Danfoss VLT 5000 Design guide

Design Guide

VLT® 5000

VLT ® 5000 Design Guide

Contents

Introduction	3
Software version	3
Safety regulations	4
Warning against unintended start	5
Introduction	6
Available literature	7
Technology	8
How to select your frequency converter	12
Normal/high overload torque mode	12
Ordering form VLT 5000 Series - Typecode	17
Selection of modules and accessories	18
PC Software tools	19
Modbus RTU	19
Product range	20
Accessories for VLT 5000 Series	21
Technical data	31
General technical data	31
Electrical data	37
Fuses	54
Measurements, dimensions	56
Mechanical dimensions	56
Mechanical installation	59
Mechanical installation	59
Electrical installation	62
Safety earthing	62
Extra protection (RCD)	62
Electrical installation - mains supply	62
Electrical installation - motor cables	62
Connection of motor	63
Direction of motor rotation	63
Electrical installation - brake cable	64
Electrical installation - brake resistor temperature switch	64
Electrical installation - loadsharing	64
Electrical installation - 24 Volt external DC supply	66
Electrical installation - relay outputs	66
Electrical installation - control cables	74
Electrical installation - bus connection	76
Electrical installation - EMC precautions	77
Use of emc-correct cables	78

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VLT ® 5000 Design Guide

Electrical installation - earthing of control cables	80
RFI switch	81

Serial communication	84
Control Word According to FC Profile	88
Status Word according to FC Profile	90
Control word according to Fieldbus Profile	91
Status word according to Fieldbus Profile	92
Telegram example	95
Connection example	100
Conveyor belt	100
Pump	101
Gantry Crane	102
Torque control, speed feedback	103
VLT 5000 controllers	104
PID for process control	106
PID for speed control	107
PID for torque controller (open loop)	109
Special conditions	110
Galvanic Isolation (PELV)	110
Extreme Running Conditions	111
Peak voltage on motor	112
Switching on the input	113
Derating	114
Motor thermal protection	117
Vibration and Shock	117
Air Humidity	117
Aggressive environments	118
Efficiency	119
CE labelling	121
Required compliance levels	125
EMC Immunity	125
Definitions	128
Factory settings	131
Index	140

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VLT ® 5000 Design Guide

Software version

VLT 5000 Series

Design Guide

Software version: 3.9x

This Design Guide can be used for all VLT 5000 Series frequency converters with software version 3.9x. The software version number can be seen from parameter 624.

CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

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VLT ® 5000 Design Guide

The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death.

Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

The Protective Extra Low Voltage (PELV) requirements stated in IEC 61800-5-1 are not fulfilled at altitudes above 2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at altitudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further information.

Safety regulations

1.The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2.The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4.The earth leakage currents are higher than 3.5 mA.

5.Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning.

Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6.Do not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs.

7.Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

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VLT ® 5000 Design Guide

Warning against unintended start

1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains.

If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2.While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated, following which data can be modified.

3.A motor that has been stopped may start if faults occur in the electronics of the frequen-

cy converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

Warning:

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.

VLT 5001 - 5006, 200-240 V:	wait at least 4 minutes
VLT 5008 - 5052, 200-240 V:	wait at least 15 minutes
VLT 5001 - 5006, 380-500 V:	wait at least 4 minutes
VLT 5008 - 5062, 380-500 V:	wait at least 15 minutes
VLT 5072 - 5302, 380-500 V:	wait at least 20 minutes
VLT 5352 - 5552, 380-500 V:	wait at least 40 minutes
VLT 5001 - 5005, 525-600 V	wait at least 4 minutes
VLT 5006 - 5022, 525-600 V:	wait at least 15 minutes
VLT 5027 - 5062, 525-600 V:	wait at least 30 minutes
VLT 5042 - 5352, 525-690 V:	wait at least 20 minutes
VLT 5402 - 5602, 525-690 V:	wait at least 30 minutes

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VLT ® 5000 Design Guide

Introduction

This Design Guide is intended as a tool for use when designing a plant or system that includes VLT 5000 Series. Specific technical publications on the VLT 5000 Series: Operating Instructions and Design Guide.

Operating Instructions:	Gives instructions in optimum installation, commissioning and service.
Design Guide:	Gives all required information for design purposes, and gives a good insight
	into the technology, product range, technical data, etc.

The Operating Instructions include a Quick Setup instruction and are delivered with the unit.

When reading through this Design Guide, you will come across various symbols that require special attention.

The symbols used are the following:

Indicates a general warning

NB!

Indicates something to be noted by the reader

Indicates a high-voltage warning

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VLT ® 5000 Design Guide

Available literature

Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.

Supplied with the unit:

Operating instructions	MG.51.AX.YY
High Power Installation Guide	MI.90.JX.YY
Communication with VLT 5000:
VLT 5000 Profibus manual	MG.10.EX.YY
VLT 5000 DeviceNet manual	MG.50.HX.YY
VLT 5000 LonWorks manual	MG.50.MX.YY
VLT 5000 Modbus manual	MG.10.MX.YY
VLT 5000 Interbus manual	MG.10.OX.YY
Application options for VLT 5000:
VLT 5000 SyncPos option manual	MG.10.EX.YY
VLT 5000 Positioning controller manual	MG.50.PX.YY
VLT 5000 Synchronising controller manual	MG.10.NX.YY
Ring spinning option	MI.50.ZX.02
Wobble function option	MI.50.JX.02
Winder and Tension control option	MG.50.KX.02
Instructions for VLT 5000:
Loadsharing	MI.50.NX.02
VLT 5000 Brake resistors	MI.90.FX.YY
Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German)	MI.50.SX.YY
LC filter modules	MI.56.DX.YY
Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German)	MI.50.IX.51
Back Plate to VLT 5000 Series	MN.50.XX.02
Various literature for VLT 5000:
Design Guide	MG.51.BX.YY
Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM	MC.50.CX.02
Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM	MC.50.AX.02
Hoist and the VLT 5000 series	MN.50.RX.02
Miscellaneous (only in English):
Protection against electrical hazards	MN.90.GX.02
Choice of prefuses	MN.50.OX.02
VLT on IT mains	MN.90.CX.02
Filtering of harmonic currents	MN.90.FX.02
Handling aggressive environments	MN.90.IX.02
CI-TITM contactors - VLT® frequency converters	MN.90.KX.02
VLT® frequency converters and UniOP operator panels	MN.90.HX.02

X = version number
YY = language version

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VLT ® 5000 Design Guide

Control principle

A frequency converter rectifies AC voltage from mains into DC voltage, after which this DC voltage is converted into a AC current with a variable amplitude and frequency.

