequen-

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. VLT 5001 - 5006, 200-240 V: wait at least 4 minutes VLT 5008 - 5052, 200-240 V: wait at least 15 minutes VLT 5001 - 5006, 380-500 V: wait at least 4 minutes VLT 5008 - 5062, 380-500 V: wait at least 15 minutes VLT 5072 - 5302, 380-500 V: wait at least 20 minutes VLT 5352 - 5552, 380-500 V: wait at least 40 minutes VLT 5001 - 5005, 525-600 V wait at least 4 minutes VLT 5006 - 5022, 525-600 V: wait at least 15 minutes VLT 5027 - 5062, 525-600 V: wait at least 30 minutes VLT 5042 - 5352, 525-690 V: wait at least 20 minutes VLT 5402 - 5602, 525-690 V: wait at least 30 minutes

these stop functions are not suffi-

the stop key

Warning:

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

cy converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Introduction

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VLT

5000 Design Guide

Introduction

This Design Guide is intended as a tool for use when designing a plant or system that includes VLT 5000 Series. Specific technical publications on the VLT 5000 Series: Operating Instructions and Design Guide.

Operating Instructions: Gives instructions in optimum installation, commissioning and service.

Design Guide: Gives all required information for design purposes, and gives a good insight

into the technology, product range, technical data, etc.

The Operating Instructions include a Quick Setup instruction and are delivered with the unit.

When reading through this Design Guide, you will come across various symbols that require special attention.

The symbols used are the following:

Indicates a general warning

NB!

Indicates something to be noted by the reader

Indicates a high-voltage warning

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VLT

Available literature

Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.

Supplied with the unit:

Operating instructions MG.51.AX.YY High Power Installation Guide MI.90.JX.YY

Communication with VLT 5000:

VLT 5000 Profibus manual MG.10.EX.YY VLT 5000 DeviceNet manual MG.50.HX.YY VLT 5000 LonWorks manual MG.50.MX.YY VLT 5000 Modbus manual MG.10.MX.YY VLT 5000 Interbus manual MG.10.OX.YY

Application options for VLT 5000:

VLT 5000 SyncPos option manual MG.10.EX.YY VLT 5000 Positioning controller manual MG.50.PX.YY VLT 5000 Synchronising controller manual MG.10.NX.YY Ring spinning option MI.50.ZX.02 Wobble function option MI.50.JX.02 Winder and Tension control option MG.50.KX.02

5000 Design Guide

Introduction

Instructions for VLT 5000:

Loadsharing MI.50.NX.02 VLT 5000 Brake resistors MI.90.FX.YY Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) MI.50.SX.YY LC filter modules MI.56.DX.YY Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) MI.50.IX.51 Back Plate to VLT 5000 Series MN.50.XX.02

Various literature for VLT 5000:

Design Guide MG.51.BX.YY Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM MC.50.CX.02 Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM MC.50.AX.02 Hoist and the VLT 5000 series MN.50.RX.02

Miscellaneous (only in English):

Protection against electrical hazards MN.90.GX.02 Choice of prefuses MN.50.OX.02 VLT on IT mains MN.90.CX.02 Filtering of harmonic currents MN.90.FX.02 Handling aggressive environments MN.90.IX.02 CI-TITM contactors - VLT® frequency converters MN.90.KX.02 VLT® frequency converters and UniOP operator panels MN.90.HX.02

X = version number YY = language version

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VLT

5000 Design Guide

Control principle

A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.

1. Mains voltage 3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 500 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 X 525 - 690 V AC, 50 / 60 Hz.

2. Rectifier A three-phase rectifier bridge that rectifies AC current into DC current.

3. Intermediate circuit DC voltage = 1.35 x mains voltage [V].

4. Intermediate circuit coils Smooth the intermediate circuit current and limit the load on mains and components (mains transformer, wires, fuses and contactors).

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

6. Inverter Converts DC voltage into variable AC voltage with a variable frequency.

7. Motor voltage Variable AC voltage, 0-100% of mains supply voltage. Variable frequency: 0.5-132/0.5-1000 Hz.

8. Control card This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.

5. Intermediate circuit capacitors Smooth the intermediate circuit voltage.

plus

VVC

control principle The frequency converter features an inverter control SYSTEM called VVC

plus

, which is a further development of the Voltage Vector Control (VVC) known i.e. from Danfoss VLT 3000 Series.

plus

VVC

controls an induction motor by energizing it with a variable frequency and a voltage that matches it. If the motor load is changed, the magnetisation of the motor changes too, and so does its speed. Consequently, the motor current is measured continuously and the actual voltage requirement and slip of the motor are calculated from a motor model. Motor frequency and voltage are adjusted to ensure that the motor operating point remains optimum under varying conditions.

The development of the VVC

plus

principle is the result of a wish to maintain robust, sensorless regulation that is tolerant to different motor characteristics without motor derating being required.

First and foremost, the current measurement and the motor model have been improved. The current is split into magnetising and torque-generating parts and provides for much better and quicker estimation of the actual motor loads. It is now possible to compensate for rapid load changes. Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill.

In a "special motor mode", permanent magnet synchronous motors and/or parallel motors can be used.

Good torque control properties, smooth transitions to and from current limit operation and robust pull-out torque protection are ensured.

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5000 Design Guide

After automatic motor adaptation, VVC

plus

will help to

ensure extremely accurate motor control.

plus

Advantages of the VVC

Accurate speed control, now even at low

control SYSTEM:

speed

Quick response from received signal to full

motor shaft torque

Good compensation for step loads

Controlled transition from normal operation to

current limit operation (and vice versa)

Reliable pull-out torgue protection through-

out the speed range, also in the case of field weakening

Great tolerance towards varying motor data

Torque control, comprising control of both the

torque-generating and the magnetising component of the current

Full holding torque (closed loop)

As standard, the frequency converter comes with a number of integral components that would normally have to be acquired separately. These integral components (RFI filter, DC coils, screen clamps and serial communication port) are space-savers that simplify installation, since the frequency converter fulfills most requirements without any supplementary components.

Programmable control inputs and signal outputs in four Setups

The frequency converter uses a digital technique which makes it possible to program the different control inputs and signal outputs and to select four different user-defined Setups for all parameters.

For the user, it is easy to program the desired functions by means of the control panel on the frequency converter or the RS 485 user interface.

Protection against mains interference The frequency converter is protected against the transients that occur in the mains supply, e.g. when switching power factor correction or when fuses blow.

The rated motor voltage and full torque can be maintained all the way down to 10% undervoltage in the mains supply.

Minor interference on mains Since as standard the frequency converter features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation.

Advanced VLT protection Current measurement on all three motor phases provides perfect protection of the frequency converter against earthing and short-circuiting faults on the motor connection.

Constant monitoring of all three motor phases enables switching on the motor output, e.g. by means of a contactor.

Efficient monitoring of the three mains supply phases ensures that the unit stops in the case of phase failure. This avoids overloading the inverter and the capacitors in the intermediate circuit, which would dramatically reduce the service life of the frequency converter.

As standard, the frequency converter features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.

Reliable galvanic isolation In the frequency converter, all control terminals as well as terminals 1-5 (AUX relays) are supplied by or connected to circuits that comply with PELV requirements in relation to the mains potential.

Advanced motor protection The frequency converter features integrated electronic, thermal motor protection.

The frequency converter calculates the motor temperature on the basis of current, frequency and time.

As opposed to the traditional bimetallic protection, electronic protection takes account of the reduction in cooling at low frequencies that comes from reduced fan speed (motors with internal ventilation).

Thermal motor protection is comparable to a normal motor thermistor.

To obtain maximum protection against overheating of the motor if the motor is covered or blocked, or if the fan fails, a thermistor can be integrated and connected to the thermistor input of the frequency converter (terminals 53/54), see parameter 128 of the Operating Instructions.

Technology

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Key Diagram for VLT 5001–5027 200-240 V, VLT 5001–5102 380-500V, VLT 5001–5062 525-600 V

VLT

5000 Design Guide

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Key Diagram for VLT 5122-5552 380-500 V and VLT 5042-5602 525-690 V

VLT

5000 Design Guide

Technology

Note: The RFI switch has no function in the 525-690 V drives.

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VLT

5000 Design Guide

How to select your frequency converter

A frequency converter must be selected on the basis of the given motor current at maximum load on the unit. The rated output current I

must be equal to or

VLT,N

higher than the required motor current.

Normal/high overload torque mode

This function enables the frequency converter to perform a constant 100% torque, using an oversize motor. The choice between a normal or a high overload torque characteristic is made in parameter 101.

This is also where to choose between a high/normal constant torque characteristic (CT) or a high/normal VT torque characteristic.

If a high torque characteristic is chosen, a rated motor with the frequency converter obtains up to 160% torque for 1 min. in both CT and VT.

The frequency converter is supplied for four mains voltage ranges: 200-240 V, 380-500 V, 525-600 V and 525-690 V.

If a normal torque characteristic is chosen, an oversize motor allows up to 110% torque performance for up to 1 min. in both CT and VT. This function is used mainly for pumps and fans, since these applications do not require an overload torque.

The advantage of choosing a normal torque characteristic for an oversize motor is that the frequency converter will be able constantly to yield 100% torque, without derating as a result of a bigger motor.

NB!

This function

cannot be chosen for VLT 5001-5006, 200-240 Volts, and VLT 5001-5011, 380-500 Volts.

Type code ordering number string

The VLT 5000 series frequency converter is offered in a large number of variants. On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:

VLT5008PT5B20EBR3DLF10A10C0

This means that the frequency converter is configured as a:

• 5,5 kW unit at 160% torque (Position 1-7 VLT 5008)

• Process control card (Position 8 - P)

• 380-500 V three phase supply (Position 9-10

- T5)

• Bookstyle IP20 enclosure (Position 11-13 B20)

• Extended hardware version with brake (Position 14-15 - EB)

• Built in RFI filter (Position 16-17 - R3)

• Supplied with display (Position 18-19 - DL)

• Built in Profibus option (Position 20-22 - F10)

• Built in programmable SyncPos controller (Position 23-25 - A10)

• Uncoated printed circuit boards (Position 26-27 - C0)

Variants and options possible In the following you will find an overview of possible variants that can be put together. Please refer to the description of the designation below.

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5000 Design Guide

VLT 5001-5052, 200-240 V units Typecode designation: T2

Powersize (kW) Type Enclosure HW variant RFI filter

Torque

110% 160%

0.75 5001 x x x x x x x

1.1 5002 x x x x x x x

1.5 5003 x x x x x x x

2.2 5004 x x x x x x x 3 5005 x x x x x x x

3.7 5006 x x x x x x x

7.5 5.5 5008 x x x x x x x 11 7.5 5011 x x x x x x x 15 11 5016 x x x x x x x

18.5 15 5022 x x x x x x x 22 18.5 5027 x x x x x x x 30 22 5032 x x x x x x x x 37 30 5042 x x x x x x x x 45 37 5052 x xxxxx xx

C00 Compact IP00 DE Extended with brake, disconnect and fuses B20 Bookstyle IP20 DX Extended without brake, with disconnect and fuses C20 Compact IP20 PS Standard with 24 V supply CN1 Compact Nema1 PB Standard with 24 V supply, brake, fuse and disconnect C54 Compact IP54 PD Standard with 24 V supply, fuse and disconnect ST Standard PF Standard with 24 V supply and fuse SB Standard with brake R0 Without filter EB Extended with brake R1 Class A1 filter EX Extended without brake R3 Class A1 and B filter

9-10 11-13 11-13 11-13 11-13 11-13 14-15 14-15 14-15 16-17 16-17 16-17

C00 B20 C20 CN1 C54 ST SB EB R0 R1 R3

How to select your fre-

quency converter

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VLT

5000 Design Guide

C00 B20 C20 CN1 C54 ST SB EB EX DE DX PS PB PD PF R0 R1 R3 R6

9-10 11-13 11-13 11-13 11-13 11-13 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 14-15 16-17 16-17 16-17 16-17

Powersize (kW) Type Enclosure HW variant RFI filter

110% 160%

0.75 5001 x x x x x x x

1.1 5002 x x x x x x x

1.5 5003 x x x x x x x

2.2 5004 x x x x x x x

3 5005 x x x x x x x

3.7 5006 x x x x x x x

5.5 5008 x x x x x x x

7.5 5011 x x x x x x x

15 11 5016 x x x x x x x

18.5 15 5022 x x x x x x x

22 18.5 5027 x x x x x x x

30 22 5032 x x x x x x x

37 30 5042 x x x x x x x

45 37 5052 x x x x x x x

55 45 5062 x x x x x x x

75 55 5072 x x x x x x x

90 75 5102 x x x x x x x

110 90 5122 x x x x x x x x x x x x x x x x

132 110 5152 x x x x x x x x x x x x x x x x

160 132 5202 x x x x x x x x x x x x x x x x

200 160 5252 x x x x x x x x x x x x x x x x

250 200 5302 x x x x x x x x x x x x x x x x

315 250 5352 x x x x x x x x x x x x x x x

355 315 5452 x x x x x x x x x x x x x x x

400 355 5502 x x x x x x x x x x x x x x x

450 400 5552 x x x x x x x x x x x x x x x

VLT 5001-5552, 380-500 V units

Typecode designation: T5

Torque

14 MG.52.B2.02 - VLT

C00 Compact IP00 DE Extended with brake, disconnect and fuses

B20 Bookstyle IP20 DX Extended without brake, with disconnect and fuses

C20 Compact IP20 PS Standard with 24 V supply

CN1 Compact Nema1 PB Standard with 24 V supply, brake, fuse and disconnect

C54 Compact IP54 PD Standard with 24 V supply, fuse and disconnect

ST Standard PF Standard with 24 V supply and fuse

SB Standard with brake R0 Without filter

EB Extended with brake R1 Class A1 filter

EX Extended without brake R3 Class A1 and B filter

R6 Filter for marine installations

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VLT

5000 Design Guide

VLT 5001-5062, 525-600 V units Typecode designation: T6

Powersize (kW) Type Enclosure HW variant RFI filter

Torque

110%

1.1 0.75 5001 x x x x

1.5 1.1 5002 x x x x

2.2 1.5 5003 x x x x

3.0 2.2 5004 x x x x

4.0 3.0 5005 x x x x

5.5 4.0 5006 x x x x

7.5 5.5 5008 x x x x

7.5 7.5 5011 x x x x 15 11 5016 x x x x

18.5 15 5022 x x x x 22 18.5 5027 x x x x 30 22 5032 x x x x 37 30 5042 x x x x 45 37 5052 x x x x 55 45 5062 x xxx

160%

9-10 11-13 11-13 11-13 14-15 14-15 16-17

C00 C20 CN1 ST EB R0

VLT 5042-5602, 525-690 V units Typecode designation: T7

Power size

Type Enclosure Hardware variant RFI filter

(kW)

Torque

C00 CN1 C54 ST SB EB EX DE DX PS PB PD PF R0

110%160

9-10 11-1311-1311-1314-1514-1514-1514-1514-1514-1514-1514-1514-1514-1516-1716-1

45 37 5042 X X X X X X X X X X X X X X X 55 45 5052 X X X X X X X X X X X X X X X 75 55 5062 X X X X X X X X X X X X X X X

90 75 5072 X X X X X X X X X X X X X X X 110 90 5102 X X X X X X X X X X X X X X X 132 110 5122 X X X X X X X X X X X X X X X 160 132 5152 X X X X X X X X X X X X X X X 200 160 5202 X X X X X X X X X X X X X X X 250 200 5252 X X X X X X X X X X X X X X X 315 250 5302 X X X X X X X X X X X X X X X 400 315 5352 X X X X X X X X X X X X X X X 500 400 5402 X X X X X X X X X X X X X X 560 500 5502 X X X X X X X X X X X X X X 630 560 5602 XXXXXXXXXXXXXX

1. R1 is not available with DX, PF and PD variants. Voltage (position 9-10) The drives are available in three voltage ratings. Please be aware that some drives at 500 V supply match a motor power size larger than 400 V - please refer to the individual technical data.

Enclosure variants (position 11-13) Bookstyle units are available for use in control cabinets

- the slim design allows many units in one cabinet. Compact units are designed for mounting on walls or machines. Higher power units are also available as IP00 units for installation in control cabinets.

quency converter

How to select your fre-

• T2 - 200-240 V three phase supply voltage

• T5 - 380-500 V three phase supply voltage

• T6 - 525-600 V three phase supply voltage

• T7 - 525-690 V three phase supply voltage

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• C00 - Compact IP00 enclosure

• B20 - Bookstyle IP20 enclosure

• C20 - Compact IP20 enclosure

VLT

5000 Design Guide

• CN1 - Compact Nema1 enclosure also fulfilling IP20/21 specifications

• C54 - Compact IP54 enclosure also fulfilling NEMA12 demands

Hardware variants (position 14-15) The hardware variants differ depending on power size.

• ST - Standard hardware

• SB - Standard hardware and additional brake chopper

• EB - Extended hardware (24 V external supply for backup of control card and load sharing connections) and an additional brake chopper

• EX - Extended hardware (24 V external supply for backup of control card and load sharing connections)

• DE - Extended hardware (24 V external supply for backup of control card and load sharing connections), brake chopper, disconnect and fuses

• DX - Extended hardware (24 V external supply for backup of control card and load sharing connections), disconnect and fuses

• PS - Standard hardware with 24 V external supply for backup of control card

• PB - Standard hardware with 24 V external supply for backup of control card, brake chopper, fuse and disconnect option

• PD - Standard hardware with 24 V external supply for backup of control card, mains fuse and disconnect option

• PF - Standard hardware with 24 V external supply for backup of control card and built in main fuses

RFI filter variants (position 16-17) Different RFI filter variants offer the possibility to comply with class A1 and class B according to EN55011.

• R0 - No filter performance specified

• R1 - Compliance with class A1 filter

• R3 - Compliance with class B and A1

• R6 - Compliance with marine approvals (VLT 5122-5302, 380-500 V)

Display (position 18-19) The control unit (display and keypad)

• D0 - No display in the unit (not possible for IP54 enclosures as well as IP21 VLT 5352-5552, 380-480 V and VLT 5402 - 5602, 525-690 V)

• DL - Display supplied with the unit

Field bus option (position 20-22) A wide selection of high performance field bus options is available

• F0 - No field bus option built in

• F10 - Profibus DP V0/V1 12 Mbaud

• F13 - Profibus DP V0/FMS 12 Mbaud

• F20 - Modbus Plus

• F30 - DeviceNet

• F40 - LonWorks - Free topology

• F41 - LonWorks - 78 kbps

• F42 - LonWorks - 1,25 Mbps

• F50 - Interbus

Application options (position 23-25) Several application options are available to enhance the functionality of the frequency converter

• A00 - No option built in

• A10 - SyncPos programmable controller (not possible with Modbus Plus and LonWorks)

• A11 - Synchronising controller (not possible with Modbus Plus and LonWorks)

• A12 - Positioning controller (not possible with Modbus Plus and LonWorks)

• A31 - Additional relays - 4 relays for 250 VAC (not possible with field bus options)

Coating (position 26-27) To increase protection of the drive against aggressive environments it is possible to order coated printed circuit boards.

