Danfoss VLT 5000 Operating guide

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Contents

VLT® 5000 Series

Safety

Safety regulations 4 Warning against unintended start 5 Installation of mechanical brake 5

Quick Setup

Introduction

Available literature 9

Technical data

General technical data 10 Electrical data 16 Fuses 33 Mechanical dimensions 35

Installation

Mechanical installation 38 Safety earthing 41 Extra protection (RCD) 41 Electrical installation - mains supply 41 Electrical installation - motor cables 42 Connection of motor 42 Direction of motor rotation 42 Electrical installation - brake cable 43 Electrical installation - brake resistor temperature switch 43 Electrical installation - loadsharing 43 Electrical installation - 24 Volt external DC supply 45 Electrical installation - relay outputs 45 Electrical installation - control cables 53 Electrical installation - bus connection 56 Electrical installation - EMC precautions 57 Use of emc-correct cables 60 Electrical installation - earthing of control cables 61 RFI switch 62

Operation of the frequency converter

Control panel (LCP) 65 Control panel - display 65 Control panel - LEDs 65 Control panel - control keys 66 Quick Setup 68 Parameter selection 68 Menu mode 68 Initialisation to factory setting 70

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VLT® 5000 Series

Application configuration

Connection examples 72 Setting of parameters 74

Special functions

Local and remote control 77 Control with brake function 78 References - single references 79 References - multi-references 81 Automatic Motor Adaptation, AMA 85 Mechanical brake control 87 PID for process control 89 PID for speed control 90 Quick discharge 91 Flying start 93 Normal/high overload torque control,open loop 94 Programming of Torque limit and stop 94

Programming

Parameters - Operation and Display 96 Parameters - Load and motor 103 Parameters - References and limits 114 Parameters - Inputs and outputs 122 Parameters - Special functions 138 Parameters - Serial communication 152 Parameters - Technical functions and diagnostics 159

Miscellaneous

Trouble-shooting 166 Display - Status messages 167 Warnings and alarms 170 Warnings 171

Index

166

190

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VLT® 5000 Series

VLT 5000 Series

Operating Instructions Software version: 3.9x

These Operating Instructions can be used for all VLT 5000 Series frequency converters with software version

3.9x. The software version number can be seen from parameter 624. CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

These Operating Instructions are a tool intended for persons who are to install, operate and program the VLT 5000 Series.

Operating Instructions: Gives instructions in optimum installation, commissioning and service.

Design Guide: Gives all required information for design purposes, and gives a good insight

into the technology, product range, technical data, etc.

Safety

The Operating Instructions including Quick Setup are delivered with the unit. When reading these Operating Instructions, you will come across different symbols that require special attention. The symbols used are the following:

Indicates a general warning

NB!

Indicates something to be noted by the reader

Indicates a high-voltage warning

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The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Installation in high altitudes:

By altitudes above 2km, please contact Danfoss Drives regarding PELV

Safety regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

VLT® 5000 Series

necessary time has expired before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than

3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do

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not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the

VLT® 5000 Series

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, cient.

2. While parameters are being changed, the motor may start. Consequently, [STOP/RESET] must always be activated, following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

these stop functions are not suffi-

the stop key

Warning:

Installation of mechanical brake

not connect a mechanical brake to the output from

Do the frequency converter before the relevant parameters for brake control are parameterised.

(Selection of output in parameter 319, 321, 323 or 326 and cut-in current and frequency in parameter 223 and

225).

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

Safety

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. VLT 5001 - 5006, 200-240 V: wait at least 4 minutes VLT 5008 - 5052, 200-240 V: wait at least 15 minutes VLT 5001 - 5006, 380-500 V: wait at least 4 minutes VLT 5008 - 5062, 380-500 V: wait at least 15 minutes VLT 5072 - 5302, 380-500 V: wait at least 20 minutes VLT 5352 - 5552, 380-500 V: wait at least 40 minutes VLT 5001 - 5005, 525-600 V wait at least 4 minutes VLT 5006 - 5022, 525-600 V: wait at least 15 minutes VLT 5027 - 5062, 525-600 V: wait at least 30 minutes VLT 5042 - 5352, 525-690 V: wait at least 20 minutes VLT 5402 - 5602, 525-690 V: wait at least 30 minutes

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VLT® 5000 Series

Introduction to Quick Setup

This Quick Setup will guide you through EMC correct installation of the frequency converter by connecting power, motor and control wiring (fig. 1). Start/stop of motor is to be done with the switch. For VLT 5122 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V AC and VLT 5042-5602, 525-690 V, please refer to Technical data and Installation regarding mechanical and electrical installation.

Fig. 1

1. Mechanical Installation

VLT 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air passage

100 mm above and below the frequency converter (5016-5062 380-500 V, 5008-5027 200-240 V and

of 5016-5062 525-600 V must have 200 mm, 5072-5102, 380-500 V 225 mm). Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place the frequency converter on the wall. Tighten up all four screws. All the below listed measurements are in mm

VLT type A B C a b

Bookstyle IP 20, 200–240 V, (Fig. 2)

5001 - 5003 395 90 260 384 70 5004 - 5006 395 130 260 384 70

Bookstyle IP 20, 380–500 V (Fig. 2)

5001 - 5005 395 90 260 384 70 5006 - 5011 395 130 260 384 70

Compact IP 54, 200–240 V (Fig. 3)

5001 - 5003 460 282 195 260 258 5004 - 5006 530 282 195 330 258 5008 - 5011 810 350 280 560 326 5016 - 5027 940 400 280 690 375

Compact IP 54, 380–500 V (Fig. 3)

5001 - 5005 460 282 195 260 258 5006 - 5011 530 282 195 330 258 5016 - 5027 810 350 280 560 326 5032 - 5062 940 400 280 690 375 5072 - 5102 940 400 360 690 375

Compact IP 20, 200–240 V (Fig. 4)

5001 - 5003 395 220 160 384 200 5004 - 5006 395 220 200 384 200 5008 560 242 260 540 200 5011 - 5016 700 242 260 680 200 5022 - 5027 800 308 296 780 270

Compact IP 20, 380–500 V (Fig. 4)

5001 - 5005 395 220 160 384 200 5006 - 5011 395 220 200 384 200 5016 - 5022 560 242 260 540 200 5027 - 5032 700 242 260 680 200 5042 - 5062 800 308 296 780 270 5072 - 5102 800 370 335 780 330

Fig. 2

Fig. 3

Fig. 4

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VLT® 5000 Series

2. Electrical Installation, power

NOTE: The terminals are detachable on VLT 5001 - 5006, 200 - 240 V, VLT 5001 - 5011, 380 - 500 V and VLT 5001 - 5011, 525 - 600 V Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected electrically to the drive.

Fig. 5

Bookstyle IP 20 5001 - 5011 380 - 500 V 5001 - 5006 200 - 240 V

Fig. 6

Compact IP 20 and IP 54 5001 - 5011 380 - 500 V 5001 - 5006 200 - 240 V 5001 - 5011 525 - 600 V

Fig. 7

Compact IP 20 5016 - 5102 380 - 500 V 5008 - 5027 200 - 240 V 5016 - 5062 525 - 600 V

Compact IP 54 5016 - 5062 380 - 500 V 5008 - 5027 200 - 240 V

Quick Setup

Fig. 8

Fig. 9

Compact IP 54 5072 - 5102 380 - 500 V

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3. Electrical installation, control leads

Use a screw driver to remove the front cover under the control panel. NOTE: The terminals are detachable. Connect a jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of control terminals 12 and 18.

VLT® 5000 Series

Fig. 10

4. Programming

The frequency converter is programmed over the control panel.

Press the QUICK MENU button. The Quick Menu appears in the display. You choose parameters by means of arrow up and arrow down. Press the CHANGE DATA button to change parameter value. Data values are changed using the up and down arrows. Press the left or right buttons to move the cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You have six possibilities: English, German, French, Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power Motor voltage Motor frequency Motor current Rated motor speed

Set frequency interval and ramp times (Fig. 11)

Parameter 102 Parameter 103 Parameter 104 Parameter 105 Parameter 106

Min. reference Max. reference Ramp up time Ramp down time

Set Operation site, Parameter 002 for Local.

Parameter 204 Parameter 205 Parameter 207 Parameter 208

Fig. 11

5. Motor Start

Press the START button to start the motor. Set motor speed in Parameter 003. Check if the direction of rotations is as shown in the display. It can be changed by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

Select total or reduced Automatic Motor Adaption (AMA) in Parameter 107. For further description of AMA, see section Automatic Motor Adaption, AMA.

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Press the START button to start the Automatic Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave the Quick Menu.

VLT® 5000 Series

Available literature

Supplied with the unit:

Operating instructions MG.51.AX.YY High Power Installation Guide MI.90.JX.YY

Communication with VLT 5000:

VLT 5000 Profibus manual MG.10.EX.YY VLT 5000 DeviceNet manual MG.50.HX.YY VLT 5000 LonWorks manual MG.50.MX.YY VLT 5000 Modbus manual MG.10.MX.YY VLT 5000 Interbus manual MG.10.OX.YY

Application options for VLT 5000:

VLT 5000 SyncPos option manual MG.10.EX.YY VLT 5000 Positioning controller manual MG.50.PX.YY VLT 5000 Synchronising controller manual MG.10.NX.YY Ring spinning option MI.50.ZX.02 Wobble function option MI.50.JX.02 Winder and Tension control option MG.50.KX.02

Instructions for VLT 5000:

Loadsharing MI.50.NX.02 VLT 5000 Brake resistors MI.90.FX.YY Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) MI.50.SX.YY LC filter modules MI.56.DX.YY Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) MI.50.IX.51 Back Plate to VLT 5000 Series MN.50.XX.02

Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.

Introduction

Various literature for VLT 5000:

Design Guide MG.51.BX.YY Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM MC.50.CX.02 Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM MC.50.AX.02 Hoist and the VLT 5000 series MN.50.RX.02

Miscellaneous (only in English):

Protection against electrical hazards MN.90.GX.02 Choice of prefuses MN.50.OX.02 VLT on IT mains MN.90.CX.02 Filtering of harmonic currents MN.90.FX.02 Handling aggressive environments MN.90.IX.02 CI-TITM contactors - VLT® frequency converters MN.90.KX.02 VLT® frequency converters and UniOP operator panels MN.90.HX.02

X = version number YY = language version

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VLT® 5000 Series

General technical data

Mains supply (L1, L2, L3): Supply voltage 200-240 V units 3 x 200/208/220/230/240 V ±10% Supply voltage 380-500 V units 3 x 380/400/415/440/460/500 V ±10% Supply voltage 525-600 V units 3 x 525/550/575/600 V ±10% Supply voltage 525-690 V units 3 x 525/550/575/600/690 V ±10% Supply frequency 48-62 Hz +/- 1 %

See the section on special conditions in the Design Guide

Max imbalance of supply voltage: VLT 5001-5011, 380-500 V and 525-600 V and VLT 5001-5006, 200-240 V ±2.0% of rated supply voltage VLT 5016-5062, 380-500 V and 525-600 V and VLT 5008-5027, 200-240 V ±1.5% of rated supply voltage VLT 5072-5552, 380-500 V and VLT 5032-5052, 200-240 V ±3.0% of rated supply voltage VLT 5042-5602, 525-690 V ±3.0% of rated supply voltage True Power factor (λ) Displacement Power Factor (cos φ) No. of switchings on supply input L1, L2, L3 approx. 1 time/min.

See the section on special conditions in the Design Guide

VLT output data (U, V, W): Output voltage 0-100% of supply voltage Output frequency VLT 5001-5027, 200-240 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5032-5052, 200-240 V 0-132 Hz, 0-450 Hz Output frequency VLT 5001-5052, 380-500 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062-5302, 380-500 V 0-132 Hz, 0-450 Hz Output frequency VLT 5352-5552, 380-500 V 0-132 Hz, 0-300 Hz Output frequency VLT 5001-5011, 525-600 V 0-132 Hz, 0-700 Hz Output frequency VLT 5016-5052, 525-600 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062, 525-600 V 0-132 Hz, 0-450 Hz Output frequency VLT 5042-5302, 525-690 V 0-132 Hz, 0-200 Hz Output frequency VLT 5352-5602, 525-690 V 0-132 Hz, 0-150 Hz Rated motor voltage, 200-240 V units 200/208/220/230/240 V Rated motor voltage, 380-500 V units 380/400/415/440/460/480/500 V Rated motor voltage, 525-600 V units 525/550/575 V Rated motor voltage, 525-690 V units 525/550/575/690 V Rated motor frequency 50/60 Hz Switching on output Unlimited Ramp times 0.05-3600 sec.

0.90 nominal at rated load near unity (>0.98)

Torque characteristics: Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V 160% for 1 min. Starting torque, VLT 5032-5052, 200-240 V 150% for 1 min. Starting torque, VLT 5001-5062, 525-600 V 160% for 1 min. Starting torque, VLT 5042-5602, 525-690 V 160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V Overload torque, VLT 5032-5052, 200-240 V 150% Arresting torque at 0 rpm (closed loop) 100%

The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower.

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160%

VLT® 5000 Series

Braking at high overload torque level

200-240 V

5001-5027 5032-5052

380-500 V

5001-5102 5122-5252 5302 5352-5552

525-600 V

5001-5062

525-690 V

5042-5352 5402-5602

1) VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty cycle is 17%. VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.

2) Based on 300 second cycle: For VLT 5502 the torque is 145%. For VLT 5552 the torque is 130%.

3) VLT 5502 at 80% torque. VLT 5602 at 71% torque.

4) Based on 300 second cycle. For VLT 5502 the torque is 128%. For VLT 5602 the torque is 114%.

Cycle time (s) Braking duty cycle at 100% torque Braking duty cycle at over torque

120 Continuous 40% 300 10% 10%

120 Continuous 40% 600 Continuous 10% 600 40% 10% 600

120 Continuous 40%

600 40% 10% 600

40%

(150/160%)

10%

Control card, digital inputs: Number of programmable digital inputs 8 Terminal nos. 16, 17, 18, 19, 27, 29, 32, 33 Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

2 kΩ

Scanning time per input 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.

Control card, analogue inputs: No. of programmable analogue voltage inputs/thermistor inputs 2 Terminal nos. 53, 54 Voltage level 0 - ±10 V DC (scalable) Input resistance, R

10 kΩ No. of programmable analogue current inputs 1 Terminal no. 60 Current range 0/4 - ±20 mA (scalable) Input resistance, R

200 Ω

Resolution 10 bit + sign Accuracy on input Max. error 1% of full scale Scanning time per input 3 msec. Terminal no. ground 55

Technical data

Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)* as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

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VLT® 5000 Series

Control card, pulse/encoder input: No. of programmable pulse/encoder inputs 4 Terminal nos. 17, 29, 32, 33 Max. frequency on terminal 17 5 kHz Max. frequency on terminals 29, 32, 33 20 kHz (PNP open collector) Max. frequency on terminals 29, 32, 33 65 kHz (Push-pull) Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

Scanning time per input 3 msec. Resolution 10 bit + sign Accuracy (100-1 kHz), terminals 17, 29, 33 Max. error: 0.5% of full scale Accuracy (1-5 kHz), terminal 17 Max. error: 0.1% of full scale Accuracy (1-65 kHz), terminals 29, 33 Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage (PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. * VLT 5001-5062, 525-600 V do not meet PELV.

2 kΩ

Control card, digital/pulse and analogue outputs: No. of programmable digital and analogue outputs 2 Terminal nos. 42, 45 Voltage level at digital/pulse output 0 - 24 V DC Minimum load to ground (terminal 39) at digital/pulse output

600 Ω

Frequency ranges (digital output used as pulse output) 0-32 kHz Current range at analogue output 0/4 - 20 mA Maximum load to ground (terminal 39) at analogue output

500 Ω

Accuracy of analogue output Max. error: 1.5% of full scale Resolution on analogue output. 8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, 24 V DC supply: Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA Terminal nos. ground 20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*, but has the same potential as the analogue outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, RS 485 serial communication: Terminal nos. 68 (TX+, RX+), 69 (TX-, RX-)

Reliable galvanic isolation: Full galvanic isolation.

Relay outputs:

No. of programmable relay outputs 2 Terminal nos., control card (resistive load only) 4-5 (make)

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VLT® 5000 Series

Max. terminal load (AC1) on 4-5, control card 50 V AC, 1 A, 50 VA Max. terminal load (DC1 (IEC 947)) on 4-5, control card 25 V DC, 2 A / 50 V DC, 1 A, 50 W Max. terminal load (DC1) on 4-5, control card for UL/cUL applications 30 V AC, 1 A / 42.5 V DC, 1A Terminal nos., power card (resistive and inductive load) 1-3 (break), 1-2 (make) Max. terminal load (AC1) on 1-3, 1-2, power card 250 V AC, 2 A, 500 VA Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card 25 V DC, 2 A / 50 V DC, 1A, 50 W Min. terminal load (AC/DC) on 1-3, 1-2, power card 24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations. At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

Brake resistor terminals (only SB, EB, DE and PB units): Terminal nos. 81, 82

External 24 Volt DC supply: Terminal nos. 35, 36 Voltage range 24 V DC ±15% (max. 37 V DC for 10 sec.) Max. voltage ripple 2 V DC Power consumption 15 W - 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors: Max. motor cable length, screened cable 150 m Max. motor cable length, unscreened cable 300 m Max. motor cable length, screened cable VLT 5011 380-500 V 100 m Max. motor cable length, screened cable VLT 5011 525-600 V and VLT 5008, normal overload mode, 525-600 V Max. brake cable length, screened cable 20 m Max. loadsharing cable length, screened cable 25 m from frequency converter to DC bar.

Max. cable cross-section for motor, brake and loadsharing, see Electrical data

Max. cable cross-section for 24 V external DC supply

- VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V; VLT 5001-5062 525-600 V

- VLT 5032-5052 200-240 V; VLT 5122-5552 380-500 V; VLT 5042-5602 525-690 V 2.5 mm2 /12 AWG Max. cross-section for control cables 1.5 mm 2 /16 AWG Max. cross-section for serial communication 1.5 mm2 /16 AWG

If UL/cUL is to be complied with, copper cable with temperature class 60/75°C must be used (VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240 V). If UL/cUL is to be complied with, copper cable with temperature class 75°C must be used (VLT 5072 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5042 - 5602 525 - 690 V). Connectors are for use of both copper and aluminium cables, unless other is specified.