The motor is thus supplied with variable voltage and frequency, which enables infinitely variable speed control of three-phased, standard AC motors.

1. Mains voltage

3 x 200 - 240 V AC, 50 / 60 Hz. 3 x 380 - 500 V AC, 50 / 60 Hz. 3 x 525 - 600 V AC, 50 / 60 Hz. 3 X 525 - 690 V AC, 50 / 60 Hz.

2. Rectifier

A three-phase rectifier bridge that rectifies AC current into DC current.

3. Intermediate circuit

DC voltage = 1.35 x mains voltage [V].

4. Intermediate circuit coils

Smooth the intermediate circuit current and limit the load on mains and components (mains transformer, wires, fuses and contactors).

5. Intermediate circuit capacitors Smooth the intermediate circuit voltage.

6. Inverter

Converts DC voltage into variable AC voltage with a variable frequency.

7. Motor voltage

Variable AC voltage, 0-100% of mains supply voltage. Variable frequency: 0.5-132/0.5-1000 Hz.

8. Control card

This is where to find the computer that controls the inverter which generates the pulse pattern by which the DC voltage is converted into variable AC voltage with a variable frequency.

VVC plus control principle

The frequency converter features an inverter control SYSTEM called VVCplus, which is a further development of the Voltage Vector Control (VVC) known i.e. from Danfoss VLT 3000 Series.

VVCplus controls an induction motor by energizing it with a variable frequency and a voltage that matches it. If the motor load is changed, the magnetisation of the motor changes too, and so does its speed. Consequently, the motor current is measured continuously and the actual voltage requirement and slip of the motor are calculated from a motor model. Motor frequency and voltage are adjusted to ensure that the motor operating point remains optimum under varying conditions.

The development of the VVCplus principle is the result of a wish to maintain robust, sensorless regulation that is tolerant to different motor characteristics without motor derating being required.

First and foremost, the current measurement and the motor model have been improved. The current is split into magnetising and torque-generating parts and provides for much better and quicker estimation of the actual motor loads. It is now possible to compensate for rapid load changes. Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill.

In a "special motor mode", permanent magnet synchronous motors and/or parallel motors can be used.

Good torque control properties, smooth transitions to and from current limit operation and robust pull-out torque protection are ensured.

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VLT ® 5000 Design Guide

After automatic motor adaptation, VVCplus will help to ensure extremely accurate motor control.

Advantages of the VVCplus control SYSTEM:

-Accurate speed control, now even at low speed

-Quick response from received signal to full motor shaft torque

-Good compensation for step loads

-Controlled transition from normal operation to current limit operation (and vice versa)

-Reliable pull-out torgue protection throughout the speed range, also in the case of field weakening

-Great tolerance towards varying motor data

-Torque control, comprising control of both the torque-generating and the magnetising component of the current

-Full holding torque (closed loop)

As standard, the frequency converter comes with a number of integral components that would normally have to be acquired separately. These integral components (RFI filter, DC coils, screen clamps and serial communication port) are space-savers that simplify installation, since the frequency converter fulfills most requirements without any supplementary components.

Programmable control inputs and signal outputs in four Setups

The frequency converter uses a digital technique which makes it possible to program the different control inputs and signal outputs and to select four different user-defined Setups for all parameters.

For the user, it is easy to program the desired functions by means of the control panel on the frequency converter or the RS 485 user interface.

Protection against mains interference

The frequency converter is protected against the transients that occur in the mains supply, e.g. when switching power factor correction or when fuses blow.

The rated motor voltage and full torque can be maintained all the way down to 10% undervoltage in the mains supply.

Minor interference on mains

Since as standard the frequency converter features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation.

Advanced VLT protection

Current measurement on all three motor phases provides perfect protection of the frequency converter against earthing and short-circuiting faults on the motor connection.

Constant monitoring of all three motor phases enables switching on the motor output, e.g. by means of a contactor.

Efficient monitoring of the three mains supply phases ensures that the unit stops in the case of phase failure. This avoids overloading the inverter and the capacitors in the intermediate circuit, which would dramatically reduce the service life of the frequency converter.

As standard, the frequency converter features integral thermal protection. If a situation of thermal overload occurs, this function cuts out the inverter.

Reliable galvanic isolation

In the frequency converter, all control terminals as well as terminals 1-5 (AUX relays) are supplied by or connected to circuits that comply with PELV requirements in relation to the mains potential.

Advanced motor protection

The frequency converter features integrated electronic, thermal motor protection.

The frequency converter calculates the motor temperature on the basis of current, frequency and time.

As opposed to the traditional bimetallic protection, electronic protection takes account of the reduction in cooling at low frequencies that comes from reduced fan speed (motors with internal ventilation).

Thermal motor protection is comparable to a normal motor thermistor.

To obtain maximum protection against overheating of the motor if the motor is covered or blocked, or if the fan fails, a thermistor can be integrated and connected to the thermistor input of the frequency converter (terminals 53/54), see parameter 128 of the Operating Instructions.

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VLT ® 5000 Design Guide

Key Diagram for VLT 5001–5027 200-240 V, VLT 5001–5102 380-500V, VLT 5001–5062 525-600 V

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VLT ® 5000 Design Guide

Key Diagram for VLT 5122-5552 380-500 V and VLT 5042-5602 525-690 V

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Note: The RFI switch has no function in the 525-690 V drives.

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VLT ® 5000 Design Guide

How to select your frequency converter

A frequency converter must be selected on the basis of the given motor current at maximum load on the unit. The rated output current IVLT,N must be equal to or higher than the required motor current.

The frequency converter is supplied for four mains voltage ranges: 200-240 V, 380-500 V, 525-600 V and 525-690 V.

Normal/high overload torque mode

This function enables the frequency converter to perform a constant 100% torque, using an oversize motor. The choice between a normal or a high overload torque characteristic is made in parameter 101.

This is also where to choose between a high/normal constant torque characteristic (CT) or a high/normal VT torque characteristic.

If a high torque characteristic is chosen, a rated motor with the frequency converter obtains up to 160% torque for 1 min. in both CT and VT.

