Danfoss VLT 5000 Operating guide

VLT® 5000 Series

Contents

Safety	3
Safety regulations	4
Warning against unintended start	5
Installation of mechanical brake	5
Quick Setup	6
Introduction	9
Available literature	9
Technical data	10
General technical data	10
Electrical data	16
Fuses	33
Mechanical dimensions	35
Installation	38
Mechanical installation	38
Safety earthing	41
Extra protection (RCD)	41
Electrical installation - mains supply	41
Electrical installation - motor cables	42
Connection of motor	42
Direction of motor rotation	42
Electrical installation - brake cable	43
Electrical installation - brake resistor temperature switch	43
Electrical installation - loadsharing	43
Electrical installation - 24 Volt external DC supply	45
Electrical installation - relay outputs	45
Electrical installation - control cables	53
Electrical installation - bus connection	56
Electrical installation - EMC precautions	57
Use of emc-correct cables	60
Electrical installation - earthing of control cables	61
RFI switch	62
Operation of the frequency converter	65
Control panel (LCP)	65
Control panel - display	65
Control panel - LEDs	65
Control panel - control keys	66
Quick Setup	68
Parameter selection	68
Menu mode	68
Initialisation to factory setting	70

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VLT® 5000 Series
Application configuration	72
Connection examples	72
Setting of parameters	74
Special functions	77
Local and remote control	77
Control with brake function	78
References - single references	79
References - multi-references	81
Automatic Motor Adaptation, AMA	85
Mechanical brake control	87
PID for process control	89
PID for speed control	90
Quick discharge	91
Flying start	93
Normal/high overload torque control,open loop	94
Programming of Torque limit and stop	94
Programming	96
Parameters - Operation and Display	96
Parameters - Load and motor	103
Parameters - References and limits	114
Parameters - Inputs and outputs	122
Parameters - Special functions	138
Parameters - Serial communication	152
Parameters - Technical functions and diagnostics	159
Miscellaneous	166
Trouble-shooting	166
Display - Status messages	167
Warnings and alarms	170
Warnings	171
Index	190

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VLT® 5000 Series

VLT 5000 Series

Operating Instructions

Software version: 3.9x

These Operating Instructions can be used for all VLT 5000 Series frequency converters with software version 3.9x.

The software version number can be seen from parameter 624.

CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

These Operating Instructions are a tool intended for persons who are to install, operate and program the VLT 5000 Series.

Operating Instructions:	Gives instructions in optimum installation, commissioning and service.
Design Guide:	Gives all required information for design purposes, and gives a good insight
	into the technology, product range, technical data, etc.

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The Operating Instructions including Quick Setup are delivered with the unit.

When reading these Operating Instructions, you will come across different symbols that require special attention. The symbols used are the following:

Indicates a general warning

Indicates a high-voltage warning

NB!

Indicates something to be noted by the reader

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VLT® 5000 Series

The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death.

Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Installation in high altitudes:

By altitudes above 2km, please contact Danfoss Drives regarding PELV

Safety regulations

1.The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2.The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3.Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4.The earth leakage currents are higher than 3.5 mA.

5.Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning.

Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6.Do not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the

necessary time has expired before removing motor and mains plugs.

7.Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

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VLT® 5000 Series

Warning against unintended start

1.The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains.

If personal safety considerations make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient.

2.While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated, following which data can be modified.

3.A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Installation of mechanical brake

Do not connect a mechanical brake to the output from the frequency converter before the relevant parameters for brake control are parameterised.

(Selection of output in parameter 319, 321, 323 or 326 and cut-in current and frequency in parameter 223 and 225).

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

Warning:

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Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up.

VLT 5001 - 5006, 200-240 V:	wait at least 4 minutes
VLT 5008 - 5052, 200-240 V:	wait at least 15 minutes
VLT 5001 - 5006, 380-500 V:	wait at least 4 minutes
VLT 5008 - 5062, 380-500 V:	wait at least 15 minutes
VLT 5072 - 5302, 380-500 V:	wait at least 20 minutes
VLT 5352 - 5552, 380-500 V:	wait at least 40 minutes
VLT 5001 - 5005, 525-600 V	wait at least 4 minutes
VLT 5006 - 5022, 525-600 V:	wait at least 15 minutes
VLT 5027 - 5062, 525-600 V:	wait at least 30 minutes
VLT 5042 - 5352, 525-690 V:	wait at least 20 minutes
VLT 5402 - 5602, 525-690 V:	wait at least 30 minutes

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VLT® 5000 Series

Introduction to Quick Setup

This Quick Setup will guide you through EMC correct installation of the frequency converter by connecting power, motor and control wiring (fig. 1). Start/stop of motor is to be done with the switch.

For VLT 5122 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V AC and VLT 5042-5602, 525-690 V, please refer to Technical data and Installation regarding mechanical and electrical installation.

Fig. 1

1. Mechanical Installation

VLT 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air passage of 100 mm above and below the frequency converter (5016-5062 380-500 V, 5008-5027 200-240 V and 5016-5062 525-600 V must have 200 mm, 5072-5102, 380-500 V 225 mm).

Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place the frequency converter on the wall. Tighten up all four screws.