4 mm2 /10 AWG

50 m

Technical data

Accuracy of display readout (parameters 009-012): Motor current [6] 0-140% load Max. error: ±2.0% of rated output current Torque % [7], -100 - 140% load Max. error: ±5% of rated motor size Output [8], power HP [9], 0-90% load Max. error: ±5% of rated output

Control characteristics: Frequency range 0 - 1000 Hz Resolution on output frequency ±0.003 Hz

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VLT® 5000 Series

System response time 3 msec. Speed, control range (open loop) 1:100 of synchro. speed Speed, control range (closed loop) 1:1000 of synchro. speed Speed, accuracy (open loop) < 1500 rpm: max. error ± 7.5 rpm Speed, accuracy (closed loop) < 1500 rpm: max. error ± 1.5 rpm Torque control accuracy (open loop) 0- 150 rpm: max. error ±20% of rated torque Torque control accuracy (speed feedback) Max. error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor

Externals: Enclosure (dependent on power size) IP 00, IP 20, IP 21, Nema 1, IP 54 Vibration test 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36) Max. relative humidity 93 % (IEC 68-2-3) for storage/transport Max. relative humidity 95 % non condensing (IEC 721-3-3; class 3K3) for operation Aggressive environment (IEC 721 - 3 - 3) Uncoated class 3C2 Aggressive environment (IEC 721 - 3 - 3) Coated class 3C3 Ambient temperature IP 20/Nema 1 (high overload torque 160%) Max. 45°C (24-hour average max. 40°C) Ambient temperature IP 20/Nema 1 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 20/54 VLT 5011 500 V Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 VLT 5042-5602, 525-690 V; and 5122-5552, 380-500 V (high overload torque 160%)

Max. 45°C (24-hour average max. 40°C)

Derating for high ambient temperature, see the Design Guide

Min. ambient temperature in full operation Min. ambient temperature at reduced performance -10°C Temperature during storage/transport -25 - +65/70°C Max. altitude above sea level 1000 m

Derating for altitude over 1000 m above sealevel, see the Design Guide

EMC standards applied, Emission

EMC standards applied, Immunity

See section on special conditions in the Design Guide VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives. IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended

EN 61000-6-3, EN 61000-6-4, EN 61800-3, EN 55011

EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4

EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

0°C

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VLT® 5000 Series

VLT 5000 Series protection:

Electronic motor thermal protection against overload.

Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90°

C for IP 00, IP 20 and Nema 1. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

For the units mentioned below, the limits are as follows:

- VLT 5122, 380-500 V, cuts out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 380-500 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5252, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5302, 380-500 V, cuts out at 105°C and can be reset if the temperature has fallen below 75°C.

- VLT 5352-5552, 380-500 V, cut out at 85°C and can be reset if the temperature has fallen below 60°C.

- VLT 5042-5122, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 525-690 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202-5352, 525-690 V, cut out at 100°C and can be reset if the temperature has fallen below 70°C.

- VLT 5402-5602, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

The frequency converter is protected against short-circuiting on motor terminals U, V, W.

The frequency converter is protected against earth fault on motor terminals U, V, W.

Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes

too high or too low.

If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.

If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 15

Technical data

VLT® 5000 Series

Electrical data

Bookstyle and Compact, Mains supply 3 x 200 240 V

According to international requirements VLT type 5001 5002 5003 5004 5005 5006

Output current

VLT, MAX

Output (240 V) S Typical shaft output Typical shaft output

Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current Max. cable cross-section power [mm

]/[AWG] 2 ) Max. pre-fuses Efficiency

Weight IP 20 EB Bookstyle [kg] 7 7 7 9 9 9.5 Weight IP 20 EB Compact [kg] 8 8 8 10 10 10 Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5 Power loss at max. load.

Enclosure

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

(60 s) [A]

VLT,N

(200 V)I

[-]/UL1) [A]

[A]

VLT,N

3.7 5.4 7.8 10.6 12.5 15.2

5.9 8.6 12.5 17 20 24.3

[kVA]

1.5 2.2 3.2 4.4 5.2 6.3

[kW]

0.75 1.1 1.5 2.2 3.0 3.7

[HP]

1 1.5 2 3 4 5

4/10

[A]

3.4 4.8 7.1 9.5 11.5 14.5

L,N

4/10

4/10 4/10 4/10 4/10 4/10

16/10 16/10 16/15 25/20 25/25 35/30

0.95 0.95 0.95 0.95 0.95 0.95

[W] 58 76 95 126 172 194

IP 20/ IP54

16 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5008 5011 5016 5022 5027

Normal overload torque (110 %):

[A]

Output current

VLT, MAX

Output (240 V) S Typical shaft output Typical shaft output

VLT,N

32 46 61.2 73 88

(60 s)

35.2 50.6 67.3 80.3 96.8

[A]

[kVA]

13.3 19.1 25.4 30.3 36.6

[kW]

7.5 11 15 18.5 22

[HP]

10 15 20 25 30

High overload torque (160 %):

[A]

Output current

Output (240 V) S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing

[mm2 /AWG]

VLT, MAX

VLT,N

/AWG]2)

VLT,N

25 32 46 61.2 73

(60 s)

40 51.2 73.6 97.9 116.8

[A]

[kVA]

10 13 19 25 30

[kW]

5.5 7.5 11 15 18.5

[HP]

7.5 10 15 20 25

IP 20 16/6 35/2 35/2 35/2 50/0

10/8 10/8 10/8 10/8 16/6

Rated input current Max. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0 power [mm

]/[AWG]2)

(200 V) I

Max. pre-fuses Efficiency

[A]

L,N

[-]/UL1) [A]

32 46 61 73 88

IP 20 16/6 35/2 35/2 35/2 50/0 50 60 80 125 125

0.95 0.95 0.95 0.95 0.95 Weight IP 20 EB [kg] 21 25 27 34 36 Weight IP 54 [kg] 38 40 53 55 56 Power loss at max. load.

- high overload torque (160 %)

- normal overload torque (110 %)

Enclosure

[W]

340 426 626 833 994

426 545 783 1042 1243

IP 20/ IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 17

VLT® 5000 Series

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %):

Output current

I Output

(60 s) [A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

(60 s) [A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

[A] (200-230 V)

VLT,N

115 143 170

127 158 187 104 130 154 115 143 170

41 52 61 46 57 68 43 54 64

Typical shaft output [HP] (208 V) 40 50 60 Typical shaft output [kW] (230 V) 30 37 45

High overload torque (160 %):

Output current

I Output

[A] (200-230 V)

VLT,N

[A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

[A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

88 115 143

132 173 215

80 104 130

120 285 195

32 41 52 35 46 57

33 43 54 Typical shaft output [HP] (208 V) 30 40 50 [kW] (230 V) 22 30 37 Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

Normal overload torque (110 %):

Rated input current

Normal overload torque (150 %):

Rated input current Max. cable cross-section power supply Min. cable cross-section to motor, power

[mm2 ] [AWG] [mm2 ] [AWG]

[A] (230 V)

L,N

4,6

[mm2] [AWG]

4,6

[mm2] [AWG]

4,6 2,4,6 4,6 2,4,6

2,4,6

[A] (230 V)

L,N

120 300 mcm

25 4

101.3 126.6 149.9

77,9 101,3 126,6

120 300 mcm

6 8

supply, brake and loadsharing Max. pre-fuses (mains) [-]/UL

Efficiency

Power loss

[A]

Normal overload [W]

150/15

200/200 250/250

0,96-0,97

1089 1361 1612 High overload [W] 838 1089 1361 Weight Weight Weight

IP 00 [kg] IP 20 Nema1 [kg] IP 54 Nema12 [kg] 104 104 104

101 101 101 101 101 101

Enclosure IP 00 / Nema 1 (IP 20) / IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection stud: M8 Brake: M6.

18 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 500 V

According to international requirements VLT type 5001 5002 5003 5004

Output current

I Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current

Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

Weight IP 20 EB Bookstyle [kg] 7 7 7 7.5 Weight IP 20 EB Compact [kg] 8 8 8 8.5 Weight IP 54 Compact [kg] 11.5 11.5 11.5 12 Power loss at max. load [W] 55 67 92 110

Enclosure

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

VLT, MAX

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

[kW]

VLT,N

[HP]

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

2.2 2.8 4.1 5.6

3.5 4.5 6.5 9

1.9 2.6 3.4 4.8 3 4.2 5.5 7.7

1.7 2.1 3.1 4.3

1.6 2.3 2.9 4.2

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10

4/10 4/10 4/10

2.3 2.6 3.8 5.3

1.9 2.5 3.4 4.8 4/10 4/10 4/10 4/10 16/6 16/6 16/10 16/10

0.96 0.96 0.96 0.96

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 19

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5005 5006 5008 5011

Output current

I Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current I Max. cable cross-section power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

Weight IP 20 EB Bookstyle [kg] 7.5 9.5 9.5 9.5 Weight IP 20 EB Compact [kg] 8.5 10.5 10.5 10.5 Weight IP 54 EB Compact [kg] 12 14 14 14 Power loss at max. load. [W] 139 198 250 295

Enclosure

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

VLT, MAX

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

[kW]

VLT,N

[HP]

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

7.2 10 13 16

11.5 16 20.8 25.6

6.3 8.2 11 14.5

10.1 13.1 17.6 23.2

5.5 7.6 9.9 12.2

5.5 7.1 9.5 12.6

3.0 4.0 5.5 7.5 4 5 7.5 10

4/10

4/10 4/10 4/10

7 9.1 12.2 15.0 6 8.3 10.6 14.0 4/10 4/10 4/10 4/10 16/15 25/20 25/25 35/30

0.96 0.96 0.96 0.96

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

20 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

(60 s) [A] (380-440 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

VLT,N

32 37.5 44

35.2 41.3 48.4

27.9 34 41.4

30.7 37.4 45.5

24.4 28.6 33.5

[kW]

15 18.5 22

[HP]

20 25 30

24.2 29.4 35.8

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 16/6 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm2]/[AWG]

]/[AWG]

2) 4)

Rated input current

Max. cable cross-section, IP 54 16/6 16/6 16/6 power [mm

]/[AWG] Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

24 32 37.5

38.4 51.2 60

21.7 27.9 34

34.7 44.6 54.4

18.3 24.4 28.6

[kW]

11 15 18.5

[HP]

15 20 25

18.8 24.2 29.4

IP 20 16/6 16/6 35/2

10/8 10/8 10/8 32 37.5 44

27.6 34 41

IP 20

16/6 16/6 35/2

63/40 63/50 63/60

0.96 0.96 0.96 Weight IP 20 EB [kg] 21 22 27 Weight IP 54 [kg] 41 41 42 Power loss at max. load.

- high overload torque (160 %)

[W] 419 559 655

- normal overload torque (110 %) [W] 559 655 768 Enclosure

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 21

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

(60 s) [A] (380-440 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

VLT,N

61 73 90

67.1 80.3 99 54 65 78

59.4 71.5 85.8

46.5 55.6 68.6

[kW]

30 37 45

[HP]

40 50 60

46.8 56.3 67.5

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2)

]/[AWG]2) Rated input current I Max. cable cross-section IP 54 35/2 35/2 50/0 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

44 61 73

70.4 97.6 116.8

41.4 54 65

66.2 86 104

33.5 46.5 55.6

[kW]

22 30 37

[HP]

30 40 50

35.9 46.8 56.3

IP20 35/2 35/2 50/0

10/8 10/8 16/6 60 72 89 53 64 77

IP 20 35/2 35/2 50/0 80/80 100/100 125/125

0.96 0.96 0.96 Weight IP 20 EB [kg] 28 41 42 Weight IP 54 [kg] 54 56 56 Power loss at max. load.

- high overload torque (160 %)

[W] 768 1065 1275

- normal overload torque (110 %) [W] 1065 1275 1571 Enclosure

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

22 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5062 5072 5102

Normal overload torque (110 %): Output current

Output

Typical shaft output

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

P P P

[A] (380-440 V)

[A] (441-500 V)

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

106 147 177

117 162 195

106 130 160 117 143 176

80.8 102 123

91.8 113 139 55 75 90 75 100 125 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

Typical shaft output

Max. cable cross-section to motor, IP 54

brake and loadsharing [mm2 ]/[AWG] Min. cable cross-section to motor,

brake and loadsharing [mm

]/[AWG]

Rated input current I

Max. cable cross-section IP 54

power[mm

]/[AWG]

Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

90 106 147

135 159 221 80 106 130 120 159 195

68.6 73.0 102

69.3 92.0 113 45 55 75 60 75 100 55 75 90

IP20

50/0

150/300 mcm 120/250 mcm

16/6 25/4 25/4 104 145 174 104 128 158

IP 20

50/0

150/300 mcm 120/250 mcm

160/150 225/225 250/250

>0.97 >0.97 >0.97 Weight IP 20 EB [kg] 43 54 54 Weight IP 54 [kg] 60 77 77 Power loss at max. load.

- high overload torque (160 %)

[W] 1122 1058 1467

- normal overload torque (110 %) [W] 1322 1467 1766 Enclosure

IP20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm used.

6. Brake and loadsharing: 95 mm

/ AWG 3/0

must be connected by use of a AI-Cu connector.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 23

Technical data

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5122 5152 5202 5252 5302

Normal overload current (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 150 200 250 300 350 [kW] (500 V) 132 160 200 250 315

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 125 150 200 250 300

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (500 V) 110 132 160 200 250

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 2206 2619 3309 4163 4977

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 96 104 125 136 151

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

212 260 315 395 480 233 286 347 434 528

190 240 302 361 443 209 264 332 397 487

147 180 218 274 333 151 191 241 288 353 165 208 262 313 384 110 132 160 200 250

177 212 260 315 395 266 318 390 473 593

160 190 240 302 361 240 285 360 453 542

123 147 180 218 274 127 151 191 241 288 139 165 208 262 313 90 110 132 160 200

4,6

2,4,6

4,6

2,4,6

2 x 70

2 x 2/0

2 x 70

2 x 2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

208 256 317 385 467 185 236 304 356 431

174 206 256 318 389 158 185 236 304 356

4,6

2,4,6

[A]

2 x 70

2 x 2/0

300/

300

350/ 350

450/ 400

2 x 185

2 x 350 mcm

500/ 500

0,98

2619 3309 4163 4977 6107

82 91 112 123 138 96 104 125 136 151

630/ 600

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

24 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5352 5452 5502 5552

Normal overload current (110 %):

Output current

VLT, MAX

Output S

Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 315 355 400 450 [HP] (460 V)

[kW] (500 V) 355 400 500 530

High overload torque (160 %):

Output current

VLT, MAX

Output S

Typical shaft output

Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 250 315 355 400 [HP] (460 V) [kW] (500 V) 315 355 400 500

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 6005 6960 7691 7964

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 263 270 272 313

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

600 658 745 800 660 724 820 880

540 590 678 730 594 649 746 803

416 456 516 554 430 470 540 582 468 511 587 632

450 500 550/600 600

480 600 658 695 720 900 987 1042

443 540 590 678 665 810 885 1017

333 416 456 482 353 430 470 540 384 468 511 587

350 450 500 550

4,6

2,4,6

4,6

2,4,6

4x240

4x500 mcm

2x185

2x350 mcm

590 647 733 787 531 580 667 718

472 590 647 684 436 531 580 667

4,6

2,4,6

700/700 900/900 900/900 900/900

[A]

4x240

4x500 mcm

0,98

7630 7701 8879 9428

221 234 236 277 263 270 272 313

Technical data

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

MG.52.A3.02 - VLT® is a registered Danfoss trademark 25

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5001 5002 5003 5004

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

2.6 2.9 4.1 5.2

2.9 3.2 4.5 5.7

2.4 2.7 3.9 4.9

2.6 3.0 4.3 5.4

2.5 2.8 3.9 5.0

2.4 2.7 3.9 4.9

1.1 1.5 2.2 3

1.5 2 3 4

1.8 2.6 2.9 4.1

2.9 4.2 4.6 6.6

1.7 2.4 2.7 3.9

2.7 3.8 4.3 6.2

1.7 2.5 2.8 3.9

1.7 2.4 2.7 3.9

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

2.5 2.8 4.0 5.1

2.2 2.5 3.6 4.6

1.8 2.5 2.8 4.0

1.6 2.2 2.5 3.6 4/10 4/10 4/10 4/10 3 4 5 6

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 63 71 102 129

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

26 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5005 5006 5008 5011

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

6.4 9.5 11.5 11.5

7.0 10.5 12.7 12.7

6.1 9.0 11.0 11.0

6.7 9.9 12.1 12.1

6.1 9.0 11.0 11.0

4 5.5 7.5 7.5 5 7.5 10.0 10.0

5.2 6.4 9.5 11.5

8.3 10.2 15.2 18.4

4.9 6.1 9.0 11.0

7.8 9.8 14.4 17.6

5.0 6.1 9.0 11.0

4.9 6.1 9.0 11.0

3 4 5.5 7.5 4 5 7.5 10

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current I

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

6.2 9.2 11.2 11.2

5.7 8.4 10.3 10.3

5.1 6.2 9.2 11.2

4.6 5.7 8.4 10.3

4/10 4/10 4/10 4/10 8 10 15 20

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 160 236 288 288

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 27

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V) [kVA] (575 V)

VLT,N

23 28 34 25 22 24 22 27 32 22

[kW]

15 18.5 22

[HP]

20 25 30

31 37 27 32 30 35

27 32

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 16 16 35 brake and loadsharing [mm Min. cable cross-section to motor, 0.5 0.5 10 brake and loadsharing [mm2]/[AWG]

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

[A] (550 V)

Rated input current

Max. cable cross-section, 16 16 35 power [mm

]/[AWG]

Max. pre-fuses Efficiency

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

18 23 28 29 17 27

37 45 22 27

35 43 17 22 27 17

[kW]

11 15 18.5

[HP]

15 20 25

22 27

6 6 2

20 20 8

22 27 33 21 25 30

18 22 27 16 21 25

6 6 2 30 35 45

0.96 0.96 0.96 Weight IP 20 EB [kg] 23 23 30 Power loss at max. load [W] 576 707 838 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

28 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5032 5042 5052 5062

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

(60 s) [A] (550 V)

VLT, MAX

(60 s) [A] (575 V)

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

[A] (575 V)

VLT,N

[kVA] (550 V) [kVA] (575 V)

VLT,N

43 54 65 81 47 41 45

59 72 89 52 62 77

57 68 85 41 51 62 77 41

[kW]

30 37 45 55

[HP]