If a normal torque characteristic is chosen, an oversize motor allows up to 110% torque performance for up to 1 min. in both CT and VT. This function is used mainly for pumps and fans, since these applications do not require an overload torque.

The advantage of choosing a normal torque characteristic for an oversize motor is that the frequency converter will be able constantly to yield 100% torque, without derating as a result of a bigger motor.

NB!

This function cannot be chosen for VLT 5001-5006, 200-240 Volts, and VLT 5001-5011, 380-500 Volts.

Type code ordering number string

The VLT 5000 series frequency converter is offered in a large number of variants. On the basis of your order, the frequency converter is given an ordering number that can be seen from the nameplate on the unit. The number may look as follows:

VLT5008PT5B20EBR3DLF10A10C0

This means that the frequency converter is configured as a:

•5,5 kW unit at 160% torque (Position 1-7 - VLT 5008)

•Process control card (Position 8 - P)

•Extended hardware version with brake (Position 14-15 - EB)

•Built in RFI filter (Position 16-17 - R3)

•Supplied with display (Position 18-19 - DL)

•Built in Profibus option (Position 20-22 - F10)

•Built in programmable SyncPos controller (Position 23-25 - A10)

•Uncoated printed circuit boards (Position 26-27 - C0)

Variants and options possible

In the following you will find an overview of possible

•380-500 V three phase supply (Position 9-10 variants that can be put together. Please refer to the

- T5)

description of the designation below.

•Bookstyle IP20 enclosure (Position 11-13 - B20)

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VLT ® 5000 Design Guide

VLT 5001-5052, 200-240 V units

Typecode designation: T2

Powersize (kW)

Type

Enclosure

HW variant

RFI filter

Torque

C00

B20

C20

CN1

C54

110%

160%

9-10

11-13

14-15

16-17

0.75

5001

1.1

5002

1.5

5003

2.2

5004

5005

3.7

5006

7.5

5.5

5008

7.5

5011

5016

18.5

5022

18.5

5027

5032

5042

5052

C00	Compact IP00	DE	Extended with brake, disconnect and fuses
B20	Bookstyle IP20	DX	Extended without brake, with disconnect and fuses
C20	Compact IP20	PS	Standard with 24 V supply
CN1	Compact Nema1	PB	Standard with 24 V supply, brake, fuse and disconnect
C54	Compact IP54	PD	Standard with 24	V supply, fuse and disconnect
ST	Standard	PF	Standard with 24	V supply and fuse
SB	Standard with brake	R0	Without filter
EB	Extended with brake	R1	Class A1 filter
EX	Extended without brake	R3	Class A1 and B filter

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VLT 5001-5552, 380-500 V units

Typecode designation: T5

Powersize (kW)

Type

Enclosure

HW variant

RFI filter

Torque

C00

B20

C20

CN1

C54

110%

160%

9-10

11-13

14-15

16-17

0.75

5001

1.1

5002

1.5

5003

2.2

5004

5005

3.7

5006

5.5

5008

7.5

5011

5016

18.5

5022

18.5

5027

5032

5042

5052

5062

5072

5102

110

5122

132

110

5152

160

132

5202

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200

160

5252

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315

250

5352

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250

200

5302

355

315

5452

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400

355

5502

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450

400

5552

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C00

Compact IP00

Extended with brake, disconnect and fuses

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B20

Bookstyle IP20

Extended without brake, with disconnect and fuses

C20

Compact IP20

Standard with 24 V supply

CN1

Compact Nema1

Standard with 24 V supply, brake, fuse and disconnect

C54

Compact IP54

Standard with 24 V supply, fuse and disconnect

Standard

Standard with 24 V supply and fuse

Standard with brake

Without filter

Extended with brake

Class A1 filter

Extended without brake

Class A1 and B filter

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Filter for marine installations

					VLT ® 5000 Design Guide
VLT 5001-5062, 525-600 V units
Typecode designation: T6

Powersize (kW)		Type		Enclosure		HW variant		RFI filter
Torque			C00	C20	CN1	ST	EB	R0
110%	160%
		9-10	11-13	11-13	11-13	14-15	14-15	16-17
1.1	0.75	5001		x		x	x	x
1.5	1.1	5002		x		x	x	x
2.2	1.5	5003		x		x	x	x
3.0	2.2	5004		x		x	x	x
4.0	3.0	5005		x		x	x	x
5.5	4.0	5006		x		x	x	x
7.5	5.5	5008		x		x	x	x
7.5	7.5	5011		x		x	x	x
15	11	5016		x		x	x	x
18.5	15	5022		x		x	x	x
22	18.5	5027		x		x	x	x
30	22	5032		x		x	x	x
37	30	5042		x		x	x	x
45	37	5052		x		x	x	x
55	45	5062		x		x	x	x

VLT 5042-5602, 525-690 V units

Typecode designation: T7

Power size

Type

Enclosure

Hardware variant

RFI filter

(kW)

Torque

C00

CN1

C54

R11

110

160

9-10

11-1

11-1 11-1

14-1 14-1 14-1

14-1

14-1 14-1 14-1

14-1 14-1

14-1

16-1 16-1

5042

5052

5062

5072

110

5102

132

110

5122

160

132

5152

200

160

5202

250

200

5252

315

250

5302

400

315

5352

500

400

5402

560

500

5502

630

560

5602

1. R1 is not available with DX, PF and PD variants.

Enclosure variants (position 11-13)

Voltage (position 9-10)

Bookstyle units are available for use in control cabinets

The drives are available in three voltage ratings.

- the slim design allows many units in one cabinet.

Please be aware that some drives at 500 V supply

Compact units are designed for mounting on walls or

match a motor power size larger than 400 V - please

machines. Higher power units are also available as

refer to the individual technical data.

IP00 units for installation in control cabinets.

•	T2 - 200-240 V three phase supply voltage	•	C00 - Compact IP00 enclosure
•	T5 - 380-500 V three phase supply voltage	•	B20 - Bookstyle IP20 enclosure
•	T6 - 525-600 V three phase supply voltage	•	C20 - Compact IP20 enclosure

•T7 - 525-690 V three phase supply voltage

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VLT ® 5000 Design Guide

•CN1 - Compact Nema1 enclosure also fulfilling IP20/21 specifications

•C54 - Compact IP54 enclosure also fulfilling NEMA12 demands

Hardware variants (position 14-15)

The hardware variants differ depending on power size.