All the below listed measurements are in mm

VLT type	A	B	C	a	b
Bookstyle IP 20, 200–240 V, (Fig. 2)
5001 - 5003	395	90	260	384	70
5004 - 5006	395	130	260	384	70
Bookstyle IP 20, 380–500 V (Fig. 2)
5001 - 5005	395	90	260	384	70
5006 - 5011	395	130	260	384	70
Compact IP 54, 200–240 V (Fig. 3)
5001 - 5003	460	282	195	260	258
5004 - 5006	530	282	195	330	258
5008 - 5011	810	350	280	560	326
5016 - 5027	940	400	280	690	375
Compact IP 54, 380–500 V (Fig. 3)
5001 - 5005	460	282	195	260	258
5006 - 5011	530	282	195	330	258
5016 - 5027	810	350	280	560	326
5032 - 5062	940	400	280	690	375
5072 - 5102	940	400	360	690	375
Compact IP 20, 200–240 V (Fig. 4)
5001 - 5003	395	220	160	384	200
5004 - 5006	395	220	200	384	200
5008	560	242	260	540	200
5011 - 5016	700	242	260	680	200
5022 - 5027	800	308	296	780	270
Compact IP 20, 380–500 V (Fig. 4)
5001 - 5005	395	220	160	384	200
5006 - 5011	395	220	200	384	200
5016 - 5022	560	242	260	540	200
5027 - 5032	700	242	260	680	200
5042 - 5062	800	308	296	780	270
5072 - 5102	800	370	335	780	330

Fig. 2

Fig. 3

Fig. 4

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VLT® 5000 Series

2. Electrical Installation, power

NOTE: The terminals are detachable on VLT 5001 - 5006, 200 - 240 V, VLT 5001 - 5011, 380 - 500 V and VLT 5001 - 5011, 525 - 600 V

Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected electrically to the drive.

Fig. 7

Fig. 5

Bookstyle IP 20

Compact IP 20

5001 - 5011 380 - 500 V

5016 - 5102 380 - 500 V

5001 - 5006 200 - 240 V

5008 - 5027 200 - 240 V

5016 - 5062 525 - 600 V

		Fig. 8
		Compact IP 54
	Fig. 6	5016 - 5062 380 - 500 V
		5008 - 5027 200 - 240 V
	Compact IP 20 and IP 54
	5001 - 5011 380 - 500 V
	5001 - 5006 200 - 240 V
	5001 - 5011 525 - 600 V

Fig. 9

Compact IP 54

5072 - 5102 380 - 500 V

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VLT® 5000 Series

3. Electrical installation, control leads

Use a screw driver to remove the front cover under the control panel.

NOTE: The terminals are detachable. Connect a jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of control terminals 12 and 18.

Fig. 10

4. Programming

The frequency converter is programmed over the control panel.

Press the QUICK MENU button. The Quick Menu appears in the display. You choose parameters by means of arrow up and arrow down. Press the CHANGE DATA button to change parameter value. Data values are changed using the up and down arrows. Press the left or right buttons to move the cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You have six possibilities: English, German, French, Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power	Parameter 102
Motor voltage	Parameter 103
Motor frequency	Parameter 104
Motor current	Parameter 105
Rated motor speed	Parameter 106

Set frequency interval and ramp times (Fig. 11)

Min. reference	Parameter 204
Max. reference	Parameter 205
Ramp up time	Parameter 207
Ramp down time	Parameter 208

Set Operation site, Parameter 002 for Local.

Fig. 11

5. Motor Start

Press the START button to start the motor. Set motor speed in Parameter 003. Check if the direction of rotations is as shown in the display. It can be changed by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

Select total or reduced Automatic Motor Adaption (AMA) in Parameter 107. For further description of AMA, see section Automatic Motor Adaption, AMA.

Press the START button to start the Automatic Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave the Quick Menu.

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	VLT® 5000 Series
Available literature	Below is a list of the literature available for VLT 5000.
	It must be noted that there may be deviations from one
	country to another.
Supplied with the unit:
Operating instructions		MG.51.AX.YY
High Power Installation Guide		MI.90.JX.YY
Communication with VLT 5000:
VLT 5000 Profibus manual		MG.10.EX.YY
VLT 5000 DeviceNet manual		MG.50.HX.YY
VLT 5000 LonWorks manual		MG.50.MX.YY
VLT 5000 Modbus manual		MG.10.MX.YY
VLT 5000 Interbus manual		MG.10.OX.YY
Application options for VLT 5000:
VLT 5000 SyncPos option manual		MG.10.EX.YY
VLT 5000 Positioning controller manual		MG.50.PX.YY
VLT 5000 Synchronising controller manual		MG.10.NX.YY
Ring spinning option		MI.50.ZX.02
Wobble function option		MI.50.JX.02
Winder and Tension control option		MG.50.KX.02
Instructions for VLT 5000:
Loadsharing		MI.50.NX.02
VLT 5000 Brake resistors		MI.90.FX.YY
Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German)		MI.50.SX.YY
LC filter modules		MI.56.DX.YY
Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German)		MI.50.IX.51
Back Plate to VLT 5000 Series		MN.50.XX.02
Various literature for VLT 5000:
Design Guide		MG.51.BX.YY
Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM		MC.50.CX.02
Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM		MC.50.AX.02
Hoist and the VLT 5000 series		MN.50.RX.02
Miscellaneous (only in English):
Protection against electrical hazards		MN.90.GX.02
Choice of prefuses		MN.50.OX.02
VLT on IT mains		MN.90.CX.02
Filtering of harmonic currents		MN.90.FX.02
Handling aggressive environments		MN.90.IX.02
CI-TITM contactors - VLT® frequency converters		MN.90.KX.02
VLT® frequency converters and UniOP operator panels		MN.90.HX.02