40 50 60 75

52 62 77

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 35 50 50 50 brake and loadsharing [mm Min. cable cross-section to motor, 10 16 16 16 brake and loadsharing [mm

]/[AWG]2)

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section 35 50 50 50 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

34 43 54 65 54 32 51

69 86 104 41 52 62

66 83 99 32 41 51 62 32

[kW]

22 30 37 45

[HP]

30 40 50 60

41 52 62

2 1/0 1/0 1/0

8 6 6 6

42 53 63 79 38 49 58 72

33 42 53 63 30 38 49 58

2 1/0 1/0 1/0 60 75 90 100

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 30 48 48 48 Power loss at max. load [W] 1074 1362 1624 2016 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 29

VLT® 5000 Series

Mains supply 3 x 525 - 690 V

According to international requirements VLT type 5042 5052 5062 5072 5102

Normal overload torque (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 50 60 75 100 125 [kW] (690 V) 45 55 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 40 50 60 75 100

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (690 V) 37 45 55 75 90

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

High overload torque (160 %):

Rated input current

I Max. cable cross-section power supply

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

[AWG]

[mm2]

Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight

Normal overload [W]

High overload [W] 1355 1459 1721 1913 2264

IP 00 [kg] Weight IP 21/Nema1 [kg] 96 Weight

IP 54/Nema12 [kg] 96

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

56 76 90 113 137 62 84 99 124 151

54 73 86 108 131 59 80 95 119 144

53 72 86 108 131 54 73 86 108 130 65 87 103 129 157 37 45 55 75 90

48 56 76 90 113 77 90 122 135 170

46 54 73 86 108 74 86 117 129 162

46 53 72 86 108 46 54 73 86 108 55 65 87 103 129 30 37 45 55 75

2,4,6

4,6

2 x 70 2 x 2/0

60 77 89 110 130 58 74 85 106 124 58 77 87 109 128

53 60 77 89 110 51 58 74 85 106 50 58 77 87 109

4,6

2,4,6

125 160 200 200 250

[A]

2 x 70 2 x 2/0

0.97 0.97 0.98 0.98 0.98 1458 1717 1913 2262 2662

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

30 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

mains supply 3 x 525 - 690 V

According to international requirements VLT type 5122 5152 5202 5252 5302 5352

Normal overload torque (110 %):

Output current

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

VLT, MAX

[A] (551-690 V)

VLT,N

VLT, MAX

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V)

(60 s) [A]

(525-550 V)

(60 s) [A]

(551-690 V)

[HP] (575 V) 150 200 250 300 350 400 [kW] (690 V) 132 160 200 250 315 400

High overload torque (160 %):

Output current

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

VLT, MAX

[A] (551-690 V)

VLT,N

VLT, MAX

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V)

(60 s) [A]

(525-550 V)

(60 s) [A]

(551-690 V)

[HP] (575 V) 125 150 200 250 300 350

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (690 V) 110 132 160 200 250 315

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

High overload torque (160 %):

Rated input current

I Max. cable cross-section power supply

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

[AWG]

[mm2]

Max. pre-fuses (mains) [-]/UL Efficiency Power loss

Weight

Normal overload [W]

High overload [W] 2664 2952 3451 4275 4875 5185

IP 00 [kg] Weight IP 21/Nema1 [kg] 96 104 125 136 151 165 Weight

IP 54/Nema12 [kg] 96 104 125 136 151 165

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

162 201 253 303 360 418 178 221 278 333 396 460 155 192 242 290 344 400 171 211 266 319 378 440 154 191 241 289 343 398

154 191 241 289 343 398 185 229 289 347 411 478 110 132 160 200 250 315

137 162 201 253 303 360 206 243 302 380 455 540 131 155 192 242 290 344 197 233 288 363 435 516 131 154 191 241 289 343

130 154 191 241 289 343 157 185 229 289 347 411 90 110 132 160 200 250

4,6

2,4,6

4,6

2,4,6

2 x 70

2 x 2/0

2 x 70

2 x 2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

158 198 245 299 355 408 151 189 234 286 339 390 155 197 240 296 352 400

130 158 198 245 299 355 124 151 189 234 286 339 128 155 197 240 296 352

4,6

2,4,6

[A]

2 x 70

2 x 2/0

315 350 350 400 500 550

2 x 185

2 x 350 mcm

0,98

3114 3612 4292 5155 5821 6149

82 91 112 123 138 151

Technical data

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

MG.52.A3.02 - VLT® is a registered Danfoss trademark 31

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 690 V

According to international requirements VLT type 5402 5502 5602

Normal overload current (110 %):

Output current

VLT, MAX

Output S

Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550 V)

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) 400 450 500

[HP] (575 V)

[kW] (690 V) 500 560 630

High overload torque (160 %):

Output current

VLT, MAX

Output S

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550 V)

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

Typical shaft output [kW] (550 V) 315 400 450

Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

[HP] (575 V)

[kW] (690 V) 400 500 560

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (525-550 V)

L,N

[A] (551-690 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (525-550 V)

L,N

[A] (551-690 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 5818 7671 8715

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 263 272 313

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

523 596 630 575 656 693 500 570 630 550 627 693 498 568 600 498 568 627 598 681 753

500 600 650

429 523 596 644 785 894 410 500 570 615 750 855 409 498 568 408 498 568 490 598 681

400 500 600

4,6

2,4,6

4,6

2,4,6

4x240

4x500 mcm

2x185

2x350 mcm

504 574 607 482 549 607

413 504 574 395 482 549

4,6

2,4,6

700/700 900/900 900/900

[A]

4x240

4x500 mcm

0,98

7249 8727 9673

221 236 277 263 272 313

For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

32 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Fuses UL compliance

To comply with UL/cUL approvals, pre-fuses according to the table below must be used.

200-240 V

VLT Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5002 KTN-R10 5017906-010 KLN-R10 ATM-R10 or A2K-10R 5003 KTN-R25 5017906-016 KLN-R15 ATM-R15 or A2K-15R 5004 KTN-R20 5017906-020 KLN-R20 ATM-R20 or A2K-20R 5005 KTN-R25 5017906-025 KLN-R25 ATM-R25 or A2K-25R 5006 KTN-R30 5012406-032 KLN-R30 ATM-R30 or A2K-30R 5008 KTN-R50 5014006-050 KLN-R50 A2K-50R 5011 KTN-R60 5014006-063 KLN-R60 A2K-60R 5016 KTN-R85 5014006-080 KLN-R80 A2K-80R 5022 KTN-R125 2028220-125 KLN-R125 A2K-125R 5027 KTN-R125 2028220-125 KLN-R125 A2K-125R 5032 KTN-R150 2028220-160 L25S-150 A25X-150 5042 KTN-R200 2028220-200 L25S-200 A25X-200 5052 KTN-R250 2028220-250 L25S-250 A25X-250

380-500 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5002 KTS-R6 5017906-006 KLS-R6 ATM-R6 or A6K-6R 5003 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5004 KTS-R10 5017906-010 KLS-R10 ATM-R10 or A6K-10R 5005 KTS-R15 5017906-016 KLS-R16 ATM-R16 or A6K-16R 5006 KTS-R20 5017906-020 KLS-R20 ATM-R20 or A6K-20R 5008 KTS-R25 5017906-025 KLS-R25 ATM-R25 or A6K-25R 5011 KTS-R30 5012406-032 KLS-R30 A6K-30R 5016 KTS-R40 5012406-040 KLS-R40 A6K-40R 5022 KTS-R50 5014006-050 KLS-R50 A6K-50R 5027 KTS-R60 5014006-063 KLS-R60 A6K-60R 5032 KTS-R80 2028220-100 KLS-R80 A6K-180R 5042 KTS-R100 2028220-125 KLS-R100 A6K-100R 5052 KTS-R125 2028220-125 KLS-R125 A6K-125R 5062 KTS-R150 2028220-160 KLS-R150 A6K-150R 5072 FWH-220 2028220-200 L50S-225 A50-P225 5102 FWH-250 2028220-250 L50S-250 A50-P250 5122* FWH-300/170M3017 2028220-315 L50S-300 A50-P300 5152* FWH-350/170M3018 2028220-315 L50S-350 A50-P350 5202* FWH-400/170M4012 206xx32-400 L50S-400 A50-P400 5252* FWH-500/170M4014 206xx32-500 L50S-500 A50-P500 5302* FWH-600/170M4016 206xx32-600 L50S-600 A50-P600 5352 170M4017 2061032,700 6.9URD31D08A0700 5452 170M6013 2063032,900 6.9URD33D08A0900 5502 170M6013 2063032,900 6.9URD33D08A0900 5552 170M6013 2063032,900 6.9URD33D08A0900

Technical data

* Circuit Breakers manufactured by General Electric, Cat. No. SKHA36AT0800, with rating plugs listed below can be used to meet ULrequirements:

5122 rating plug No. SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600

MG.52.A3.02 - VLT® is a registered Danfoss trademark 33

VLT® 5000 Series

525-600 V

Bussmann SIBA Littel fuse Ferraz-Shawmut 5001 KTS-R3 5017906-004 KLS-R003 A6K-3R 5002 KTS-R4 5017906-004 KLS-R004 A6K-4R 5003 KT-R5 5017906-005 KLS-R005 A6K-5R 5004 KTS-R6 5017906-006 KLS-R006 A6K-6R 5005 KTS-R8 5017906-008 KLS-R008 A6K-8R 5006 KTS-R10 5017906-010 KLS-R010 A6K-10R 5008 KTS-R15 5017906-016 KLS-R015 A6K-15R 5011 KTS-R20 5017906-020 KLS-R020 A6K-20R 5016 KTS-R30 5017906-030 KLS-R030 A6K-30R 5022 KTS-R35 5014006-040 KLS-R035 A6K-35R 5027 KTS-R45 5014006-050 KLS-R045 A6K-45R 5032 KTS-R60 5014006-063 KLS-R060 A6K-60R 5042 KTS-R75 5014006-080 KLS-R075 A6K-80R 5052 KTS-R90 5014006-100 KLS-R090 A6K-90R 5062 KTS-R100 5014006-100 KLS-R100 A6K-100R

525-600 V (UL) and 525-690 V (CE) drives

Bussmann SIBA FERRAZ-SHAWMUT 5042 170M3013 2061032,125 6.6URD30D08A0125 5052 170M3014 2061032,16 6.6URD30D08A0160 5062 170M3015 2061032,2 6.6URD30D08A0200 5072 170M3015 2061032,2 6.6URD30D08A0200 5102 170M3016 2061032,25 6.6URD30D08A0250 5122 170M3017 2061032,315 6.6URD30D08A0315 5152 170M3018 2061032,35 6.6URD30D08A0350 5202 170M4011 2061032,35 6.6URD30D08A0350 5252 170M4012 2061032,4 6.6URD30D08A0400 5302 170M4014 2061032,5 6.6URD30D08A0500 5352 170M5011 2062032,55 6.6URD32D08A550 5402 170M4017 2061032,700 6.9URD31D08A0700 5502 170M6013 2063032,900 6.9URD33D08A0900 5602 170M6013 2063032,900 6.9URD33D08A0900

KTS-fuses from Bussmann may substitute KTN for 240 V drives. FWH-fuses from Bussmann may substitute FWX for 240 V drives.

KLSR fuses from LITTEL FUSE may substitute KLNR fuses for 240 V drives. L50S fuses from LITTEL FUSE may substitute L25S fuses for 240 V drives.

A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives. A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives.

Non UL compliance

If UL/cUL is not to be complied with, we recommend the above mentioned fuses or:

VLT 5001-5027 200-240 V type gG VLT 5032-5052 200-240 V type gR VLT 5001-5062 380-500 V type gG VLT 5072-5102 380-500 V type gR VLT 5122-5302 380-500 V type gG VLT 5352-5552 380-500 V type gR VLT 5001-5062 525-600 V type gG

Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A

(symmetrical), 500/600 V maximum.

rms

34 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Mechanical dimensions

All the below listed measurements are in mm.

Bookstyle IP 20

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V

Compact IP 00

5032 - 5052 200 - 240 V 800 370 335 780 270 225 B 5122 - 5152 380 - 500 V 1046 408 5202 - 5302 380 - 500 V 1327 408 5352 - 5552 380 - 500 V 1547 585 5042 - 5152 525 - 690 V 1046 408 5202 - 5352 525 - 690 V 1327 408 5402 - 5602 525 - 690 V 1547 585

Compact IP 20

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V 5001 - 5011 525 - 600 V (IP 20 and Nema 1) 5008 200 - 240 V 5016 - 5022 380 - 500 V 5016 - 5022 525 - 600 V (Nema 1) 5011 - 5016 200 - 240 V 5027 - 5032 380 - 500 V 5027 - 5032 525 - 600 V (Nema 1) 5022 - 5027 200 - 240 V 5042 - 5062 380 - 500 V 5042 - 5062 525 - 600 V (Nema 1) 5072 - 5102 380 - 500 V 800 370 335 780 330 225 D

Compact Nema 1/IP20/IP21

5032 - 5052 200 - 240 V 954 370 335 780 270 225 E 5122 - 5152 380 - 500 V 1208 420 5202 - 5302 380 - 500 V 1588 420 5352 - 5552 380 - 500 V 2000 600 5042 - 5152 525 - 690 V 1208 420 5202 - 5352 525 - 690 V 1588 420 5402 - 5602 525 - 690 V 2000 600

Compact IP 54/Nema 12

5001 - 5003 200 - 240 V 5001 - 5005 380 - 500 V 5004 - 5006 200 - 240 V 5006 - 5011 380 - 500 V 5008 - 5011 200 - 240 V 5016 - 5027 380 - 500 V 5016 - 5027 200 - 240 V 5032 - 5062 380 - 500 V 5032 - 5052 200 - 240 V 937 495 421 - 830 374 225 G 5072 - 5102 380 - 500 V 940 400 360 70 690 375 225 F 5122 - 5152 380 - 500 V 1208 420 5202 - 5302 380 - 500 V 1588 420 5352 - 5552 380 - 500 V 2000 600 5042 - 5152 525 - 690 V 1208 420 5202 - 5352 525 - 690 V 1588 420 5402 - 5602 525 - 690 V 2000 600 ab: Minimum space above enclosure' be: Minimum space below enclosure

1) With disconnect, add 44 mm.

A B C D a b ab/be Type

395 90 260 384 70 100 A

395 130 260 384 70 100 A

373 373 494 373 373 494

1001 304 225 J 1282 304 225 J 1502 304 225 I 1001 304 225 J 1282 304 225 J 1502 304 225 I

395 220 160 384 200 100 C

395 220 200 384 200 100 C

560 242 260 540 200 200 D

700 242 260 680 200 200 D

800 308 296 780 270 200 D

373 373 494 373 373 494

1154 304 225 J 1535 304 225 J

- - 225 H 1154 304 225 J 1535 304 225 J

- - 225 H

460 282 195 85 260 258 100 F

530 282 195 85 330 258 100 F

810 350 280 70 560 326 200 F

940 400 280 70 690 375 200 F

373 373 494 373 373 494

- 1154 304 225 J

- - - 225 H

- 1154 304 225 J

1535 304 225 J

- - 225 H

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 35

Mechanical dimensions, cont.

VLT® 5000 Series

36 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Mechanical dimensions (cont.)

VLT® 5000 Series

Type H, IP 20, IP 54

Type I, IP 00

Type J, IP 00, IP 21, IP 54

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 37

Mechanical installation

Please pay attention to the requirements that apply to integration and field mounting kit, see the below list. The information given in the list must be observed to avoid serious damage or injury, especially when installing large units.

The frequency converter must be installed vertically.

The frequency converter is cooled by means of air circulation. For the unit to be able to release its cooling air, the minimum distance over and below the unit must be as shown in the illustration below. To protect the unit from overheating, it must be ensured that the ambient temperature does not rise above

the max. temperature stated for the frequency converter and that the 24-hour average temperature is not exceeded . The max. temperature and 24-hour aver-

age can be seen from the General Technical Data. If the ambient temperature is in the range of 45°C -55° C, derating of the frequency converter will become relevant, see Derating for ambient temperature. The service life of the frequency converter will be reduced if derating for ambient temperature is not taken into account.

VLT® 5000 Series

38 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Installation of VLT 5001-5602

All frequency converters must be installed in a way that ensures proper cooling.

Cooling

All Bookstyle and Compact units require a minimum space above and below the enclosure.

Side by side/flange by flange

VLT® 5000 Series

All frequency converters can be mounted side by side/ flange by flange.

d [mm] Comments Bookstyle VLT 5001-5006, 200-240 V 100 VLT 5001-5011, 380-500 V 100

Compact (all enclosure types) VLT 5001-5006, 200-240 V 100

VLT 5001-5011, 525-600 V 100

VLT 5008-5027, 200-240 V 200 VLT 5016-5062, 380-500 V 200 VLT 5072-5102, 380-500 V 225 VLT 5016-5062, 525-600 V 200

VLT 5032-5052, 200-240 V 225 VLT 5122-5302, 380-500 V 225 VLT 5042-5352, 525-690 V 225 VLT 5352-5552, 380-500 V 225 IP 00 above and below enclosure VLT 5402-5602, 525-690 V 225

Installation on a plane, vertical surface (no spacers)

Installation on a plane, vertical surface (no spacers)VLT 5001-5011, 380-500 V 100

Installation on a plane, vertical surface (no spacers)

Installation on a plane, vertical surface (no spacers) IP 54 filter mats must be changed when they are dirty.

IP 21/IP 54 only above enclosure

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 39

VLT® 5000 Series

Installation of VLT 5352-5552 380-500 V and VLT 5402-5602 525-690 V Compact Nema 1 (IP 21) and IP 54

Cooling

All units in the above-mentioned series require a minimum space of 225 mm above the enclosure and must be installed on a flat level surface. This applies to both Nema 1 (IP 21) and IP 54 units. Gaining access requires a minimum space of 579 mm in front of the frequency converter.

Side-by-side

Compact Nema 1 (IP 21) and IP 54

All Nema 1 (IP 21) and IP 54 units in the above-mentioned series can be installed side by side without any space between them, since these units do not require cooling on the sides.

Filter mats in IP 54 units have to be changed regularly depending on the operating environment.

40 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Electrical installation

The voltage on the frequency converter is dangerous when the unit is connected to mains. Incorrect installation of the motor or the frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected.

Using VLT 5001-5006, 200-240 V and 380-500 V: wait at least 4 minutes.

Using VLT 5008-5052, 200-240 V: wait at least 15 minutes.