•ST - Standard hardware

•SB - Standard hardware and additional brake chopper

•EB - Extended hardware (24 V external supply for backup of control card and load sharing connections) and an additional brake chopper

•EX - Extended hardware (24 V external supply for backup of control card and load sharing connections)

•DE - Extended hardware (24 V external supply for backup of control card and load sharing connections), brake chopper, disconnect and fuses

•DX - Extended hardware (24 V external supply for backup of control card and load sharing connections), disconnect and fuses

•PS - Standard hardware with 24 V external supply for backup of control card

•PB - Standard hardware with 24 V external supply for backup of control card, brake chopper, fuse and disconnect option

•PD - Standard hardware with 24 V external supply for backup of control card, mains fuse and disconnect option

•PF - Standard hardware with 24 V external supply for backup of control card and built in main fuses

RFI filter variants (position 16-17)

Different RFI filter variants offer the possibility to comply with class A1 and class B according to EN55011.

•R0 - No filter performance specified

•R1 - Compliance with class A1 filter

•R3 - Compliance with class B and A1

•R6 - Compliance with marine approvals (VLT

5122-5302, 380-500 V)

Compliance depends on cable length. Please be aware that some power sizes always have built in filters from factory.

Display (position 18-19)

The control unit (display and keypad)

•D0 - No display in the unit (not possible for IP54 enclosures as well as IP21 VLT 5352-5552, 380-480 V and VLT 5402 - 5602, 525-690 V)

•DL - Display supplied with the unit

Field bus option (position 20-22)

A wide selection of high performance field bus options is available

•F0 - No field bus option built in

•F10 - Profibus DP V0/V1 12 Mbaud

•F13 - Profibus DP V0/FMS 12 Mbaud

•F20 - Modbus Plus

•F30 - DeviceNet

•F40 - LonWorks - Free topology

•F41 - LonWorks - 78 kbps

•F42 - LonWorks - 1,25 Mbps

•F50 - Interbus

Application options (position 23-25)

Several application options are available to enhance the functionality of the frequency converter

•A00 - No option built in

•A10 - SyncPos programmable controller (not possible with Modbus Plus and LonWorks)

•A11 - Synchronising controller (not possible with Modbus Plus and LonWorks)

•A12 - Positioning controller (not possible with Modbus Plus and LonWorks)

•A31 - Additional relays - 4 relays for 250 VAC (not possible with field bus options)

Coating (position 26-27)

To increase protection of the drive against aggressive environments it is possible to order coated printed circuit boards.

•C0 - Non coated boards (VLT 5352-5552, 380-500 V and VLT 5042-5602, 525-690 V) only available with coated boards)

•C1 - Coated boards

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VLT ® 5000 Design Guide

Ordering form VLT 5000 Series - Typecode

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VLT ® 5000 Design Guide

Selection of modules and accessories

Danfoss offers a wide range of modules and accessories for VLT 5000 Series.

Sine-wave filter module

The sine-wave filter reduces the voltage rise time (dU/ dt) and the ripple current ( I) to the motor, thereby making current and voltage almost sinusoidal. The acoustic motor noise is therefore reduced to a minimum.

See also instructions MI.56.DX.51.

LCP control unit

Control unit with display and keypad for programming VLT frequency converters. Available as an option for IP 00 and IP 20 units.

Enclosure: IP 65.

Remote-mounting kits for LCP

The remote kit option makes it possible to move the display from the frequency converter e.g. to the front panel of an integrated cabinet.

Technical data

Enclosure:	IP 65 front
Max. cable length
between VLT and unit:	3 m
Communication std:	RS 422

Reference is also made to instructions MI.56.AX.51 (IP 20) and MI.56.GX.52 (IP 54).

IP 4x top cover

IP 4x top cover is an optional enclosure element available for IP 20 Compact units.

If an IP 4x top cover is used, an IP 20 unit is upgraded to comply with enclosure IP 4x from the top. In practice, this means that the unit complies with IP 40 on upper, horizontal surfaces.

A top cover is available for the following Compact units:

VLT type 5001-5006, 200-240 V VLT type 5001-5011, 380-500 V VLT type 5001-5011, 525-600 V

Terminal cover

Using a terminal cover, it is possible to field mount an IP 20 unit, type VLT 5008-5052.

A terminal cover is available for the following compact units:

VLT type 5008-5027, 200-240 V

VLT type 5016-5102, 380-500 V

VLT type 5016-5062, 525-600 V

Contactors

Danfoss also manufactures a complete range of contactors.

Brake resistors

Brake resistors are used in applications where high dynamics are needed or a high inertia load has to be stopped. The brake resistor is used to remove the energy, see also Instructions MI.50.SX.YY and MI. 90.FX.YY.

Harmonic filter

Harmonic currents do not directly affect the electricity consumption but has an impact on following conditions:

Higher total current to be handled by the installations

-Increases load on transformer (sometimes it will require a larger transformer, particular at retrofit)

-Increases heat losses in transformer and installation

-In some cases demands larger cables, switches and fuses

Higher voltage distortion due to higher current

-Increase risk for disturbing electronic equipment connected to same grid

A high percentage of rectifier load from eg frequency converters, will increase the harmonic current, which must be reduced to avoid the above consequences. Therefore the frequency converter has as standard, built in DC coils reducing the total current with about 40% (compared to devices without any arrangement for harmonic suppression), down to 40-45% ThiD.

In some cases there is a need for further suppression (eg retrofit with frequency converters). For this purpose Danfoss can offer two advanced harmonic filters AHF05 and AHF10, bringing the harmonic current down to around 5% and 10% respectively. For further details see instruction MG.80.BX.YY.

18	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

PC Software tools

PC Software - MCT 10

All drives are equipped with a serial communication port. We provide a PC tool for communication between PC and frequency converter, VLT Motion Control Tool MCT 10 Set-up Software.

MCT 10 Set-up Software

MCT 10 has been designed as an easy to use interactive tool for setting parameters in our frequency converters.

The MCT 10 Set-up Software will be useful for:

•Planning a communication network off-line. MCT 10 contains a complete frequency converter database

•Future developed drives will be supported

MCT 10 Set-up Software support Profibus DP-V1 via a Master class 2 connection. It makes it possible to on line read/write parameters in a frequency converter via the Profibus network. This will eliminate the need for an extra communication network.