X = version number

YY = language version

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	VLT® 5000 Series
General technical data
Mains supply (L1, L2, L3):
Supply voltage 200-240 V units		3 x 200/208/220/230/240 V ±10%
Supply voltage 380-500 V units	3 x 380/400/415/440/460/500 V ±10%
Supply voltage 525-600 V units		3 x 525/550/575/600 V ±10%
Supply voltage 525-690 V units		3 x 525/550/575/600/690 V ±10%
Supply frequency		48-62 Hz +/- 1 %
See the section on special conditions in the Design Guide
Max imbalance of supply voltage:
VLT 5001-5011, 380-500 V and 525-600 V and VLT 5001-5006, 200-240 V		±2.0% of rated supply voltage
VLT 5016-5062, 380-500 V and 525-600 V and VLT 5008-5027, 200-240 V		±1.5% of rated supply voltage
VLT 5072-5552, 380-500 V and VLT 5032-5052, 200-240 V		±3.0% of rated supply voltage
VLT 5042-5602, 525-690 V		±3.0% of rated supply voltage
True Power factor (λ)		0.90 nominal at rated load
Displacement Power Factor (cos φ)		near unity (>0.98)
No. of switchings on supply input L1, L2, L3		approx. 1 time/min.
See the section on special conditions in the Design Guide
VLT output data (U, V, W):
Output voltage		0-100% of supply voltage
Output frequency VLT 5001-5027, 200-240 V		0-132 Hz, 0-1000 Hz
Output frequency VLT 5032-5052, 200-240 V		0-132 Hz, 0-450 Hz
Output frequency VLT 5001-5052, 380-500 V		0-132 Hz, 0-1000 Hz
Output frequency VLT 5062-5302, 380-500 V		0-132 Hz, 0-450 Hz
Output frequency VLT 5352-5552, 380-500 V		0-132 Hz, 0-300 Hz
Output frequency VLT 5001-5011, 525-600 V		0-132 Hz, 0-700 Hz
Output frequency VLT 5016-5052, 525-600 V		0-132 Hz, 0-1000 Hz
Output frequency VLT 5062, 525-600 V		0-132 Hz, 0-450 Hz
Output frequency VLT 5042-5302, 525-690 V		0-132 Hz, 0-200 Hz
Output frequency VLT 5352-5602, 525-690 V		0-132 Hz, 0-150 Hz
Rated motor voltage, 200-240 V units		200/208/220/230/240 V
Rated motor voltage, 380-500 V units		380/400/415/440/460/480/500 V
Rated motor voltage, 525-600 V units		525/550/575 V
Rated motor voltage, 525-690 V units		525/550/575/690 V
Rated motor frequency		50/60 Hz
Switching on output		Unlimited
Ramp times		0.05-3600 sec.
Torque characteristics:
Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V		160% for 1 min.
Starting torque, VLT 5032-5052, 200-240 V		150% for 1 min.
Starting torque, VLT 5001-5062, 525-600 V		160% for 1 min.
Starting torque, VLT 5042-5602, 525-690 V		160% for 1 min.
Starting torque		180% for 0.5 sec.
Acceleration torque		100%
Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V,
VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V		160%
Overload torque, VLT 5032-5052, 200-240 V		150%
Arresting torque at 0 rpm (closed loop)		100%

The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower.

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		VLT® 5000 Series
Braking at high overload torque level
	Cycle time (s)	Braking duty cycle at 100% torque	Braking duty cycle at over torque
			(150/160%)
200-240 V
5001-5027	120	Continuous	40%
5032-5052	300	10%	10%
380-500 V
5001-5102	120	Continuous	40%
5122-5252	600	Continuous	10%
5302	600	40%	10%
5352-5552	600	40%1)	10%2)
525-600 V
5001-5062	120	Continuous	40%
525-690 V
5042-5352	600	40%	10%
5402-5602	600	40%3)	10%4)

1)VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty cycle is 17%.

VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.

2)Based on 300 second cycle:

For VLT 5502 the torque is 145%.

For VLT 5552 the torque is 130%.

3)VLT 5502 at 80% torque. VLT 5602 at 71% torque.

4)Based on 300 second cycle. For VLT 5502 the torque is 128%. For VLT 5602 the torque is 114%.

Control card, digital inputs:

Number of programmable digital inputs	8
Terminal nos.	16, 17, 18, 19, 27, 29, 32, 33
Voltage level	0-24 V DC (PNP positive logics)
Voltage level, logical '0'	< 5 V DC
Voltage level, logical '1'	>10 V DC
Maximum voltage on input	28 V DC
Input resistance, Ri	2 kΩ
Scanning time per input	3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.

Control card, analogue inputs:

No. of programmable analogue voltage inputs/thermistor inputs	2
Terminal nos.	53, 54
Voltage level	0 - ±10 V DC (scalable)
Input resistance, Ri	10 kΩ
No. of programmable analogue current inputs	1
Terminal no.	60
Current range	0/4 - ±20 mA (scalable)
Input resistance, Ri	200 Ω
Resolution	10 bit + sign
Accuracy on input	Max. error 1% of full scale
Scanning time per input	3 msec.
Terminal no. ground	55

Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)* as well as other inputs and outputs.

* VLT 5001-5062, 525-600 V do not meet PELV.