Using VLT 5008-5062, 380-500 V: wait at least 15 minutes.

VLT® 5000 Series

NB!

The RFI switch must be closed (position ON) when high voltage tests are carried out (see section RFI Switch). The mains and motor connection must be interrupted in the case of high voltage tests of the total installation if the leakage currents are too high.

Safety earthing

NB!

The frequency converter has a high leakage current and must be earthed appropriately for safety reasons. Use earth terminal (see section Electrical installation, power cables), which enables reinforced earthing. Apply national safety regulations.

Using VLT 5072-5302, 380-500 V: wait at least 20 minutes.

Using VLT 5352-5552, 380-500 V: wait at least 40 minutes.

Using VLT 5001-5005, 525-600 V: wait at least 4 minutes.

Using VLT 5006-5022, 525-600 V: wait at least 15 minutes.

Using VLT 5027-5062, 525-600 V: wait at least 30 minutes.

Using VLT 5042-5352, 525-690 V: wait at least 20 minutes.

Using VLT 5402-5602, 525-690 V: wait at least 30 minutes.

NB!

It is the user's or certified electrician's responsibility to ensure correct earthing and protection in accordance with applicable national and local norms and standards.

Extra protection (RCD)

ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with.

In the case of an earth fault, a DC content may develop in the faulty current.

If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3phase equipment with a bridge rectifier and for a brief discharge on power-up.

See also the section Special Conditions in the Design Guide.

Electrical installation - mains supply

Connect the three mains phases to terminals L

, L2, L3.

Installation

High voltage test

A high voltage test can be carried out by short- circuiting terminals U, V, W, L

, L2 and L3 and energizing by

max. 2.15 kV DC for one second between this shortcircuit and the chassis.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 41

Electrical installation - motor cables

NB!

If an unscreened cable is used, some EMC requirements are not complied with, see the Design Guide. If the EMC specifications regarding emission are to be complied with, the motor cable must be screened, unless otherwise stated for the RFI filter in question. It is important to keep the motor cable as short as possible so as to reduce the noise level and leakage currents to a minimum. The motor cable screen must be connected to the metal cabinet of the frequency converter and to the metal cabinet of the motor. The screen connections are to be made with the biggest possible surface (cable clamp). This is enabled by different installation devices in the different frequency converters.

VLT® 5000 Series

Normally, small motors are star-connected (200/400 V, Δ/Y). Large motors are delta-connected (400/690 V, Δ/Y).

Direction of motor rotation

Installation with twisted screen ends (pigtails) is to be avoided, since these spoil the screening effect at higher frequencies. If it is necessary to break the screen to install a motor isolator or motor contactor, the screen must be continued at the lowest possible HF impedance.

The frequency converter has been tested with a given length of cable and a given cross-section of that cable. If the cross-section is increased, the cable capacitance

- and thus the leakage current - increases, and the cable length must be reduced correspondingly.

When frequency converters are used together with LC filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the LC filter instruction in Parameter 411. When setting the switching frequency higher than 3 kHz, the output current is derated in SFAVM mode. By changing Param- eter 446 to 60° AVM mode, the frequency at which the current is derated is moved upwards. Please see De-

sign Guide.

The factory setting is for clockwise rotation with the frequency transformer output connected as follows.

Terminal 96 connected to U-phase Terminal 97 connected to V-phase Terminal 98 connected to W-phase

Thedirection of motor rotation can be changed by switching two phases in the motor cable.

Parallel coupling of motors

Connection of motor

All types of 3-phased asynchronous standard motors can be used with the VLT 5000 Series.

Frequency converters are able to control several motors connected in parallel. If the motors are to have different rpm values, the motors must have different

42 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

rated rpm values. Motor rpm is changed simultaneously, which means that the ratio between the rated rpm values is maintained across the range.

The total current consumption of the motors is not to exceed the maximum rated output current I

VLT,N

for the

frequency converter.

Problems may arise at the start and at low rpm values if the motor sizes are widely different. This is because the relatively high ohmic resistance in small motors calls for a higher voltage at the start and at low rpm values.

In systems with motors connected in parallel, the electronic thermal relay (ETR) of the frequency converter cannot be used as motor protection for the individual motor. Consequently, additional motor protection is required, such as thermistors in each motor (or individual thermal relays) suitable for frequency converter use.

Please note that the individual motor cable for each motor must be summed and is not to exceed the total motor cable length permitted.

Electrical installation - brake resistor temperature switch

Torque: 0.5-0.6 Nm Screw size: M3

No.

Function

106, 104, 105 Brake resistor temperature switch.

NB!

This function is only available on VLT 5032-5052, 200-240 V; VLT 5122-5552, 380-500 V; and VLT 5042-5602, 525-690 V. If the temperature of the brake resistor gets too high and the thermal switch drops out, the frequency converter will stop braking. The motor will start coasting. A KLIXON switch must be installed that is `normally closed'. If this function is not used, 106 and 104 must be short-circuited together.

Motor thermal protection

The electronic thermal relay in UL-approved frequency converters has received the UL-approval for single motor protection when parameter 128 has been set for ETR Trip and parameter 105 has been programmed to the rated motor current (see motor nameplate).

Electrical installation - brake cable

(Only standard with brake and extended with brake. Typecode: SB, EB, DE, PB).

No.

Function

81, 82 Brake resistor terminals

The connection cable to the brake resistor must be screened. Connect the screen by means of cable clamps to the conductive back plate at the frequency converter and to the metal cabinet of the brake resistor. Size the brake cable cross-section to match the brake torque. See also Brake instructions, MI.90.FX.YY and MI.50.SX.YY for further information regarding safe installation.

NB!

Please note that voltages up to 1099 V DC, depending on the supply voltage, may occur on the terminals.

Electrical installation - loadsharing

(Only extended with typecode EB, EX, DE, DX).

No.

Function

88, 89 Loadsharing

Terminals for loadsharing

The connection cable must be screened and the max. length from the frequency converter to the DC bar is 25 metres. Load sharing enables linking of the DC intermediate circuits of several frequency converters.

NB!

Please note that voltages up to 1099 V DC may occur on the terminals. Load sharing calls for extra equipment. For further information please consult Loadsharing Instructions MI.50.NX.XX.

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 43

VLT® 5000 Series

These figures apply to the following terminals:

Mains terminals Nos 91, 92, 93

L1, L2, L3

Motor terminals

Tightening-up torques and screw sizes

Earth terminal

The table shows the torque required when fitting terminals to the frequency converter. For VLT 5001-5027 200-240 V, VLT 5001-5102 380-500 V and VLT

Brake resistor terminals

Loadsharing

5001-5062 525-600 V, the cables must be fastened with screws. For VLT 5032 - 5052 200-240 V, VLT 5122-5552 380-500 V, VLT 5042-5602 525-690 V the cables must be fastened with bolts.

VLT type 200-240 V

Torque [Nm] Screw/

Boltsize

5001-5006 0,6 M3 Slotted screw 5008 IP20 1,8 M4 Slotted screw 5008-5011 IP54 1,8 M4 Slotted screw 5011-5022 IP20 3 M5 4 mm Allen wrench 5016-5022

31)

IP54 3 M5 4 mm Allen wrench 5027 6 M6 4 mm Allen wrench 5032-5052

380-500 V

11,3 M8 (bolt and stud)

5001-5011 0,6 M3 Slotted screw 5016-5022 IP20 1,8 M4 Slotted screw 5016-5027 IP54 1,8 M4 Slotted screw 5027-5042 IP20 3 M5 4 mm Allen wrench 5032-5042

IP54 3 M5 4 mm Allen wrench 5052-5062 6 M6 5 mm Allen wrench 5072-5102 IP20 15 M6 6 mm Allen wrench

5122-5302 5352-5552

IP54

24 M8 8 mm Allen wrench 19 M10 bolt 16 mm wrench 19 M10 bolt (compression

lug)

525-600 V

5001-5011 0,6 M3 Slotted screw 5016-5027 1,8 M4 Slotted screw 5032-5042 3 M5 4 mm Allen wrench 5052-5062

525-690 V

5042-5352 5402-5602

6 M6 5 mm Allen wrench

19 M10 bolt 16 mm wrench 19 M10 bolt (compression

lug)

Nos 96, 97, 98

U, V, W

No 94, 95, 99

81, 82

88, 89

Tool

16 mm wrench

1) Brake terminals: 3,0 Nm, Nut: M6

2) Brake and loadsharing: 14 Nm, M6 Allen screw

3) IP54 with RFI - Line terminals 6Nm, Screw: M6 - 5 mm Allen wrench

4) Loadsharing and brake terminals: 9,5 Nm; Bolt M8

5) Brake terminals: 9,5 Nm; Bolt M8.

44 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Electrical installation - external fan supply

Torque 0,5-0,6 Nm Screwsize: M3

Available in 5122-5552, 380-500 V; 5042-5602, 525-690 V, 5032-5052, 200-240 V in all enclosure types. Only for IP54 units in the power range VLT 5016-5102, 380-500 V and VLT 5008-5027, 200-240 V AC. If the drive is supplied by the DC bus (loadsharing), the internal fans are not supplied with AC power. In this case they must be supplied with an external AC supply.

Torque: 0.5 - 0.6 Nm Screw size: M3

No. 1-3 Relay output, 1+3 break, 1+2 make

4, 5

Function

See parameter 323 of the Operating Instructions. See also General techni-

cal data.

Relay output, 4+5 make See parameter 326 of the Operating Instructions. See also General technical data.

Electrical installation - 24 Volt external DC supply

(Only extended versions. Typecode: PS, PB, PD, PF, DE, DX, EB, EX).

Torque: 0.5 - 0.6 Nm Screw size: M3

No. 35, 36 24 V external DC supply

External 24 V DC supply can be used as low-voltage supply to the control card and any option cards installed. This enables full operation of the LCP (incl. parameter setting) without connection to mains. Please note that a warning of low voltage will be given when 24 V DC has been connected; however, there will be no tripping. If 24 V external DC supply is connected or switched on at the same time as the mains supply, a time of min. 200 msec. must be set in parameter 120 Start delay. A pre-fuse of min. 6 Amp, slow-blow, can be fitted to protect the external 24 V DC supply. The power consumption is 15-50 W, depending on the load on the control card.

Function

Installation

NB!

Use 24 V DC supply of type PELV to ensure correct galvanic isolation (type PELV) on the control terminals of the frequency converter.

Electrical installation - relay outputs

MG.52.A3.02 - VLT® is a registered Danfoss trademark 45

Electrical installation, power cables

VLT® 5000 Series

Bookstyle VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V

Compact IP 20/Nema 1

Compact IP 54 VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V

Compact IP 20/Nema 1 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V

46 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact IP 54 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V

Compact IP 00/NEMA 1 (IP 20) VLT 5032-5052 200-240 V

Compact IP 54 VLT 5032-5052 200-240 V

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 47

VLT® 5000 Series

Compact IP 20 VLT 5072-5102 380-500 V

Compact IP 54 VLT 5072-5102 380-500 V

Compact IP 21/IP 54 with disconnect and fuse VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V NOTE: The RFI switch has no function in the 525-690 V drives

Compact IP 00 without disconnect and fuse VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V

48 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact IP 21/IP 54 with disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V

Note: The RFI switch has no function in the 525-690 V drives

Compact IP 00 with disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V

Compact IP 00 with disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V

Compact IP 00 without disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V

Note: The RFI switch has no function in the 525-690 V drives

MG.52.A3.02 - VLT® is a registered Danfoss trademark 49

Installation

VLT® 5000 Series

Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54

Compact IP 21/IP 54 without disconnect and fuse VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V

Note: The RFI switch has no function in the 525-690 V drives.

50 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Electrical installation, power cables

VLT® 5000 Series

Bookstyle VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V

Compact IP 00/NEMA 1 VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 525-600 V

Compact IP 54 VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V VLT 5001-5011 525-600 V

Compact IP 54 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 51

VLT® 5000 Series

Compact IP 00/NEMA 1 (IP20) VLT 5032-5052 200-240 V

Compact IP 54 VLT 5072-5102 380-500 V

Compact IP 54 VLT 5032-5052 200-240 V

52 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Electrical installation - control cables

All terminals for the control cables are located under the protective cover of the frequency converter. The protective cover (see drawing) can be removed by means of a pointed object - a screwdriver or similar.

VLT® 5000 Series

Once the protective cover has been removed, the actual EMC-correct installation can start. See drawings in the section, EMC correct installation.

Tightening-up torque: 0.5-0.6 Nm Screw size: M3 See section earthing of braided screened/armoured

control cables.

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 53

No. Function 12, 13 Voltage supply to digital inputs For

the 24 V DC to be usable for the digital inputs, switch 4 on the control card must be closed. position "ON".

16-33 Digital inputs/encoder inputs

20 Ground for digital inputs

39 Ground for analogue/digital outputs

42, 45 Analogue/digital outputs for indicat-

ing frequency, reference, current and torque

50 Supply voltage to potentiometer

and thermistor 10 V DC

53, 54 Analogue reference input, voltage

0 - ±10 V

55 Ground for analogue reference in-

puts

60 Analogue reference input, current

0/4-20 mA

61 Termination for serial communica-

tion. See section Bus connection. This terminal is normally not to be used.

68, 69 RS 485 interface, serial communi-

cation. Where the frequency converter is connected to a bus, switches 2 and 3 (switches 1- 4) must be closed on the first and the last frequency converter. On the remaining frequency converters, switches 2 and 3 must be open. The factory setting is closed (position “ON”).

VLT® 5000 Series

54 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Electrical installation

VLT® 5000 Series

Conversion of analogue inputs

Current input signal to voltage input 0-20 mA • 0-10 V 4-20 mA • 2-10 V

Connect 510 ohms resistor between input terminal 53 and 55 and adjust minimum and maximum values in parameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313.

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 55

Electrical installation - bus connection

The serial bus connection in accordance with the RS 485 (2-conductor) norm is connected to terminals 68/69 of the frequency converter (signals P and N). Signal P is the positive potential (TX+,RX+), while signal N is the negative potential (TX-,RX-).

If more than one frequency converter is to be connected to a given master, use parallel connections.

In order to avoid potential equalizing currents in the screen, the cable screen can be earthed via terminal 61, which is connected to the frame via an RC-link.

VLT® 5000 Series

Bus termination The bus must be terminated by a resistor network at both ends. For this purpose, set switches 2 and 3 on the control card for "ON".

DIP Switches 1-4

The dipswitch is located on the control card. It is used for serial communication, terminals 68 and

69. The switching position shown is the factory setting.

Switch 1 has no function. Switches 2 and 3 are used for terminating an RS 485 interface, serial communication. Switch 4 is used for separating the common potential for the internal 24 V DC supply from the common potential of the external 24 V DC supply.

NB!

Please note that when Switch 4 is in position "OFF", the external 24 V DC supply is galvanically isolated from the frequency converter.

56 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Electrical installation - EMC precautions

The following is a guideline to good engineering practice, when installing drives. Following these guidelines is advised, where compliance with EN 61000-6-3, EN 61000-6-4, EN 55011 or EN 61800-3 First environ-

ment is required. If the installation is in EN 61800-3 Second environment, i.e. industrial networks or in an

installation that has its own transformer, it is acceptable to deviate from these guidelines. It is however not recommended. See also CE labelling, Emission and EMC test results under special conditions in the Design Guide for further details.

Good engineering practice to ensure EMC-correct electrical installation:

• Use only braided screened/armoured motor cables and braided screened/armoured control cables. The screen should provide a minimum coverage of 80%. The screen material must be metal, not limited to but typically copper, aluminium, steel or lead. There are no special requirements for the mains cable.

• Installations using rigid metal conduits are not required to use screened cable, but the motor cable must be installed in conduit separate from the control and mains cables. Full connection of the conduit from the drive to the motor is required. The EMC performance of flexible conduits varies a lot and information from the manufacturer must be obtained.

• Connect the screen/armour/conduit to earth at both ends for motor cables as well as for control cables. In some cases, it is not possible to connect the screen in both ends. In these cases, it is important to connect the screen at the frequency converter. See also Earthing of braided screened/armoured control cables.

• Avoid terminating the screen/armour with twisted ends (pigtails). Such a termination increases the high frequency impedance of the

screen, which reduces its effectiveness at high frequencies. Use low impedance cable clamps or EMC cable glands instead.

• It is important to ensure good electrical contact between the mounting plate on which the frequency converter is installed and the metal chassis of the frequency converter. However, this does not apply to IP 54 units as they are designed for wall-mounting and VLT 5122-5552 380-500 V, 5042-5602 525-690 V and VLT 5032-5052 200-240 V in IP20/ NEMA 1 enclosure and IP 54/NEMA 12 enclosure.

• Use starwashers and galvanically conductive installation plates to secure good electrical connections for IP00 and IP20 installations.

• Avoid using unscreened/unarmoured motor or control cables inside cabinets housing the drive(s), whenever this can be avoided.

• An uninterrupted high frequency connection between the frequency converter and the motor units is required for IP54 units.

The illustration shows an example of an EMC-correct electrical installation of an IP 20 frequency converter; the frequency converter has been fitted in an installation cabinet with an output contactor and connected to a PLC, which in this example is installed in a separate cabinet. In IP 54 units and VLT 5032-5052, 200-240 V in IP20/IP21/NEMA 1 enclosure screened cables are connected by using EMC conduits to ensure proper EMC performance. See illustration. Other ways of making the installation may have as good an EMC performance, provided the above guide lines to engineering practice are followed.

Please note, that when the installation is not carried through according to the guideline as well as when unscreened cables and control wires are used, some emission requirements are not complied with, although the immunity requirements are fulfilled. See the section EMC test results in the Design Guide for further details.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 57

Installation

VLT® 5000 Series

58 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

MG.52.A3.02 - VLT® is a registered Danfoss trademark 59

Installation

VLT® 5000 Series

Use of emc-correct cables

Braided screened/armoured cables are recommended to optimise EMC immunity of the control cables and the EMC emission from the motor cables.

The ability of a cable to reduce the in- and outgoing radiation of electric noise depends on the transfer impedance (Z

). The screen of a cable is normally de-

signed to reduce the transfer of electric noise; however, a screen with a lower transfer impedance

) value is more effective than a screen with a higher

transfer impedance (Z

Transfer impedance (Z

) can be assessed on the basis

of the following factors:

The conductibility of the screen material.

The contact resistance between the individ-

ual screen conductors.

The screen coverage, i.e. the physical area

of the cable covered by the screen - often stated as a percentage value.