The MCT 10 Set-up Software Modules

The following modules are included in the software package:

MCT 10 Set-up Software

Setting parameters

Copy to and from frequency converters Documentation and print out of parameter settings incl. diagrams

•Commissioning frequency converters on line

•Saving settings for all frequency converters

•Replacing a drive in a network

•Expanding an existing network

SyncPos

Creating SyncPos programme

Ordering number:

Please order your CD containing MCT 10 Set-up Software using code number 130B1000.

	MCT 31	tion measurements, such as Danfoss AHF filters and
	The MCT 31 harmonic calculation PC tool enables	12-18-pulse rectifiers, can be calculated.
	easy estimation of the harmonic distortion in a given	Ordering number:
	application. Both the harmonic distortion of Danfoss	Ordering number:
	application. Both the harmonic distortion of Danfoss	Please order your CD containing the MCT 31 PC tool
	frequency converters as well as non-Danfoss frequen-	Please order your CD containing the MCT 31 PC tool
	frequency converters as well as non-Danfoss frequen-	using code number 130B1031.
	cy converters with different additional harmonic reduc-	using code number 130B1031.
	cy converters with different additional harmonic reduc-

	Modbus RTU
	MODBUS RTU (Remote Terminal Unit) Protocol is a
	messaging structure developed by Modicon in 1979,
	used to establish master-slave/client-server commu-
	nication between intelligent devices.
	MODBUS is used to monitor and program devices; to
	communicate intelligent devices with sensors and in-
	struments; to monitor field devices using PCs and
	HMIs.
	MODBUS is often applied in Gas and Oil applications,
	but also in building, infrastructure, transportation and
	energy, applications are making use of its benefits.

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<![endif]>How to select your frequency converter

MG.52.B2.02 - VLT ® is a registered Danfoss trademark

			VLT ® 5000 Design Guide
Line reactors for load sharing applications			Line reactors are used when connecting frequency
			converters together in a load sharing application.
200 - 240 V units

VLT	Nominal	Input	Voltage	Inductivity	Ordering
type	power at CT	current	drop		number
	[kW]	[A]	[%]	[mH]

5001	0.75	3.4	1.7	1.934	175U0021
5002	1.10	4.8	1.7	1.387	175U0024
5003	1.50	7.1	1.7	1.050	175U0025
5004	2.20	9.5	1.7	0.808	175U0026
5005	3.0	11.5	1.7	0.603	175U0028

5006	4.0	14.5	1.7	0.490	175U0029
5008	5.5	32.0	1.7	0.230	175U0030

5011	7.5	46.0	1.7	0.167	175U0032

5016	11.0	61.0	1.7	0.123	175U0034
5022	15.0	73.0	1.7	0.102	175U0036

5027	18.5	88.0	1.7	0.083	175U0047
380 - 500 V units

VLT	Nominal	Input	Voltage	Inductivity	Ordering
type	power at CT	current	drop		number
	[kW]	[A]	[%]	[mH]

5001	0.75	2.3	1	3.196	175U0015
5002	1.1	2.6	1	2.827	175U0017

5003	1.5	3.8	1	1.934	175U0021
5004	2.2	5.3	1	1.387	175U0024
5005	3	7.0	1	1.050	175U0025

5006	4	9.1	1	0.808	175U0026
5008	5.5	12.2	1	0.603	175U0028

5011	7.5	15.0	1	0.490	175U0029
5016	11	32.0	1	0.230	175U0030
5022	15	37.5	1	0.196	175U0031

5027	18.5	44.0	1	0.167	175U0032
5032	22	60.0	1	0.123	175U0034

5042	30	72.0	1	0.102	175U0036
5052	37	89.0	1	0.083	175U0047
5062	45	104.0	1	0.070	175U1009

5072	55	144.6	1	0.051	175U0070
5102	75	174.1	1	0.042	175U0071

See also instruction MI.50.NX.YY for further information.

20	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Accessories for VLT 5000 Series

IP 20 bottom cover

Application option

Memory option

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MG.52.B2.02 - VLT ® is a registered Danfoss trademark

	VLT ® 5000 Design Guide
Ordering numbers, misc. hardware:

Type	Description	Ordering no.
IP 4x top cover/NEMA 1 kit1)	Option, VLT 5001-5006, 200-240 V	175Z0928
IP 4x top cover/NEMA 1 kit1)	Option, VLT 5001-5011, 380-500 V and 525-600 V	175Z0928
NEMA 12 bonding plate2)	Option, VLT 5001-5006, 200-240 V	175H4195
NEMA 12 bonding plate2)	Option, VLT 5001-5011, 380-500 V	175H4195
IP 20 terminal cover	Option, VLT 5008-5016, 200-240 V	175Z4622

IP 20 terminal cover	Option, VLT 5022-5027, 200-240 V	175Z4623
IP 20 terminal cover	Option, VLT 5016-5032, 380-500 V and 525-600 V	175Z4622
IP 20 terminal cover	Option, VLT 5042-5062, 380-500 V and 525-600 V	175Z4623

IP 20 terminal cover	Option, VLT 5072-5102, 380-500 V	175Z4280
IP 20 bottom cover	VLT 5032-5052, 200 - 240 V	176F1800

Terminal Adapter Kit	VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), ST	176F1805
Terminal Adapter Kit	VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), SB	176F1806
Terminal Adapter Kit	VLT 5032-5052, 200 - 240 V IP 00/Nema 1(IP 20), EB	176F1807

Terminal Adapter Kit	VLT 5032-5052, 200 - 240 V IP 54, ST	176F1808
Terminal Adapter Kit	VLT 5032-5052, 200 - 240 V IP 54, SB	176F1809

Encoder converter / 5 V TTL Linedriver / 24 V DC		175Z1929
Rittal Installation Kits

Type	Description	Order No.
Rittal TS8 enclosure for IP003)	Installation kit for 1800mm high enclosure, VLT5122-5152; 176F1824
	380-500V, VLT 5042-5152, 525-690V
Rittal TS8 enclosure for IP003)	Installation kit for 2000mm high enclosure, VLT5122-5152, 176F1826
	380-500V; VLT 5042-5152, 525-690V

Rittal TS8 enclosure for IP003)	Installation kit for 1800mm high enclosure, VLT5202-5302, 176F1823
	380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP003)	Installation kit for 2000mm high enclosure, VLT5202-5302, 176F1825
	380-500V; VLT 5202-5352, 525-690V

Rittal TS8 enclosure for IP003)	Installation kit for 2000mm high enclosure, VLT5352-5552, 176F1850
	380-500V; VLT 5402-5602, 525-690V

Floor stand for IP21 and IP54 Option, VLT5122-5302, 380-500V; VLT 5042-5352,		176F1827
enclosure3)	525-690V
Mains shield kit	Protection kit:: VLT 5122-5302, 380-500 V	176F0799
	VLT 5042-5352, 525-690 V

Protection kit:: VLT 5352-5552, 380-500 V; VLT 5402-5602, 176F1851 525-690 V

1)IP 4xNEMA top cover is for Compact IP 20 units only and is only intended for horizontal surfaces that comply with IP 4x. The kit also contains a bonding plate (UL).