• C0 - Non coated boards (VLT 5352-5552, 380-500 V and VLT 5042-5602, 525-690 V) only available with coated boards)

• C1 - Coated boards

Compliance depends on cable length. Please be aware that some power sizes always have built in filters from factory.

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Ordering form VLT 5000 Series - Typecode

VLT

5000 Design Guide

How to select your fre-

quency converter

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VLT

5000 Design Guide

Selection of modules and accessories

Danfoss offers a wide range of modules and accessories for VLT 5000 Series.

Sine-wave filter module

The sine-wave filter reduces the voltage rise time (dU/ dt) and the ripple current (ΔI) to the motor, thereby making current and voltage almost sinusoidal. The acoustic motor noise is therefore reduced to a minimum.

See also instructions MI.56.DX.51.

LCP control unit

Control unit with display and keypad for programming VLT frequency converters. Available as an option for IP 00 and IP 20 units. Enclosure: IP 65.

Remote-mounting kits for LCP

The remote kit option makes it possible to move the display from the frequency converter e.g. to the front panel of an integrated cabinet.

Technical data Enclosure: IP 65 front Max. cable length between VLT and unit: 3 m Communication std: RS 422

Reference is also made to instructions MI.56.AX.51 (IP 20) and MI.56.GX.52 (IP 54).

VLT type 5016-5102, 380-500 V VLT type 5016-5062, 525-600 V

Contactors

Danfoss also manufactures a complete range of contactors.

Brake resistors

Brake resistors are used in applications where high dynamics are needed or a high inertia load has to be stopped. The brake resistor is used to remove the energy, see also Instructions MI.50.SX.YY and MI.

90.FX.YY.

Harmonic filter

Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:

Higher total current to be handled by the installations

Increases load on transformer (sometimes it

will require a larger transformer, particular at retrofit)

Increases heat losses in transformer and in-

stallation

In some cases demands larger cables,

switches and fuses

IP 4x top cover

IP 4x top cover is an optional enclosure element available for IP 20 Compact units. If an IP 4x top cover is used, an IP 20 unit is upgraded to comply with enclosure IP 4x from the top. In practice, this means that the unit complies with IP 40 on upper, horizontal surfaces. A top cover is available for the following Compact units: VLT type 5001-5006, 200-240 V VLT type 5001-5011, 380-500 V VLT type 5001-5011, 525-600 V

Terminal cover

Using a terminal cover, it is possible to field mount an IP 20 unit, type VLT 5008-5052. A terminal cover is available for the following compact units: VLT type 5008-5027, 200-240 V

Higher voltage distortion due to higher current

Increase risk for disturbing electronic equip-

ment connected to same grid

A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.

In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.

18 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

PC Software tools

PC Software - MCT 10

All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.

MCT 10 Set-up Software

MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters. The MCT 10 Set-up Software will be useful for:

• Planning a communication network off-line. MCT 10 contains a complete frequency converter database

• Commissioning frequency converters on line

• Saving settings for all frequency converters

• Replacing a drive in a network

• Expanding an existing network

• Future developed drives will be supported

MCT 10 Set-up Software support Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.

The MCT 10 Set-up Software Modules

The following modules are included in the software package:

MCT 10 Set-up Software

Setting parameters Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

SyncPos

Creating SyncPos programme

Ordering number:

Please order your CD containing MCT 10 Set-up Software using code number 130B1000.

MCT 31

The MCT 31 harmonic calculation PC tool enables easy estimation of the harmonic distortion in a given application. Both the harmonic distortion of Danfoss frequency converters as well as non-Danfoss frequency converters with different additional harmonic reduc-

Modbus RTU

MODBUS RTU (Remote Terminal Unit) Protocol is a messaging structure developed by Modicon in 1979, used to establish master-slave/client-server communication between intelligent devices. MODBUS is used to monitor and program devices; to communicate intelligent devices with sensors and instruments; to monitor field devices using PCs and HMIs. MODBUS is often applied in Gas and Oil applications, but also in building, infrastructure, transportation and energy, applications are making use of its benefits.

tion measurements, such as Danfoss AHF filters and 12-18-pulse rectifiers, can be calculated.

Ordering number:

Please order your CD containing the MCT 31 PC tool using code number 130B1031.

quency converter

How to select your fre-

MG.52.B2.02 - VLT

is a registered Danfoss trademark 19

VLT

5000 Design Guide

Line reactors for load sharing applications

Line reactors are used when connecting frequency converters together in a load sharing application.

200 - 240 V units

VLT type

Nominal

power at CT

[kW] [A] [%] [mH]

Input

current

Voltage

drop

Inductivity Ordering

number

5001 0.75 3.4 1.7 1.934 175U0021 5002 1.10 4.8 1.7 1.387 175U0024 5003 1.50 7.1 1.7 1.050 175U0025 5004 2.20 9.5 1.7 0.808 175U0026 5005 3.0 11.5 1.7 0.603 175U0028 5006 4.0 14.5 1.7 0.490 175U0029 5008 5.5 32.0 1.7 0.230 175U0030 5011 7.5 46.0 1.7 0.167 175U0032 5016 11.0 61.0 1.7 0.123 175U0034 5022 15.0 73.0 1.7 0.102 175U0036 5027 18.5 88.0 1.7 0.083 175U0047

380 - 500 V units

VLT type

Nominal

power at CT

[kW] [A] [%] [mH]

Input

current

Voltage

drop

Inductivity Ordering

number

5001 0.75 2.3 1 3.196 175U0015 5002 1.1 2.6 1 2.827 175U0017 5003 1.5 3.8 1 1.934 175U0021 5004 2.2 5.3 1 1.387 175U0024 5005 3 7.0 1 1.050 175U0025 5006 4 9.1 1 0.808 175U0026 5008 5.5 12.2 1 0.603 175U0028 5011 7.5 15.0 1 0.490 175U0029 5016 11 32.0 1 0.230 175U0030 5022 15 37.5 1 0.196 175U0031 5027 18.5 44.0 1 0.167 175U0032 5032 22 60.0 1 0.123 175U0034 5042 30 72.0 1 0.102 175U0036 5052 37 89.0 1 0.083 175U0047 5062 45 104.0 1 0.070 175U1009 5072 55 144.6 1 0.051 175U0070 5102 75 174.1 1 0.042 175U0071

See also instruction MI.50.NX.YY for further information.

20 MG.52.B2.02 - VLT

is a registered Danfoss trademark

Accessories for VLT 5000 Series

IP 20 bottom cover

VLT

5000 Design Guide

Application option

Memory option

Product range

MG.52.B2.02 - VLT

is a registered Danfoss trademark 21

VLT

5000 Design Guide

Ordering numbers, misc. hardware:

Type IP 4x top cover/NEMA 1 kit IP 4x top cover/NEMA 1 kit NEMA 12 bonding plate NEMA 12 bonding plate

Description Ordering no.

Option, VLT 5001-5006, 200-240 V 175Z0928

Option, VLT 5001-5011, 380-500 V and 525-600 V 175Z0928

Option, VLT 5001-5006, 200-240 V 175H4195

Option, VLT 5001-5011, 380-500 V 175H4195 IP 20 terminal cover Option, VLT 5008-5016, 200-240 V 175Z4622 IP 20 terminal cover Option, VLT 5022-5027, 200-240 V 175Z4623 IP 20 terminal cover Option, VLT 5016-5032, 380-500 V and 525-600 V 175Z4622 IP 20 terminal cover Option, VLT 5042-5062, 380-500 V and 525-600 V 175Z4623 IP 20 terminal cover Option, VLT 5072-5102, 380-500 V 175Z4280 IP 20 bottom cover VLT 5032-5052, 200 - 240 V 176F1800 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), ST 176F1805 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), SB 176F1806 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), EB 176F1807 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 54, ST 176F1808 Terminal Adapter Kit VLT 5032-5052, 200 - 240 V IP 54, SB 176F1809 Encoder converter / 5 V TTL Linedriver / 24 V DC 175Z1929

Rittal Installation Kits

Type Rittal TS8 enclosure for IP00

Description Order No.

Installation kit for 1800mm high enclosure, VLT5122-5152;

176F1824

380-500V, VLT 5042-5152, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5122-5152,

176F1826

380-500V; VLT 5042-5152, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 1800mm high enclosure, VLT5202-5302,

176F1823

380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5202-5302,

176F1825

380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP00

Installation kit for 2000mm high enclosure, VLT5352-5552,

176F1850

380-500V; VLT 5402-5602, 525-690V Floor stand for IP21 and IP54 enclosure

Mains shield kit Protection kit:: VLT 5122-5302, 380-500 V

Option, VLT5122-5302, 380-500V; VLT 5042-5352,

525-690V

176F1827

176F0799 VLT 5042-5352, 525-690 V Protection kit:: VLT 5352-5552, 380-500 V; VLT 5402-5602,

176F1851 525-690 V

IP 4xNEMA top cover is for Compact IP 20 units only and is only intended for horizontal surfaces that comply

with IP 4x. The kit also contains a bonding plate (UL).

NEMA 12 bonding plate (UL) is for compact IP 54 units only.

For details: See High Power Installation Guide, MI.90.JX.YY.

Ordering numbers, control card options, etc.: LCP:

Type

Description Ordering no. IP 65 LCP option Separate LCP, only for IP 20 units 175Z0401 LCP remote-mounting kit/ IP00/IP20/NEMA 1 LCP remote-mounting kit IP54Remote-mounting kit for LCP, for IP 54

Remote-mounting kit for LCP, for IP 00/20

units

175Z0850 incl. 3 m cable

175Z7802 incl. 3 m cable

units Cable for LCP Separate cable 175Z0929 3 m cable

LCP: Control unit with display and keypad. Supplied excl. LCP.

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VLT

5000 Design Guide

Fieldbus options and accessories:

Profibus:

Uncoated Coated Type Description Ordering no. Ordering no. Profibus option DP V0/V1 incl. memory option 175Z0404 175Z2625 Profibus option DP V0/V1 excl. memory option 175Z0402 Profibus option DP V0/FMS incl. memory option 175Z3722 175Z3723

Type Description Ordering no. Profibus Sub D9 Connector for IP 20 / IP 00

LonWorks:

LonWorks option, Free topology LonWorks option, Free topology excl. memory option 176F1512 LonWorks option, 78 KBPS incl. memory option 176F1501 176F1504 LonWorks option, 78 KBPS excl. memory option 176F1513 LonWorks option, 1.25 MBPS incl. memory option 176F1502 176F1505 LonWorks option, 1.25 MBPS excl. memory option 176F1514

DeviceNet:

VLT 5001-5027, 200-240 V VLT 5001-5102, 380-500 V VLT 5001-5062, 525-600 V VLT 5032-5052, 200-240 V 176F1822

incl. memory option 176F1500 176F1503

175Z3568

DeviceNet option DeviceNet option excl. memory option 176F1584

Modbus:

Modbus Plus for Compact units Modbus Plus for Compact units excl. memory option 176F1559 Modbus Plus for Bookstyle units incl. memory option 176F1550 176F1552 Modbus Plus for Bookstyle units excl. memory option 176F1558 Modbus RTU Not factory mounted 175Z3362

Interbus:

Interbus Interbus excl. memory option 175Z2900

Application options:

Programmable SyncPos controller Synchronising controller Application option 175Z3053 175Z3056 Positioning controller Application option 175Z3055 175Z3057 Relay card option Application option 175Z2500 175Z2901 Winder Option Not factory mounted, SW version

Ring Spinning Option Not factory mounted, SW version

Wobble Option Not factory mounted, SW version

incl. memory option 176F1580 176F1581

incl. memory option 176F1551 176F1553

incl. memory option 175Z3122 175Z3191

Application option 175Z0833 175Z3029

175Z3245

3.40 175Z3463

3.41 175Z3467

3.41

Product range

Options can be ordered as factory built-in options, see ordering information. For information on fieldbus and application option combatibility with older software versions, please contact your Danfoss supplier. If the Fieldbus options are to be used without application option a version with memory option must be ordered.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 23

Output Filters

The high speed switching of the frequency converter produces some secondary effects, which influence the motor and the enclosed environment. These side effects are addressed by two different filter types, -the du/dt and the Sine-wave filter.

dU/dt filters

Motor insulation stresses are often caused by the combination of rapid voltage and current increase. The rapid energy changes can also be reflected back to the DC-line in the inverter and cause shut down. The du/ dt filter is designed to reduce the voltage rise time/the rapid energy change in the motor and by that intervention avoid premature aging and flashover in the motor insulation. du/dt filters have a positive influence on the radiation of magnetic noise in the cable that connects the drive to the motor. The voltage wave form is still pulse shaped but the du/dt ratio is reduced in comparison with the installation without filter.

VLT

5000 Design Guide

Sine-wave filters

Sine-wave filters are designed to let only low frequencies pass. High frequencies are consequently shunted away which results in a sinusoidal phase to phase voltage waveform and sinusoidal current waveforms. With the sinusoidal waveforms the use of special frequency converter motors with reinforced insulation is no longer needed. The acoustic noise from the motor is also damped as a consequence of the wave condition. Besides the features of the du/dt filter, the sine-wave filter also reduces insulation stress and bearing currents in the motor thus leading to prolonged motor lifetime and longer periods between services. Sinewave filters enable use of longer motor cables in applications where the motor is installed far from the drive. The length is unfortunately limited because the filter does not reduce leakage currents in the cables.

Ordering Numbers: Sine Wave Filter Modules, 200-500 VAC

Mains supply 3 x 200 to 500 V

Minimum switching frequency

5 kHz 120 Hz 130B2439 130B2404 2.5 A 5 kHz 120 Hz 130B2441 130B2406 4.5 A 5 kHz 120 Hz 130B2443 130B2408 8 A 5 kHz 120 Hz 130B2444 130B2409 10 A 5 kHz 120 Hz 130B2446 130B2411 17 A 4 kHz 60 Hz 130B2447 130B2412 24 A 4 kHz 60 Hz 130B2448 130B2413 38 A 4 kHz 60 Hz 130B2307 130B2281 48 A 3 kHz 60 Hz 130B2308 130B2282 62 A 3 kHz 60 Hz 130B2309 130B2283 75 A 3 kHz 60 Hz 130B2310 130B2284 115 A 3 kHz 60 Hz 130B2311 130B2285 180 A 3 kHz 60 Hz 130B2312 130B2286 260 A 3 kHz 60 Hz 130B2313 130B2287 410 A 3 kHz 60 Hz 130B2314 130B2288 480 A 2 kHz 60 Hz 130B2315 130B2289 660 A 2 kHz 60 Hz 130B2316 130B2290 750 A 2 kHz 60 Hz 130B2317 130B2291 880 A 2 kHz 60 Hz 130B2318 130B2292 1200 A

Maximum output fre-

quency

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 411 Switching Frequency.

Part No. IP20 Part No. IP00 Rated filter current at 50Hz

24 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

Ordering Numbers: Sine-Wave Filter Modules, 525-600 VAC

Mains supply 3 x 525 to 690 V

Minimum switching frequency

2 kHz 60 Hz 130B2341 130B2321 13 A 2 kHz 60 Hz 130B2342 130B2322 28 A 2 kHz 60 Hz 130B2343 130B2323 45 A 2 kHz 60 Hz 130B2344 130B2324 76 A 2 kHz 60 Hz 130B2345 130B2325 115 A 2 kHz 60 Hz 130B2346 130B2326 165 A 2 kHz 60 Hz 130B2347 130B2327 260 A 2 kHz 60 Hz 130B2348 130B2329 303 A

1.5 kHz 60 Hz 130B2270 130B2241 430 A

1.5 kHz 60 Hz 130B2271 130B2242 530 A

1.5 kHz 60 Hz 130B2381 130B2337 660 A

1.5 kHz 60 Hz 130B2382 130B2338 765 A

1.5 kHz 60 Hz 130B2383 130B2339 940 A

1.5 kHz 60 Hz 130B2384 130B2340 1320 A

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 14-01 Switching Frequency.

Maximum output frequen-

Part No. IP20 Part No. IP00

5000 Design Guide

Rated filter current at

50Hz

Ordering Numbers: du/dt Filters, 380-480 VAC Mains supply 3x380 to 3x480 V

Minimum switching frequen-cyMaximum output frequen-

Part No. IP20 Part No. IP00

Rated filter current at 50

4 kHz 60 Hz 130B2396 130B2385 24 A 4 kHz 60 Hz 130B2397 130B2386 45 A 3 kHz 60 Hz 130B2398 130B2387 75 A 3 kHz 60 Hz 130B2399 130B2388 110 A 3 kHz 60 Hz 130B2400 130B2389 182 A 3 kHz 60 Hz 130B2401 130B2390 280 A 3 kHz 60 Hz 130B2402 130B2391 400 A 3 kHz 60 Hz 130B2277 130B2275 500 A 2 kHz 60 Hz 130B2278 130B2276 750 A 2 kHz 60 Hz 130B2405 130B2393 910 A 2 kHz 60 Hz 130B2407 130B2394 1500 A 2 kHz 60 Hz 130B2410 130B2395 2300 A

Ordering Numbers: du/dt Filters, 525-600 VAC

Mains supply 3x525 to 3x600 V

Minimum switching frequen-cyMaximum output frequen-

Part No. IP20 Part No. IP00

Rated filter current at 50

4 kHz 60 Hz 130B2423 130B2414 28 A 4 kHz 60 Hz 130B2424 130B2415 45 A 3 kHz 60 Hz 130B2425 130B2416 75 A 3 kHz 60 Hz 130B2426 130B2417 115 A 3 kHz 60 Hz 130B2427 130B2418 165 A 3 kHz 60 Hz 130B2428 130B2419 260 A 3 kHz 60 Hz 130B2429 130B2420 310 A 3 kHz 60 Hz 130B2278 130B2235 430 A 2 kHz 60 Hz 130B2239 130B2236 530 A 2 kHz 60 Hz 130B2274 130B2280 630 A 2 kHz 60 Hz 130B2430 130B2421 765 A 2 kHz 60 Hz 130B2431 130B2422 1350 A

Product range

MG.52.B2.02 - VLT

is a registered Danfoss trademark 25

VLT

5000 Design Guide

Brake resistors, VLT 5001 - 5052 / 200 - 240 V

Standard brake resistors

10% duty cycle 40% duty cycle

VLT 5001 145 0.065 175U1820 145 0.260 175U1920 5002 90 0.095 175U1821 90 0.430 175U1921 5003 65 0.250 175U1822 65 0.80 175U1922 5004 50 0.285 175U1823 50 1.00 175U1923 5005 35 0.430 175U1824 35 1.35 175U1924 5006 25 0.8 175U1825 25 3.00 175U1925 5008 20 1.0 175U1826 20 3.50 175U1926 5011 15 1.8 175U1827 15 5.00 175U1927 5016 10 2.8 175U1828 10 9.0 175U1928 5022 7 4.0 175U1829 7 10.0 175U1929 5027 6 4.8 175U1830 6 12.7 175U1930 5032 4.7 6 175U1954 Not available Not available Not available 5042 3.3 8 175U1955 Not available Not available Not available 5052 2.7 10 175U1956 Not available Not available Not available

Resistance [ohm]

Power [kW]

Code No. Resistance

[ohm]

Power [kW]

Code No.