Screen type, i.e. braided or twisted pattern.

Aluminium-clad with copper wire.

Twisted copper wire or armoured steel wire cable.

Single-layer braided copper wire with varying percentage screen coverage. This is the typical Danfoss reference cable.

Double-layer braided copper wire.

Twin layer of braided copper wire with a magnetic, screened/ armoured intermediate layer.

Cable that runs in copper tube or steel tube.

Transfer impedance (ZT) is rarely stated by cable manufacturers, but it is often possible to estimate transfer impedance (Z

) by assessing the physical design of

the cable.

Lead cable with 1.1 mm wall thickness.

60 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Electrical installation - earthing of control cables

Generally speaking, control cables must be braided screened/armoured and the screen must be connected by means of a cable clampat both ends to the metal cabinet of the unit.

The drawing below indicates how correct earthing is carried out and what to be done if in doubt.

Correct earthing

Control cables and cables for serial communication must be fitted with cable clamps at both ends to ensure the best possible electrical contact

Wrong earthing Do not use twisted cable ends (pigtails), since these increase the screen impedance at high frequencies.

Protection with respect to earth potential between PLC and VLT

If the earth potential between the frequency converter and the PLC (etc.) is different, electric noise may occur that will disturb the whole system. This problem can be solved by fitting an equalising cable, to be placed next to the control cable. Minimum cable cross-section: 16

For 50/60 Hz earth loops

If very long control cables are used, 50/60 Hz earth loops may occur. This problem can be solved by connecting one end of the screen to earth via a 100nF capacitor (keeping leads short).

Cables for serial communication Low-frequency noise currents between two frequency converters can be eliminated by connecting one end of the screen to terminal 61. This terminal is connected to earth via an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 61

Installation

VLT® 5000 Series

RFI switch

Mains supply isolated from earth: If the frequency converter is supplied from an isolated mains source (IT mains) or TT/TN-S mains with grounded leg, the RFI switch is recommended to be turned off (OFF) case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set the switch in ON position. In OFF position, the internal RFI capacities (filter capacitors) between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the earth capacity currents (according to IEC 61800-3). Please also refer to the application note VLT on IT mains, MN.90.CX.02. It is important to use isolation monitors that are capable for use together with power electronics (IEC 61557-8).

. For further reference, see IEC 364-3. In

NB!

The RFI switch is not to be operated with mains connected to the unit. Check that the mains supply has been disconnected before operating the RFI switch.

Position of RFI switches

Bookstyle IP 20 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V

NB!

Open RFI switch is only allowed at factory set switching frequencies.

NB!

The RFI switch connects the capacitors galvanically to earth.

The red switches are operated by means of e.g. a screwdriver. They are set in the OFF position when they are pulled out and in ON position when they are pushed in. Factory setting is ON.

Mains supply connected to earth: The RFI switch frequency converter to comply with the EMC standard.

1) Not possible with 5042-5602, 525-690 V units.

must be in ON position in order for the

Compact IP 20/NEMA 1 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V VLT 5001 - 5011 525 - 600 V

62 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact IP 20/NEMA 1 VLT 5008 200 - 240 V VLT 5016 - 5022 380 - 500 V VLT 5016 - 5022 525 - 600 V

Compact IP 20/NEMA 1 VLT 5011 - 5016 200 - 240 V VLT 5027 - 5032 380 - 500 V VLT 5027 - 5032 525 - 600 V

Compact IP 20/NEMA 1 VLT 5022 - 5027 200 - 240 V VLT 5042 - 5102 380 - 500 V VLT 5042 - 5062 525 - 600 V

Compact IP 54 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V

Installation

MG.52.A3.02 - VLT® is a registered Danfoss trademark 63

Compact IP 54 VLT 5008 - 5011 200 - 240 V VLT 5016 - 5027 380 - 500 V

VLT® 5000 Series

Compact IP 54 VLT 5072 - 5102 380 - 500 V

All enclosure types

VLT 5122-5552 380 - 500 V

Compact IP 54 VLT 5016 - 5027 200 - 240 V VLT 5032 - 5062 380 - 500 V

64 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Control panel (LCP)

The front of the frequency converter features a control panel - LCP (Local Control Panel), which makes up a complete interface for operation and monitoring of the VLT 5000 Series. The control panel is detachable and can - as an alternative - be installed up to 3 metres away from the frequency converter, e.g. on a front panel, by means of a mounting kit option. The functions of the control panel can be divided into three groups:

•display

• keys for changing program parameters

• keys for local operation

All data are indicated by means of a 4-line alpha-numeric display, which in normal operation is able to show 4 measurements and 3 operating conditions continuously. During programming, all the information required for quick, effective parameter Setup of the frequency converter will be displayed. As a supplement to the display, there are three LEDs for voltage (power or 24 V external), warning and alarm. All program parameters of the frequency converter can be changed immediately from the control panel, unless this function has been blocked via parameter 018.

VLT® 5000 Series

Control panel - display

The LCD-display has rear lighting and a total of 4 alpha-numeric lines together with a box that shows the direction of rotation (arrow) and the chosen Setup as well as the Setup in which programming is taking place if that is the case.

1st line

2nd line

3rd line

4th line

1st line shows up to 3 measurements continuously in normal operating status or a text which explains the 2 nd line.

2nd line shows a measurement with related unit continuously, regardless of status (except in the case of alarm/warning).

12345678901234567890

SETUP

12345678

12345678901234567890

3rd line is normally blank and is used in the menu mode to show the selected parameter number or parameter group number and name.

4th line is used in operating status for showing a status text or in data change mode for showing the mode or value of the selected parameter.

175ZA443.10

An arrow indicates the direction of rotation of the motor. Furthermore, the Setup which has been selected as the Active Setup in parameter 004 is shown. When programming another Setup than the Active Setup, the number of the Setup which is being programmed will appear to the right. This second Setup number will flash.

Control panel - LEDs

At the bottom of the control panel is a red alarm LED and a yellow warning LED, as well as a green voltage LED.

If certain threshold values are exceeded, the alarm and/or warning LED lights up together with a status and alarm text on the control panel.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 65

cy converter

Operation of the frequen-

VLT® 5000 Series

The voltage LED is activated when the frequency converter receives voltage, or 24 V external supply; at the same time the rear lighting of the display will be on.

Control panel - control keys

The control keys are divided into functions. This means that the keys between display and indicator lamps are used for parameter Setup, including choice of display indication during normal operation.

Keys for local control are found under the indicator LEDs.

Control key functions

[DISPLAY / STATUS] is used for selecting

the mode of display or for changing back to Display mode from either the Quick menu mode or the Menu mode. [QUICK MENU] is used for programming the parameters that belong under the Quick menu mode. It is possible to switch directly between Quick menu mode and Menu mode. [MENU] is used for programming all parameters. It is possible to switch directly between Menu mode and Quick menu mode.

[CHANGE DATA ] is used for changing the parameter selected either in the Menu mode or the Quick menu mode.

[OK] is used for confirming a change of the parameter selected.

[+/-] is used for selecting parameter and for changing the chosen parameter or for changing the read out in line 2. [<>] is used for selecting group and to move the cursor when changing numerical parameters.

[STOP / RESET] is used for stopping the motor connected or for resetting the frequency converter after a drop-out (trip). Can be selected via parameter 014 to be active or inactive. If stop is activated, line 2 will flash, and [START] must be activated. [JOG] overrides the output frequency to a preset frequency while the key is kept down. Can be selected via parameter 015 to be active or inactive. [FWD / REV] changes the direction of rotation of the motor, which is indicated by means of the arrow on the display although only in Local. Can be selected via parameter 016 to be active or inactive. [START] is used for starting the frequency converter after stop via the "Stop" key. Is always active, but cannot override a stop command given via the terminal strip.

NB!

If the keys for local control have been selected as active, they will remain active both when the frequency has been set for Local Control and for Remote Control via parameter 002, although with the exception of [Fwd/rev], which is only active in Local operation.

NB!

If no external stop function has been selected and the [Stop] key has been selected as inactive, the motor can be started and can only be stopped by disconnecting the voltage to the motor.

[CANCEL] is used if a change of the selected parameter is not to be carried out.

66 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Control panel - display read-outs

The display read-out state can be varied - see the list below - depending on whether the frequency converter is in normal operation or is being programmed.

VLT® 5000 Series

Display mode

In normal operation, up to 4 different operating variables can be indicated continuously: 1.1 and 1.2 and

1.3 and 2, and in line 4 the present operating status or alarms and warnings that have arisen.

195NA113.10

VAR 1.1 VAR 1.2 VAR 1.3

SETUP

VAR 2

STATUS

Display mode - selection of read-outstate

There are three options in connection with the choice of read-out state in the Display mode - I, II and III. The choice of read-out state determines the number of operating variables read out.

Read-out state: I: II: III: Line 1 Description for

operating variable in line 2

Data value for 3 operating variables in line 1

Description for 3 operating variables in line 1

The table below gives the units linked to the variables in the first and second line of the display.

Operating variable: Unit: Reference [%] Reference [unit] Feedback [unit] Frequency [Hz] Frequency x scaling [-]

Motor current [A] Torque [%] Power [kW] Power [HP] Output energy [kWh] Motor voltage [V] DC-link voltage [V] Motor thermal load [%] VLT thermal load [%] Hours run [Hours] Input status, dig. Input [Binary code] Input status, analogue terminal 53 [V] Input status, analogue terminal 54 [V] Input status, analogue terminal 60 [mA] Pulse reference [Hz] External reference [%] Status word [Hex] Brake effect/2 min. [kW] Brake effect/sec. [kW] Heat sink temp. [C] Alarm word [Hex] Control word [Hex] Warning word 1 [Hex] Extended status word [Hex] Communication option card warning [Hex] RPM RPM x scaling [ - ] LCP Display text [ - ]

[min

-1

]

Operating variables 1.1 and 1.2 and 1.3 in the first line, and operating variable 2 in the second line are selected via parameter 009, 010, 011 and 012.

• Read-out state I:

This read-out state is standard after starting up or after initialisation.

FREQUENCY

50.0 Hz

MOTOR IS RUNNING

Line 2 gives the data value of an operating variable with related unit, and line 1 provides a text which explains line 2, cf. table. In the example, Frequency has been selected as variable via parameter 009. During normal operation another variable can immediately be read out by using the [+/-] keys.

• Read-out state II:

Switching between read-out states I and II is effected by pressing the [DISPLAY / STATUS] key.

24.3% 30.2% 13.8A

50.0 Hz

MOTOR IS RUNNING

In this state, data values for four operating values are shown at the same time, giving the related unit, cf. table. In the example, Reference, Torque, Current and Frequency are selected as variables in the first and second line.

• Read-out state III:

This read-out state can be held as long as the [DISPLAY/STATUS] key is pressed. When the key is released, the SYSTEM switches back to Read-out state II, unless the key is pressed for less that approx. 1 sec., in which case the SYSTEM always reverts to Read-out state I.

REF% TORQUE CURR A

50.0 Hz

MOTOR IS RUNNING

This is where parameter names and units for operating variables in the first and second line are given - operating variable 2 remains unchanged.

SETUP

MG.52.A3.02 - VLT® is a registered Danfoss trademark 67

cy converter

Operation of the frequen-

VLT® 5000 Series

• Display state IV:

This display state can be produced during operation if another setup is to be changed without stopping the frequency converter. This function is activated in parameter 005, Programming Setup.

24.3% 30.2% 13.8A

50.0 Hz

MOTOR IS RUNNING

The selected programming setup number will flash to the right of the active setup.

Parameter Setup

The VLT 5000 Series can be used for practically all assignments, which is why the number of parameters is quite large. Also, this series offers a choice between two programming modes - a Menu mode and a Quick menu mode. The former provides access to all parameters. The latter takes the user through a few parameters which make it possible in most cases to start operating the frequency converter. Regardless of the mode of programming, a change of a parameter will take effect and be visible both in the Menu mode and in the Quick menu mode.

Structure for the Quick menu mode versus the Menu mode

In addition to having a name, each parameter is linked up with a number which is the same regardless of the programming mode. In the Menu mode, the parameters are divided into groups, with the first digit of the parameter number (from the left) indicating the group number of the parameter in question.

• The quick menu takes the user through a number of parameters that may be enough to get the motor to run nearly optimally, if the factory setting for the other parameters takes the desired control functions into account, as well as the configuration of signal inputs/outputs (control terminals).

Quick Setup

The Quick Setup starts with pressing the [QUICK MENU] key, which brings out the following read-out on the display:

QUICK MENU 1 OF 13

50.0 HZ

001 LANGUAGE

ENGLISH

At the bottom of the display, the parameter number and name are given together with the status/value of the first parameter under Quick Setup. The first time the [Quick Menu] key is pressed after the unit has been switched on, the read-outs always start at pos. 1 - see table below.

Parameter selection

The selection of parameter is effected by means of the [+/-] keys. The following parameters are accessible:

Pos.: No.: Parameter: Unit: 1 001 Language 2 102 Motor output [kW]] 3103Motor voltage [V] 4 104 Motor frequency [Hz] 5 105 Motor current [A] 6 106 Rated motor speed [rpm] 7 107 Automatic motor adaptation,

AMA 8 204 Minimum reference [Hz] 9 205 Maximum reference [Hz] 10 207 Ramp-up time 1 [sec.] 11 208 Ramp-down time 1 [sec.] 12 002 Local/remote control 13 003 Local reference

Menu mode

The Menu mode is started by pressing the [MENU] key, which produces the following read-out on the display:

FREQUENCY

50.0 Hz

0 KEYB.&DISPLAY

• The Menu mode makes it possible to select and change all parameters at the user's option. However, some parameters will be "missing", depending on the choice of configuration (parameter 100), e.g. open loop hides all the P.I.D. parameters.

68 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Line 3 on the display shows the parameter group number and name.

VLT® 5000 Series

Parameter selection

In the Menu mode the parameters are divided into groups. Selection of parameter group is effected by means of the [<>] keys. The following parameter groups are accessible:

Group no. Parameter group: 0 Operation & Display 1 Load & Motor 2 References & Limits 3 Inputs & Outputs 4 Special functions 5 Serial communication 6 Technical functions 7 Application Options 8 Fieldbus Profile 9 Fieldbus Communication

When the desired parameter group has been selected, each parameter can be chosen by means of the [+/-] keys:

FREQUENCY

50.0 Hz

001 LANGUAGE

ENGLISH

The bottom display line shows the text value that will be entered (saved) when acknowledgement is given [OK].

Change of group of numeric data values

If the chosen parameter represents a numeric data value, the chosen data value is changed by means of the [+/-] keys.

FREQUENCY

SETUP

50.0 HZ

102 MOTOR POWER

0.37 KW

FREQUENCY

50.0 HZ

102 MOTOR POWER

0.55 KW

SETUP

The 3rd line of the display shows the parameter number and name, while the status/value of the selected parameter are shown in line 4.

Changing data

Regardless of whether a parameter has been selected under the Quick menu or the Menu mode, the procedure for changing data is the same. Pressing the [CHANGE DATA] key gives access to changing the selected parameter, following which the underlining in line 4 will flash on the display. The procedure for changing data depends on whether the selected parameter represents a numerical data value or a text value.

Changing a text value

If the selected parameter is a text value, the text value is changed by means of the [+/-] keys.

FREQUENCY

50.0 Hz

001 LANGUAGE

ENGLISH

The chosen data value is indicated by the digit flashing. The bottom display line shows the data value that will be entered (saved) when signing off with [OK].

Infinitely variable change of numericdata value

If the chosen parameter represents a numeric data value, a digit is first selected by means of the [<>] keys.

FREQUENCY

50.0 Hz

130 START FREQUENCY

09.0 HZ

Then the chosen digit is changed infinitely variably by means of the [+/-] keys:

FREQUENCY

50.0 Hz

130 START FREQUENCY

10.0 HZ

SETUP

MG.52.A3.02 - VLT® is a registered Danfoss trademark 69

cy converter

Operation of the frequen-

VLT® 5000 Series

The chosen digit is indicated by the digit flashing. The bottom display line shows the data value that will be entered (saved) when signing off with [OK].

Changing of data value, step-by-step

Certain parameters can be changed step by step or infinitely variably. This applies to Motor power (parameter 102), Motor voltage (parameter 103) and Motor frequency (parameter 104). The parameters are changed both as a group of numeric data values and as numeric data values infinitely variably.

Read out and programming of indexed parameters

Parameters are indexed when placed in a rolling stack. Parameter 615 - 617 contain a historical log which can be read out. Choose the actual parameter, press the [CHANGE DATA] key and use the [+] and [-] keys to scroll through the log of values. During the read out line 4 of the display will flash.

If a bus option is mounted in the drive, the programming of parameter 915 - 916 needs to be carried through in the following way:

This parameter initialises all except: 500 Serial communication address 501 Baud rate for serial communication 601-605 Operating data 615-617 Fault logs

Manual initialisation

• Disconnect from mains and wait until the display turns off.

• Press the following keys at the same time: [Display/status] [Change data] [OK]

• Reconnecting the mains supply while pressing the keys.

• Release the keys

• The frequency converter has now been programmed for the factory setting.

This parameter initialises all except: 600-605 Operating data

NB!

Settings for serial communication and fault logs are reset.

Choose the actual parameter, press the [CHANGE DATA] key and use the [+] and [-] keys to scroll through the different indexed values. To change the value of the parameter, select the indexed value and press the [CHANGE DATA] key. Using the [+] and [-] keys the value to be changed will flash. To accept the new setting, press [OK], to abort, press [CANCEL].

Initialisation to factory setting

The frequency converter can be initialised to factory settings in two ways.

Initialisation by parameter 620

- Recommended initialisation

• Select parameter 620

• Press [CHANGE]

• Select “Initialisation”

• Press the [OK] key

• Cut off the mains supply and wait until the display turns off.

• Reconnect the mains supply - the frequency converter is now reset.

70 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Menu structure

DISPLAY MODE

VAR 1.1 VAR 1.2 VAR 1.3

▲

VAR 2

STATUS

VLT® 5000 Series

▲

MENU MODE

FREQUENCY

50.0 HZ

0 KEYB.&DISPLAY

Choice of parameter

DATA MODE

FREQUENCY

50.0 HZ

001 LANGUAGE

ENGLISH

▲

Choice of group

▲

QUICK MENU MODE

QUICK MENU 1 OF 13

▲

50.0 HZ

001 LANGUAGE

ENGLISH

▲

DATA CHANGE MODE

FREQUENCY

50.0 HZ

001 LANGUAGE

ENGLISH

175ZA446.11

MG.52.A3.02 - VLT® is a registered Danfoss trademark 71

Choice of

data value

DATA CHANGE MODE

QUICK MENU 1 OF 13

50.0 HZ

001 LANGUAGE

ENGLISH

cy converter

Operation of the frequen-

VLT® 5000 Series

Connection examples

Two wire start/stop

Start/stop using terminal 18.