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	VLT® 5000 Series
Control card, pulse/encoder input:
No. of programmable pulse/encoder inputs	4
Terminal nos.	17, 29, 32, 33
Max. frequency on terminal 17	5 kHz
Max. frequency on terminals 29, 32, 33	20 kHz (PNP open collector)
Max. frequency on terminals 29, 32, 33	65 kHz (Push-pull)
Voltage level	0-24 V DC (PNP positive logics)
Voltage level, logical '0'	< 5 V DC
Voltage level, logical '1'	>10 V DC
Maximum voltage on input	28 V DC
Input resistance, Ri	2 kΩ
Scanning time per input	3 msec.
Resolution	10 bit + sign
Accuracy (100-1 kHz), terminals 17, 29, 33	Max. error: 0.5% of full scale
Accuracy (1-5 kHz), terminal 17	Max. error: 0.1% of full scale
Accuracy (1-65 kHz), terminals 29, 33	Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage (PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4.

* VLT 5001-5062, 525-600 V do not meet PELV.

Control card, digital/pulse and analogue outputs:

No. of programmable digital and analogue outputs	2
Terminal nos.	42, 45
Voltage level at digital/pulse output	0 - 24 V DC
Minimum load to ground (terminal 39) at digital/pulse output	600 Ω
Frequency ranges (digital output used as pulse output)	0-32 kHz
Current range at analogue output	0/4 - 20 mA
Maximum load to ground (terminal 39) at analogue output	500 Ω
Accuracy of analogue output	Max. error: 1.5% of full scale
Resolution on analogue output.	8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs.

* VLT 5001-5062, 525-600 V do not meet PELV.

Control card, 24 V DC supply:

Terminal nos.	12, 13
Max. load (short-circuit protection)	200 mA
Terminal nos. ground	20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*, but has the same potential as the analogue outputs.

* VLT 5001-5062, 525-600 V do not meet PELV.

Control card, RS 485 serial communication:

Terminal nos.	68 (TX+, RX+), 69 (TX-, RX-)
Reliable galvanic isolation: Full galvanic isolation.
Relay outputs: 1)
No. of programmable relay outputs	2
Terminal nos., control card (resistive load only)	4-5 (make)

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4 mm2 /10 AWG

2.5 mm2 /12 AWG

1.5 mm 2 /16 AWG

1.5 mm2 /16 AWG

	VLT® 5000 Series
Max. terminal load (AC1) on 4-5, control card	50 V AC, 1 A, 50 VA
Max. terminal load (DC1 (IEC 947)) on 4-5, control card	25 V DC, 2 A / 50 V DC, 1 A, 50 W
Max. terminal load (DC1) on 4-5, control card for UL/cUL applications	30 V AC, 1 A / 42.5 V DC, 1A
Terminal nos., power card (resistive and inductive load)	1-3 (break), 1-2 (make)
Max. terminal load (AC1) on 1-3, 1-2, power card	250 V AC, 2 A, 500 VA
Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card	25 V DC, 2 A / 50 V DC, 1A, 50 W
Min. terminal load (AC/DC) on 1-3, 1-2, power card	24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations.

At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

Brake resistor terminals (only SB, EB, DE and PB units):

Terminal nos.	81, 82
External 24 Volt DC supply:
Terminal nos.	35, 36
Voltage range	24 V DC ±15% (max. 37 V DC for 10 sec.)
Max. voltage ripple	2 V DC
Power consumption	15 W - 50 W (50 W for start-up, 20 msec.)
Min. pre-fuse	6 Amp
Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.
Cable lengths, cross-sections and connectors:
Max. motor cable length, screened cable	150 m
Max. motor cable length, unscreened cable	300 m
Max. motor cable length, screened cable VLT 5011 380-500 V	100 m
Max. motor cable length, screened cable VLT 5011 525-600 V
and VLT 5008, normal overload mode, 525-600 V	50 m
Max. brake cable length, screened cable	20 m
Max. loadsharing cable length, screened cable	25 m from frequency converter to DC bar.

Max. cable cross-section for motor, brake and loadsharing, see Electrical data

Max. cable cross-section for 24 V external DC supply

- VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V; VLT 5001-5062 525-600 V - VLT 5032-5052 200-240 V; VLT 5122-5552 380-500 V; VLT 5042-5602 525-690 V Max. cross-section for control cables

Max. cross-section for serial communication

If UL/cUL is to be complied with, copper cable with temperature class 60/75°C must be used (VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240 V).

If UL/cUL is to be complied with, copper cable with temperature class 75°C must be used (VLT 5072 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5042 - 5602 525 - 690 V). Connectors are for use of both copper and aluminium cables, unless other is specified.