2)NEMA 12 bonding plate (UL) is for compact IP 54 units only.

3)For details: See High Power Installation Guide, MI.90.JX.YY.

Ordering numbers, control card options, etc.:		LCP:

Type	Description		Ordering no.
IP 65 LCP option	Separate LCP, only for IP 20 units		175Z0401

LCP remote-mounting kit/	Remote-mounting kit for LCP, for IP 00/20		175Z0850	incl. 3 m cable
IP00/IP20/NEMA 1	units

LCP remote-mounting kit IP	Remote-mounting kit for LCP, for IP 54		175Z7802	incl. 3 m cable
54	units

Cable for LCP	Separate cable		175Z0929	3 m cable
LCP: Control unit with display and keypad.		Supplied excl. LCP.

22	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Fieldbus options and accessories:
Profibus:
			Uncoated	Coated

Type		Description	Ordering no.	Ordering no.
Profibus option DP V0/V1		incl. memory option	175Z0404	175Z2625
Profibus option DP V0/V1		excl. memory option	175Z0402

Profibus option DP V0/FMS		incl. memory option	175Z3722	175Z3723

Type		Description		Ordering no.
Profibus Sub D9 Connector		VLT 5001-5027, 200-240 V		175Z3568
for IP 20 / IP 00		VLT 5001-5102, 380-500 V
		VLT 5001-5062, 525-600 V

		VLT 5032-5052, 200-240 V		176F1822
LonWorks:

LonWorks option, Free topology	incl. memory option		176F1500	176F1503
LonWorks option, Free topology	excl. memory option		176F1512

LonWorks option, 78 KBPS	incl. memory option		176F1501	176F1504
LonWorks option, 78 KBPS	excl. memory option		176F1513

LonWorks option, 1.25 MBPS	incl. memory option		176F1502	176F1505
LonWorks option, 1.25 MBPS	excl. memory option		176F1514
DeviceNet:

DeviceNet option	incl. memory option		176F1580	176F1581

DeviceNet option	excl. memory option		176F1584
Modbus:

Modbus Plus for Compact units	incl. memory option		176F1551	176F1553

Modbus Plus for Compact units	excl. memory option		176F1559
Modbus Plus for Bookstyle units	incl. memory option		176F1550	176F1552
Modbus Plus for Bookstyle units	excl. memory option		176F1558
Modbus Plus for Bookstyle units	excl. memory option		176F1558

Modbus RTU	Not factory mounted		175Z3362
Interbus:					<![if ! IE]> <![endif]>range
Interbus:

Interbus	incl. memory option		175Z3122	175Z3191	<![if ! IE]> <![endif]>Product

Interbus	excl. memory option		175Z2900
Interbus	excl. memory option		175Z2900
Application options:

Programmable SyncPos controller	Application option		175Z0833	175Z3029
Synchronising controller	Application option		175Z3053	175Z3056
Synchronising controller	Application option		175Z3053	175Z3056

Positioning controller	Application option		175Z3055	175Z3057
Relay card option	Application option		175Z2500	175Z2901

Winder Option	Not factory mounted, SW version		175Z3245
	3.40

Ring Spinning Option	Not factory mounted, SW version		175Z3463
	3.41

Wobble Option	Not factory mounted, SW version		175Z3467
	3.41

Options can be ordered as factory built-in options, see ordering information.

For information on fieldbus and application option combatibility with older software versions, please contact your Danfoss supplier.

If the Fieldbus options are to be used without application option a version with memory option must be ordered.

MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Output Filters

The high speed switching of the frequency converter produces some secondary effects, which influence the motor and the enclosed environment. These side effects are addressed by two different filter types, -the du/dt and the Sine-wave filter.

dU/dt filters

Motor insulation stresses are often caused by the combination of rapid voltage and current increase. The rapid energy changes can also be reflected back to the DC-line in the inverter and cause shut down. The du/ dt filter is designed to reduce the voltage rise time/the rapid energy change in the motor and by that intervention avoid premature aging and flashover in the motor insulation. du/dt filters have a positive influence on the radiation of magnetic noise in the cable that connects the drive to the motor. The voltage wave form is still pulse shaped but the du/dt ratio is reduced in comparison with the installation without filter.

Sine-wave filters

Sine-wave filters are designed to let only low frequencies pass. High frequencies are consequently shunted away which results in a sinusoidal phase to phase voltage waveform and sinusoidal current waveforms. With the sinusoidal waveforms the use of special frequency converter motors with reinforced insulation is no longer needed. The acoustic noise from the motor is also damped as a consequence of the wave condition.

Besides the features of the du/dt filter, the sine-wave filter also reduces insulation stress and bearing currents in the motor thus leading to prolonged motor lifetime and longer periods between services. Sinewave filters enable use of longer motor cables in applications where the motor is installed far from the drive. The length is unfortunately limited because the filter does not reduce leakage currents in the cables.