See instruction MI.90.FX.YY for further information.

Flatpack brake resistors for horizontal conveyors

VLT type Motor [kW] Resistor [ohm] Size Order number Max. duty cycle [%] 5001 0.75 150 150 Ω 100 W 175U1005 14.0 5001 0.75 150 150 Ω 200 W 175U0989 40.0 5002 1.1 100 100 Ω 100 W 175U1006 8.0 5002 1.1 100 100 Ω 200 W 175U0991 20.0 5003 1.5 72 72 Ω 200 W 175U0992 16.0 5004 2.2 47 50 Ω 200 W 175U0993 9.0 5005 3 35 35 Ω 200 W 175U0994 5.5 5005 3 35 72 Ω 200 W 5006 4 25 50 Ω 200 W 5008 5.5 20 40 Ω 200 W 5011 7.5 13 27 Ω 200 W

1. Order 2 pcs. Mounting angle for flatpack resistor 100 W 175U0011 Mounting angle for flatpack resistor 200 W 175U0009

Mounting frame for 2 resistors broad (wide bookstyle) 175U0003

See Instruction MI.50.BX.YY for further information.

2 x 175U0992 2 x 175U0993 2 x 175U0996 2 x 175U0995

12.0

11.0

6.5

4.0

Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004

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VLT

5000 Design Guide

Ordering numbers, Brake resistors, VLT 5001 5552 / 380 - 500 V

Standard brake resistors

10% duty cycle 40% duty cycle

VLT 5001 620 0.065 175U1840 620 0.260 175U1940 5002 425 0.095 175U1841 425 0.430 175U1941 5003 310 0.250 175U1842 310 0.80 175U1942 5004 210 0.285 175U1843 210 1.35 175U1943 5005 150 0.430 175U1844 150 2.0 175U1944 5006 110 0.60 175U1845 110 2.4 175U1945 5008 80 0.85 175U1846 80 3.0 175U1946 5011 65 1.0 175U1847 65 4.5 175U1947 5016 40 1.8 175U1848 40 5.0 175U1948 5022 30 2.8 175U1849 30 9.3 175U1949 5027 25 3.5 175U1850 25 12.7 175U1950 5032 20 4.0 175U1851 20 13.0 175U1951 5042 15 4.8 175U1852 15 15.6 175U1952 5052 12 5.5 175U1853 12 19.0 175U1953 5062 9.8 15 175U2008 9.8 38.0 175U2007 5072 7.3 13 175U0069 7.3 38.0 175U0068 5102 5.7 15 175U0067 6.0 45.0 175U0066

5122

5152

5202

5252

5302 5352-5552

Resistance [ohm]

3.8 22 175U1960

3.2 27 175U1961

2.6 32 175U1962

2.1 39 175U1963

1.65 56

1.3 72

Power [kW]

Code No. Resistance

2 x 175U1061 2 x 175U1062

[ohm]

1) 3)

Power [kW]

Code No.

1. Order 2 pcs. Connect in parallel.

2. Resistors selected for 300 second cycle.

3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552.

See Instruction MI.90.FX.YY for further information.

Product range

MG.52.B2.02 - VLT

is a registered Danfoss trademark 27

VLT

5000 Design Guide

Flatpack brake resistors for horizontal conveyors

VLT type Motor [kW] Resistor [ohm] Size Order number Max. duty cycle [%] 5001 0.75 630 620 Ω 100 W 175U1001 14.0 5001 0.75 630 620 Ω 200 W 175U0982 40.0 5002 1.1 430 430 Ω 100 W 175U1002 8.0 5002 1.1 430 430 Ω 200 W 175U0983 20.0 5003 1.5 320 310 Ω 200 W 175U0984 16.0 5004 2.2 215 210 Ω 200 W 175U0987 9.0 5005 3 150 150 Ω 200 W 175U0989 5.5 5005 3 150 300 Ω 200 W 5006 4 120 240 Ω 200 W 5008 5.5 82 160 Ω 200 W 5011 7.5 65 130 Ω 200 W

2 x 175U0985 2 x 175U0986 2 x 175U0988 2 x 175U0990

12.0

11.0

6.5

4.0

1. Order 2 pcs. Mounting angle for flatpack resistor 100 W 175U0011. Mounting angle for flatpack resistor 200 W 175U0009. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002. Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss.

28 MG.52.B2.02 - VLT

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Ordering numbers, Harmonic filters

Harmonic filters are used to reduce mains harmonics

• AHF 010: 10% current distortion

• AHF 005: 5% current distortion

380-415 V, 50Hz

VLT

5000 Design Guide

AHF,N

10 A 4, 5.5 175G6600 175G6622 5006, 5008 19 A 7.5 175G6601 175G6623 5011 26 A 11 175G6602 175G6624 5016 35 A 15, 18.5 175G6603 175G6625 5022, 5027 43 A 22 175G6604 175G6626 5032

72 A 30, 37 175G6605 175G6627 5042, 5052 101 A 45. 55 175G6606 175G6628 5062, 5072 144 A 75 175G6607 175G6629 5102 180 A 90 175G6608 175G6630 5122 217 A 110 175G6609 175G6631 5152 289 A 132, 160 175G6610 175G6632 5202, 5252 324 A 175G6611 175G6633

Higher ratings can be achieved by paralleling the filter units

370 A 200 175G6688 175G6691 5302

434 A 578 A 315 Two 289 A units 5452 613 A 355 289 A and 324 A units 5502 648 A 400 Two 324 A units 5552

Typical Motor Used [kW]

250 Two 217 A units 5352

Danfoss ordering number VLT 5000 AHF 005 AHF 010

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

440-480 V, 60Hz

AHF,N

19 A 10, 15 175G6612 175G6634 5011, 5016

26 A 20 175G6613 175G6635 5022

35 A 25, 30 175G6614 175G6636 5027, 5032

43 A 40 175G6615 175G6637 5042

72 A 50, 60 175G6616 175G6638 5052, 5062 101 A 75 175G6617 175G6639 5072 144 A 100, 125 175G6618 175G6640 5102, 5122 180 A 150 175G6619 175G6641 5152 217 A 200 175G6620 175G6642 5202 289 A 250 175G6621 175G6643 5252 324 A 300 175G6689 175G6692 5302

Higher ratings can be achieved by paralleling the filter units

370 A 350 175G6690 175G6693 5352

506 A 578 A 500 Two 289 A units 5502 648 A 600 Two 324 A units 5552

Typical Motor Used [HP]

450 217 A and 289 A units 5452

Danfoss ordering number VLT 5000 AHF 005 AHF 010

Product range

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 29

VLT

5000 Design Guide

500 V, 50 Hz

AHF,N

10 A 4, 5.5 175G6644 175G6656 5006, 5008

19 A 7.5, 11 175G6645 175G6657 5011, 5016

26 A 15, 18.5 175G6646 175G6658 5022, 5027

35 A 22 175G6647 175G6659 5032

43 A 30 175G6648 175G6660 5042

72 A 37, 45 175G6649 175G6661 5052, 5062 101 A 55, 75 175G6650 175G6662 5062, 5072 144 A 90, 110 175G6651 175G6663 5102, 5122 180 A 132 175G6652 175G6664 5152 217 A 160 175G6653 175G6665 5202 289 A 200 175G6654 175G6666 5252

Higher ratings can be achieved by paralleling the filter units

324 A 250 175G6655 175G6667 5302

434 A 469 A 355 180 A and 289 A units 5452 578 A 400 Two 289 A units 5502 648 A 500 Two 324 A units 5552

Typical Motor Used [kW]

315 Two 217 A units 5352

Danfoss ordering number AHF 005 AHF 010 VLT 5000

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 500 V and assuming typical motor load. VLT 5000 series is based on a 160 % torque application. The precalculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions. For further combinations, please consult MG.80.BX.YY.

690 V, 50 Hz

I AHF,N Typical motor used

43 37, 45 130B2328 130B2293 5042, 5042 5042

72 55, 75 130B2330 130B2295 5062, 5072 5052, 5062 101 90 130B2331 130B2296 5102 5072 144 110, 132 130B2333 130B2298 5122, 5152 5102, 5122 180 160 130B2334 130B2299 5202 5152 217 200 130B2335 130B2300 5252 5202 289 250 130B2331 &

324 315 130B2333 &

370 400 130B2334 &

469 500 130B2333 & 2 x

578 560 3 x 130B2334 2 x 130B2301 5602 5502 613 630 3 x 130B2335 130B2301 &

(kW)

Ordering no. AHF

005

130B2333

130B2334

130B2335

130B2334

Ordering no. AHF

010

130B2301 5302 5252

130B2302 5352 5302

130B2304 5352

130B2299 &

130B2301

130B2302

VLT 5000 160% VLT 5000 110%

5502 5402

5602

30 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

General technical data

Mains supply (L1, L2, L3): Supply voltage 200-240 V units 3 x 200/208/220/230/240 V ±10% Supply voltage 380-500 V units 3 x 380/400/415/440/460/500 V ±10% Supply voltage 525-600 V units 3 x 525/550/575/600 V ±10% Supply voltage 525-690 V units 3 x 525/550/575/600/690 V ±10% Supply frequency 48-62 Hz +/- 1 %

See the section on special conditions in the Design Guide

Max imbalance of supply voltage: VLT 5001-5011, 380-500 V and 525-600 V and VLT 5001-5006, 200-240 V ±2.0% of rated supply voltage VLT 5016-5062, 380-500 V and 525-600 V and VLT 5008-5027, 200-240 V ±1.5% of rated supply voltage VLT 5072-5552, 380-500 V and VLT 5032-5052, 200-240 V ±3.0% of rated supply voltage VLT 5042-5602, 525-690 V ±3.0% of rated supply voltage True Power factor (λ) Displacement Power Factor (cos φ) No. of switchings on supply input L1, L2, L3 approx. 1 time/min.

See the section on special conditions in the Design Guide

VLT output data (U, V, W): Output voltage 0-100% of supply voltage Output frequency VLT 5001-5027, 200-240 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5032-5052, 200-240 V 0-132 Hz, 0-450 Hz Output frequency VLT 5001-5052, 380-500 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062-5302, 380-500 V 0-132 Hz, 0-450 Hz Output frequency VLT 5352-5552, 380-500 V 0-132 Hz, 0-300 Hz Output frequency VLT 5001-5011, 525-600 V 0-132 Hz, 0-700 Hz Output frequency VLT 5016-5052, 525-600 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062, 525-600 V 0-132 Hz, 0-450 Hz Output frequency VLT 5042-5302, 525-690 V 0-132 Hz, 0-200 Hz Output frequency VLT 5352-5602, 525-690 V 0-132 Hz, 0-150 Hz Rated motor voltage, 200-240 V units 200/208/220/230/240 V Rated motor voltage, 380-500 V units 380/400/415/440/460/480/500 V Rated motor voltage, 525-600 V units 525/550/575 V Rated motor voltage, 525-690 V units 525/550/575/690 V Rated motor frequency 50/60 Hz Switching on output Unlimited Ramp times 0.05-3600 sec.

5000 Design Guide

0.90 nominal at rated load near unity (>0.98)

Torque characteristics: Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V 160% for 1 min. Starting torque, VLT 5032-5052, 200-240 V 150% for 1 min. Starting torque, VLT 5001-5062, 525-600 V 160% for 1 min. Starting torque, VLT 5042-5602, 525-690 V 160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V Overload torque, VLT 5032-5052, 200-240 V 150% Arresting torque at 0 rpm (closed loop) 100%

The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 31

160%

Technical data

VLT

Braking at high overload torque level

200-240 V

5001-5027 5032-5052

380-500 V

5001-5102 5122-5252 5302 5352-5552

525-600 V

5001-5062

525-690 V

5042-5352 5402-5602

1) VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty cycle is 17%. VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.

2) Based on 300 second cycle: For VLT 5502 the torque is 145%. For VLT 5552 the torque is 130%.

3) VLT 5502 at 80% torque. VLT 5602 at 71% torque.

4) Based on 300 second cycle. For VLT 5502 the torque is 128%. For VLT 5602 the torque is 114%.

Cycle time (s) Braking duty cycle at 100% torque Braking duty cycle at over torque

120 Continuous 40% 300 10% 10%

120 Continuous 40% 600 Continuous 10% 600 40% 10% 600

120 Continuous 40%

600 40% 10% 600

40%

5000 Design Guide

(150/160%)

10%

Control card, digital inputs: Number of programmable digital inputs 8 Terminal nos. 16, 17, 18, 19, 27, 29, 32, 33 Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

2 kΩ

Scanning time per input 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.

Control card, analogue inputs: No. of programmable analogue voltage inputs/thermistor inputs 2 Terminal nos. 53, 54 Voltage level 0 - ±10 V DC (scalable) Input resistance, R

10 kΩ No. of programmable analogue current inputs 1 Terminal no. 60 Current range 0/4 - ±20 mA (scalable) Input resistance, R

200 Ω

Resolution 10 bit + sign Accuracy on input Max. error 1% of full scale Scanning time per input 3 msec. Terminal no. ground 55

Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)* as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

32 MG.52.B2.02 - VLT

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VLT

5000 Design Guide

Control card, pulse/encoder input: No. of programmable pulse/encoder inputs 4 Terminal nos. 17, 29, 32, 33 Max. frequency on terminal 17 5 kHz Max. frequency on terminals 29, 32, 33 20 kHz (PNP open collector) Max. frequency on terminals 29, 32, 33 65 kHz (Push-pull) Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

2 kΩ Scanning time per input 3 msec. Resolution 10 bit + sign Accuracy (100-1 kHz), terminals 17, 29, 33 Max. error: 0.5% of full scale Accuracy (1-5 kHz), terminal 17 Max. error: 0.1% of full scale Accuracy (1-65 kHz), terminals 29, 33 Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage (PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, digital/pulse and analogue outputs: No. of programmable digital and analogue outputs 2 Terminal nos. 42, 45 Voltage level at digital/pulse output 0 - 24 V DC Minimum load to ground (terminal 39) at digital/pulse output

600 Ω

Frequency ranges (digital output used as pulse output) 0-32 kHz Current range at analogue output 0/4 - 20 mA Maximum load to ground (terminal 39) at analogue output

500 Ω

Accuracy of analogue output Max. error: 1.5% of full scale Resolution on analogue output. 8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, 24 V DC supply: Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA Terminal nos. ground 20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*, but has the same potential as the analogue outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, RS 485 serial communication: Terminal nos. 68 (TX+, RX+), 69 (TX-, RX-)

Reliable galvanic isolation: Full galvanic isolation.

Relay outputs:

No. of programmable relay outputs 2 Terminal nos., control card (resistive load only) 4-5 (make) Max. terminal load (AC1) on 4-5, control card 50 V AC, 1 A, 50 VA

MG.52.B2.02 - VLT

is a registered Danfoss trademark 33

Technical data

VLT

5000 Design Guide

Max. terminal load (DC1 (IEC 947)) on 4-5, control card 25 V DC, 2 A / 50 V DC, 1 A, 50 W Max. terminal load (DC1) on 4-5, control card for UL/cUL applications 30 V AC, 1 A / 42.5 V DC, 1A Terminal nos., power card (resistive and inductive load) 1-3 (break), 1-2 (make) Max. terminal load (AC1) on 1-3, 1-2, power card 250 V AC, 2 A, 500 VA Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card 25 V DC, 2 A / 50 V DC, 1A, 50 W Min. terminal load (AC/DC) on 1-3, 1-2, power card 24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations. At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

Brake resistor terminals (only SB, EB, DE and PB units): Terminal nos. 81, 82

External 24 Volt DC supply: Terminal nos. 35, 36 Voltage range 24 V DC ±15% (max. 37 V DC for 10 sec.) Max. voltage ripple 2 V DC Power consumption 15 W - 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors: Max. motor cable length, screened cable 150 m Max. motor cable length, unscreened cable 300 m Max. motor cable length, screened cable VLT 5011 380-500 V 100 m Max. motor cable length, screened cable VLT 5011 525-600 V and VLT 5008, normal overload mode, 525-600 V

50 m Max. brake cable length, screened cable 20 m Max. loadsharing cable length, screened cable 25 m from frequency converter to DC bar.

Max. cable cross-section for motor, brake and loadsharing, see Electrical data

Max. cable cross-section for 24 V external DC supply

- VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V; VLT 5001-5062 525-600 V

4 mm2 /10 AWG

- VLT 5032-5052 200-240 V; VLT 5122-5552 380-500 V; VLT 5042-5602 525-690 V 2.5 mm2 /12 AWG Max. cross-section for control cables 1.5 mm 2 /16 AWG Max. cross-section for serial communication 1.5 mm2 /16 AWG

If UL/cUL is to be complied with, copper cable with temperature class 60/75°C must be used (VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240 V). If UL/cUL is to be complied with, copper cable with temperature class 75°C must be used (VLT 5072 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5042 - 5602 525 - 690 V). Connectors are for use of both copper and aluminium cables, unless other is specified.

Accuracy of display readout (parameters 009-012): Motor current [6] 0-140% load Max. error: ±2.0% of rated output current Torque % [7], -100 - 140% load Max. error: ±5% of rated motor size Output [8], power HP [9], 0-90% load Max. error: ±5% of rated output

Control characteristics: Frequency range 0 - 1000 Hz Resolution on output frequency ±0.003 Hz System response time 3 msec.

34 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Speed, control range (open loop) 1:100 of synchro. speed Speed, control range (closed loop) 1:1000 of synchro. speed Speed, accuracy (open loop) < 1500 rpm: max. error ± 7.5 rpm Speed, accuracy (closed loop) < 1500 rpm: max. error ± 1.5 rpm Torque control accuracy (open loop) 0- 150 rpm: max. error ±20% of rated torque Torque control accuracy (speed feedback) Max. error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor

Externals: Enclosure (dependent on power size) IP 00, IP 20, IP 21, Nema 1, IP 54 Vibration test 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36) Max. relative humidity 93 % (IEC 68-2-3) for storage/transport Max. relative humidity 95 % non condensing (IEC 721-3-3; class 3K3) for operation Aggressive environment (IEC 721 - 3 - 3) Uncoated class 3C2 Aggressive environment (IEC 721 - 3 - 3) Coated class 3C3 Ambient temperature IP 20/Nema 1 (high overload torque 160%) Max. 45°C (24-hour average max. 40°C) Ambient temperature IP 20/Nema 1 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 20/54 VLT 5011 500 V Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 VLT 5042-5602, 525-690 V; and 5122-5552, 380-500 V (high overload torque 160%)

Max. 45°C (24-hour average max. 40°C)

Derating for high ambient temperature, see the Design Guide

Min. ambient temperature in full operation

0°C Min. ambient temperature at reduced performance -10°C Temperature during storage/transport -25 - +65/70°C Max. altitude above sea level 1000 m

Derating for altitude over 1000 m above sealevel, see the Design Guide

EMC standards applied, Emission

EN 61000-6-3, EN 61000-6-4, EN 61800-3, EN 55011

EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4

EMC standards applied, Immunity

EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

See section on special conditions in the Design Guide VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives. IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended

VLT 5000 Series protection:

Electronic motor thermal protection against overload.

Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90°

C for IP 00, IP 20 and Nema 1. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

Technical data

MG.52.B2.02 - VLT

is a registered Danfoss trademark 35

VLT

For the units mentioned below, the limits are as follows:

- VLT 5122, 380-500 V, cuts out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 380-500 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5252, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5302, 380-500 V, cuts out at 105°C and can be reset if the temperature has fallen below 75°C.

- VLT 5352-5552, 380-500 V, cut out at 85°C and can be reset if the temperature has fallen below 60°C.

- VLT 5042-5122, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 525-690 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202-5352, 525-690 V, cut out at 100°C and can be reset if the temperature has fallen below 70°C.

- VLT 5402-5602, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

The frequency converter is protected against short-circuiting on motor terminals U, V, W.

The frequency converter is protected against earth fault on motor terminals U, V, W.

Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes

too high or too low.

If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.

If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

5000 Design Guide

36 MG.52.B2.02 - VLT

is a registered Danfoss trademark

Electrical data

Bookstyle and Compact, Mains supply 3 x 200 - 240 V

VLT

5000 Design Guide

According to international requirements VLT type 5001 5002 5003 5004 5005 5006

[A]

Output current

VLT, MAX

Output (240 V) S Typical shaft output Typical shaft output

Max. cable cross-section to motor, brake and loadsharing [mm

Rated input current Max. cable cross-section power [mm

]/[AWG]2 )

]/[AWG] 2 )

(200 V)I

Max. pre-fuses Efficiency

VLT,N

(60 s) [A]

[kVA]

VLT,N

[kW]

VLT,N

[HP]

VLT,N

L,N

[-]/UL1) [A]

3.7 5.4 7.8 10.6 12.5 15.2

5.9 8.6 12.5 17 20 24.3

1.5 2.2 3.2 4.4 5.2 6.3

0.75 1.1 1.5 2.2 3.0 3.7 1 1.5 2 3 4 5

4/10

[A]

3.4 4.8 7.1 9.5 11.5 14.5

4/10

4/10 4/10 4/10 4/10 4/10

16/10 16/10 16/15 25/20 25/25 35/30

0.95 0.95 0.95 0.95 0.95 0.95 Weight IP 20 EB Bookstyle [kg] 7 7 7 9 9 9.5 Weight IP 20 EB Compact [kg] 8 8 8 10 10 10 Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5 Power loss at max. load.

Enclosure

[W] 58 76 95 126 172 194

IP 20/

IP54

IP 20/

IP54

IP 20/

IP54

IP 20/

IP54

IP 20/

IP54

IP 20/

IP54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 37

Technical data

VLT

5000 Design Guide

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5008 5011 5016 5022 5027 Normal overload torque (110 %):

[A]

Output current

Output (240 V) S Typical shaft output Typical shaft output

VLT, MAX

VLT,N

P P

VLT,N

High overload torque (160 %): Output current

Output (240 V) S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing

[mm2 /AWG]

Rated input current Max. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0 power [mm

]/[AWG]2)

Max. pre-fuses Efficiency

VLT, MAX

VLT,N

P P

/AWG]2)

(200 V) I

[-]/UL1) [A]

VLT,N

Weight IP 20 EB [kg] 21 25 27 34 36 Weight IP 54 [kg] 38 40 53 55 56 Power loss at max. load.

- high overload torque

[W]

(160 %)

- normal overload torque

[W]

(110 %)

Enclosure

32 46 61.2 73 88

(60 s)

35.2 50.6 67.3 80.3 96.8

[A]

[kVA]

13.3 19.1 25.4 30.3 36.6

[kW]

7.5 11 15 18.5 22

[HP]

10 15 20 25 30

[A]

25 32 46 61.2 73

(60 s)

40 51.2 73.6 97.9 116.8

[A]

[kVA]

10 13 19 25 30

[kW]

5.5 7.5 11 15 18.5

[HP]

7.5 10 15 20 25

IP 20 16/6 35/2 35/2 35/2 50/0

10/8 10/8 10/8 10/8 16/6

[A]

32 46 61 73 88

L,N

IP 20 16/6 35/2 35/2 35/2 50/0 50 60 80 125 125

0.95 0.95 0.95 0.95 0.95

340 426 626 833 994

426 545 783 1042 1243

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

38 MG.52.B2.02 - VLT

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VLT

5000 Design Guide

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %):

Output current

I Output

(60 s) [A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

(60 s) [A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

[A] (200-230 V)

VLT,N

115 143 170

127 158 187 104 130 154 115 143 170

41 52 61 46 57 68 43 54 64

Typical shaft output [HP] (208 V) 40 50 60 Typical shaft output [kW] (230 V) 30 37 45

High overload torque (160 %):

Output current

I Output

[A] (200-230 V)

VLT,N

[A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

[A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

88 115 143

132 173 215

80 104 130

120 285 195

32 41 52 35 46 57

33 43 54 Typical shaft output [HP] (208 V) 30 40 50 [kW] (230 V) 22 30 37 Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

Normal overload torque (110 %):

Rated input current

Normal overload torque (150 %):

Rated input current Max. cable cross-section power supply Min. cable cross-section to motor, power

[mm2 ] [AWG] [mm2 ] [AWG]

[A] (230 V)

L,N

4,6

[mm2] [AWG]

4,6

[mm2] [AWG]

4,6

2,4,6

4,6

2,4,6

[A] (230 V)

L,N

120

300 mcm

101.3 126.6 149.9

77,9 101,3 126,6

120

300 mcm

6 8

supply, brake and loadsharing

Max. pre-fuses (mains) [-]/UL

Efficiency

Power loss

[A]

Normal overload [W]

150/15

200/200 250/250

0,96-0,97

1089 1361 1612 High overload [W] 838 1089 1361 Weight Weight Weight

IP 00 [kg] IP 20 Nema1 [kg] IP 54 Nema12 [kg] 104 104 104

101 101 101 101 101 101

Enclosure IP 00 / Nema 1 (IP 20) / IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection stud: M8 Brake: M6.

MG.52.B2.02 - VLT

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Technical data

Bookstyle and Compact, Mains supply 3 x 380 - 500 V

VLT

5000 Design Guide

According to international requirements VLT type 5001 5002 5003 5004

Output current

VLT, MAX

Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

P P

VLT,N

[kW] [HP]

2.2 2.8 4.1 5.6

3.5 4.5 6.5 9

1.9 2.6 3.4 4.8 3 4.2 5.5 7.7

1.7 2.1 3.1 4.3

1.6 2.3 2.9 4.2

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10

4/10 4/10 4/10

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

L,N

[A] (460 V)

L,N

2.3 2.6 3.8 5.3

1.9 2.5 3.4 4.8 4/10 4/10 4/10 4/10 16/6 16/6 16/10 16/10

0.96 0.96 0.96 0.96

[A] (380 V)

Weight IP 20 EB Bookstyle [kg] 7 7 7 7.5 Weight IP 20 EB Compact [kg] 8 8 8 8.5 Weight IP 54 Compact [kg] 11.5 11.5 11.5 12 Power loss at max. load [W] 55 67 92 110

Enclosure

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

40 MG.52.B2.02 - VLT

is a registered Danfoss trademark

Bookstyle and Compact, Mains supply 3 x 380 - 500 V

VLT

5000 Design Guide

According to international requirements VLT type 5005 5006 5008 5011

Output current

VLT, MAX

Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

[kW] [HP]

7.2 10 13 16

11.5 16 20.8 25.6

6.3 8.2 11 14.5

10.1 13.1 17.6 23.2

5.5 7.6 9.9 12.2

5.5 7.1 9.5 12.6

3.0 4.0 5.5 7.5 4 5 7.5 10

4/10

4/10 4/10 4/10

Rated input current I Max. cable cross-section power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

L,N

[A] (460 V)

7 9.1 12.2 15.0 6 8.3 10.6 14.0

4/10 4/10 4/10 4/10

16/15 25/20 25/25 35/30

0.96 0.96 0.96 0.96

[A] (380 V)

Weight IP 20 EB Bookstyle [kg] 7.5 9.5 9.5 9.5 Weight IP 20 EB Compact [kg] 8.5 10.5 10.5 10.5 Weight IP 54 EB Compact [kg] 12 14 14 14 Power loss at max. load. [W] 139 198 250 295

Enclosure

IP 20/ IP 54

IP 20/

IP 54

IP 20/

IP 54

IP 20/

IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 41

Technical data

VLT

5000 Design Guide

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT,N

(60 s) [A] (380-415 V)

VLT, MAX

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

[A] (380-415 V)

[A] (440-500 V)

VLT,N

32 37.5 44

35.2 41.3 48.4

27.9 34 41.4

30.7 37.4 45.5

24.4 28.6 33.5

[kW]

15 18.5 22

[HP]

20 25 30

24.2 29.4 35.8

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 16/6 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm2]/[AWG]

]/[AWG]

2) 4)

Rated input current I Max. cable cross-section, IP 54 16/6 16/6 16/6 power [mm

]/[AWG] Max. pre-fuses Efficiency

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

24 32 37.5

38.4 51.2 60

21.7 27.9 34

34.7 44.6 54.4

18.3 24.4 28.6

[kW]

11 15 18.5

[HP]

15 20 25

18.8 24.2 29.4

IP 20 16/6 16/6 35/2

10/8 10/8 10/8 32 37.5 44

27.6 34 41

IP 20

16/6 16/6 35/2

63/40 63/50 63/60

0.96 0.96 0.96 Weight IP 20 EB [kg] 21 22 27 Weight IP 54 [kg] 41 41 42 Power loss at max. load.

- high overload torque (160 %)

[W] 419 559 655

- normal overload torque (110 %) [W] 559 655 768

Enclosure

IP 20/ IP 54

IP 20/

IP 54

IP 20/

IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

42 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %):

Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

P P

VLT,N

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2)

Rated input current

Max. cable cross-section IP 54 35/2 35/2 50/0 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

Weight IP 20 EB [kg] 28 41 42 Weight IP 54 [kg] 54 56 56 Power loss at max. load.

- high overload torque (160 %)

- normal overload torque (110 %) [W] 1065 1275 1571

Enclosure

61 73 90

67.1 80.3 99 54 65 78

59.4 71.5 85.8

46.5 55.6 68.6

[kW]

30 37 45

[HP]

40 50 60

46.8 56.3 67.5

44 61 73

70.4 97.6 116.8

41.4 54 65

66.2 86 104

33.5 46.5 55.6

[kW]

22 30 37

[HP]

30 40 50

35.9 46.8 56.3

IP20 35/2 35/2 50/0

10/8 10/8 16/6 60 72 89 53 64 77

IP 20 35/2 35/2 50/0 80/80 100/100 125/125

0.96 0.96 0.96

[W] 768 1065 1275

IP 20/ IP 54

IP 20/

IP 54

IP 20/

IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

Technical data

MG.52.B2.02 - VLT

is a registered Danfoss trademark 43

VLT

5000 Design Guide

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5062 5072 5102

Normal overload torque (110 %): Output current

Output

Typical shaft output

VLT,N

(60 s) [A] (380-415 V)

VLT, MAX

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

P P P

[A] (380-415 V)

[A] (440-500 V)

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

106 147 177

117 162 195

106 130 160 117 143 176

80.8 102 123

91.8 113 139 55 75 90 75 100 125 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

Typical shaft output

Max. cable cross-section to motor, IP 54

brake and loadsharing [mm2 ]/[AWG]

Min. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

Rated input current I

Max. cable cross-section IP 54

power[mm

]/[AWG]

Max. pre-fuses Efficiency

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415 V)

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500 V)

[kVA] (380-415 V)

VLT,N

[kVA] (440-500 V)

VLT,N

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

90 106 147

135 159 221 80 106 130 120 159 195

68.6 73.0 102

69.3 92.0 113 45 55 75 60 75 100 55 75 90

IP20

50/0

150/300

mcm

120/250

mcm

150/300

mcm

120/250

mcm

16/6 25/4 25/4 104 145 174 104 128 158

IP 20

50/0

150/300

mcm

120/250

mcm

150/300

mcm

120/250

mcm

160/150 225/225 250/250

>0.97 >0.97 >0.97 Weight IP 20 EB [kg] 43 54 54 Weight IP 54 [kg] 60 77 77 Power loss at max. load.

- high overload torque (160 %)

[W] 1122 1058 1467

- normal overload torque (110 %) [W] 1322 1467 1766

Enclosure

IP20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm used.

6. Brake and loadsharing: 95 mm

/ AWG 3/0

44 MG.52.B2.02 - VLT

must be connected by use of a AI-Cu connector.

is a registered Danfoss trademark

VLT

5000 Design Guide

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5122 5152 5202 5252 5302

Normal overload current (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 150 200 250 300 350 [kW] (500 V) 132 160 200 250 315

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415

[A] (441-500 V)

VLT,N

(60 s) [A] (440-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 125 150 200 250 300

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (500 V) 110 132 160 200 250

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-415 V)

L,N

[A] (440-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-415 V)

L,N

[A] (440-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 2206 2619 3309 4163 4977

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 96 104 125 136 151

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

212 260 315 395 480

233 286 347 434 528

190 240 302 361 443

209 264 332 397 487

147 180 218 274 333 151 191 241 288 353 165 208 262 313 384 110 132 160 200 250

177 212 260 315 395

266 318 390 473 593

160 190 240 302 361

240 285 360 453 542

123 147 180 218 274 127 151 191 241 288 139 165 208 262 313

90 110 132 160 200

4,6

2,4,6

4,6

2,4,6

2 x 70

2 x 2/0

2 x 70

2 x 2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

208 256 317 385 467 185 236 304 356 431

174 206 256 318 389 158 185 236 304 356

4,6

2,4,6

[A]

2 x 70

2 x 2/0

300/

300

350/

350

450/

400

2 x 185

2 x 350 mcm

500/

500

0,98

2619 3309 4163 4977 6107

82 91 112 123 138 96 104 125 136 151

630/ 600

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

MG.52.B2.02 - VLT

is a registered Danfoss trademark 45

Technical data

VLT

5000 Design Guide

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5352 5452 5502 5552

Normal overload current (110 %):

Output current

VLT, MAX

Output S

Typical shaft output

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 315 355 400 450

[HP] (460 V)

[kW] (500 V) 355 400 500 530

High overload torque (160 %):

Output current

VLT, MAX

Output S

Typical shaft output

Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

[A] (380-415 V)

VLT,N

(60 s) [A] (380-415

[A] (440-500 V)

VLT,N

(60 s) [A] (440-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 250 315 355 400

[HP] (460 V)

[kW] (500 V) 315 355 400 500

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-415 V)

L,N

[A] (440-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-415 V)

L,N

[A] (440-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 6005 6960 7691 7964

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 263 270 272 313

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

600 658 745 800

660 724 820 880

540 590 678 730

594 649 746 803

416 456 516 554 430 470 540 582 468 511 587 632

450 500 550/600 600

480 600 658 695

720 900 987 1042

443 540 590 678

665 810 885 1017

333 416 456 482 353 430 470 540 384 468 511 587

350 450 500 550

4,6

2,4,6

4,6

2,4,6

4x240

4x500 mcm

2x185

2x350 mcm

590 647 733 787 531 580 667 718

472 590 647 684 436 531 580 667

4,6

4x240

2,4,6

4x500 mcm

700/700 900/900 900/900 900/900

[A]

0,98

7630 7701 8879 9428

221 234 236 277 263 270 272 313

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

46 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5001 5002 5003 5004

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

2.6 2.9 4.1 5.2

2.9 3.2 4.5 5.7

2.4 2.7 3.9 4.9

2.6 3.0 4.3 5.4

2.5 2.8 3.9 5.0

2.4 2.7 3.9 4.9

1.1 1.5 2.2 3

1.5 2 3 4

1.8 2.6 2.9 4.1

2.9 4.2 4.6 6.6

1.7 2.4 2.7 3.9

2.7 3.8 4.3 6.2

1.7 2.5 2.8 3.9

1.7 2.4 2.7 3.9

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

2.5 2.8 4.0 5.1

2.2 2.5 3.6 4.6

1.8 2.5 2.8 4.0

1.6 2.2 2.5 3.6

4/10 4/10 4/10 4/10

3 4 5 6

0.96 0.96 0.96 0.96

Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 63 71 102 129

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.B2.02 - VLT

is a registered Danfoss trademark 47

VLT

5000 Design Guide

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5005 5006 5008 5011

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

6.4 9.5 11.5 11.5

7.0 10.5 12.7 12.7

6.1 9.0 11.0 11.0

6.7 9.9 12.1 12.1

6.1 9.0 11.0 11.0

6.1 9.0 11.0 11.0 4 5.5 7.5 7.5 5 7.5 10.0 10.0

5.2 6.4 9.5 11.5

8.3 10.2 15.2 18.4

4.9 6.1 9.0 11.0

7.8 9.8 14.4 17.6

5.0 6.1 9.0 11.0

4.9 6.1 9.0 11.0 3 4 5.5 7.5 4 5 7.5 10

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current I

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

6.2 9.2 11.2 11.2

5.7 8.4 10.3 10.3

5.1 6.2 9.2 11.2

4.6 5.7 8.4 10.3

4/10 4/10 4/10 4/10

8 10 15 20

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 160 236 288 288

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

48 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V) [kVA] (575 V)

[kW]

VLT,N

[HP]

VLT,N

23 28 34 25 22 24

31 37 27 32

30 35 22 27 32 22

27 32 15 18.5 22 20 25 30

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 16 16 35 brake and loadsharing [mm Min. cable cross-section to motor, 0.5 0.5 10 brake and loadsharing [mm2]/[AWG]

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

[A] (550 V)

Rated input current

Max. cable cross-section, 16 16 35 power [mm

]/[AWG]

Max. pre-fuses Efficiency

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

18 23 28 29 17 27

37 45 22 27

35 43 17 22 27 17

22 27 11 15 18.5 15 20 25

6 6 2

20 20 8

22 27 33 21 25 30

18 22 27 16 21 25

6 6 2

30 35 45

0.96 0.96 0.96 Weight IP 20 EB [kg] 23 23 30 Power loss at max. load [W] 576 707 838 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.B2.02 - VLT

is a registered Danfoss trademark 49

VLT

5000 Design Guide

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5032 5042 5052 5062

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

(60 s) [A] (550 V)