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Accuracy of display readout (parameters 009-012):

Motor current [6] 0-140% load	Max. error: ±2.0% of rated output current
Torque % [7], -100 - 140% load	Max. error: ±5% of rated motor size
Output [8], power HP [9], 0-90% load	Max. error: ±5% of rated output
Control characteristics:
Frequency range	0 - 1000 Hz
Resolution on output frequency	±0.003 Hz

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13

		VLT® 5000 Series
System response time		3 msec.
Speed, control range (open loop)		1:100 of synchro. speed
Speed, control range (closed loop)		1:1000 of synchro. speed
Speed, accuracy (open loop)		< 1500 rpm: max. error ± 7.5 rpm
Speed, accuracy (closed loop)		< 1500 rpm: max. error ± 1.5 rpm
Torque control accuracy (open loop)		0- 150 rpm: max. error ±20% of rated torque
Torque control accuracy (speed feedback)		Max. error ±5% of rated torque
All control characteristics are based on a 4-pole asynchronous motor
Externals:
Enclosure (dependent on power size)		IP 00, IP 20, IP 21, Nema 1, IP 54
Vibration test	0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36)
Max. relative humidity		93 % (IEC 68-2-3) for storage/transport
Max. relative humidity	95 % non condensing (IEC 721-3-3; class 3K3) for operation
Aggressive environment (IEC 721 - 3 - 3)		Uncoated class 3C2
Aggressive environment (IEC 721 - 3 - 3)		Coated class 3C3
Ambient temperature IP 20/Nema 1 (high overload torque 160%)		Max. 45°C (24-hour average max. 40°C)
Ambient temperature IP 20/Nema 1 (normal overload torque 110%)		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (high overload torque 160%)		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 (normal overload torque 110%)		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 20/54 VLT 5011 500 V		Max. 40°C (24-hour average max. 35°C)
Ambient temperature IP 54 VLT 5042-5602, 525-690 V; and
5122-5552, 380-500 V (high overload torque 160%)		Max. 45°C (24-hour average max. 40°C)
Derating for high ambient temperature, see the Design Guide
Min. ambient temperature in full operation		0°C
Min. ambient temperature at reduced performance		-10°C
Temperature during storage/transport		-25 - +65/70°C
Max. altitude above sea level		1000 m
Derating for altitude over 1000 m above sealevel, see the Design Guide
EMC standards applied, Emission	EN 61000-6-3, EN 61000-6-4, EN 61800-3, EN 55011
	EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4
EMC standards applied, Immunity	EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

See section on special conditions in the Design Guide

VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives.

IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended

14	MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

VLT 5000 Series protection:

Electronic motor thermal protection against overload.

Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90° C for IP 00, IP 20 and Nema 1. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

For the units mentioned below, the limits are as follows:

-VLT 5122, 380-500 V, cuts out at 75°C and can be reset if the temperature has fallen below 60°C.

-VLT 5152, 380-500 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

-VLT 5202, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

-VLT 5252, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

-VLT 5302, 380-500 V, cuts out at 105°C and can be reset if the temperature has fallen below 75°C.

-VLT 5352-5552, 380-500 V, cut out at 85°C and can be reset if the temperature has fallen below 60°C.

-VLT 5042-5122, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

-VLT 5152, 525-690 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

-VLT 5202-5352, 525-690 V, cut out at 100°C and can be reset if the temperature has fallen below 70°C.

-VLT 5402-5602, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

The frequency converter is protected against short-circuiting on motor terminals U, V, W.

The frequency converter is protected against earth fault on motor terminals U, V, W.

Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes too high or too low.

If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.

If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

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MG.52.A3.02 - VLT® is a registered Danfoss trademark

15

				VLT® 5000 Series
	Electrical data	Bookstyle and Compact, Mains supply 3 x 200 -
		240 V
	According to international requirements	VLT type	5001	5002	5003	5004	5005	5006
	Output current	IVLT,N [A]	3.7	5.4	7.8	10.6	12.5	15.2
		IVLT, MAX (60 s) [A]	5.9	8.6	12.5	17	20	24.3
	Output (240 V)	SVLT,N [kVA]	1.5	2.2	3.2	4.4	5.2	6.3
	Typical shaft output	PVLT,N [kW]	0.75	1.1	1.5	2.2	3.0	3.7
	Typical shaft output	PVLT,N [HP]	1	1.5	2	3	4	5
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10	4/10	4/10
	brake and loadsharing [mm 2 ]/[AWG]2 )
	Rated input current	(200 V)IL,N [A]	3.4	4.8	7.1	9.5	11.5	14.5
	Max. cable		4/10	4/10	4/10	4/10	4/10	4/10
	cross-section power [mm2 ]/[AWG] 2 )
	Max. pre-fuses	[-]/UL1) [A]	16/10	16/10	16/15	25/20	25/25	35/30
	Efficiency3)		0.95	0.95	0.95	0.95	0.95	0.95
	Weight IP 20 EB Bookstyle	[kg]	7	7	7	9	9	9.5
	Weight IP 20 EB Compact [kg]		8	8	8	10	10	10
	Weight IP 54 Compact	[kg]	11.5	11.5	11.5	13.5	13.5	13.5
	Power loss at	[W]	58	76	95	126	172	194
	max. load.
	Enclosure		IP 20/	IP 20/	IP 20/	IP 20/	IP 20/	IP 20/
			IP54	IP54	IP54	IP54	IP54	IP54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