Parameter 302 = Start [1]

Quick-stop using terminal 27.

Parameter 304 = Coasting stop inverted [0]

Setup change

Selection of setup using terminals 32 and 33.

Parameter 306 =Selection of setup, lsb [10] Parameter 307 = Selection of setup, msb [10] Parameter 004 = Multi-setup [5].

Digital speed up/down

Pulse start/stop

Stop inverted by means of terminal 16.

Parameter 300 = Stop inverted [2]

Pulse start using terminal 18.

Parameter 302 = Pulse start [2]

Speed up and down using terminals 32 and

33. Parameter 306 = Speed up [9] Parameter 307 = Speed down [9] Parameter 305 = Freeze reference [7].

Potentiometer reference

Jog by means of terminal 29.

Parameter 305 = Jog [5]

72 MG.52.A3.02 - VLT® is a registered Danfoss trademark

Parameter 308 = Reference [1] Parameter 309 = Terminal 53, min. scaling

Parameter 310 = Terminal 53, max. scaling

Two-wire transmitter

VLT® 5000 Series

Parameter 314 = Reference [1], Feedback [2] Parameter 315 = Terminal 60, min. scaling Parameter 316 = Terminal 60, max. scaling

Current reference with speed feedback

Parameter 100 = Speed control, closed loop Parameter 308 = Feedback [2] Parameter 309 = Terminal 53, min. scaling Parameter 310 = Terminal 53, max. scaling Parameter 314 = Reference [1] Parameter 315 = Terminal 60, min. scaling Parameter 316 = Terminal 60, max. scaling

Encoder connection

Application configuration

Parameter 306 = Encoder input B [24] Parameter 307 = Encoder input A [25]

If an encoder is connected that only has one output to Encoder input A [25], Encoder input B [24] must be set to No function [0].

MG.52.A3.02 - VLT® is a registered Danfoss trademark 73

Application configuration

Using this parameter enables the choice of a configuration (setting) of the frequency converter that fits the application in which the frequency converter is to be active.

NB!

First, the motor nameplate date must be set in parameters 102-106.

There is a choice of the following configurations:

VLT® 5000 Series

Speed control, open loop

Speed control, closed loop

Process control, closed loop

Torque control, open loop

Torque control, speed feedback

The selection of special motor characteristics can be combined with any application configuration.

Setting of parameters

Select Speed control, open loop if a normal speed ad- justment without external feedback signals is required

Speed control, open loop: Parameter: Setting: Data value: 100 Configuration Speed control, open loop [0] 200 Output frequency range/direction 201 Output frequency low limit Only if [0] or [2] in par. 200 202 Output frequency high limit 203 Reference/feedback range 204 Minimum reference Only if [0] in par. 203 205 Maximum reference

Select Speed control, closed loop if the application has

(the internal slip compensation is operating) from motor or unit. Set the following parameters in order shown:

Set the following parameters in order shown: a feedback signal and the accuracy in Speed control, open loop is not sufficient or a full holding torque is required.

Speed control, closed loop (PID): Parameter: Setting: Data value: 100 Configuration Speed control, closed loop [1] 200 Output frequency range/direction Output frequency low limit 201 Output frequency low limit 202 Output frequency high limit 203 Reference/feedback range 414 Minimum feedback Only if [0] or [2] in par. 200 415 Maximum feedback 204 Minimum reference Only if [0] in par. 203 205 Maximum reference 417 Speed PID proportional gain 418 Speed PID integration time 419 Speed PID differentiation time 420 Speed PID diff. gain limit 421 Speed PID lowpass filter time

Please be aware that the encoder loss function (parameter 346) will be active when parameter 100 is set to Speed control, closed loop.

74 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Select Process control, closed loop if the application has a feedback signal that is not directly related to mo-

pressure, etc. Typical applications are pumps and

fans. Set the following parameters in the order shown: tor speed (rpm/Hz), but units, such as temperature,

Process control, closed loop (Process PID): Parameter: Setting: Data value: 100 Configuration Process control, closed loop [3] 201 Output frequency low limit 202 Output frequency high limit 416 Process units Define the feedback and reference

input as described in the section

PID for process control.

203 Reference/feedback range 204 Minimum reference Only if [0] in par. 203 205 Maximum reference 414 Minimum feedback 415 Maximum feedback 437 Process PID normal/inverse 438 Process PID anti-windup 439 Process PID start frequency 440 Process PID proportional gain 441 Process PID integration time 442 Process PID differentiation time Only used in high dynamic appli-

cations 443 Process PID diff. gain limit 444 Process PID lowpass filter

Application configuration

Select Torque control, open loop if PI control is required, to change the motor frequency in order to maintain the torque reference (Nm). This is relevant for winding and extrusion applications.

Torque control, open loop, is to be selected if the speed direction is not to be changed during operation; this means that either a positive or a negative torque reference is used at all times. Set the following parameters in order shown:

Torque control, open loop: Parameter: Setting: Data value: 100 Configuration Torque control, open loop [4] 200 Output frequency range/direction 201 Output frequency low limit 202 Output frequency high limit 203 Reference/feedback range 204 Minimum reference Only if [0] in par. 203 205 Maximum reference 414 Minimum feedback 415 Maximum feedback 433 Torque proportional gain 434 Torque integration time

Select Torque control, speed feedback, if an encoder feedback signal is to be generated. This is relevant in winder and extruder applications.

Torque control, speed feedback, is selected if it is to be possible to change the speed direction, while at the same time maintaining the torque reference. Set the following parameters in order shown:

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VLT® 5000 Series

Torque control, speed feedback: Parameter: Setting: Data value: 100 Configuration Torque control, speed feedback [5] 200 Output frequency, range/direction 201 Output frequency, low limit 202 Output frequency, high limit 203 Reference/feedback range 204 Minimum reference Only if [0] in par. 203 205 Maximum reference 414 Minimum feedback 415 Maximum feedback 306 Encoder feedback, input B [24] 307 Encoder feedback, input A [25] 329 Encoder feedback, pulse/rev 421 Speed PID low-pass filter time 448 Gear ratio 447 Torque regulation, speed feed-

back

449 Friction loss

After Torque control, speed feedback, has been selec- ted, the frequency converter should be calibrated to ensure that the current torque equals the torque of the frequency converter. For this to be ensured, a torque gauge must be fitted to the shaft so as to enable accurate adjustment of parameter 447, Torque compen- sation , and parameter 449, Friction loss. It is recommended to run an AMA before torque calibration. Proceed as follows before beginning to use the system:

1. Fit a torque gauge to the shaft.

3. Using the same torque reference, change the direction of rotation from positive to negative. Read the torque and adjust it to the same level as for the positive torque reference and direction of rotation. This can be done by means of parameter 449, Friction loss.

4. Using a warm motor and approx. 50% load, set parameter 447, Torque compensation, to match the torque gauge. The frequency converter is now ready for operation.

2. Start the motor with a positive torque reference and a positive direction of rotation. Read the torque gauge.

Select Special motor characteristics if the frequency

Set the following parameters in order shown: converter is to be adapted to a synchronous motor, parallel motor operation or if slip- compensation is not required.

Special motor characteristics: Parameter: Setting: Data value: 101 Torque characteristics Special motor characteristics [5] or [15] 432 + 431 F5 frequency/U5 voltage 430 + 429 F4 frequency/U4 voltage 428 + 427 F3 frequency/U3 voltage 426 + 425 F2 frequency/U2 voltage 424 + 423 F1 frequency/U1 voltage 422 U0 voltage

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VLT® 5000 Series

Local and remote control

The frequency converter can be operated manually or remotely. The following is a list of the functions/com-

If parameter 002 is set to Local [1]:

On the LCP, the following keys can be used for local control: Key: Parameter: Data value:

[STOP] 014 [1] Enable [JOG] 015 [1] Enable [RESET] 017 [1] Enable [FWD/REV] 016 [1] Enable

Set parameter 013 for LCP control and open loop [1] or LCP control as parameter 100 [3]:

1. Local reference is set in parameter 003; can be changed via the "+/-" keys.

2. Reversing can be effected by means of the [FWD/REV] key.

Set parameter 013 for LCP digital control and open loop [2] or LCP digital control as parameter 100 [4]:

For the above parameter setting, it is now possible to control the frequency converter as follows: Digital inputs:

1. Local reference set in parameter 003 can be

mands given via the control panel, the digital inputs or

the serial communication port in the two situations

(modes).

9. Reset and motor coasting stop via digital terminal 27.

10. Motor coasting stop via digital terminal 27.

11. Reversing via digital terminal 19.

changed via the "+/-" keys.

12. Choice of Setup, msb/speed up via digital

2. Reset via digital terminal 16, 17, 29, 32 or 33.

3. Stop inverse via digital terminal 16, 17, 27, 29, 32 or 33.

4. Choice of Setup, lsb via digital terminal 16,

The serial communication port:

terminal 32.

13. Choice of Setup, lsb/speed down via digital terminal 33.

29 or 32.

1. Ramp 2

5. Choice of Setup, msb via digital terminal 17, 29 or 33.

6. Ramp 2 via digital terminal 16, 17, 29, 32 or

33.

7. Quick-stop via digital terminal 27.

8. DC braking via digital terminal 27.

If parameter 002 is set to Remote control [0]: Key: Parameter: Data value: [STOP] 014 [1] [JOG] 015 [1] [RESET] 017 [1]

2. Reset

3. Choice of Setup, lsb

4. Choice of Setup, msb

5. Relay 01

6. Relay 04

Special functions

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Control with brake function

The function of the brake is to limit the voltage in the intermediate circuit when the motor is acting as a generator. This occurs, for example, when the load drives the motor and the power enters the intermediate circuit. The brake is built up in the form of a chopper circuit with the connection of an external brake resistor. Placing the brake resistor externally offers the following advantages:

The brake resistor can be selected on the

basis of the application in question.

The brake energy is dissipated outside the

control panel, i.e. where the energy can be utilized.

The electronics of the frequency converter

will not be overheated if the brake resistor is overloaded.

The brake is protected against short-circuiting of the brake resistor, and the brake transistor is monitored to ensure that short-circuiting of the transistor is detected. By using a relay/digital output, the latter can be used for protecting the brake resistor against overloading in connection with a fault in the frequency converter. In addition, the brake makes it possible to read out the momentary power and the mean power for the latest 120 seconds, as well as to monitor that the power energizing does not exceed a monitoring limit selected via parameter 402. In parameter 403 select the function to be carried out when the power transmitted to the brake resistor exceeds the limit set in parameter

402.

NB!

Monitoring of the brake power is not a safety function; a thermal switch is required for that purpose. The brake resistor circuit is not earth leakage protected.

VLT® 5000 Series

The maximum permissible load on the brake resistor is stated as a peak power at a given ED. The following example and formula apply to VLT 5000 only. The peak power can be calculated on the basis of the highest brake resistance required for braking:

= P

PEAK

where M The brake resistance is calculated as follows:

REC

The brake resistance depends on the intermediate circuit voltage (UDC). The brake will be active at the following voltages:

• 3 x 200-220 V: 397 V

• 3 x 380-500 V: 822 V

• 3 x 525-600 V: 943 V

• 3 x 525-690 V: 1084 V

is the resistance recommended by Danfoss, i.e.

REC

one that guarantees the user that the frequency converter is able to brake at the highest braking torque

) of 160%.

is typically at 0.90, while •

•

motor

at 160% braking torque can be written as:

REC

x M

MOTOR

is a percentage of the rated torque.

BR(%)

U2DC

PEAK

BR(%)

x •

MOTOR

x •

VLT

[W]

NB!

The brake resistor used must be rated to 430 Volts, 850 Volts, 960 Volts or 1100 Volts, unless Danfoss brake resistors are used.

is typically at 0.98.

VLT

Selection of Brake Resistor

In order to select the right brake resistor, it must be known how often to brake and by how much power braking is effected.

The resistor ED is an indication of the duty cycle at which the resistor is working.

The resistor ED is calculated as follows:

ED(dutycycle

)

Tcycle

REC

P motor in kW.

111.684

MOTOR

478.801

MOTOR

630.137

MOTOR

855.868

MOTOR

200

500

600

690

where tb is the braking time in seconds and T cycle is the total cycle time.

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VLT® 5000 Series

NB!

The max. brake resistance selected should have an ohmic value max. 10% lower than that recommended by Danfoss. If a brake resistor with a higher ohmic value is selected, the 160% braking torque will not be achieved and there is a risk that the frequency converter will cut out for safety reasons. For further infor-

References - single references

Using a single reference, only one active reference signal is connected, either in the form of an external or in the form of a preset (internal) reference. The external reference can be voltage, current, frequency (pulse) or binary via the serial port. Two examples are given below of the way the single references are handled by VLT 5000 Series.

Example 1:

External reference signal = 1 V (min) - 5 V (max) Reference = 5 Hz - 50 Hz Configuration (parameter 100) - Speed control, open loop.

mation, please consult Brake Resistor Instruction MI.90.FX.YY.

NB!

If a short circuit in the brake transistor occurs, power dissipation in the brake resistor can only be prevented by using a mains switch or contactor to disconnect the mains for the frequency converter. (The contactor can be controlled by the frequency converter).

U/f on terminal 53, 54 or 60. f (pulse) on terminal 17 or 29 binary

/ External

(serial port). Single ref. \ Preset references (par.215-218)

Special functions

Setting: Parameter: Setting: Data value: 100 Configuration Speed control, open loop [0] 308 Funct. of analogue input Reference [1] 309 Min. reference signal Min. 1 V 310 Max. reference signal Max. 5 V 203 Reference range Reference range Min - Max [0] 204 Minimum reference Min. reference 5 (Hz) 205 Maximum reference Max. reference 50 (Hz) The following can be used: - Catch-up/slow-down via digital input terminals 16,17, 29, 32 or 33

- Freeze reference via digital input terminals 16,17, 29, 32 or 33.

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VLT® 5000 Series

Example 2:

External reference signal = 0 V (min) - 10 V (max) Reference = -50 Hz ccw - 50 Hz cw Configuration (parameter 100) =Speed control, open loop.

Setting: Parameter: Setting: Data value: 100 Configuration Speed control, open loop [0] 308 Funct. of analogue input Reference [1] 309 Min. reference signal Min. 0 V 310 Max. reference signal Max. 10 V 203 Reference range Reference range - Max - + Max [1] 205 Max. reference 100 Hz 214 Reference type Sum [0] 215 Preset reference -50% 200 Output frequency range/direction Both directions, 0-132 Hz [1]

The following can be used:

- Freeze reference via digital input terminals 16,17, 29, 32 or 33.

- Catch-up/slow-down via digital input terminals 16,17, 29, 32 or 33

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References - multi-references

If the multi-reference is used, two or more reference signals are connected, either in the form of external or preset reference signals. Via parameter 214 these can be combined in three different ways:

/Sum Multi-ref. – Relative \ External/preset

In the following, each reference type (sum, relative and external/preset) is shown:

SUM

VLT® 5000 Series

Special functions

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RELATIVE

VLT® 5000 Series

82 MG.52.A3.02 - VLT® is a registered Danfoss trademark

EXTERNAL/PRESET

VLT® 5000 Series

Special functions

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References

VLT® 5000 Series

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VLT® 5000 Series

Automatic Motor Adaptation, AMA

Automatic motor adaptation is a test algorithm that measures the electrical motor parameters at a motor standstill. This means that AMA itself does not supply any torque. AMA is useful when commissioning systems, where the user wants to optimise the adjustment of the frequency converter to the motor applied. This feature is used in particular where the factory setting does not adequately cover the motor in question. There are two motor parameters that are of primary significance in automatic motor adaptation: the stator resistance, Rs, and the reactance at normal magnetising level, Xs. Parameter 107 allows a choice of automatic motor adaptation, with determination of both Rs and Xs, or reduced automatic motor adaptation with determination of only Rs. The duration of a total automatic motor adaptation varies from a few minutes on small motors to more than 10 minutes on large motors.

Limitations and preconditions:

• For AMA to be able to determine the motor parameters optimally, the correct nameplate data for the motor connected to the frequency converter must be entered in parameters 102 to 106.

• For the best adjustment of the frequency converter, it is recommended to carry out AMA on a cold motor. Repeated AMA runs may lead to a heating of the motor that will result in an increase of the stator resistance, Rs.

• AMA can only be carried out if the rated motor current is minimum 35% of the rated output current of the frequency converter. AMA can be carried out up to one oversize motor.

• If a LC filter is inserted between the frequency converter and the motor, it will only be possible to carry out a reduced test. If an overall setting is required, remove the LC filter while running a total AMA. After completion of the AMA reinsert the LC filter.

• If motors are coupled in parallel only use reduced AMA if any.

• When using synchronous motors it is only possible to make a reduced AMA.

• Long motor cables can have an effect on the implementation of the AMA function if their resistance is bigger than the stator resistance of the motor.

How to perform an AMA

1. Press the [STOP/RESET] key

2. Set motor nameplate data in parameters 102 to 106

3. Select whether a total [ENABLE (RS,XS)]or a reduced [ENABLE RS] AMA is required in parameter 107

4. Connect terminal 12 (24 VDC) to terminal 27 on the control card

5. Press the [START] key or connect terminal 18 (start) to terminal 12 (24 VDC) to start the automatic motor adaptation.

Now the automatic motor adaptation goes through four tests (for reduced AMA only the first two tests). The different tests can be followed in the display as dots after the text WORKING in parameter 107:

1. Initial error check where nameplate data and physical errors are checked. Display shows

WORKING.

2. DC test where the stator resistance is estimated. Display shows WORKING..

3. Transient test where the leakage inductance is estimated. Display shows WORKING...

4. .AC test where the stator reactance is esti-

mated. Display shows WORKING....

NB!

AMA can only be carried out if there are no alarms during tuning.

Discontinue AMA

If the automatic motor adaptation is to be discontinued, press the [STOP/RESET] key or disconnect terminal 18 from terminal 12.