VLT, MAX

(60 s) [A] (575 V)

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

[A] (575 V)

VLT,N

[kVA] (550 V) [kVA] (575 V)

VLT,N

[kW] [HP]

43 54 65 81 47 41 45

59 72 89 52 62 77

57 68 85 41 51 62 77 41

52 62 77 30 37 45 55 40 50 60 75

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 35 50 50 50 brake and loadsharing [mm Min. cable cross-section to motor, 10 16 16 16 brake and loadsharing [mm

]/[AWG]2)

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW] [HP]

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section 35 50 50 50 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

34 43 54 65 54 32 51

69 86 104 41 52 62

66 83 99 32 41 51 62 32

41 52 62 22 30 37 45 30 40 50 60

2 1/0 1/0 1/0

8 6 6 6

42 53 63 79 38 49 58 72

33 42 53 63 30 38 49 58

2 1/0 1/0 1/0

60 75 90 100

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 30 48 48 48 Power loss at max. load [W] 1074 1362 1624 2016 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

50 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Mains supply 3 x 525 - 690 V

According to international requirements VLT type 5042 5052 5062 5072 5102

Normal overload torque (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 50 60 75 100 125 [kW] (690 V) 45 55 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 40 50 60 75 100

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (690 V) 37 45 55 75 90

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

High overload torque (160 %):

Rated input current

I Max. cable cross-section power supply

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

[AWG]

[mm2]

Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight

Normal overload [W]

High overload [W] 1355 1459 1721 1913 2264

IP 00 [kg] Weight IP 21/Nema1 [kg] 96 Weight

IP 54/Nema12 [kg] 96

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

56 76 90 113 137

62 84 99 124 151

54 73 86 108 131

59 80 95 119 144

53 72 86 108 131 54 73 86 108 130 65 87 103 129 157 37 45 55 75 90

48 56 76 90 113

77 90 122 135 170

46 54 73 86 108

74 86 117 129 162

46 53 72 86 108 46 54 73 86 108 55 65 87 103 129 30 37 45 55 75

4,6

2,4,6

4,6

2,4,6

2 x 70 2 x 2/0

60 77 89 110 130 58 74 85 106 124 58 77 87 109 128

53 60 77 89 110 51 58 74 85 106 50 58 77 87 109

4,6

2,4,6

125 160 200 200 250

[A]

2 x 70 2 x 2/0

0.97 0.97 0.98 0.98 0.98 1458 1717 1913 2262 2662

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

MG.52.B2.02 - VLT

is a registered Danfoss trademark 51

Technical data

VLT

5000 Design Guide

mains supply 3 x 525 - 690 V

According to international requirements VLT type 5122 5152 5202 5252 5302 5352

Normal overload torque (110 %):

Output current

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

VLT, MAX

[A] (551-690 V)

VLT,N

VLT, MAX

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V)

(60 s) [A]

(525-550 V)

(60 s) [A]

(551-690 V)

[HP] (575 V) 150 200 250 300 350 400 [kW] (690 V) 132 160 200 250 315 400

High overload torque (160 %):

Output current

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

VLT, MAX

[A] (551-690 V)

VLT,N

VLT, MAX

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V)

(60 s) [A]

(525-550 V)

(60 s) [A]

(551-690 V)

[HP] (575 V) 125 150 200 250 300 350

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (690 V) 110 132 160 200 250 315

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

High overload torque (160 %):

Rated input current

I Max. cable cross-section power supply

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

[AWG]

[mm2]

Max. pre-fuses (mains) [-]/UL Efficiency Power loss

Weight

Normal overload [W]

High overload [W] 2664 2952 3451 4275 4875 5185

IP 00 [kg] Weight IP 21/Nema1 [kg] 96 104 125 136 151 165 Weight

IP 54/Nema12 [kg] 96 104 125 136 151 165

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

162 201 253 303 360 418

178 221 278 333 396 460

155 192 242 290 344 400

171 211 266 319 378 440

154 191 241 289 343 398 154 191 241 289 343 398 185 229 289 347 411 478 110 132 160 200 250 315

137 162 201 253 303 360

206 243 302 380 455 540

131 155 192 242 290 344

197 233 288 363 435 516

131 154 191 241 289 343 130 154 191 241 289 343 157 185 229 289 347 411

90 110 132 160 200 250

4,6

2,4,6

2 x 70

2 x 2/0

4,6

2 x 70

2 x 2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

158 198 245 299 355 408 151 189 234 286 339 390 155 197 240 296 352 400

130 158 198 245 299 355 124 151 189 234 286 339 128 155 197 240 296 352

4,6

2,4,6

[A]

2 x 70

2 x 2/0

315 350 350 400 500 550

2 x 185

2 x 350 mcm

0,98

3114 3612 4292 5155 5821 6149

82 91 112 123 138 151

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

52 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Compact, Mains supply 3 x 525 - 690 V

According to international requirements VLT type 5402 5502 5602

Normal overload current (110 %):

Output current

VLT, MAX

Output S

Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550 V)

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) 400 450 500 [HP] (575 V) [kW] (690 V) 500 560 630

High overload torque (160 %):

Output current

VLT, MAX

Output S

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550 V)

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

Typical shaft output [kW] (550 V) 315 400 450

Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

[HP] (575 V) [kW] (690 V) 400 500 560

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (525-550 V)

L,N

[A] (551-690 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (525-550 V)

L,N

[A] (551-690 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 5818 7671 8715

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 263 272 313

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

523 596 630 575 656 693 500 570 630 550 627 693 498 568 600 498 568 627 598 681 753

500 600 650

429 523 596 644 785 894 410 500 570 615 750 855 409 498 568 408 498 568 490 598 681

400 500 600

4,6

2,4,6

4,6

2,4,6

4x240

4x500 mcm

2x185

2x350 mcm

504 574 607 482 549 607

413 504 574 395 482 549

4,6

2,4,6

700/700 900/900 900/900

[A]

4x240

4x500 mcm

0,98

7249 8727 9673

221 236 277 263 272 313

For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with

national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

MG.52.B2.02 - VLT

is a registered Danfoss trademark 53

Technical data

VLT

5000 Design Guide

Fuses

UL compliance

To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

VLT Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5002 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5003 KTN-R25 5017906-016 KLN-R15 ATM-R15 or A2K-15R 5004 KTN-R20 5017906-020 KLN-R20 ATM-R20 or A2K-20R 5005 KTN-R25 5017906-025 KLN-R25 ATM-R25 or A2K-25R 5006 KTN-R30 5012406-032 KLN-R30 ATM-R30 or A2K-30R 5008 KTN-R50 5014006-050 KLN-R50 A2K-50R 5011 KTN-R60 5014006-063 KLN-R60 A2K-60R 5016 KTN-R85 5014006-080 KLN-R80 A2K-80R 5022 KTN-R125 2028220-125 KLN-R125 A2K-125R 5027 KTN-R125 2028220-125 KLN-R125 A2K-125R 5032 KTN-R150 2028220-160 L25S-150 A25X-150 5042 KTN-R200 2028220-200 L25S-200 A25X-200 5052 KTN-R250 2028220-250 L25S-250 A25X-250

380-500 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5005 KTS-R15 5017906-016 KLS-R15 ATM-R15 or A6K-15R 5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R 5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R 5011 KTS-R30 5012406-032 KLS-R30 A6K-30R 5016 KTS-R40 5012406-040 KLS-R40 A6K-40R 5022 KTS-R50 5014006-050 KLS-R50 A6K-50R 5027 KTS-R60 5014006-063 KLS-R60 A6K-60R 5032 KTS-R80 2028220-100 KLS-R80 A6K-180R 5042 KTS-R100 2028220-125 KLS-R100 A6K-100R 5052 KTS-R125 2028220-125 KLS-R125 A6K-125R 5062 KTS-R150 2028220-160 KLS-R150 A6K-150R 5072 FWH-220 2028220-200 L50S-225 A50-P225 5102 FWH-250 2028220-250 L50S-250 A50-P250 5122* FWH-300/170M3017 2028220-315 L50S-300 A50-P300 5152* FWH-350/170M3018 2028220-315 L50S-350 A50-P350 5202* FWH-400/170M4012 206xx32-400 L50S-400 A50-P400 5252* FWH-500/170M4014 206xx32-500 L50S-500 A50-P500 5302* FWH-600/170M4016 206xx32-600 L50S-600 A50-P600 5352 170M4017 2061032,700 6.9URD31D08A0700 5452 170M6013 2063032,900 6.9URD33D08A0900 5502 170M6013 2063032,900 6.9URD33D08A0900 5552 170M6013 2063032,900 6.9URD33D08A0900

* Circuit Breakers manufactured by General Electric, Cat. No. SKHA36AT0800, with rating plugs listed below can be used to meet ULrequirements:

5122 rating plug No. SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600

54 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

525-600 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTS-R3 5017906-004 KLS-R003 A6K-3R 5002 KTS-R4 5017906-004 KLS-R004 A6K-4R 5003 KT-R5 5017906-005 KLS-R005 A6K-5R 5004 KTS-R6 5017906-006 KLS-R006 A6K-6R 5005 KTS-R8 5017906-008 KLS-R008 A6K-8R 5006 KTS-R10 5017906-010 KLS-R010 A6K-10R 5008 KTS-R15 5017906-016 KLS-R015 A6K-15R 5011 KTS-R20 5017906-020 KLS-R020 A6K-20R 5016 KTS-R30 5017906-030 KLS-R030 A6K-30R 5022 KTS-R35 5014006-040 KLS-R035 A6K-35R 5027 KTS-R45 5014006-050 KLS-R045 A6K-45R 5032 KTS-R60 5014006-063 KLS-R060 A6K-60R 5042 KTS-R75 5014006-080 KLS-R075 A6K-80R 5052 KTS-R90 5014006-100 KLS-R090 A6K-90R 5062 KTS-R100 5014006-100 KLS-R100 A6K-100R

525-600 V (UL) and 525-690 V (CE) drives

Bussmann SIBA FERRAZ-SHAWMUT 5042 170M3013 2061032,125 6.6URD30D08A0125 5052 170M3014 2061032,16 6.6URD30D08A0160 5062 170M3015 2061032,2 6.6URD30D08A0200 5072 170M3015 2061032,2 6.6URD30D08A0200 5102 170M3016 2061032,25 6.6URD30D08A0250 5122 170M3017 2061032,315 6.6URD30D08A0315 5152 170M3018 2061032,35 6.6URD30D08A0350 5202 170M4011 2061032,35 6.6URD30D08A0350 5252 170M4012 2061032,4 6.6URD30D08A0400 5302 170M4014 2061032,5 6.6URD30D08A0500 5352 170M5011 2062032,55 6.6URD32D08A550 5402 170M4017 2061032,700 6.9URD31D08A0700 5502 170M6013 2063032,900 6.9URD33D08A0900 5602 170M6013 2063032,900 6.9URD33D08A0900

KTS-fuses from Bussmann may substitute KTN for 240 V drives. FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives. L50S fuses from LITTEL FUSE may substitute L25S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives. A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL compliance

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

VLT 5001-5027 200-240 V type gG VLT 5032-5052 200-240 V type gR VLT 5001-5062 380-500 V type gG VLT 5072-5102 380-500 V type gR VLT 5122-5302 380-500 V type gG VLT 5352-5552 380-500 V type gR VLT 5001-5062 525-600 V type gG

Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A

(symmetrical), 500/600 V maximum.

rms

Technical data

MG.52.B2.02 - VLT

is a registered Danfoss trademark 55

VLT

5000 Design Guide

Mechanical dimensions

All the below listed measurements are in mm.

Bookstyle IP 20

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V

Compact IP 00

5032 - 5052 200 - 240 V 800 370 335 780 270 225 B 5122 - 5152 380 - 500 V 1046 408 5202 - 5302 380 - 500 V 1327 408 5352 - 5552 380 - 500 V 1547 585 5042 - 5152 525 - 690 V 1046 408 5202 - 5352 525 - 690 V 1327 408 5402 - 5602 525 - 690 V 1547 585

Compact IP 20

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V 5001 - 5011 525 - 600 V (IP 20 and Nema 1) 5008 200 - 240 V 5016 - 5022 380 - 500 V 5016 - 5022 525 - 600 V (Nema 1) 5011 - 5016 200 - 240 V 5027 - 5032 380 - 500 V 5027 - 5032 525 - 600 V (Nema 1) 5022 - 5027 200 - 240 V 5042 - 5062 380 - 500 V 5042 - 5062 525 - 600 V (Nema 1) 5072 - 5102 380 - 500 V 800 370 335 780 330 225 D

Compact Nema 1/IP20/IP21

5032 - 5052 200 - 240 V 954 370 335 780 270 225 E 5122 - 5152 380 - 500 V 1208 420 5202 - 5302 380 - 500 V 1588 420 5352 - 5552 380 - 500 V 2000 600 5042 - 5152 525 - 690 V 1208 420 5202 - 5352 525 - 690 V 1588 420 5402 - 5602 525 - 690 V 2000 600

Compact IP 54/Nema 12

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V 5008 - 5011 200 - 240 V 5016 - 5027 380 - 500 V 5016 - 5027 200 - 240 V 5032 - 5062 380 - 500 V 5032 - 5052 200 - 240 V 937 495 421 - 830 374 225 G 5072 - 5102 380 - 500 V 940 400 360 70 690 375 225 F 5122 - 5152 380 - 500 V 1208 420 5202 - 5302 380 - 500 V 1588 420 5352 - 5552 380 - 500 V 2000 600 5042 - 5152 525 - 690 V 1208 420 5202 - 5352 525 - 690 V 1588 420 5402 - 5602 525 - 690 V 2000 600 ab: Minimum space above enclosure be: Minimum space below enclosure

1) With disconnect, add 44 mm.

A B C D a b ab/be Type

395 90 260 384 70 100 A

395 130 260 384 70 100 A

373 373 494 373 373 494

1001 304 225 J 1282 304 225 J 1502 304 225 I 1001 304 225 J 1282 304 225 J 1502 304 225 I

395 220 160 384 200 100 C

395 220 200 384 200 100 C

560 242 260 540 200 200 D

700 242 260 680 200 200 D

800 308 296 780 270 200 D

373 373 494 373 373 494

1154 304 225 J 1535 304 225 J

- - 225 H 1154 304 225 J 1535 304 225 J

- - 225 H

460 282 195 85 260 258 100 F

530 282 195 85 330 258 100 F

810 350 280 70 560 326 200 F

940 400 280 70 690 375 200 F

373 373 494 373 373 494

- 1154 304 225 J

- - - 225 H

- 1154 304 225 J

1535 304 225 J

- - 225 H

56 MG.52.B2.02 - VLT

is a registered Danfoss trademark

Mechanical dimensions, cont.

VLT

5000 Design Guide

MG.52.B2.02 - VLT

is a registered Danfoss trademark 57

sions

Measurements, dimen-

Mechanical dimensions (cont.)

VLT

Type H, IP 20, IP 54

5000 Design Guide

Type I, IP 00

Type J, IP 00, IP 21, IP 54

58 MG.52.B2.02 - VLT

is a registered Danfoss trademark

Mechanical installation

Please pay attention to the requirements that apply to integration and field mounting kit, see the below list. The information given in the list must be observed to avoid serious damage or injury, especially when installing large units.

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below. To protect the unit from overheating, it must be ensured that the ambient temperature does not rise above

the max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded . The max. temperature and 24-hour aver-

age can be seen from the General Technical Data. If the ambient temperature is in the range of 45°C -55° C, derating of the frequency converter will become relevant, see Derating for ambient temperature. The service life of the frequency converter will be reduced if derating for ambient temperature is not taken into account.

VLT

5000 Design Guide

Mechanical installation

MG.52.B2.02 - VLT

is a registered Danfoss trademark 59

VLT

5000 Design Guide

Installation of VLT 5001-5602

All frequency converters must be installed in a way that ensures proper cooling.

Cooling

All Bookstyle and Compact units require a minimum space above and below the enclosure.

Side by side/flange by flange

All frequency converters can be mounted side by side/ flange by flange.

d [mm] Comments Bookstyle VLT 5001-5006, 200-240 V 100 VLT 5001-5011, 380-500 V 100

Compact (all enclosure types) VLT 5001-5006, 200-240 V 100

VLT 5001-5011, 525-600 V 100

VLT 5008-5027, 200-240 V 200 VLT 5016-5062, 380-500 V 200 VLT 5072-5102, 380-500 V 225 VLT 5016-5062, 525-600 V 200

VLT 5032-5052, 200-240 V 225 VLT 5122-5302, 380-500 V 225 VLT 5042-5352, 525-690 V 225 VLT 5352-5552, 380-500 V 225 IP 00 above and below enclosure VLT 5402-5602, 525-690 V 225

Installation on a plane, vertical surface (no spacers)

Installation on a plane, vertical surface (no spacers)VLT 5001-5011, 380-500 V 100

Installation on a plane, vertical surface (no spacers)

Installation on a plane, vertical surface (no spacers) IP 54 filter mats must be changed when they are dirty.

IP 21/IP 54 only above enclosure

60 MG.52.B2.02 - VLT

is a registered Danfoss trademark

VLT

5000 Design Guide

Installation of VLT 5352-5552 380-500 V and VLT 5402-5602 525-690 V Compact Nema 1 (IP 21) and IP 54

Cooling

All units in the above-mentioned series require a minimum space of 225 mm above the enclosure and must be installed on a flat level surface. This applies to both Nema 1 (IP 21) and IP 54 units. Gaining access requires a minimum space of 579 mm in front of the frequency converter.

Side-by-side

Mechanical installation

Compact Nema 1 (IP 21) and IP 54

All Nema 1 (IP 21) and IP 54 units in the above-mentioned series can be installed side by side without any space between them, since these units do not require cooling on the sides.

Filter mats in IP 54 units have to be changed regularly depending on the operating environment.

NB!

IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended.

MG.52.B2.02 - VLT

is a registered Danfoss trademark 61

Electrical installation

The voltage on the frequency converter is dangerous when the unit is connected to mains. Incorrect installation of the motor or the frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected.

Using VLT 5001-5006, 200-240 V and 380-500 V: wait at least 4 minutes.

Using VLT 5008-5052, 200-240 V: wait at least 15 minutes.

Using VLT 5008-5062, 380-500 V: wait at least 15 minutes.

VLT

5000 Design Guide

NB!

The RFI switch must be closed (position ON) when high voltage tests are carried out (see section RFI Switch). The mains and motor connection must be interrupted in the case of high voltage tests of the total installation if the leakage currents are too high.

Safety earthing

NB!

The frequency converter has a high leakage current and must be earthed appropriately for safety reasons. Use earth terminal (see section Electrical installation, power cables), which enables reinforced earthing. Apply national safety regulations.

Using VLT 5072-5302, 380-500 V: wait at least 20 minutes.

Using VLT 5352-5552, 380-500 V: wait at least 40 minutes.