16	MG.52.A3.02 - VLT® is a registered Danfoss trademark

			VLT® 5000 Series
Compact, Mains supply 3 x 200 - 240 V
According to international requirements	VLT type		5008	5011	5016	5022	5027
Normal overload torque (110 %):
Output current	IVLT,N [A]		32	46	61.2	73	88
	IVLT, MAX (60 s)		35.2	50.6	67.3	80.3	96.8
	[A]
Output (240 V)	SVLT,N [kVA]		13.3	19.1	25.4	30.3	36.6
Typical shaft output	PVLT,N [kW]		7.5	11	15	18.5	22
Typical shaft output	PVLT,N [HP]		10	15	20	25	30
High overload torque (160 %):
Output current	IVLT,N [A]		25	32	46	61.2	73
	IVLT, MAX (60 s)		40	51.2	73.6	97.9	116.8
	[A]
Output (240 V)	SVLT,N [kVA]		10	13	19	25	30
Typical shaft output	PVLT,N [kW]		5.5	7.5	11	15	18.5
Typical shaft output	PVLT,N [HP]		7.5	10	15	20	25
Max. cable cross-section to motor,		IP 54	16/6	16/6	35/2	35/2	50/0
brake and loadsharing [mm2 /AWG]2) 5)		IP 20	16/6	35/2	35/2	35/2	50/0
Min. cable cross-section to motor, brake and			10/8	10/8	10/8	10/8	16/6
loadsharing4) [mm2 /AWG]2)
Rated input current	(200 V) IL,N [A]		32	46	61	73	88
Max. cable cross-section,		IP 54	16/6	16/6	35/2	35/2	50/0
power [mm2 ]/[AWG]2) 5)		IP 20	16/6	35/2	35/2	35/2	50/0
Max. pre-fuses	[-]/UL1) [A]		50	60	80	125	125
Efficiency3)			0.95	0.95	0.95	0.95	0.95
Weight IP 20 EB	[kg]		21	25	27	34	36
Weight IP 54	[kg]		38	40	53	55	56
Power loss at max. load.
- high overload torque	[W]		340	426	626	833	994
(160 %)
- normal overload torque	[W]		426	545	783	1042	1243
(110 %)
Enclosure			IP 20/	IP 20/	IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54	IP 54	IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5. Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector. dataTechnical

MG.52.A3.02 - VLT® is a registered Danfoss trademark

17

	VLT® 5000 Series
Compact, Mains supply 3 x 200 - 240 V
According to international requirements	VLT type	5032	5042	5052
Normal overload torque (110 %):
Output current	IVLT,N [A] (200-230 V) 115		143	170
	IVLT, MAX (60 s) [A] (200-230 V)	127	158	187
	IVLT,N [A] (231-240 V)	104	130	154
	IVLT, MAX (60 s) [A] (231-240 V)	115	143	170
Output	SVLT,N [kVA] (208 V)	41	52	61
	SVLT,N [kVA] (230 V)	46	57	68
	SVLT,N [kVA] (240 V)	43	54	64
Typical shaft output	[HP] (208 V)	40	50	60
Typical shaft output	[kW] (230 V)	30	37	45
High overload torque (160 %):
Output current	IVLT,N [A] (200-230 V)	88	115	143
	IVLT, MAX [A] (200-230 V)	132	173	215
	IVLT,N [A] (231-240 V)	80	104	130
	IVLT, MAX [A] (231-240 V)	120	285	195
Output	SVLT,N [kVA] (208 V)	32	41	52
	SVLT,N [kVA] (230 V)	35	46	57
	SVLT,N [kVA] (240 V)	33	43	54
Typical shaft output	[HP] (208 V)	30	40	50
	[kW] (230 V)	22	30	37
Max. cable cross-section to motor	[mm2 ]4,6		120
and loadsharing	[AWG]2,4,6		300 mcm
Max. cable cross-section to brake	[mm2 ]4,6		25
	[AWG]2,4,6		4
Normal overload torque (110 %):
Rated input current	IL,N [A] (230 V) 101.3		126.6	149.9
Normal overload torque (150 %):
Rated input current	IL,N [A] (230 V)	77,9	101,3	126,6
Max. cable cross-section	[mm2]4,6		120
power supply	[AWG]2,4,6		300 mcm
Min. cable cross-section to motor,	[mm2]4,6		6
power	[AWG]2,4,6		8
supply, brake and loadsharing
Max. pre-fuses (mains) [-]/UL	[A]1	150/15	200/200	250/250
		0
Efficiency3			0,96-0,97
Power loss	Normal overload [W]	1089	1361	1612
	High overload [W]	838	1089	1361
Weight	IP 00 [kg]	101	101	101
Weight	IP 20 Nema1 [kg]	101	101	101
Weight	IP 54 Nema12 [kg]	104	104	104
Enclosure	IP 00 / Nema 1 (IP 20) / IP 54

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section.

5.Weight without shipping container.

6.Connection stud: M8 Brake: M6.

18	MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 - 500 V

	According to international requirements	VLT type	5001	5002	5003	5004
	Output current	IVLT,N [A] (380-440 V)	2.2	2.8	4.1	5.6
		IVLT, MAX (60 s) [A] (380-440 V)	3.5	4.5	6.5	9
		IVLT,N [A] (441-500 V)	1.9	2.6	3.4	4.8
		IVLT, MAX (60 s) [A] (441-500 V)	3	4.2	5.5	7.7
	Output	SVLT,N [kVA] (380-440 V)	1.7	2.1	3.1	4.3
		SVLT,N [kVA] (441-500 V)	1.6	2.3	2.9	4.2
	Typical shaft output	PVLT,N [kW]	0.75	1.1	1.5	2.2
	Typical shaft output	PVLT,N [HP]	1	1.5	2	3
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG]2 )
	Rated input current	IL,N [A] (380 V)	2.3	2.6	3.8	5.3
		IL,N [A] (460 V)	1.9	2.5	3.4	4.8
	Max. cable cross-section, power [mm2 ]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses [-]/UL1) [A]		16/6	16/6	16/10	16/10
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB Bookstyle [kg]		7	7	7	7.5
	Weight IP 20 EB Compact [kg]		8	8	8	8.5
	Weight IP 54 Compact [kg]		11.5	11.5	11.5	12
	Power loss at max. load	[W]	55	67	92	110
	Enclosure		IP 20/	IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