The automatic motor adaptation ends up with one of the following messages after the test:

Warnings and alarm messages

ALARM 21 Auto-optimisation OK

Press the [STOP/RESET] key or disconnect terminal 18 from terminal 12. This alarm indicates that the AMA is OK and that the drive is correctly adapted to the motor.

ALARM 22 Auto-optimisation not OK [AUTO MOTOR ADAPT OK]

A fault has been found during automatic motor adaptation. Press the [STOP/RESET] key or disconnect

Special functions

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VLT® 5000 Series

terminal 18 from terminal 12. Check the possible cause to the fault related to the alarm message given. The figure after the text is the error code, which can be seen in the fault log in parameter 615. Automatic motor adaptation does not update parameters. You may choose to run a reduced automatic motor adaptation.

CHECK P.103,105 [0] [AUTO MOT ADAPT FAIL] Parameter 102, 103 or

105 has a wrong setting. Correct the setting and start AMA all over.

LOW P.105 [1]

The motor is too small for AMA to be carried out. If AMA is to be enabled, the rated motor current (parameter 105) must be higher than 35% of the rated output current of the frequency converter.

ASYMMETRICAL IMPEDANCE [2]

AMA has detected an asymmetrical impedance in the motor connected to the system. The motor could be defective.

MOTOR TOO BIG [3]

The motor connected to the system is too big for AMA to be carried out. The setting in parameter 102 does not match the motor used.

MOTOR TOO SMALL [4]

The motor connected to the system is too small for AMA to be carried out. The setting in parameter 102 does not match the motor used.

TIME OUT [5]

AMA fails because of noisy measuring signals. Try to start AMA all over a number of times, until AMA is carried out. Please note that repeated AMA runs may heat the motor to a level where the stator resistance RS is increased. In most cases, however, this is not critical.

WARNING 39 - 42

A fault have been encountered during automatic motor adaptation. Check the possible fault causes in accordance with the warning message. Press the [CHANGE DATA key and select "CONTINUE" if AMA is to continue despite the warning or press the [STOP/RESET] key or disconnect terminal 18 from terminal 12 to discontinue AMA.

WARNING: 39 CHECK P.104,106

The setting of parameter 102, 104 or 106 is probably wrong. Check the setting and choose `Continue' or `Stop'.

WARNING: 40 CHECK P.103,105

The setting of parameter 102, 103 or 105 is probably wrong. Check the setting and choose `Continue' or `Stop'.

WARNING: 41 MOTOR TOO BIG

The motor used is probably too big for AMA to be carried out. The setting in parameter 102 may not match the motor. Check the motor and choose `Continue' or `Stop'.

WARNING: 42 MOTOR TOO SMALL

The motor used is probably too small for AMA to be carried out. The setting in parameter 102 may not match the motor. Check the motor and choose `Continue' or `Stop'.

INTERRUPTED BY USER [6]

AMA has been interrupted by the user.

INTERNAL FAULT [7]

An internal fault has occurred in the frequency converter. Contact your Danfoss supplier.

LIMIT VALUE FAULT [8]

The parameter values found for the motor are outside the acceptable range within which the frequency converter is able to work.

MOTOR ROTATES [9]

The motor shaft rotates. Make sure that the load is not able to make the motor shaft rotate. Then start AMA all over.

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VLT® 5000 Series

Mechanical brake control

For hoisting applications, it is necessary to be able to control an electro-magnetic brake. For controlling the brake, a relay output (01 or 04) is required. This output must be kept closed (voltagefree) during the time when the frequency converter is not able to `hold' the motor, e.g. because of too high load. In parameter 323 or 326 (relay outputs 01, 04), select Mechanical brake control [32] or Extended me- chanical brake control [34] for applications with an electro-magnetic brake. During start/stop and ramp-down, the output current is monitored. If Mechanical brake control [32] is selected and the current is below the level selected in parameter 223 Warning: Low current, the mechanical brake is closed (voltage-free). As a point of departure, a current can be selected which is approx. 70% of the magnetising current. Parameter 225 Warning: Low frequency states the frequency during ramp-down at which the mechanical brake is to close again.

If Extended mechanical brake control [34] is selected the mechanical brake is closed (voltage-free) during start until the output current is above the level selected in parameter 223 Warning: Low Current. During stop mechanical brake is released until the frequency is below the level selected in parameter 225 Warning: Low frequency. Notice by Extended mechanical brake control [34] that the brake does not close if the output current gets under parameter 223 Warning: Low current. Nor does a current low level warning appear.

In extended mechanical brake mode an overcurrent trip (alarm 13) can be reset by an externally reset.

If the frequency converter is brought into an alarm condition or an overcurrent or overvoltage situation, the mechanical brake will immediately cut in.

NB!

The application shown is only for hoisting without counterweight.

Special functions

Control of mechanical brake: Parameter: Setting: Data value: 323 Relay 01 or par. 326 relay 04 Mechanical brake control [32] 323 Relay 01 or par. 326 relay 04 Extended mechanical brake control [34] 223 Warning: Low current 225 Warning: Low frequency 122 Function at stop Pre-magnetisation [3] 120 Start delay time 0.1-0.3 sec. 121 Start function 130 Start frequency Set to slip frequency

131 Initial voltage

1. During start and stop, the current limit in parameter 223 decides the switching level.

2. This value indicates the frequency during ramp-down at which the mechanical brake is

approx. 70% of magnetising current

3-5 Hz

Start frequency/voltage clockwise

The voltage must be corresponding to the frequency that has been set in parameter 130.

3. It must be ensured that the motor starts clockwise (hoist), since otherwise the frequency converter may drop the load. Switch U, V, W connections, if required.

[3]

to be closed again. This assumes that a stop signal has been given.

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VLT® 5000 Series

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VLT® 5000 Series

PID for process control

Feedback The feedback signal must be connected to a terminal on the frequency converter. Use the list below to decide which terminal is to be used and which parameters are to be programmed.

Feedback type Terminal Parameters Pulse 33 307 Voltage 53 308, 309, 310 Current 60 314, 315, 316

Furthermore, the minimum and maximum feedback (parameters 414 and 415) must be set to a value in the process unit that corresponds to the minimum and maximum value on the terminal. Select process unit in parameter 416.

Reference A minimum and a maximum reference can be set (204 and 205), which limit the sum of all references. The reference range cannot exceed the feedback range. If one or several setpoint references are required, the simplest way is to set such reference directly in parameters 215 to 218. Select between the preset references by connecting terminals 16, 17, 29, 32 and/or 33 to terminal 12. Which terminals that are used depends on the choice made in the parameters of the various terminals (parameters 300, 301, 305, 306 and/ or 307). Use the table below when selecting preset references.

Preset ref. 1 (par. 215) Preset ref. 2 (par. 216) Preset ref. 3 (par. 217) Preset ref. 4 (par. 218)

If an external reference is required, this can either be an analogue or a pulse reference. If current is used as a feedback signal, only voltage can be used as an analogue reference. Use the following list to decide which terminal to use and which parameters to program.

Reference type Terminal Parameters Pulse 17 or 29 301 or 305 Voltage 53 or 54 308, 309, 310 or

Current 60 314, 315, 316

Preset ref. msb Preset ref. lsb

311, 312, 313

ed to the sum of the external references, which produces the active reference (X + XY). See section

Handling of multi references.

If relative references are to be used, parameter 214 is to be set to Relative [1]. This makes the preset references relative. Furthermore, Relative reference [4] can be programmed on terminal 54 and/or 60. If an external relative reference is selected, the signal on the input will be a percentage value of the full range of the terminal. The relative references are added with signs.

NB!

Terminals that are not in use should preferably be set to No function [0].

Inverse control If the drive has to react with increasing speed on and increasing feedback, Inverse must be selected in parameter 437. Normal control means that the motor speed decreases when the feedback signal increases.

Anti Windup The process controller comes with the anti windup function in active position. This function ensures that when either a frequency limit or a torque limit is reached, the integrator will be set to a gain that corresponds to the actual frequency. This avoids integrating on an error that cannot in any case be compensated for by means of a speed change. This function can be disabled in parameter 438.

Start-up conditions In some applications, optimum setting of the process controller will mean that it takes an excessive time for the desired process value to be reached. In such applications it might be an advantage to fix a motor frequency to which the frequency converter is to bring the motor before the process controller is activated. This is done by programming a Process PID start frequency in parameter 439.

Differentiator gain limit If there are quick changes in reference or feedback in a given application - which means that the error changes swiftly - the differentiator may soon become too dominant. This is because it reacts to changes in the error. The quicker the error changes, the stronger the differentiator gain is. The differentiator gain can thus be limited to allow setting of the reasonable differentiation time for slow changes and a suitably quick gain for quick changes. This is done in parameter 443, Process PID Differentiator gain limit.

Special functions

Relative references can be programmed. A relative reference is a percentage value (Y) of the sum of the external references (X). This percentage value is add-

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Lowpass filter If there are oscillations of the current/voltage feedback signal, these can be dampened by means of a lowpass

VLT® 5000 Series

filter. Set a suitable lowpass filter time constant. This time constant represents the limitfrequency of the ripples occurring on the feedback signal. If the lowpass filter has been set to 0.1s, the limit frequency will be 10 RAD/sec., corresponding to (10/2 x π) = 1.6 Hz. This will mean that all currents/voltages that vary by more than 1.6 oscillations per second will be removed by the filter. In other words, control will only be carried out on a feedback signal that varies by a frequency of less than 1.6 Hz. Choose a suitable time constant in parameter 444, Process PID Lowpass filter.

Optimisation of the process controller The basic settings have now been made; all that needs to be done is to optimise the proportional gain, the integration time and the differentiation time (parameters 440, 441, 442). In most processes, this can be done by following the guidelines given below.

1. Start the motor

2. Set parameter 440 (proportional gain) to 0.3 and increase it until the feedback signal again begins to vary continuously. Then reduce the value until the feedback signal has stabilised. Now lower the proportional gain by 40-60%.

3. Set parameter 441 (integration time) to 20s and reduce the value until the feedback signal again begins to vary continuously. Increase the integration time until the feedback signal stabilises, followed by an increase of 15-50%.

4. Only use parameter 442 for very fast-acting systems only (differentiation time). The typical value is four times the set integration time. The differentiator should only be used when the setting of the proportional gain and the integration time has been fully optimised.

NB!

If necessary, start/stop can be activated a number of times in order to provoke a variation of the feedback signal.

See also the examples of connection given in the Design Guide.

PID for speed control

Feedback Use the list below to decide which terminal to use for the feedback signal and which parameters to program.

Feedback type Terminal Parameters Pulse 32 306 Pulse 33 307 Feedback pulse/ rev. Voltage 53 308, 309, 310 Current 60 314, 315, 316

Furthermore, the minimum and maximum feedback (parameters 414 and 415) are to be set to values in the process unit that correspond to the actual minimum and maximum process feedback values and units. The minimum feedback cannot be set to a value lower than

0. Choose unit in parameter 416.

Reference A minimum and a maximum reference can be set (204 and 205) which limit the sum of all references. The reference range cannot exceed the feedback range. If one or several preset references are required, the simplest way of doing this is by setting such references directly in parameters 215 to 218. Choose between the preset references by connecting terminals 16,17,29,32 and/or 33 to terminal 12. Which of them that are to be used depends on the choice in the parameters of the terminals in question (parameters 300, 301, 305, 306 and/or 307). The table below can be used to select the preset references.

Preset ref. 1 (par. 215) Preset ref. 2 (par. 216) Preset ref. 3 (par. 217) Preset ref. 4 (par. 218)

If an external reference is required, this can either by an analogue reference or a pulse reference. If current is used as a feedback signal, voltage can be used as an analogue reference. Use the list below to decide which terminal to use and which parameters to program.

Reference type Terminal Parameters Pulse 17 or 29 301 or 305 Voltage 53 or 54 308, 309, 310 or

Current 60 314, 315, 316

Relative references can be programmed. A relative reference is a percentage value (Y) of the sum of the external references (X). This percentage value is added to the sum of the external references, which pro-

329

Preset ref. msb Preset ref. lsb

311, 312, 313

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VLT® 5000 Series

duces the active reference (X + XY). See drawing on pages 62 and 63. If relative references are to be used, parameter 214 is to be set to Relative [1]. This makes the preset references relative. Furthermore, Relative reference [4] can be programmed on terminal 54 and/or 60. If an external relative reference is selected, the signal on the input will be a percentage value of the full range of the terminal. The relative references are added with signs.

NB!

Terminals that are not in use should preferably be set to No function [0].

Lowpass filter If are oscillations of the current/voltage on the feedback signal, these can be dampened by means of a lowpass filter. Set a suitable lowpass filter time constant. This time constant represents the limit frequency of the ripples occurring on the feedback signal. If the lowpass filter has been set to 0.1s, the break frequency will be 10 RAD/sec., corresponding to (10/2 x π) = 1.6 Hz. This will mean that all currents/voltages that vary by more than 1.6 oscillations per second will be removed by the filter. In other words, control will only be carried out on a feedback signal that varies by a frequency of less than

1.6 Hz. Choose a suitable time constant in parameter 421, Speed PID Lowpass filter.

Quick discharge

This function is only available in EB units (extended with brake) of the following type:

• VLT 5001-5052, 200-240 V

• VLT 5001-5102, 380-500 V

the frequency converter and/or the motor installation. The motor must be stopped before quick discharge is activated. If the motor acts as a generator, quick discharge is not possible.

The quick discharge function can be selected via parameter 408. The function starts when the intermediate circuit voltage has dropped to a given value and the rectifier has stopped. In order to obtain the possibility of a quick discharge, the frequency converter requires an external 24 V DC supply to terminals 35 and 36, as well as a suitable brake resistor on terminals 81 and 82.

For sizing of the discharge resistor for quick discharge, see Brake Instructions MI.50.DX.XX.

NB!

Quick discharge is only possible if the frequency converter has 24 Volts external DC supply and if an external brake/discharge resistor has been connected.

Before servicing the installation (frequency converter + motor), it must be checked that the intermediate circuit voltage is below 60 V DC. This is done by measuring terminals 88 and 89, load-sharing.

NB!

The power dissipation during quick discharge does not form part of the power monitoring function, parameter 403. When sizing resistors, this fact should be taken into consideration.

Parameter 408 = [1]

Quick discharge activated

Check 24 Volts external DC supply

24 Volts external DC supply OK

Start Quick discharge

Discharge

No 24 Volts external DC supply

Timeout

TRIP (RESET)

ALARM:33

Q.DISCHARGING FAILED

TRIP (RESET)

ALARM:33

Q.DISCHARGING FAILED

Special functions

• 5001-5062, 525-600 V

This function is used for discharging the capacitors in

Discharge completed

the intermediate circuit after the mains supply has been interrupted. This is a useful function for servicing

175ZA447.10

POWER IS DISCHARGED

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VLT® 5000 Series

Mains failure/quick discharge with mains failure inverse

The first column in the table shows Mains failure , which

ing Mains failure inverse on one of the control terminals (16, 17, 29, 32, 33). Mains failure inverse is active in the logical '0' situation.

is selected in parameter 407. If no function is selected, the mains failure procedure will not be carried out. If Controlled ramp-down [1] is selected, the frequency converter will take the motor down to 0 Hz. If Enable [1] has been selected in parameter 408, a quick discharge of the intermediate circuit voltage will be car-

NB!

The frequency converter can be completely damaged if the Quick-discharge function is repeated, using the digital input while mains voltage is on.

ried out after the motor has stopped.

Using a digital input, it is possible to activate mains failure and/or quick discharge. This is done by select-

Mains failure par. 407 No function [0] Disable [0] Logical '0' 1 No function [0] Disable [0] Logical '1' 2 No function [0] Enable [1] Logical '0' 3 No function [0]

[1]-[4] Disable [0] Logical '0' 5 [1]-[4] Disable [0] Logical '1' 6 [1]-[4] Enable [1] Logical '0' 7 [1]-[4] Enable [1] Logical '1' 8

Quick discharge par. 408 Mains failure inverse digital in-

put

Enable [1] Logical '1' 4

Function no. 1 Mains failure and quick discharge are not active.

Function

Function no. 2 Mains failure and quick discharge are not active.

Function no. 3 The digital input activates the quick discharge function, regardless of the intermediate circuit voltage level and regardless of whether the motor is running.

Function no. 4 Quick discharge is activated when the intermediate circuit voltage has dropped to a given value and the inverters have stopped. See procedure on previous page.

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Function no. 5 The digital input activates the mains failure function, regardless of whether the unit receives any supply voltage. See the different functions in parameter 407.

Function no. 6 The mains failure function is activated when the intermediate circuit voltage has dropped to a given value. The selected function in case of mains failure is selected in parameter 407.

Function no. 7 The digital input activates both the quick discharge and the mains failure function, regardless of the intermediate circuit voltage level and regardless of whether the motor is running. First the mains failure function will be active; subsequently there will be a quick discharge.

Function no. 8 Quick discharge and mains failure function are activated when the intermediate circuit level drops to a given level. First the mains failure function will be active; subsequently there will be a quick discharge.

1. Flying start is active.

2. Flying start is active.

Special functions

Flying start

This function makes it possible to "catch" a motor that is spinning freely and for the frequency converter to take control of the motor speed. This function can be enabled or disabled via parameter 445.

If flying start has been selected, there will be four situations in which the function is activated:

1. After a coast has been given via terminal 27.

2. After power-up.

3. If the frequency converter is in a trip state and a reset signal has been given.

4. If the frequency converter releases the motor because of a fault state and the fault disappears before a trip, the frequency converter will catch the motor and go back to the reference.

The search sequence for the spinning motor depends on Rotation, frequency/direction (parameter 200). If only clockwise is selected, the frequency converter will start looking from Maximum frequency (parameter 202) down to 0 Hz. If the frequency converter does not find the spinning motor during the search sequence, it will carry out a DC braking so as to try to bring the speed of the spinning motor down to 0 rpm. This requires that the DC brake is active via parameters 125 and 126. If Both directions is selected, the frequency converter will first find out in which direction the motor rotates and then search for the frequency. If the motor is not found, the system assumes that the motor is at a standstill or is rotating at a low speed, and the frequency converter will start the motor in the normal way after searching.

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VLT® 5000 Series

3. The frequency converter trips and Flying start is active.

4. The frequency converter momentarily releases the motor. Flying start is activated and catches the motor again.

converter will be able constantly to yield 100% torque, without derating as a result of a bigger motor.

NB!

This function 5001-5006, 200-240 Volts, and VLT 5001-5011, 380-500 Volts.