Ordering Numbers: Sine Wave Filter Modules,

200-500 VAC

Mains supply 3 x 200 to 500 V

Minimum switching frequency	Maximum output fre-	Part No. IP20	Part No. IP00	Rated filter current at 50Hz
Minimum switching frequency	quency	Part No. IP20	Part No. IP00	Rated filter current at 50Hz
	quency
5 kHz	120 Hz	130B2439	130B2404	2.5 A
5 kHz	120 Hz	130B2441	130B2406	4.5 A
5 kHz	120 Hz	130B2443	130B2408	8 A
5 kHz	120 Hz	130B2444	130B2409	10 A
5 kHz	120 Hz	130B2446	130B2411	17 A
4 kHz	60 Hz	130B2447	130B2412	24 A
4 kHz	60 Hz	130B2448	130B2413	38 A
4 kHz	60 Hz	130B2307	130B2281	48 A
3 kHz	60 Hz	130B2308	130B2282	62 A
3 kHz	60 Hz	130B2309	130B2283	75 A
3 kHz	60 Hz	130B2310	130B2284	115 A
3 kHz	60 Hz	130B2311	130B2285	180 A
3 kHz	60 Hz	130B2312	130B2286	260 A
3 kHz	60 Hz	130B2313	130B2287	410 A
3 kHz	60 Hz	130B2314	130B2288	480 A
2 kHz	60 Hz	130B2315	130B2289	660 A
2 kHz	60 Hz	130B2316	130B2290	750 A
2 kHz	60 Hz	130B2317	130B2291	880 A
2 kHz	60 Hz	130B2318	130B2292	1200 A

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 411 Switching Frequency.

24	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Ordering Numbers: Sine-Wave Filter Modules, 525-600 VAC

Mains supply 3 x 525 to 690 V

Minimum switching frequency	Maximum output frequen-	Part No. IP20	Part No. IP00	Rated filter current at
Minimum switching frequency	cy	Part No. IP20	Part No. IP00	50Hz
	cy			50Hz
2 kHz	60 Hz	130B2341	130B2321	13 A
2 kHz	60 Hz	130B2342	130B2322	28 A
2 kHz	60 Hz	130B2343	130B2323	45 A
2 kHz	60 Hz	130B2344	130B2324	76 A
2 kHz	60 Hz	130B2345	130B2325	115 A
2 kHz	60 Hz	130B2346	130B2326	165 A
2 kHz	60 Hz	130B2347	130B2327	260 A
2 kHz	60 Hz	130B2348	130B2329	303 A
1.5 kHz	60 Hz	130B2270	130B2241	430 A
1.5 kHz	60 Hz	130B2271	130B2242	530 A
1.5 kHz	60 Hz	130B2381	130B2337	660 A
1.5 kHz	60 Hz	130B2382	130B2338	765 A
1.5 kHz	60 Hz	130B2383	130B2339	940 A
1.5 kHz	60 Hz	130B2384	130B2340	1320 A

NB!

When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 14-01 Switching Frequency.

Ordering Numbers: du/dt Filters, 380-480 VAC		Mains supply 3x380 to 3x480 V
Minimum switching frequen-	Maximum output frequen-	Part No. IP20	Part No. IP00	Rated filter current at 50
cy	cy			Hz
4 kHz	60 Hz	130B2396	130B2385	24 A
4 kHz	60 Hz	130B2397	130B2386	45 A
3 kHz	60 Hz	130B2398	130B2387	75 A
3 kHz	60 Hz	130B2399	130B2388	110 A
3 kHz	60 Hz	130B2400	130B2389	182 A

3 kHz	60 Hz	130B2401	130B2390	280 A
3 kHz	60 Hz	130B2402	130B2391	400 A
3 kHz	60 Hz	130B2277	130B2275	500 A
2 kHz	60 Hz	130B2278	130B2276	750 A
2 kHz	60 Hz	130B2405	130B2393	910 A
2 kHz	60 Hz	130B2407	130B2394	1500 A

2 kHz	60 Hz	130B2410	130B2395	2300 A
Ordering Numbers: du/dt Filters, 525-600 VAC
Mains supply 3x525 to 3x600 V
Minimum switching frequen-	Maximum output frequen-	Part No. IP20	Part No. IP00	Rated filter current at 50
cy	cy			Hz
4 kHz	60 Hz	130B2423	130B2414	28 A
4 kHz	60 Hz	130B2424	130B2415	45 A
3 kHz	60 Hz	130B2425	130B2416	75 A

3 kHz	60 Hz	130B2426	130B2417	115 A
3 kHz	60 Hz	130B2427	130B2418	165 A
3 kHz	60 Hz	130B2428	130B2419	260 A
3 kHz	60 Hz	130B2429	130B2420	310 A
3 kHz	60 Hz	130B2278	130B2235	430 A
2 kHz	60 Hz	130B2239	130B2236	530 A

2 kHz	60 Hz	130B2274	130B2280	630 A
2 kHz	60 Hz	130B2430	130B2421	765 A
2 kHz	60 Hz	130B2431	130B2422	1350 A

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MG.52.B2.02 - VLT ® is a registered Danfoss trademark

				VLT ® 5000 Design Guide
Brake resistors, VLT 5001 - 5052 / 200 - 240 V
Standard brake resistors

	10% duty cycle				40% duty cycle
	Resistance	Power	Code No.	Resistance	Power	Code No.
VLT	[ohm]	[kW]		[ohm]	[kW]
5001	145	0.065	175U1820	145	0.260	175U1920
5002	90	0.095	175U1821	90	0.430	175U1921
5003	65	0.250	175U1822	65	0.80	175U1922
5004	50	0.285	175U1823	50	1.00	175U1923
5005	35	0.430	175U1824	35	1.35	175U1924
5006	25	0.8	175U1825	25	3.00	175U1925
5008	20	1.0	175U1826	20	3.50	175U1926
5011	15	1.8	175U1827	15	5.00	175U1927
5016	10	2.8	175U1828	10	9.0	175U1928
5022	7	4.0	175U1829	7	10.0	175U1929
5027	6	4.8	175U1830	6	12.7	175U1930
5032	4.7	6	175U1954	Not available	Not available	Not available
5042	3.3	8	175U1955	Not available	Not available	Not available
5052	2.7	10	175U1956	Not available	Not available	Not available

See instruction MI.90.FX.YY for further information.

Flatpack brake resistors for horizontal conveyors

VLT type	Motor [kW]	Resistor [ohm]	Size	Order number	Max. duty cycle [%]
5001	0.75	150	150 Ω 100 W	175U1005	14.0
5001	0.75	150	150 Ω 200 W	175U0989	40.0
5002	1.1	100	100 Ω 100 W	175U1006	8.0
5002	1.1	100	100 Ω 200 W	175U0991	20.0
5003	1.5	72	72 Ω 200 W	175U0992	16.0
5004	2.2	47	50 Ω 200 W	175U0993	9.0
5005	3	35	35 Ω 200 W	175U0994	5.5
5005	3	35	72 Ω 200 W	2 x 175U09921	12.0
5006	4	25	50 Ω 200 W	2 x 175U09931	11.0
5008	5.5	20	40 Ω 200 W	2 x 175U09961	6.5
5011	7.5	13	27 Ω 200 W	2 x 175U09951	4.0

1. Order 2 pcs.

Mounting angle for flatpack resistor 100 W 175U0011 Mounting angle for flatpack resistor 200 W 175U0009 Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002

Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004

Mounting frame for 2 resistors broad (wide bookstyle) 175U0003

See Instruction MI.50.BX.YY for further information.