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19

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 - 500

V

	According to international requirements	VLT type	5005	5006	5008	5011
	Output current	IVLT,N [A] (380-440 V)	7.2	10	13	16
		IVLT, MAX (60 s) [A] (380-440 V)	11.5	16	20.8	25.6
		IVLT,N [A] (441-500 V)	6.3	8.2	11	14.5
		IVLT, MAX (60 s) [A] (441-500 V)	10.1	13.1	17.6	23.2
	Output	SVLT,N [kVA] (380-440 V)	5.5	7.6	9.9	12.2
		SVLT,N [kVA] (441-500 V)	5.5	7.1	9.5	12.6
	Typical shaft output	PVLT,N [kW]	3.0	4.0	5.5	7.5
	Typical shaft output	PVLT,N [HP]	4	5	7.5	10
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG]2 )
	Rated input current	IL,N [A] (380 V)	7	9.1	12.2	15.0
		IL,N [A] (460 V)	6	8.3	10.6	14.0
	Max. cable cross-section power [mm2 ]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses [-]/UL1) [A]		16/15	25/20	25/25	35/30
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB Bookstyle [kg]		7.5	9.5	9.5	9.5
	Weight IP 20 EB Compact [kg]		8.5	10.5	10.5	10.5
	Weight IP 54 EB Compact [kg]		12	14	14	14
	Power loss at max. load.	[W]	139	198	250	295
	Enclosure		IP 20/	IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

20	MG.52.A3.02 - VLT® is a registered Danfoss trademark

	VLT® 5000 Series
Compact, Mains supply 3 x 380 - 500 V
According to international requirements	VLT type		5016	5022	5027
Normal overload torque (110 %):
Output current	IVLT,N [A] (380-440 V)		32	37.5	44
	IVLT, MAX (60 s) [A] (380-440 V)		35.2	41.3	48.4
	IVLT,N [A] (441-500 V)		27.9	34	41.4
	IVLT, MAX (60 s) [A] (441-500 V)		30.7	37.4	45.5
Output	SVLT,N [kVA] (380-440 V)		24.4	28.6	33.5
	SVLT,N [kVA] (441-500 V)		24.2	29.4	35.8
Typical shaft output	PVLT,N [kW]		15	18.5	22
Typical shaft output	PVLT,N [HP]		20	25	30
High overload torque (160 %):
Output current	IVLT,N [A] (380-440 V)		24	32	37.5
	IVLT, MAX (60 s) [A] (380-440 V)		38.4	51.2	60
	IVLT,N [A] (441-500 V)		21.7	27.9	34
	IVLT, MAX (60 s) [A] (441-500 V)		34.7	44.6	54.4
Output	SVLT,N [kVA] (380-440 V)		18.3	24.4	28.6
	SVLT,N [kVA] (441-500 V)		18.8	24.2	29.4
Typical shaft output	PVLT,N [kW]		11	15	18.5
Typical shaft output	PVLT,N [HP]		15	20	25
Max. cable cross-section to motor,		IP 54	16/6	16/6	16/6
brake and loadsharing [mm2 ]/[AWG]2)		IP 20	16/6	16/6	35/2
Min. cable cross-section to motor,
brake and loadsharing [mm2]/[AWG]2) 4)			10/8	10/8	10/8
Rated input current	IL,N [A] (380 V)		32	37.5	44
	IL,N [A] (460 V)		27.6	34	41
Max. cable cross-section,		IP 54	16/6	16/6	16/6
power [mm 2 ]/[AWG]		IP 20	16/6	16/6	35/2
Max. pre-fuses	[-]/UL1) [A]		63/40	63/50	63/60
Efficiency3)			0.96	0.96	0.96
Weight IP 20 EB	[kg]		21	22	27
Weight IP 54	[kg]		41	41	42
Power loss at max. load.
- high overload torque (160 %)	[W]		419	559	655
- normal overload torque (110 %)	[W]		559	655	768
Enclosure			IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

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MG.52.A3.02 - VLT® is a registered Danfoss trademark