Internal current regulator

The VLT 5000 features an integral current limit regulator which is activated when the motor current, and thus the torque, is higher than the torque limits set in parameter 221 and 222. When VLT 5000 Series is at the current limit during motor operation or regenerative operation, the frequency converter will try to get below the preset torque limits as quickly as possible without losing control of the motor. While the current regulator is active, the frequency converter can only be stopped by means of terminal 27 if set to Coasting stop, inverse [0] or Reset and coasting stop, inverse [1]. A signal on terminals 16-33 will not be active until the frequency converter has moved away from the current limit. Please note that the motor will not use the ramp-down time, since terminal 27 must be programmed for

Coasting stop, inverse [0] or Reset and coasting stop, inverse [1].

cannot be chosen for VLT

Normal/high overload torque control,open loop

This function enables the frequency converter to perform a constant 100% torque, using an oversize motor. The choice between a normal or a high overload torque characteristic is made in parameter 101.

This is also where to choose between a high/normal constant torque characteristic (CT) or a high/normal VT torque characteristic

If a high torque characteristic is chosen, a rated motor with the frequency converter obtains up to 160% torque for 1 min. in both CT and VT. If a normal torque characteristic is chosen, an oversize motor allows up to 110% torque performance for up to 1 min. in both CT and VT. This function is used mainly for pumps and fans, since these applications do not require an overload torque.

The advantage of choosing a normal torque characteristic for an oversize motor is that the frequency

Programming of Torque limit and stop

In applications with an external electro-mechanical brake, such as hoisting applications, it is possible to stop the frequency converter via a `standard' stop command, while at the same time activating the external electro-mechanical brake. The example given below illustrates the programming of frequency converter connections. The external brake can be connected to relay 01 or 04, see Control of mechanical brake on page 66. Program terminal 27 to Coasting stop, inverse [0] or Reset and

coasting stop, inverse [1], as well as terminal 42 to Torque limit and stop [27].

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Description: If a stop command is active via terminal 18 and the frequency converter is not at the torque limit, the motor will ramp down to 0 Hz. If the frequency converter is at the torque limit and a stop command is activated, terminal 42 Output (programmed to Torque limit and stop [27]) will be activated. The signal to terminal 27 will change from 'logic 1' to 'logic 0' and the motor will start coasting.

VLT® 5000 Series

Special functions

Start/stop via terminal 18.

Parameter 302 = Start [1].

Quickstop via terminal 27.

Parameter 304 = Coasting stop, inverse [0].

Terminal 42 Output

Parameter 319 = Torque limit and stop [27].

Terminal 01 Relay output

Parameter 323 = Mechanical brake control [32].

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Parameters - Operation and Display

001 Language

(LANGUAGE)

Value:

English (ENGLISH) [0] German (DEUTSCH) [1] French (FRANCAIS) [2] Danish (DANSK) [3] Spanish (ESPAÑOL) [4] Italian (ITALIANO) [5]

Function:

The choice in this parameter defines the language to be used on the display.

Description of choice:

There is a choice of English [0], German [1], French [2], Danish [3], Spanish [4] and Italian [5].

002 Local/remote control

(OPERATION SITE)

Value:

Remote control (REMOTE) [0] Local control (LOCAL) [1]

Function:

There is a choice of two methods of controlling the frequency converter.

Description of choice:

If Remote control [0] is selected, the frequency converter can be controlled via:

1. The control terminals or the serial communication port.

2. The [START] key. However, this cannot overrule Stop commands (also start-disable) entered via the digital inputs or the serial communication port.

3. The [STOP], [JOG] and [RESET] keys, provided that these are active (see parameter 014, 015 and 017).

If Local control [1] is selected, the frequency converter can be controlled via:

(if [2] or [4] has been selected in parameter

013).

2. The [STOP], [JOG] and [RESET] keys, provided that these are active (see parameter 014, 015 and 017).

3. The [FWD/REV] key, provided that this has been activated in parameter 016 and that in parameter 013 a choice of [1] or [3] has been made.

4. Via P003 the local reference can be controlled by means of the "Arrow up" and "Arrow down" keys.

5. An external control command that can be connected to terminal 16, 17, 19, 27, 29, 32 or 33. However, [2] or [4] must be selected in parameter 013.

See also section Shift between local and remote con- trol.

003 Local reference

(LOCAL REFERENCE)

Value:

Par 013 set for [1] or [2]: 0 - f

MAX

50 Hz

Par 013 set for [3] or [4] and par. 203 = [0] set for: Ref

MIN

- Ref

MAX

0.0

Function:

This parameter allows manual setting of the desired reference value (speed or reference for the selected configuration, depending on the choice made in parameter 013). The unit follows the configuration selected in parameter 100, provided Process control, closed loop [3] or Torque control, open loop [4] has been selected.

Description of choice:

Local [1] must be selected in parameter 002 for this parameter to be used. The set value is saved in the case of a voltage dropout, see parameter 019. In this parameter Data Change Mode is not exited automatically (after time out). Local reference cannot be set via the serial communication port.

1. The [START] key. However, this cannot override Stop commands on the digital terminals

= factory setting, () = display text, [] = value for use in communication via serial communication port

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Warning: Since the value set is remembered after the power has been cut, the motor may start without warning when the power is reinstated; if parameter 019 is changed to Auto restart, use saved ref. [0].

004 Active Setup

(ACTIVE SETUP)

Value:

Factory Setup (FACTORY SETUP) [0] Setup 1 (SETUP 1) [1] Setup 2 (SETUP 2) [2] Setup 3 (SETUP 3) [3] Setup 4 (SETUP 4) [4] MultiSetup (MULTI SETUP) [5]

Function:

This parameter defines the Setup number to control the functions of the frequency converter. All parameters can be programmed in four individual parameter Setups, Setup 1 - Setup 4. In addition, there is a Factory Setup, which cannot be modified.

Function:

The choice is of the Setup in which programming (change of data) is to occur during operation (applies both via the control panel and via the serial communication port). The 4 Setups can be programmed independently of the Setup selected as the active Setup (selected in parameter 004).

Description of choice:

The Factory Setup [0] contains the data set at the works and can be used as a data source if the other Setups are to be returned to a known state. Setups 1-4 [1]-[4] are individual Setups which can be used as required. They can be programmed freely, regardless of the Setup selected as the active Setup and thus controlling the functions of the frequency converter.

NB!

If a general change of data or a copying to the active Setup is effected, this immediately affects the functioning of the unit.

Description of choice:

Factory Setup [0] contains the data set at the works. Can be used as a data source if the other Setups are to be returned to a known state. Parameter 005 and 006 allow copying from one Setup to one or all the other Setups. Setups 1-4 [1]-[4] are four individual Setups that can be selected individually. Multi-Setup [5] is used by remote-switching between Setups. Terminals 16/17/29/32/33 as well as the serial communication port can be used for switching between Setups.

005 Programming Setup

(EDIT SETUP)

Value:

Factory Setup (FACTORY SETUP) [0] Setup 1 (SETUP 1) [1] Setup 2 (SETUP 2) [2] Setup 3 (SETUP 3) [3] Setup 4 (SETUP 4) [4] Active Setup (ACTIVE SETUP) [5]

006 Copying of Setups

(SETUP COPY)

Value:

No copying (NO COPY) [0] Copy to Setup 1 from # (COPY TO SETUP 1) [1] Copy to Setup 2 from # (COPY TO SETUP 2) [2] Copy to Setup 3 from # (COPY TO SETUP 3) [3] Copy to Setup 4 from # (COPY TO SETUP 4) [4] Copy to Setup all from # (COPY TO ALL) [5]

# = the Setup selected in parameter 005

Function:

A copy is made from the Setup selected in parameter 005 to one of the other Setups or to all the other Setups simultaneously. The setup copying function does not copy parameter 001, 004, 005, 500 and 501.

Copying is only possible in Stop Mode (motor stopped on a Stop command).

Description of choice:

The copying starts when the desired copying function has been entered and confirmed by pressing the [OK] key. The display indicates when copying is in progress.

Programming

= factory setting, () = display text, [] = value for use in communication via serial communication port

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007 LCP copy

(LCP COPY)

Value:

No copying (NO COPY) [0] Upload all parameters (UPLOAD ALL PAR-

AM) [1] Download all parameters (DOWNLOAD ALL) [2] Download power-independent par.

(DOWNLOAD SIZE INDEP.) [3]

Function:

Parameter 007 is used if it is desired to use the integrated copying function of the control panel. The control panel is detachable. You can therefore easily copy parameter value(s) from one to another.

Description of choice:

Select Upload all parameters [1] if all parameter values are to be transmitted to the control panel. Select Download all parameters [2] if all transmitted parameter values are to be copied to the frequency converter on which the control panel has been mounted. Select Download power-independent par. [3] if only the power-independent parameters are to be downloaded. This is used if downloading to a frequency converter that has a different rated power that the one from where the parameter Setup originates. Please note that the power-dependent parameter 102-106 must be programmed after copying.

NB!

Uploading/Downloading can only be carried out in the Stop mode.

008 Display scaling of motor frequency

(FREQUENCY SCALE)

Value:

0.01 - 500.00

Function:

This parameter chooses the factor to be multiplied by the motor frequency, f

, for presentation in the dis-

play, when parameters 009-012 have been set for Frequency x Scaling [5].

Description of choice:

Set the desired scaling factor.

009 Display line 2 (DISPLAY LINE 2)

Value:

No readout (NONE) [0] Reference [%] (REFERENCE [%]) [1] Reference [unit] (REFERENCE [UNIT]) [2] Feedback [unit] (FEEDBACK [UNIT]) [3] Frequency [Hz] (FREQUENCY [Hz]) [4] Frequency x Scaling [-]

(FREQUENCY X SCALE) [5] Motor current [A] (MOTOR CURRENT [A]) [6] Torque [%] (TORQUE [%]) [7] Power [kW] (POWER [kW]) [8] Power [HP] (POWER [hp] [US]) [9] Output energy [kWh]

(OUTPUT ENERGY [kWh]) [10] Motor voltage [V] (MOTOR VOLTAGE [V]) [11] DC link voltage [V] (DC LINK VOLTAGE [V]) [12] Thermal load, motor [%]

(MOTOR THERMAL [%]) [13] Thermal load, VLT [%] (VLT THERMAL [%]) [14] Hours run [Hours] (RUNNING HOURS) [15] Digital input [Binary code]

(DIGITAL INPUT [BIN]) [16] Analogue input 53 [V] (ANALOG INPUT 53

[V]) [17] Analogue input 54 [V] (ANALOG INPUT 54

[V]) [18] Analogue input 60 [mA]

(ANALOG INPUT 60 [mA]) [19] Pulse reference [Hz] (PULSE REF. [Hz]) [20] External reference [%] (EXTERNAL REF

[%]) [21] Status word [Hex] (STATUS WORD [HEX]) [22] Brake effect/2 min. [KW]

(BRAKE ENERGY/2 min) [23] Brake effect/sec. [kW] (BRAKE ENERGY/s) [24] Heat sink temp. [°C] (HEATSINK TEMP [°C]) [25] Alarm word [Hex] (ALARM WORD [HEX]) [26] Control word [Hex]

(CONTROL WORD [HEX]) [27] Warning word 1 [Hex]

(WARNING WORD 1 [HEX]) [28] Warning word 2 [Hex]

(WARNING WORD 2 [HEX]) [29] Communication option card warning

(Comm opt warn [hex]) [30] RPM [min

-1

] (MOTOR RPM [RPM]) [31]

= factory setting, () = display text, [] = value for use in communication via serial communication port

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RPM x scaling [-] (MOTOR RPM x SCALE) [32] LCP Display text (FREE PROG. ARRAY) [33]

Function:

This parameter allows a choice of the data value to be displayed in line 2 of the display. Parameters 010-012 enable the use of three additional data values to be displayed in line 1.

Description of choice:

No readout switches of the readout. Reference [%] corresponds to the total reference (sum of digital/analogue/preset/bus/freeze ref./catchup and slow-down). Reference [unit] gives the status value of terminals 17/29/53/54/60 using the unit stated on the basis of configuration in parameter 100 (Hz, Hz and rpm). Feedback [unit] gives the status value of terminal 33/53/60 using the unit/scale selected in parameter 414, 415 and 416. Frequency [Hz] gives the motor frequency, i.e. the output frequency from the frequency converter. Frequency x Scaling [-] corresponds to the present motor frequency f

(without resonance dampening)

multiplied by a factor (scaling) set in parameter 008. Motor current [A] states the phase current of the motor measured as effective value. Torque [%] gives the current motor load in relation to the rated motor torque. Power [kW] states the actual power consumed by the motor in kW. Power [HP] states the actual power consumed by the motor in HP. Output energy [kWh] states the energy consumed by the motor since the latest reset was made in parameter

618. Motor voltage [V] states the voltage supplied to the motor. DC link voltage [V] states the intermediate circuit voltage in the frequency converter. Thermal load, motor [%] states the calculated/estimated thermal load on the motor. 100% is the cut-out limit. Thermal load, VLT [%] states the calculated/estimated thermal load on the frequency converter. 100% is the cut-out limit. Hours run [Hours] states the number of hours that the motor has run since the latest reset in parameter

619. Digital input [Binary code] states the signal states from the 8 digital terminals (16, 17, 18, 19, 27, 29, 32

and 33) Input 16 corresponds to the bit at the far left. '0' = no signal, '1' = connected signal. Analogue input 53 [V] states the signal value on terminal 53. Analogue input 54 [V] states the signal value on terminal 54. Analogue input 60 [V] states the signal value on terminal 60. Pulse reference [Hz] states the possible frequency in Hz connected to the terminals 17 or 29. External reference [%] gives the sum of the external reference as a percentage (the sum of analogue/ pulse/bus). Status word [Hex] gives the status word sent via the serial communication port in Hex code from the frequency converter. Brake power/2 min. [KW] states the brake power transferred to an external brake resistor. The mean power is calculated continuously for the latest 120 seconds. It is assumed that a resistor value has been entered in parameter 401. Brake power/sec. [kW] states the present brake power transferred to an external brake resistor. Stated as an instantaneous value. It is assumed that a resistor value has been entered in parameter 401. Heat sink temp. [°C] states the present heat sink temperature of the frequency converter. The cut-out limit is 90 ± 5°C; cutting back in occurs at 60 ± 5°C. Alarm word [Hex] indicates one or several alarms in a Hex code. See Alarm word. Control word. [Hex] indicates the control word for the frequency converter. See Serial communication in the Design Guide. Warning word 1. [Hex] indicates one or more warnings in a Hex code. See Warning word. Warning word 2. [Hex] indicates one or more status states in a Hex code. See Warning word. Communication option card warning [Hex] gives a warning word if there is a fault on the communication bus. Is only active if communication options have been installed. Without communication options, 0 Hex is displayed.

RPM [min

-1

] indicates the motor speed. In speed

closed loop, the value is measured. In other modes the value is calculated based on the motor slip. RPM x scaling [-] indicates the motor RPM multiplied by a factor set in parameter 008. LCP display text shows the text programmed in parameter 553 Display text 1 and 554 Display text 2 via LCP or the serial communication port. Not possible in parameter 011-012.

Programming

= factory setting, () = display text, [] = value for use in communication via serial communication port

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VLT® 5000 Series

Display text 1 is only shown in full length if par 011 and 012 are set to None [0].

010 Display line 1.1 (DISPLAY LINE 1.1) 011 Display line 1.2 (DISPLAY LINE 1.2)

012 Display line 1.3 (DISPLAY LINE 1.3)

Value:

See parameter 009.

Function:

Parameter 010 - 012 enable a choice of three different data values to be shown on the display, line 1 position 1, line 1 position 2 and line 1 position 3, respectively. For display read-outs, press the [DISPLAY/STATUS] button. The reading can be switched off.

Description of choice:

The factory setting for each parameter is the following:

Par. 010 Reference [%] Par. 011 Motor current [A] Par. 012 Power [kW]

013

Local Control/Configuration as parameter 100

(LOCAL CTRL/CONFIG.)

Value:

Local not active (DISABLE) [0] LCP control and open loop.

(LCP CTRL/OPEN LOOP) [1] LCP digital control and open loop.

(LCP+DIG CTRL/OP.LOOP) [2] LCP control/as parameter 100.

(LCP CTRL/AS P100) [3] LCP digital control/as parameter 100.

(LCP+DIG CTRL/AS P100) [4]

LCP control and open loop [1] is used when the speed is to be adjustable (in Hz) via parameter 003, when the frequency converter has been set to Local control [1] in parameter 002.

If parameter 100 has not been set to Speed control

open loop [0], switch to Speed control open loop [0]

LCP digital control and open loop [2] functions as LCP control and open loop [1], the only difference being that

when parameter 002 has been set to Local operation [1], the motor is controlled via the digital inputs, according to the list in section Shift between local and

remote control.

LCP control/as parameter 100 [3] is selected if the ref-

erence is to be set via parameter 003.

LCP digital control/as parameter 100 [4] functions as LCP control/as parameter 100 [3], although, when parameter 002 has been set to Local operation [1], the motor may be controlled via the digital inputs in accordance with the list in section Shift between local and remote control .

NB!

Shift from Remote control to LCP digital control and open loop:

The present motor frequency and direction of rotation must be maintained. If the present direction of rotation does not correspond to the reversing signal (negative reference), the motor frequency f

will be set at 0 Hz.

Shift from LCP digital control and open loop to Remote control: The selected configuration (parameter 100) will be active. Shifts are effected without any abrupt movement.

Shift from Remote control to LCP control/as parameter 100 or LCP digital control/as parameter 100. The present reference will be maintained. If the reference signal is negative, the local reference will be set at 0.

Function:

This is where the desired function is to be selected if Local control has been chosen in parameter 002. See also the description of parameter 100.

Shift from LCP control/as parameter 100 or LCP remote control as parameter 100 to Remote control. The reference will be replaced by the active reference signal from the remote control.

Description of choice:

If Local not active [0] is selected, a possible setting of Local reference via parameter 003 is blocked. It is only possible to change to Local not active [0] from one of the other setting options in parameter 013, when the frequency converter has been set to Remote

014 Local stop

(LOCAL STOP)

Value:

Disable (DISABLE) [0]

control [0] in parameter 002.

= factory setting, () = display text, [] = value for use in communication via serial communication port

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Danfoss VLT 5000 Operating guide

Specifications and Main Features

Frequently Asked Questions

User Manual