Using VLT 5001-5005, 525-600 V: wait at least 4 minutes.

Using VLT 5006-5022, 525-600 V: wait at least 15 minutes.

Using VLT 5027-5062, 525-600 V: wait at least 30 minutes.

Using VLT 5042-5352, 525-690 V: wait at least 20 minutes.

Using VLT 5402-5602, 525-690 V: wait at least 30 minutes.

NB!

It is the user's or certified electrician's responsibility to ensure correct earthing and protection in accordance with applicable national and local norms and standards.

Extra protection (RCD)

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In the case of an earth fault, a DC content may develop in the faulty current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3phase equipment with a bridge rectifier and for a brief discharge on power-up.

See also the section Special Conditions in the Design Guide.

Electrical installation - mains supply

Connect the three mains phases to terminals L

, L2,

High voltage test

Electrical installation - motor cables

A high voltage test can be carried out by short- circuiting terminals U, V, W, L max. 2.15 kV DC for one second between this shortcircuit and the chassis.

, L2 and L3 and energizing by

NB!

If an unscreened cable is used, some EMC requirements are not complied with, see the Design Guide.

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If the EMC specifications regarding emission are to be complied with, the motor cable must be screened, unless otherwise stated for the RFI filter in question. It is important to keep the motor cable as short as possible so as to reduce the noise level and leakage currents to a minimum. The motor cable screen must be connected to the metal cabinet of the frequency converter and to the metal cabinet of the motor. The screen connections are to be made with the biggest possible surface (cable clamp). This is enabled by different installation devices in the different frequency converters.

VLT

5000 Design Guide

Direction of motor rotation

Installation with twisted screen ends (pigtails) is to be avoided, since these spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

The frequency converter has been tested with a given length of cable and a given cross-section of that cable. If the cross-section is increased, the cable capacitance

- and thus the leakage current - increases, and the cable length must be reduced correspondingly.

When frequency converters are used together with sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the sine-wave filter instruction in Parameter 411. When setting the switching frequency higher than 3 kHz, the output current is derated in SFAVM mode. By changing Parameter 446 to 60° AVM mode, the frequency at which the current is derated is moved upwards. Please see Design Guide.

The factory setting is for clockwise rotation with the frequency transformer output connected as follows.

Terminal 96 connected to U-phase Terminal 97 connected to V-phase Terminal 98 connected to W-phase

The direction of motor rotation can be changed by switching two phases in the motor cable.

Parallel coupling of motors

Electrical installation

Connection of motor

All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Series.

Normally, small motors are star-connected (200/400 V, Δ/Y). Large motors are delta-connected (400/690 V, Δ/Y).

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Frequency converters are able to control several motors connected in parallel. If the motors are to have different rpm values, the motors must have different rated rpm values. Motor rpm is changed simultaneously, which means that the ratio between the rated rpm values is maintained across the range.

The total current consumption of the motors is not to exceed the maximum rated output current I

VLT,N

for the

frequency converter.

Problems may arise at the start and at low rpm values if the motor sizes are widely different. This is because the relatively high ohmic resistance in small motors

calls for a higher voltage at the start and at low rpm values.

In systems with motors connected in parallel, the electronic thermal relay (ETR) of the frequency converter cannot be used as motor protection for the individual motor. Consequently, additional motor protection is required, such as thermistors in each motor (or individual thermal relays) suitable for frequency converter use.

Please note that the individual motor cable for each motor must be summed and is not to exceed the total motor cable length permitted.

Motor thermal protection

The electronic thermal relay in UL-approved frequency converters has received the UL-approval for single motor protection when parameter 128 has been set for ETR Trip and parameter 105 has been programmed to the rated motor current (see motor nameplate).

VLT

5000 Design Guide

NB!

This function is only available on VLT 5032-5052, 200-240 V; VLT 5122-5552, 380-500 V; and VLT 5042-5602, 525-690 V. If the temperature of the brake resistor gets too high and the thermal switch drops out, the frequency converter will stop braking. The motor will start coasting. A KLIXON switch must be installed that is 'normally closed'. If this function is not used, 106 and 104 must be short-circuited together.

Electrical installation - brake cable

(Only standard with brake and extended with brake. Typecode: SB, EB, DE, PB).

No.

Function

81, 82 Brake resistor terminals

The connection cable to the brake resistor must be screened. Connect the screen by means of cable clamps to the conductive back plate at the frequency converter and to the metal cabinet of the brake resistor. Size the brake cable cross-section to match the brake torque. See also Brake instructions, MI.90.FX.YY and MI.50.SX.YY for further information regarding safe installation.

NB!

Please note that voltages up to 1099 V DC, depending on the supply voltage, may occur on the terminals.

Electrical installation - brake resistor temperature switch

Torque: 0.5-0.6 Nm Screw size: M3

Electrical installation - loadsharing

(Only extended with typecode EB, EX, DE, DX).

No.

Function

88, 89 Loadsharing

Terminals for loadsharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is 25 metres. Load sharing enables linking of the DC intermediate circuits of several frequency converters.

NB!

Please note that voltages up to 1099 V DC may occur on the terminals. Load sharing calls for extra equipment. For further information please consult Loadsharing Instructions MI.50.NX.XX.

No.

Function

106, 104, 105 Brake resistor temperature switch.

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VLT

5000 Design Guide

Tightening-up torques and screw sizes

The table shows the torque required when fitting terminals to the frequency converter. For VLT 5001-5027 200-240 V, VLT 5001-5102 380-500 V and VLT 5001-5062 525-600 V, the cables must be fastened with screws. For VLT 5032 - 5052 200-240 V, VLT 5122-5552 380-500 V, VLT 5042-5602 525-690 V the cables must be fastened with bolts. These figures apply to the following terminals:

Mains terminals Nos 91, 92, 93

L1, L2, L3

Motor terminals

Nos 96, 97, 98

U, V, W

Earth terminal

No 94, 95, 99

Brake resistor terminals

81, 82

Loadsharing

88, 89

VLT type 200-240 V

Torque [Nm] Screw/

Tool

Boltsize

5001-5006 0,6 M3 Slotted screw 5008 IP20 1,8 M4 Slotted screw 5008-5011 IP54 1,8 M4 Slotted screw 5011-5022 IP20 3 M5 4 mm Allen wrench 5016-5022

31)

IP54 3 M5 4 mm Allen wrench 5027 6 M6 4 mm Allen wrench 5032-5052

380-500 V

11,3 M8 (bolt and stud)

5001-5011 0,6 M3 Slotted screw 5016-5022 IP20 1,8 M4 Slotted screw 5016-5027 IP54 1,8 M4 Slotted screw 5027-5042 IP20 3 M5 4 mm Allen wrench 5032-5042

IP54 3 M5 4 mm Allen wrench 5052-5062 6 M6 5 mm Allen wrench 5072-5102 IP20 15 M6 6 mm Allen wrench

5122-5302 5352-5552

IP54

19 M10 bolt 16 mm wrench 19 M10 bolt (compression

24 M8 8 mm Allen wrench

16 mm wrench

lug)

525-600 V

5001-5011 0,6 M3 Slotted screw 5016-5027 1,8 M4 Slotted screw 5032-5042 3 M5 4 mm Allen wrench 5052-5062

525-690 V

5042-5352 5402-5602

6 M6 5 mm Allen wrench

19 M10 bolt 16 mm wrench 19 M10 bolt (compression

16 mm wrench

lug)

Electrical installation

1) Brake terminals: 3,0 Nm, Nut: M6

2) Brake and loadsharing: 14 Nm, M6 Allen screw

3) IP54 with RFI - Line terminals 6Nm, Screw: M6 - 5 mm Allen wrench

4) Loadsharing and brake terminals: 9,5 Nm; Bolt M8

5) Brake terminals: 9,5 Nm; Bolt M8.

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VLT

5000 Design Guide

Electrical installation - external fan supply

Torque 0,5-0,6 Nm Screwsize: M3

Available in 5122-5552, 380-500 V; 5042-5602, 525-690 V, 5032-5052, 200-240 V in all enclosure types. Only for IP54 units in the power range VLT 5016-5102, 380-500 V and VLT 5008-5027, 200-240 V AC. If the drive is supplied by the DC bus (loadsharing), the internal fans are not supplied with AC power. In this case they must be supplied with an external AC supply.

Electrical installation - relay outputs

Torque: 0.5 - 0.6 Nm Screw size: M3

No.

Function

1-3 Relay output, 1+3 break, 1+2 make

See parameter 323 of the Operating Instructions. See also General techni-

cal data.

4, 5

Relay output, 4+5 make See parameter 326 of the Operating Instructions. See also General technical data.

Electrical installation - 24 Volt external DC supply

(Only extended versions. Typecode: PS, PB, PD, PF, DE, DX, EB, EX).

Torque: 0.5 - 0.6 Nm Screw size: M3

No.

Function

35, 36 24 V external DC supply

External 24 V DC supply can be used as low-voltage supply to the control card and any option cards installed. This enables full operation of the LCP (incl. parameter setting) without connection to mains. Please note that a warning of low voltage will be given when 24 V DC has been connected; however, there will be no tripping. If 24 V external DC supply is connected or switched on at the same time as the mains supply, a time of min. 200 msec. must be set in parameter 120

Start delay.

A pre-fuse of min. 6 Amp, slow-blow, can be fitted to protect the external 24 V DC supply. The power consumption is 15-50 W, depending on the load on the control card.

NB!

Use 24 V DC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

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Electrical installation, power cables

VLT

5000 Design Guide

Bookstyle VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V

Electrical installation

Compact IP 20/Nema 1

Compact IP 54 VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V

MG.52.B2.02 - VLT

Compact IP 20/Nema 1 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V

is a registered Danfoss trademark 67

VLT

5000 Design Guide

Compact IP 54 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V

Compact IP 00/NEMA 1 (IP 20) VLT 5032-5052 200-240 V

Compact IP 54 VLT 5032-5052 200-240 V

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VLT

5000 Design Guide

Compact IP 20 VLT 5072-5102 380-500 V

Compact IP 54 VLT 5072-5102 380-500 V

Compact IP 21/IP 54 with disconnect and fuse VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V NOTE: The RFI switch has no function in the 525-690 V drives

Compact IP 00 without disconnect and fuse VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V

Electrical installation

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VLT

5000 Design Guide

Compact IP 21/IP 54 with disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V

Note: The RFI switch has no function in the 525-690 V drives

Compact IP 00 with disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V

Compact IP 00 with disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V

Compact IP 00 without disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V

Note: The RFI switch has no function in the 525-690 V drives

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VLT

5000 Design Guide

Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54

Compact IP 21/IP 54 without disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

Electrical installation

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Electrical installation, power cables

VLT

5000 Design Guide

Bookstyle VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V

Compact IP 00/NEMA 1 VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 525-600 V

Compact IP 54 VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V

Compact IP 54 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V

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VLT

5000 Design Guide

Compact IP 00/NEMA 1 (IP20) VLT 5032-5052 200-240 V

Compact IP 54 VLT 5072-5102 380-500 V

Compact IP 54 VLT 5032-5052 200-240 V

Electrical installation

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Electrical installation - control cables

All terminals for the control cables are located under the protective cover of the frequency converter. The protective cover (see drawing) can be removed by means of a pointed object - a screwdriver or similar.

VLT

5000 Design Guide

No. Function 12, 13 Voltage supply to digital inputs For

the 24 V DC to be usable for the digital inputs, switch 4 on the control card must be closed. position "ON".

16-33 Digital inputs/encoder inputs

20 Ground for digital inputs

39 Ground for analogue/digital outputs

Once the protective cover has been removed, the actual EMC-correct installation can start. See drawings in the section, EMC correct installation.

Tightening-up torque: 0.5-0.6 Nm Screw size: M3 See section earthing of braided screened/armoured

control cables.

42, 45 Analogue/digital outputs for indicat-

ing frequency, reference, current and torque

50 Supply voltage to potentiometer

and thermistor 10 V DC

53, 54 Analogue reference input, voltage

0 - ±10 V

55 Ground for analogue reference in-

puts

60 Analogue reference input, current

0/4-20 mA

61 Termination for serial communica-

tion. See section Bus connection. This terminal is normally not to be used.

68, 69 RS 485 interface, serial communi-

cation. Where the frequency converter is connected to a bus, switches 2 and 3 (switches 1- 4) must be closed on the first and the last frequency converter. On the remaining frequency converters, switches 2 and 3 must be open. The factory setting is closed (position “ON”).

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Electrical installation - Signal Input/Output

VLT

5000 Design Guide

Conversion of analogue inputs

Current input signal to voltage input 0-20 mA ⇒ 0-10 V 4-20 mA ⇒ 2-10 V

Connect 510 ohms resistor between input terminal 53 and 55 and adjust minimum and maximum values in parameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313.

Electrical installation

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Electrical installation - bus connection

The serial bus connection in accordance with the RS 485 (2-conductor) norm is connected to terminals 68/69 of the frequency converter (signals P and N). Signal P is the positive potential (TX+,RX+), while signal N is the negative potential (TX-,RX-).

If more than one frequency converter is to be connected to a given master, use parallel connections.

In order to avoid potential equalizing currents in the screen, the cable screen can be earthed via terminal 61, which is connected to the frame via an RC-link.

VLT

5000 Design Guide

Bus termination The bus must be terminated by a resistor network at both ends. For this purpose, set switches 2 and 3 on the control card for "ON".

DIP Switches 1-4

The dipswitch is located on the control card. It is used for serial communication, terminals 68 and

69. The switching position shown is the factory setting.

Switch 1 has no function. Switches 2 and 3 are used for terminating an RS 485 interface, serial communication. Switch 4 is used for separating the common potential for the internal 24 V DC supply from the common potential of the external 24 V DC supply.

NB!

Please note that when Switch 4 is in position "OFF", the external 24 V DC supply is galvanically isolated from the frequency converter.

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VLT

5000 Design Guide

Electrical installation - EMC precautions

The following is a guideline to good engineering practice, when installing drives. Following these guidelines is advised, where compliance with EN 61000-6-3, EN 61000-6-4, EN 55011 or EN 61800-3 First environ-

ment is required. If the installation is in EN 61800-3 Second environment, i.e. industrial networks or in an

installation that has its own transformer, it is acceptable to deviate from these guidelines. It is however not recommended. See also CE labelling, Emission and EMC test results under special conditions in the Design Guide for further details.

Good engineering practice to ensure EMC-correct electrical installation:

• Use only braided screened/armoured motor cables and braided screened/armoured control cables. The screen should provide a minimum coverage of 80%. The screen material must be metal, not limited to but typically copper, aluminium, steel or lead. There are no special requirements for the mains cable.

• Installations using rigid metal conduits are not required to use screened cable, but the motor cable must be installed in conduit separate from the control and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits varies a lot and information from the manufacturer must be obtained.

• Connect the screen/armour/conduit to earth at both ends for motor cables as well as for control cables. In some cases, it is not possible to connect the screen in both ends. In these cases, it is important to connect the screen at the frequency converter. See also

Earthing of braided screened/armoured control cables.

• Avoid terminating the screen/armour with twisted ends (pigtails). Such a termination increases the high frequency impedance of the screen, which reduces its effectiveness at

high frequencies. Use low impedance cable clamps or EMC cable glands instead.

• It is important to ensure good electrical contact between the mounting plate on which the frequency converter is installed and the metal chassis of the frequency converter. However, this does not apply to IP 54 units as they are designed for wall-mounting and VLT 5122-5552 380-500 V, 5042-5602 525-690 V and VLT 5032-5052 200-240 V in IP20/ NEMA 1 enclosure and IP 54/NEMA 12 enclosure.

• Use starwashers and galvanically conductive installation plates to secure good electrical connections for IP00 and IP20 installations.

• Avoid using unscreened/unarmoured motor or control cables inside cabinets housing the drive(s), whenever this can be avoided.

• An uninterrupted high frequency connection between the frequency converter and the motor units is required for IP54 units.

The illustration shows an example of an EMC-correct electrical installation of an IP 20 frequency converter; the frequency converter has been fitted in an installation cabinet with an output contactor and connected to a PLC, which in this example is installed in a separate cabinet. In IP 54 units and VLT 5032-5052, 200-240 V in IP20/IP21/NEMA 1 enclosure screened cables are connected by using EMC conduits to ensure proper EMC performance. See illustration. Other ways of making the installation may have as good an EMC performance, provided the above guide lines to engineering practice are followed.

Please note, that when the installation is not carried through according to the guideline as well as when unscreened cables and control wires are used, some emission requirements are not complied with, although the immunity requirements are fulfilled. See the section EMC test results in the Design Guide for further details.

Electrical installation

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VLT

5000 Design Guide

Use of emc-correct cables

Braided screened/armoured cables are recommended to optimise EMC immunity of the control cables and

however, a screen with a lower transfer impedance (Z

) value is more effective than a screen with a higher

transfer impedance (Z

the EMC emission from the motor cables.

The ability of a cable to reduce the in- and outgoing radiation of electric noise depends on the transfer impedance (Z

). The screen of a cable is normally de-

signed to reduce the transfer of electric noise;

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VLT

5000 Design Guide

Transfer impedance (Z

) can be assessed on the basis

of the following factors:

The conductibility of the screen material.

The contact resistance between the individ-

ual screen conductors.

The screen coverage, i.e. the physical area

of the cable covered by the screen - often stated as a percentage value.

Screen type, i.e. braided or twisted pattern.

Aluminium-clad with copper wire.

Twisted copper wire or armoured steel wire cable.

Single-layer braided copper wire with varying percentage screen coverage. This is the typical Danfoss reference cable.

Double-layer braided copper wire.

Twin layer of braided copper wire with a magnetic, screened/ armoured intermediate layer.

Cable that runs in copper tube or steel tube.

Electrical installation

Transfer impedance (ZT) is rarely stated by cable manufacturers, but it is often possible to estimate transfer impedance (Z

) by assessing the physical design of

the cable.

Lead cable with 1.1 mm wall thickness.

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VLT

5000 Design Guide

Electrical installation - earthing of control cables

Generally speaking, control cables must be braided screened/armoured and the screen must be connected by means of a cable clampat both ends to the metal cabinet of the unit.

The drawing below indicates how correct earthing is carried out and what to be done if in doubt.

Correct earthing

Control cables and cables for serial communication must be fitted with cable clamps at both ends to ensure the best possible electrical contact

Wrong earthing Do not use twisted cable ends (pigtails), since these increase the screen impedance at high frequencies.

Protection with respect to earth potential between PLC and VLT

If the earth potential between the frequency converter and the PLC (etc.) is different, electric noise may occur that will disturb the whole system. This problem can be solved by fitting an equalising cable, to be placed next to the control cable. Minimum cable cross-section: 16

For 50/60 Hz earth loops

If very long control cables are used, 50/60 Hz earth loops may occur. This problem can be solved by connecting one end of the screen to earth via a 100nF capacitor (keeping leads short).