26	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Ordering numbers, Brake resistors, VLT 5001 - 5552 / 380 - 500 V

Standard brake resistors

		10% duty cycle			40% duty cycle
	Resistance	Power	Code No.	Resistance	Power	Code No.
VLT	[ohm]	[kW]		[ohm]	[kW]
5001	620	0.065	175U1840	620	0.260	175U1940
5002	425	0.095	175U1841	425	0.430	175U1941
5003	310	0.250	175U1842	310	0.80	175U1942
5004	210	0.285	175U1843	210	1.35	175U1943
5005	150	0.430	175U1844	150	2.0	175U1944
5006	110	0.60	175U1845	110	2.4	175U1945
5008	80	0.85	175U1846	80	3.0	175U1946
5011	65	1.0	175U1847	65	4.5	175U1947
5016	40	1.8	175U1848	40	5.0	175U1948
5022	30	2.8	175U1849	30	9.3	175U1949
5027	25	3.5	175U1850	25	12.7	175U1950
5032	20	4.0	175U1851	20	13.0	175U1951
5042	15	4.8	175U1852	15	15.6	175U1952
5052	12	5.5	175U1853	12	19.0	175U1953
5062	9.8	15	175U2008	9.8	38.0	175U2007
5072	7.3	13	175U0069	7.3	38.0	175U0068
5102	5.7	15	175U0067	6.0	45.0	175U0066
51222)	3.8	22	175U1960
51522)	3.2	27	175U1961
52022)	2.6	32	175U1962
52522)	2.1	39	175U1963
53022)	1.65	56	2 x 175U10611)
5352-55522)	1.3	72	2 x 175U10621) 3)

1.Order 2 pcs. Connect in parallel.

2.Resistors selected for 300 second cycle.

3.Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552.

See Instruction MI.90.FX.YY for further information.

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MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Flatpack brake resistors for horizontal conveyors

VLT type	Motor [kW]	Resistor [ohm]	Size	Order number	Max. duty cycle [%]
5001	0.75	630	620 Ω 100 W	175U1001	14.0
5001	0.75	630	620 Ω 200 W	175U0982	40.0
5002	1.1	430	430 Ω 100 W	175U1002	8.0
5002	1.1	430	430 Ω 200 W	175U0983	20.0
5003	1.5	320	310 Ω 200 W	175U0984	16.0
5004	2.2	215	210 Ω 200 W	175U0987	9.0
5005	3	150	150 Ω 200 W	175U0989	5.5
5005	3	150	300 Ω 200 W	2 x 175U09851	12.0
5006	4	120	240 Ω 200 W	2 x 175U09861	11.0
5008	5.5	82	160 Ω 200 W	2 x 175U09881	6.5
5011	7.5	65	130 Ω 200 W	2 x 175U09901	4.0

1. Order 2 pcs.

Mounting angle for flatpack resistor 100 W 175U0011. Mounting angle for flatpack resistor 200 W 175U0009. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002.

Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information.

For 525-600 V and 525-690 V please contact Danfoss.

28	MG.52.B2.02 - VLT ® is a registered Danfoss trademark

VLT ® 5000 Design Guide

Ordering numbers, Harmonic filters

Harmonic filters are used to reduce mains harmonics

•AHF 010: 10% current distortion

•AHF 005: 5% current distortion

380-415 V, 50Hz

IAHF,N	Typical Motor	Used	Danfoss ordering number			VLT 5000
	[kW]		AHF 005	AHF 010
10 A	4, 5.5		175G6600		175G6622	5006, 5008
19 A	7.5		175G6601		175G6623	5011
26 A	11		175G6602		175G6624	5016
35 A	15, 18.5		175G6603		175G6625	5022, 5027
43 A	22		175G6604		175G6626	5032
72 A	30, 37		175G6605		175G6627	5042, 5052
101 A	45. 55		175G6606		175G6628	5062, 5072
144 A	75		175G6607		175G6629	5102
180 A	90		175G6608		175G6630	5122
217 A	110		175G6609		175G6631	5152
289 A	132, 160		175G6610		175G6632	5202, 5252
324 A			175G6611		175G6633
370 A	200		175G6688		175G6691	5302

Higher ratings can be achieved by paralleling the filter units

434 A	250	Two 217 A units	5352
578 A	315	Two 289 A units	5452
613 A	355	289 A and 324 A units	5502
648 A	400	Two 324 A units	5552

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

440-480 V, 60Hz

IAHF,N		Typical	Motor	Used	Danfoss ordering number		VLT 5000
		[HP]			AHF 005	AHF 010
	19 A		10, 15		175G6612	175G6634	5011, 5016
	26 A		20		175G6613	175G6635	5022
	26 A		20		175G6613	175G6635	5022
	35 A		25, 30		175G6614	175G6636	5027, 5032
	43 A		40		175G6615	175G6637	5042	<![if ! IE]> <![endif]>range
	72 A		50, 60		175G6616	175G6638	5052, 5062	<![if ! IE]> <![endif]>range
	72 A		50, 60		175G6616	175G6638	5052, 5062
	101 A		75		175G6617	175G6639	5072
	144 A		100, 125		175G6618	175G6640	5102, 5122	<![if ! IE]> <![endif]>Product
	180 A		150		175G6619	175G6641	5152	<![if ! IE]> <![endif]>Product
	180 A		150		175G6619	175G6641	5152
	217 A		200		175G6620	175G6642	5202
	289 A		250		175G6621	175G6643	5252
	324 A		300		175G6689	175G6692	5302
	370 A		350		175G6690	175G6693	5352
Higher ratings can be achieved by paralleling the filter units
	506 A		450		217 A and 289 A units		5452
	578 A		500		Two 289 A units		5502
	648 A		600		Two 324 A units		5552

Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 480 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application. The pre-calculated filter current may be different than the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

MG.52.B2.02 - VLT ® is a registered Danfoss trademark

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