Cables for serial communication Low-frequency noise currents between two frequency converters can be eliminated by connecting one end of the screen to terminal 61. This terminal is connected to earth via an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors.

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5000 Design Guide

RFI switch

Mains supply isolated from earth: If the frequency converter is supplied from an isolated mains source (IT mains) or TT/TN-S mains with grounded leg, the RFI switch is recommended to be turned off (OFF) case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set the switch in ON position. In OFF position, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3). Please also refer to the application note VLT on IT mains, MN.90.CX.02. It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

Not possible with 5042-5602, 525-690 V units.

. For further reference, see IEC 364-3. In

Position of RFI switches

Bookstyle IP 20 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V

Electrical installation

NB!

The RFI switch is not to be operated with mains connected to the unit. Check that the mains supply has been disconnected before operating the RFI switch.

NB!

Open RFI switch is only allowed at factory set switching frequencies.

NB!

The RFI switch connects the capacitors galvanically to earth.

The red switches are operated by means of e.g. a screwdriver. They are set in the OFF position when they are pulled out and in ON position when they are pushed in. Factory setting is ON.

Compact IP 20/NEMA 1 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V VLT 5001 - 5011 525 - 600 V

Mains supply connected to earth: The RFI switch frequency converter to comply with the EMC standard.

MG.52.B2.02 - VLT

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Compact IP 20/NEMA 1 VLT 5008 200 - 240 V VLT 5016 - 5022 380 - 500 V VLT 5016 - 5022 525 - 600 V

VLT

5000 Design Guide

Compact IP 20/NEMA 1 VLT 5011 - 5016 200 - 240 V VLT 5027 - 5032 380 - 500 V VLT 5027 - 5032 525 - 600 V

Compact IP 20/NEMA 1 VLT 5022 - 5027 200 - 240 V VLT 5042 - 5102 380 - 500 V VLT 5042 - 5062 525 - 600 V

Compact IP 54 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V

Compact IP 54 VLT 5008 - 5011 200 - 240 V VLT 5016 - 5027 380 - 500 V

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Compact IP 54 VLT 5016 - 5027 200 - 240 V VLT 5032 - 5062 380 - 500 V

VLT

5000 Design Guide

All enclosure types

VLT 5122-5552 380 - 500 V

Electrical installation

Compact IP 54 VLT 5072 - 5102 380 - 500 V

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VLT

5000 Design Guide

Serial communication

Protocols

Telegram Traffic

Control and response telegrams Telegram traffic in a master-slave SYSTEM is controlled by the master. A maximum of 31 slaves can be connected to a master, unless repeaters are used. If repeaters are used, a maximum of 126 slaves can be connected to a master.

The master constantly sends telegrams addressed to the slaves and waits for response telegrams from them. The slave's response time is a maximum of 50 ms.

Only a slave that has received an error-free telegram, addressed to that slave can send a response telegram.

dress of the frequency converter (ADR). Then follows a number of data bytes (variable, depending on the type of telegram). The telegram is completed by a data control byte (BCC).

Telegram timing The communication speed between a master and a slave depends on the baud rate. The frequency converter's baud rate must be the same as the master's baud rate and be selected in parameter 501 Bau- drate. After a response telegram from the slave, there must be a pause of at least 2 characters (22 bits) before the master can send a new telegram. At a baud rate of 9600 baud there must be a pause of at least 2.3 ms. When the master has completed the telegram, the slave's response time back to the master will be a maximum of 20 ms, and there will be pause of at least 2 characters.

Broadcast A master can send the same telegram simultaneously to all slaves connected to the bus. During this broadcast communication the slave does not send any response telegrams back to the master as to whether the telegram has been correctly received. Broadcast communication is set up in address format (ADR), see Telegram structure.

Content of a character (byte) Each character transferred begins with a start bit. Then 8 data bits are transferred, corresponding to a byte. Each character is secured via a parity bit, which is set at "1" when it reaches parity (i.e. when there is an equal number of 1's in the 8 data bits and the parity bit in total). A character is completed by a stop bit, thus consisting of 11 bits in all.

Pause time, min: 2 characters

Response time, min: 2 characters

Response time, max: 20 ms

The time between the individual characters in a telegram may not exceed 2 characters and the telegram must be completed within 1.5 x nominal telegram time. At a baud rate of 9600 baud and a telegram length of 16 bytes the telegram will be completed after 27.5 msec.

Telegram length (LGE) The telegram length is the number of data bytes plus the address byte ADR plus the data control byte BCC.

Telegram Structure

Each telegram begins with a start character (STX) = 02 Hex, followed by a byte that denotes the length of the telegram (LGE) and a byte that denotes the ad-

84 MG.52.B2.02 - VLT

The length of telegrams with 4 data bytes is: LGE = 4 + 1 + 1 = 6 bytes The length of telegrams with 12 data bytes is: LGE = 12 + 1 + 1 = 14 bytes

is a registered Danfoss trademark

VLT

5000 Design Guide

The length of telegrams containing texts is 10+n bytes. 10 represents the fixed characters, while the 'n' is variable (depending on the length of the text).

Frequency converter address (ADR) Two different address formats are used, with the frequency converter's address range being either 1-31 or 1-126.

1. Address format 1-31 The byte for address range 1-31 has the following pro-

file:

Bit 7 = 0 (address format 1-31 active)

Bit 6 is not used

Bit 5 = 1: Broadcast, address bits (0-4) are not used

Bit 5 = 0: No Broadcast

Bit 0-4 = Frequency converter address 1-31

Data control byte (BCC) The data control byte is explained in this example: Before the first byte in the telegram is received, the Calculated CheckSum (BCS) is 0.

When the first byte (02H) has been received: BCS = BCC EXOR “first byte” (EXOR = exclusive-or)

BCS = 0 0 0 0 0 0 0 0 (00 H) EXOR

1. byte BCC = 0 0 0 0 0 0 1 0 (02H)

= 0 0 0 0 0 0 1 0 (02H)

Each subsequent byte gates with BCS EXOR and produces a new BCC, e.g.:

BCS = 0 0 0 0 0 0 1 0 (02H) EXOR 2nd byte BCC = 1 1 0 1 0 1 0 0 (D4H)

= 1 1 0 1 0 1 1 0 (D6H)

2. Address format 1-126 The byte for address range 1 - 126 has the following

profile:

Bit 7 = 1 (address format 1-126 active)

Bit 0-6 = Frequency converter address 1-126

Bit 0-6 = 0 Broadcast

The slave sends the address byte back unchanged in the response telegram to the master.

Example: writing to frequency converter address 22 (16H) with address format 1-31:

Data Character (byte)

The structure of data blocks depends on the type of telegram. There are three types of telegram, and the type of telegram applies for both control telegrams (masterslave) and response telegrams (slavemaster). The three types of telegram are:

Parameter block, used to transfer parame-

ters between master and slave. The data block is made up of 12 bytes (6 words) and also contains the process block.

The process block is made up of a data block

of four bytes (2 words) and contains:

Control word and reference value

Status word and present output fre-

quency (from slave to master)

Serial communication

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via the data block.

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Parameter commands and responses (AK)

Bits no. 12-15 are used to transfer parameter commands from master to slave and the slave's processed responses back to the master.

Parameter commands masterslave Bit no.

14 13 12 Parameter command

0 0 0 0 No command 0 0 0 1 Read parameter value 0 0 1 0 Write parameter value in RAM

(word)

0 0 1 1 Write parameter value in RAM

(double word)

1 1 0 1 Write parameter value in RAM

and EEprom (double word)

1 1 1 0 Write parameter value in RAM

and EEprom (word)

1 1 1 1 Read/write text

Response slavemaster Bit no.

Response

15 14 13 12

0 0 0 0 No response 0 0 0 1 Parameter value transferred (word) 0 0 1 0 Parameter value transferred

(double word) 0 1 1 1 Command cannot be performed 1 1 1 1 Text transferred

Response

Fault report

(0111)

0 The parameter number used

does not exist

1 There is no write access to the

defined parameter

2 Data value exceeds

the parameter's limits

3 The sub index used

does not exist 4 The parameter is not the array type 5 The data type does not match the

defined parameter

17 Data change in the defined para-

meter is not possible in the frequency

converter's present mode.

Certain parameters can only be

changed when the motor is turned off

130 There is no bus access to the

defined parameter

131 Data change is not possible because

factory Setup is selected

Parameter number (PNU) Bits no. 0-10 are used to transfer parameter numbers. The relevant parameter's function is defined in the parameter description in the section entitled Program- ming.

Index

Index is used together with the parameter number to read/ write-access parameters that have an index, e.g. parameter 615 Error code . The index is made up of 2 bytes, one lowbyte and one highbyte, but only the lowbyte is used as an index.

Example - Index: The first error code (index [1]) in parameter 615 Error code must be read. PKE = 1267 Hex (read parameter 615 Error code.) IND = 0001 Hex - Index no. 1.

If the command cannot be performed the slave sends this response: 0111 Command cannot be performed and gives the following fault report in the parameter value (PWE):

The frequency converter will respond in the parameter value block (PWE) with a fault code value from 1 - 99. See Summary of Warnings and Alarms to identify the fault code.

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Parameter value (PWE)

The parameter value block consists of 2 words (4 bytes), and the value depends on the defined command (AK). If the master prompts for a parameter value, the PWE block does not contain a value. If you wish the master to change a parameter value (write), the new value is written in the PWE block and sent to the slave. If the slave responds to a parameter request (read command), the present parameter value in the PWE block is transferred and returned to the master. If a parameter contains not a numerical value, but several data options, e.g. parameter 001 Language where [0] corresponds to English , and [3] corresponds to Danish, the data value is selected by entering the value in the PWE block. See Example - Selecting a data val- ue.

Via serial communication it is only possible to read parameters that have data type 9 (text string). Parameter 621 - 635 Nameplate data is data type 9. For example, in parameter 621 Unit type it is possible to read the unit size and mains voltage range. When a text string is transferred (read) the length of the telegram is variable, as the texts are of different lengths. The telegram length is defined in the telegram's second byte, known as LGE. To be able to read a text via the PWE block the parameter command (AK) must be set to 'F' Hex.

Data types supported by frequency converter:

Data types

Description 3 Integer 16 4 Integer 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Text string

10 Byte string 13 Time difference 33 Reserved 35 Bit sequence

Unsigned means that there is no operational sign in the telegram.

Example - Write a parameter value: Parameter 202 Output frequency high limit, f

MAX

to be

changed to 100 Hz. The value must be recalled after a mains failure, so it is written in EEPROM.

PKE = E0CA Hex - Write for parameter 202

Output frequency high limit, f

MAX

IND = 0000 Hex

PWE

= 0000 Hex

HIGH

= 03E8 Hex - Data value 1000, cor-

LOW

responding to 100 Hz, see conversion.

Serial communication

The index character is used to indicate whether it is a read or write command. In a read command the index must have the following format:

Some frequency converters have parameters to which a text may be written. To be able to write a text via the PWE block the parameter command (AK) must be set to 'F' Hex. For a write command the text must have the following format:

The response from the slave to the master will be:

Example - Selection of a data value: You wish to select kg/hour [20] in parameter 416 Proc- ess units. The value must be recalled after a mains failure, so it is written in EEPROM.

PKE = E19F Hex - Write for parameter 416

Process units

IND = 0000 Hex

PWE

= 0000 Hex

HIGH

= 0014 Hex - Select data option kg/

LOW

hour [20]

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The response from the slave to the master will be:

Example - Reading a parameter value:

The value in parameter 207 Ramp up time 1 is required. The master sends the following request:

PKE = 10CF Hex - read parameter 207 Ramp

up time 1

IND = 0000 Hex

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Conversion table

Conversion

index

Conversion

factor

74 0.1

2 100 1 10 0 1

-1 0.1

-2 0.01

-3 0.001

-4 0.0001

-5 0.00001

Process Words

The block of process words is divided into two blocks of 16 bits, which always occur in the defined sequence.

PWE

= 0000 Hex

HIGH

= 0000 Hex

LOW

If the value in parameter 207 Ramp-up time 1 is 10 sec., the response from the slave to the master will be:

Conversion: Under the section entitled Factory Settings the various attributes of each parameter are displayed. As a parameter value can only be transferred as a whole number, a conversion factor must be used to transfer decimals.

Example: Parameter 201 Output frequency, low limit f

MIN

has a

conversion factor of 0.1. If you wish to preset the minimum frequency to 10 Hz, the value 100 must be transferred, as a conversion factor of 0.1 means that the value transferred is multiplied by 0.1. The value 100 will thus be perceived as 10.0.

PCD 1 PCD 2 Control telegram (master ⇒ slave) Control telegram (slave ⇒ master)

Control word Reference-

value

Status word Present outp.

frequency

Control Word According to FC Profile

To select FC protocol in the control word, parameter 512 Telegram Profile must be set to FC protocol [1].

The control word is used to send commands from a master (e.g. a PC) to a slave (frequency converter).

Bit Bit = 0 Bit =1 00 Preset reference choise lsb 01 Preset reference choise

msb 02 DC brake Ramp 03 Coasting Enable 04 Quick stop Ramp 05 Freeze output Ramp enable 06 Ramp stop Start 07 No function Reset 08 No function Jog 09 Ramp 1 Ramp 2 10 Data not valid Valid 11 No function Relay 01 activated 12 No function Relay 04 activated 13 Choice of Setup (lsb) 14 Choice of Setup (msb) 15 No function Reversing

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Bit 00/01: Bit 00/01 is used to select between the two pre-programmed references (parameters 215-218 Preset ref- erence) according to the following table:

Preset ref. Parameter Bit 01 Bit 00

1 215 0 0 2 216 0 1 3 217 1 0 4 218 1 1

NB!

In parameter 508 Selection of preset reference a selection is made to define how

Bit 00/01 gates with the corresponding function on the digital inputs.

Bit 02, DC brake: Bit 02 = '0' leads to DC braking and stop. Braking current and duration are set in parameters 125 and 126. Bit 02 = '1' leads to ramping.

Bit 03, Coasting stop: Bit 03 = '0' causes the frequency converter to immediately "let go" of the motor (the output transistors are "shut off"), so that it coasts to a standstill. Bit 03 = '1' causes the frequency converter to be able start the motor if the other starting conditions have been fulfilled. Note: In parameter 502 Coasting stop a selection is made to define how Bit 03 gates with the corresponding function on a digital input.

Bit 04, Quick stop: Bit 04 = '0' causes a stop, in which the motor's speed is ramped down to stop via parameter 212 Quick stop ramp-down time.

Bit 05, Freeze output frequency: Bit 05 = '0' causes the present output frequency (in Hz) to freeze. The frozen output frequency can now only be changed by means of the digital inputs programmed to Speed up and Speed down.

NB!

If Freeze output is active, the frequency converter cannot be stopped via Bit 06 Start or via a digital input. The frequency converter can only be stopped by the following:

• Bit 03 Coasting stop

• Bit 02 DC braking

•

Digital input programmed to DC

braking, Coasting stop or Reset and coasting stop.

Serial communication

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Bit 06, Ramp stop/start: Bit 06 = '0' causes a stop, in which the motor's speed is ramped down to stop via the selected ramp down parameter. Bit 06 = '1' causes the frequency converter to be able to start the motor, if the other starting conditions have been fulfilled. Note: In parameter 505 Start a selection is made to define how Bit 06 Ramp stop/start gates with the corresponding function on a digital input.

Bit 07, Reset: Bit 07 = '0' does not cause a reset. Bit 07 = '1' causes the reset of a trip. Reset is activated on the signal's leading edge, i.e. when changing from logic '0' to logic '1'.

Bit 08, Jog: Bit 08 = '1' causes the output frequency to be determined by parameter 213 Jog frequency.

Bit 09, Selection of ramp 1/2: Bit 09 = “0” means that ramp 1 is active (parameters 207/208). Bit 09 = “1” means that ramp 2 (parameters 209/210) is active.

Bit 10, Data not valid/Data valid: Is used to tell the frequency converter whether the control word is to be used or ignored. Bit 10 = '0' causes the control word to be ignored, Bit 10 = '1' causes the control word to be used. This function is relevant, because the control word is always contained in the telegram, regardless of which type of telegram is used, i.e. it is possible to turn off the control word if you do not wish to use it in connection with updating or reading parameters.

Bit 11, Relay 01: Bit 11 = "0" Relay not activated. Bit 11 = "1" Relay 01 activated, provided Control word bit has been chosen in parameter 323.

Bit 12, Relay 04: Bit 12 = "0" Relay 04 has not been activated. Bit 12 = "1" Relay 04 has been activated, provided Control word bit has been chosen in parameter 326.

Bit 13/14, Selection of Setup: Bits 13 and 14 are used to choose from the four menu Setups according to the following table:

Setup Bit 14 Bit 13 1 0 0 2 0 1 3 1 0 411

The function is only possible when Multi-Setups is selected in parameter 004 Active Setup .

Note: I parameter 507 Selection of Setup a selection is made to define how Bit 13/14 gates with the corresponding function on the digital inputs.

Bit 15 Reversing: Bit 15 = '0' causes no reversing. Bit 15 = '1' causes reversing. Note: In the factory setting reversing is set to digital in parameter 506 Reversing. Bit 15 only causes reversing when either Ser. communication, Logic or or Logic and is selected.

Status Word according to FC Profile

The status word is used to inform the master (e.g. a PC) of the slave's (frequency converter) mode. SlaveMaster.

Bit Bit = 0 Bit =1 00 Control not ready Ready 01 VLT not ready Ready 02 Coasting Enable 03 No fault Trip 04 Reserved 05 Reserved 06 Reserved 07 No warning Warning 08 Speed ref. Speed = ref. 09 Local control Bus control 10 Out of range Frequency OK 11 Not running Running 12 Brake test OK Brake test failed 13 Voltage OK Above limit 14 Torque OK Above limit 15 Thermal warning

Bit 00, Control not ready/ready: Bit 00 = '0' means that the frequency converter has tripped. Bit 00 = '1' means that the frequency converter controls are ready, but that the power component is not necessarily receiving any power supply (in case of external 24 V supply to controls).

Bit 01, Drive ready: Bit 01 = '1'. The frequency converter is ready for operation, but there is an active coasting command via the digital inputs or via serial communication.

Bit 02, Coasting stop: Bit 02 = '0'. The frequency converter has released the motor. Bit 02 = '1'. The frequency converter can start the motor when a start command is given.

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Bit 03, No trip/trip: Bit 03 = '0' means that the frequency converter is not in fault mode. Bit 03 = '1' means that the frequency converter is tripped, and that it needs a reset signal for operation to be reestablished.

Bit 04, Not used: Bit 04 is not used in the status word.

Bit 05, Not used: Bit 05 is not used in the status word.

Bit 06, Not used: Bit 06 is not used in the status word.

Bit 07, No warning/warning: Bit 07 = '0' means that there are no warnings. Bit 07 = '1' means that a warning has occurred.

Bit 08, Speed ref/speed = ref.: Bit 08 = '0' means that the motor is running, but that the present speed is different from the preset speed reference. It might, for example, be the case while the speed is being ramped up/down during start/stop. Bit 08 = '1' means that the motor's present speed is the same as the preset speed reference.

Bit 09, Local operation/serial communication control: Bit 09 = '0' means that [STOP/RESET] is activated on the control unit, or that Local control in parameter 002 Local/remote operation is selected. It is not possible to control the frequency converter via serial communication. Bit 09 = '1' means that it is possible to control the frequency converter via serial communication.

Bit 10, Outside frequency range: Bit 10 = '0', if the output frequency has reached the value in parameter 201 Output frequency low limit or parameter 202 Output frequency high limit. Bit 10 = "1" means that the output frequency is within the defined limits.

Bit 11, Running/not running: Bit 11 = '0' means that the motor is not running. Bit 11 = '1' means that the frequency converter has a start signal or that the output frequency is greater than 0 Hz.

Bit 12, Brake test: Bit 12 = '0' means brake test OK. Bit 12 = '1' means brake test failed.

Bit 13, Voltage warning high/low: Bit 13 = '0' means that there are no voltage warnings. Bit 13 = '1' means that the DC voltage in the frequency converter's intermediate circuit is too low or too high.

Bit 14, Torque OK/ above limit: Bit 14 = '0' means that the motor current is lower than the torque limit selected in parameter 221. Bit 14 = '1' means that the the torque limit in parameter 221 has been exceeded.

Bit 15, Thermal warning: Bit 15 = '0' means that there is no thermal warning. Bit 15 = '1' means that the temperature limit has been exceeded either in the motor, in the frequency converter, or from a thermistor connected to an analog input.

Control word according to Fieldbus Profile

To select Profidrive in the control word, parameter 512 Telegram Profile must be set to Profidrive [0].

The control word is used to send commands from a master (e.g. a PC) to a slave (frequency converter). Master ⇒ Slave.

Bit Bit = 0 Bit =1 00 OFF 1 ON 1 01 OFF 2 ON 2 02 OFF 3 ON 3 03 Coasting stop 04 Quick stop 05 Freeze outp. freq. 06 Ramp stop Start 07 Reset 08 Bus jog 1 09 Bus jog 2 10 Data not valid Data not valid 11 Slow down 12 Catch-up 13 Select Setup (lsb) 14 Select Setup (msb) 15 Reversing

Bit 00-01-02, OFF1-2-3/ON1-2-3: Bit 00-01-02 = '0' causes ramp stop, which uses the ramp time in parameters 207/208 or 209/210. If Relay 123 is selected in parameter 323 Relay out- put, the output relay will be activated when the output frequency is 0 Hz. Bit 00-01-02 = '1' means that the frequency converter can start the motor if the other starting conditions are fulfilled.

Bit 03, Coasting stop: See description under Control word according to FC

protocol.

Serial communication

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Bit 04, Quick stop: See description under Control word according to FC

protocol.

Bit 05, Freeze output frequency: See description under Control word according to FC

protocol.

Bit 06, Ramp stop/start: See description under Control word according to FC

protocol.

Bit 07, Reset: See description under Control word according to FC

protocol.

Bit 08, Jog 1: Bit 08 = "1" means that the output frequency is determined by parameter 09 Bus jog 1.

Bit 09, Jog 2: Bit 09 = "1" means that the output frequency is determined by parameter 510 Bus jog 2.

Bit 10, Data not valid/Data valid: See description under Control word according to FC

protocol.

Bit 11, Slow-down: Used to reduce the speed reference by the value in parameter 219 Catch-up/slow-down reference. Bit 11 = '0' does not cause any change to the reference. Bit 11 = '1' means that the reference is reduced.

Bit 12, Catch-up: Used to increase the speed reference by the value in parameter 219 Catch-up/slow-down reference. Bit 12 = '0' does not cause any change to the reference. Bit 12 = '1' means that the reference is increased. If both Slow down and Catch-up are activated (Bits 11 and 12 = "1"), slow down has the highest priority, i.e. that the speed reference is reduced.

Bit 13/14, Selection of Setup: See description under Control word according to FC

protocol.

Bit 15 Reversing: See description under Control word according to FC

protocol.

Status word according to Fieldbus Profile

The status word is used to inform the master (e.g. a PC) of the slave's (frequency converter) mode. SlaveMaster.

Bit Bit = 0 Bit =1 00 Control ready 01 Drive ready 02 Coasting stop 03 No trip Trip 04 ON 2 OFF 2 05 ON 3 OFF 3 06 Start enable Start disable 07 Warning 08 Speed ref.

Speed =ref.

09 Local control Ser. communi. 10 Outside

frequency range

Frequency limit

OK 11 Motor running 12 13 Voltage warn. 14 Current limit 15 Thermal warn.

Bit 00, Control not ready/ready: Bit 00 = '0' means that the Bit 00, 01 or 02 in the control word are '0' (OFF1, OFF2 or OFF3) or the frequency converter is not ready for operation. Bit 00 = '1' means that the frequency converter is ready for operation.

Bit 01, Drive ready: See description under Status word according to FC

protocol.

Bit 02, Coasting stop: Bit 02 = '0' means that Bits 00, 02 or 03 in the control word are "0" (OFF1, OFF3 or Coasting stop). Bit 02 = '1' means that Bits 00, 01, 02 and 03 in the control word are "1", and that the frequency converter has not tripped.

Bit 03, No trip/trip: See description under Status word according to FC

protocol.

Bit 04, ON 2/OFF 2: Bit 04 = '0' means that Bit 01 in the control word = '1'. Bit 04 = '1' means that Bit 01 in the control word = '0'.

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Bit 05, ON 3/OFF 3: Bit 05 = '0' means that Bit 02 in the control word = '1'. Bit 05 = '1' means that Bit 02 in the control word = '0'.

Bit 06, Start enable/start disable: Bit 06 = '1' after reset of a trip, after activation of OFF2 or OFF3 and after connection of mains voltage. Start disable is reset by setting Bit 00 in the control word to '0', and Bit 01, 02 and 10 are set to '1'.

Bit 07, Warning: See description under Status word according to FC

protocol.

Bit 08, Speed: See description under Status word according to FC

protocol.

Bit 09, No warning/warning: See description under Status word according to FC

protocol.

Bit 10, Speed ref/speed = ref.: See description under Status word according to FC

protocol.

Bit 11, Running/not running: See description under Status word according to FC

protocol.

It is possible to change the direction of rotation via the serial reference. This is done by converting the binary reference value to 2' complement. See example.

Example - Control word and serial communication ref.: The frequency converter is to receive a start command and the reference is to be set to 50% (2000 Hex) of the reference range. Control word = 047F Hex ⇒ Start command. Reference = 2000 Hex ⇒ 50% reference.

The frequency converter is to receive a start command and the reference is to be set to -50% (-2000 Hex) of the reference range. The reference value is first converted to 1' complement, and then 1 is added binarily to obtain 2' complement:

2000 Hex 0010 0000 0000 0000 0000 1' complement 1101 1111 1111 1111 1111

2' complement 1110 0000 0000 0000 0000

+ 1

Control word = 047F Hex ⇒ Start command. Reference = E000 Hex ⇒ -50% reference.

Bit 13, Voltage warning high/low: See description under Status word according to FC

protocol.

Bit 14, Current limit: See description under Status word according to FC

protocol.

Bit 15, Thermal warning: See description under Status word according to FC

protocol.

Serial communication reference

The serial communication reference is transferred to the frequency converter as a 16-bit word. The value is transferred in whole numbers 0 - ±32767 (±200%). 16384 (4000 Hex) corresponds to 100%.

The serial communication reference has the following format: 0-16384 (4000 Hex) ≅ 0-100% (Par. 204 Min- imum ref. - Par. 205 Maximum ref.).

Serial communication

Present output frequency

The value of the frequency converter's present output frequency is transferred as a 16-bit word. The value is transferred as whole numbers 0 - ±32767 (±200%). 16384 (4000 Hex) corresponds to 100%.

Output frequency has the following format: 0-16384 (4000 Hex) • 0-100% (Par. 201 Output fre-

quency low limit - Par. 202 Output frequency high limit).

Example - Status word and current output frequency: The master receives a status message from the frequency converter that the current output frequency is 50% of the output frequency range. Par. 201 Output frequency low limit = 0 Hz Par. 202 Output frequency high limit = 50 Hz

Status word = 0F03 Hex.

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Output frequency = 2000 Hex ⇒ 50% of the frequency range, corresponding to 25 Hz.

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Telegram example

Example 1: For Controlling the Drive and Reading

This telegram reads parameter 520, motor current.

Telegram to the frequency converter:

Parameters

lge adr pke ind pwe, high pwe, low pcd 1 pcd 2 bcc

stx 02 0E 01 12 08 00 00 00 00 00 00 00 00 00 00 17

All numbers are in hex format. The response from the frequency converter will correspond to the command above, but pwe,high and

current is 5.24 A then the value coming from the frequency converter is 524.

Response from the frequency converter:

pwe,low will contain the actual value of parameter 520 multiplied by 100. This means that if the actual output

lge adr pke ind pwe, high pwe, low pcd 1 pcd 2 bcc

stx 02 0E 01 22 08 00 00 00 00 02 0C 06 07 00 00 28

All numbers are in hex format. Pcd 1 and pcd 2 from example 2 can be used and

sible to control the drive and read the current at the same time.

added to the example which means that it will be pos-

Example 2: Only for Controlling the Drive

This telegram sets the control word to 047C Hex (Start command) with a speed reference of 2000 Hex (50%).

All numbers are in hex format. The response from the frequency converter gives information of the status of the drive when it received the command. By sending the command again, the pcd1

NB!

Parameter 512 is set to FC Drive.

will change to the new status.

Response from the frequency converter:

Telegram to the frequency converter:

stx lge adr pcd 1 pcd 2 bcc 02 06 04 04 7C 20 00 58

Read parameter description elements

With Read Parameter Description Elements it is possible to read the characteristics of a parameter which could be eg. Name, Default value, conversion, etc.

The table below shows the available parameter description elements:

Index Description

1 Basic characteristics 2 No of elements (array types) 4 Unit of measure 6 Name 7 Lower limit

8 Upper limit 20 Default value 21 Additional characteristics

In the following example Read Parameter Description Elements is chosen on parameter 001, Language, and the requested element is index 1 Basic characteris- tics.

stx lge adr pcd 1 pcd 2 bcc 02 06 04 06 07 00 00 01

All numbers are in hex format.

Basic characteristics return a 16 bit value to the master in PWE

LOW

. The basic behaviour indicates whether eg. text is available or the parameter is an array as single bit information in the high byte of PWE

LOW

. The datatype part indicates if a parameter is signed 16, unsigned 32 in the low byte of PWE

LOW

Serial communication

Basis characteristics (index 1):

The Basic characteristics command is split up in two parts representing basic behaviour and datatype. The

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PWE high basic behaviour:

Bit Description

15 Active parameter 14 Array 13 Parameter value can only be reset 12 Parameter value different from factory setting 11 Text available 10 Additional text available

9 Read only 8 Upper and lower limit not relevant

0-7 Data type

Active parameter is only active when communicating through Profibus. Array means that the parameter is an array. If bit 13 is true, the parameter can only be reset, not written to. If bit 12 is true, the parameter value is different from the factory setting. Bit 11 indicates that text is available.

Example

Bit 10 indicates that additional text is available. Eg. parameter 001, Language, contains text for index field 0, English, and for index field 1, German. If bit 9 is true, the parameter value is read-only and cannot be changed. If bit 8 is true, upper and lower limits of the parameter value are not relevant.

PWE

Dec. Datatype

3 Signed 16 4 Signed 32 5 Unsigned 8 6 Unsigned 16 7 Unsigned 32 9 Visible string 10 Byte string 13 Time difference 33 Reserved 35 Bit sequence

datatype

LOW

In this example, the master reads the Basic characteristics of parameter 001, Language. The following telegram must be sent to the frequency converter:

STX LGE ADR PKE IND PWE 02 0E 01 40 01 00 01 00 00 00 00 XX XX XX XX XX

STX = 02 Start byte LGE = 0E Length of remaining telegram ADR = Sends the frequency converter on Address

PKE =

IND =

STX LGE ADR PKE IND PWE 02 0E 01 30 01 00 01 00 00 04 05 XX XX XX XX XX

PKE = 02 Start byte IND = 0001; 1 indicates that

PWE

= 0405; 04 indicates that Basic behaviour as

LOW

1, Danfoss format 4001; 4 in the PKE field indicates a Read Parameter Description and 01 indicates parameter number 001, Language 0001; 1 indicates that Basic characteristics are required.

Basic characteristics are sent

bit 10 corresponds to Additional text. 05 is the datatype which corresponds to Unsigned 8.

HIGH

PWE

LOW

PCD1 PCD2 BCC

The response from the frequency converter will be:

HIGH

PWE

LOW

PCD1 PCD2 BCC

No of elements (index 2):

This function indicates the Number of elements (array) of a parameter. The answer to the master will be in

LOW

PWE

Conversion and Unit of measurement (index 4):

The Conversion and unit of measurement command indicates the conversion of a parameter and the unit of measurement. The answer to the master will be in PWE of PWE PWE

. The conversion index will be in the high byte

LOW

and the unit index will be in the low byte of

LOW

. Note that conversion index is signed 8 and

LOW

unit index is unsigned 8, see tables below.

The unit index defines the “Unit of measure”. The conversion index defines how the value should be scaled to get the basic representation of the “Unit of measure”. Basic representation is where conversion index equals “0”.

Example: A parameter has a “unit index” of 9 and a “conversion index” of 2. The raw (integer) value read is 23. This means that we have a parameter of the unit “Power” and the raw value should be multiplied by 10 to the power of 2 and the unit is W. 23 x 102 = 2300 W

Table for conversion and unit of measurement

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Unit index

0 Dimension less 0 4 Time s 0

8 Energy j 0

9 Power W 0

11 Speed 1/s 0

16 Torque Nm 0 17 Temperature K 0

21 Voltage V 0 22 Current A 0 24 Ratio % 0 27 Relative change % 0 28 Frequency Hz 0

Conversion index Conversion factor

Unit of measure Designation Conversion

h 74

kWh

kW 3

1/min (RPM) 67

°C 100

0 1 1 10 2 100 3 1000

-1 0.1

-2 0.01

-3 0.001 67 1/60 74 3600 75 3600000

100 1

index

Serial communication

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Name (index 6):

The Name returns a string value in ASCII format, containing the name of the parameter.

Example:

STX LGE ADR PKE IND PWE 02 0E 01 40 01 00 06 00 00 00 00 XX XX XX XX XX

STX = 02 Start byte LGE = 0E Length of remaining telegram ADR = Sends the frequency converter on Address

PKE =

IND =

STX LGE ADR PKE IND PVA PCD1 PCD2 BCC 02 12 01 30 01 00 06 4C41 4E47 5541 4745 XXXX XXXX XX

PKE =

IND = PVA = 4C 41 4E 47 55 41 47 45

1, Danfoss format 4001; 4 in the PKE field indicates a Read Parameter Description and 01 indicates parameter number 001, Language 0006; 6 indicates that Names is required.

3001; 3 are the response for Name and 01 indicates the parameter number 001, Lan-

guage

00 06; 06 indicates that Name is sent.

L A N G U A G E

The parameter value channel is now set up to a visible string which returns an ASCII character for each letter in the parameter name.

Lower limit (index 7):

The Lower limit returns the minimum allowed value of a parameter. The data type of Lower limit is the same as for the parameter itself.

Upper limit (index 8):

The Upper limit returns the maximum allowed value of a parameter. The data type of Upper limit is the same is for the parameter itself.

In this example the master reads the name of parameter 001, Language.

The following telegram must be sent to the frequency converter:

HIGH

PWE

LOW

PCD1 PCD2 BCC

The response from the frequency converter will be:

If one of bit 0 Special Default Value, bit 1 Special Upper Limit and bit 2 Special Lower Limit are true, the parameter has power unit depending values.

Bit 7 and 8 indicates the attributes for the LCP access, see table.

Bit 8 Bit 7 Description

0 0 No access 0 1 Read only 1 0 Read/write 1 1 Write with lock

Bit 9 indicates No bus Access. Bits 10 and 11 indicates that this parameter can only be read over the bus. If bit 13 is true, the parameter cannot be changed while running. If bit 15 is true, the parameter is depending on the power unit.

Default value (index 20):

The Default value returns the default value of a parameter, which is the factory setting. The data type of Default value is the same as for the parameter itself.

Additional characteristics (index 21):

The command can be used for getting some additional information on a parameter, eg. No bus Access, Power Unit dependency, etc.. The Additional characteristics returns an answer in PWE

. If a bit is logic '1', the

LOW

condition is true according to the table below:

Bit Description

0 Special Default Value 1 Special Upper Limit 2 Special Lower Limit 7 LCP Access LSB 8 LCP Access MSB

9 NoBusAccess 10 Std Bus Read Only 11 Profibus Read Only 13 ChangeRunning 15 PowerUnitDependency

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is a registered Danfoss trademark

VLT

5000 Design Guide

Additional Text

With this feature it is possible to read additional text if bit 10, Additional text available, is true in Basic characteristics.

To read out additional text, the parameter command (PKE) must be set to F hex, see Databytes.

The index-field is used for pointing out which element to be read. Valid indexes are in the range of 1 through

Example:

In this example, the Master reads additional text in parameter 001, Language. The telegram is set up to read

STX LGE ADR PKE IND PWE 02 0E 01 F0 01 00 01 00 00 00 00 XX XX XX XX XX

STX = 02 Start byte LGE = 0E Length of the remaining telegram ADR = Send the VLT frequency converter on Ad-

PKE =

IND = 0001; 1 indicates that text to parameter val-

STX LGE ADR PKE IND PVA PCD1 PCD2 BCC 02 11 01 F0 01 00 01 454E 474C 4953 48 XX XX XX XX XX

PKE =

IND = 0001; 1 indicates that index [1] is sent PVA = 45 4E 47 4C 49 53 48

dress 1, Danfoss format F001; F in the PKE field indicates a Read text and 01 indicates parameter number 001, Language.

ue [0] is required

F001; F is the response for Text transfer and 01 indicates parameter number 001, Lan- guage.

E N G L I S H

254. The index must be calculated after the following equation: Index = Parameter value + 1 (see table below).

Value Index Text

0 1 English 1 2 Deutsch 2 3 Français 3 4 Dansk 4 5 Espanol 5 6 Italiano

datavalue [0] which corresponds to English. The following telegram must be sent to the VLT frequency converter:

HIGH

PWE

PCD1 PCD2 BCC

LOW

The response from the VLT frequency converter will be:

The parameter value channel is now set up to a visible string, which returns an ASCII character for each letter in the index name.

Serial communication

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is a registered Danfoss trademark 99

Danfoss VLT 5000 Design guide

Specifications and Main Features

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