21

	VLT® 5000 Series
Compact, Mains supply 3 x 380 - 500 V
According to international requirements	VLT type		5032	5042	5052
Normal overload torque (110 %):
Output current	IVLT,N [A] (380-440 V)		61	73	90
IVLT, MAX (60 s) [A] (380-440 V)			67.1	80.3	99
	IVLT,N [A] (441-500 V)		54	65	78
IVLT, MAX (60 s) [A] (441-500 V)			59.4	71.5	85.8
Output	SVLT,N [kVA] (380-440 V)		46.5	55.6	68.6
	SVLT,N [kVA] (441-500 V)		46.8	56.3	67.5
Typical shaft output	PVLT,N [kW]		30	37	45
Typical shaft output	PVLT,N [HP]		40	50	60
High overload torque (160 %):
Output current	IVLT,N [A] (380-440 V)		44	61	73
IVLT, MAX (60 s) [A] (380-440 V)			70.4	97.6	116.8
	IVLT,N [A] (441-500 V)		41.4	54	65
IVLT, MAX (60 s) [A] (441-500 V)			66.2	86	104
Output	SVLT,N [kVA] (380-440 V)		33.5	46.5	55.6
	SVLT,N [kVA] (441-500 V)		35.9	46.8	56.3
Typical shaft output	PVLT,N [kW]		22	30	37
Typical shaft output	PVLT,N [HP]		30	40	50
Max. cable cross-section to motor,		IP 54	35/2	35/2	50/0
brake and loadsharing [mm2 ]/[AWG]2) 5)		IP20	35/2	35/2	50/0
Min. cable cross-section to motor,
brake and loadsharing [mm2 ]/[AWG]2) 4)			10/8	10/8	16/6
Rated input current	IL,N [A] (380 V)		60	72	89
	IL,N [A] (460 V)		53	64	77
Max. cable cross-section		IP 54	35/2	35/2	50/0
power[mm 2 ]/[AWG]2) 5)		IP 20	35/2	35/2	50/0
Max. pre-fuses	[-]/UL1) [A]		80/80	100/100	125/125
Efficiency3)			0.96	0.96	0.96
Weight IP 20 EB	[kg]		28	41	42
Weight IP 54	[kg]		54	56	56
Power loss at max. load.
- high overload torque (160 %)	[W]		768	1065	1275
- normal overload torque (110 %)	[W]		1065	1275	1571
Enclosure			IP 20/	IP 20/	IP 20/
			IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5.Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.

22	MG.52.A3.02 - VLT® is a registered Danfoss trademark

		VLT® 5000 Series
	Compact, Mains supply 3 x 380 - 500 V
	According to international requirements	VLT type		5062	5072	5102
	Normal overload torque (110 %):
	Output current	IVLT,N [A] (380-440 V)		106	147	177
		IVLT, MAX (60 s) [A] (380-440 V)		117	162	195
		IVLT,N [A] (441-500 V)		106	130	160
		IVLT, MAX (60 s) [A] (441-500 V)		117	143	176
	Output	SVLT,N [kVA] (380-440 V)		80.8	102	123
		SVLT,N [kVA] (441-500 V)		91.8	113	139
	Typical shaft output	PVLT,N [kW] (400 V)		55	75	90
		PVLT,N [HP] (460 V)		75	100	125
		PVLT,N [kW] (500 V)		75	90	110
	High overload torque (160 %):
	Output current	IVLT,N [A] (380-440 V)		90	106	147
		IVLT, MAX (60 s) [A] (380-440 V)		135	159	221
		IVLT,N [A] (441-500 V)		80	106	130
		IVLT, MAX (60 s) [A] (441-500 V)		120	159	195
	Output	SVLT,N [kVA] (380-440 V)		68.6	73.0	102
		SVLT,N [kVA] (441-500 V)		69.3	92.0	113
	Typical shaft output	PVLT,N [kW] (400 V)		45	55	75
		PVLT,N [HP] (460 V)		60	75	100
		PVLT,N [kW] (500 V)		55	75	90
	Max. cable cross-section to motor,		IP 54	50/05)	150/300	150/300
					mcm6)	mcm6)
	brake and loadsharing [mm2 ]/[AWG]2)		IP20	50/05)	120/250	120/250
					mcm5)	mcm5)
	Min. cable cross-section to motor,
	brake and loadsharing [mm2 ]/[AWG]4)			16/6	25/4	25/4
	Rated input current	IL,N [A] (380 V)		104	145	174
		IL,N [A] (460 V)		104	128	158
	Max. cable cross-section		IP 54	50/05)	150/300	150/300
					mcm	mcm
	power[mm 2 ]/[AWG]2)		IP 20	50/05)	120/250	120/250
					mcm5)	mcm5)
	Max. pre-fuses	[-]/UL1) [A]		160/150	225/225	250/250
	Efficiency3)			>0.97	>0.97	>0.97
	Weight IP 20 EB	[kg]		43	54	54
	Weight IP 54	[kg]		60	77	77
	Power loss at max. load.
	- high overload torque (160 %)	[W]		1122	1058	1467
	- normal overload torque (110 %)	[W]		1322	1467	1766
	Enclosure			IP20/	IP20/	IP20/
				IP 54	IP 54	IP 54

1.For type of fuse see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5.Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector.

used.

6. Brake and loadsharing: 95 mm2 / AWG 3/0

<![if ! IE]>

<![endif]>Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark

23

	VLT® 5000 Series
Compact, Mains supply 3 x 380 - 500 V
According to international requirements	VLT type	5122	5152	5202	5252	5302
Normal overload current (110 %):
Output current	IVLT,N [A] (380-440 V)	212	260	315	395	480
	IVLT, MAX (60 s) [A] (380-440	233	286	347	434	528
	V)
	IVLT,N [A] (441-500 V)	190	240	302	361	443
	IVLT, MAX (60 s) [A] (441-500	209	264	332	397	487
	V)
Output	SVLT,N [kVA] (400 V)	147	180	218	274	333
	SVLT,N [kVA] (460 V)	151	191	241	288	353
	SVLT,N [kVA] (500 V)	165	208	262	313	384
Typical shaft output	[kW] (400 V)	110	132	160	200	250
	[HP] (460 V)	150	200	250	300	350
	[kW] (500 V)	132	160	200	250	315
High overload torque (160 %):
Output current	IVLT,N [A] (380-440 V)	177	212	260	315	395
	IVLT, MAX (60 s) [A] (380-440	266	318	390	473	593
	V)
	IVLT,N [A] (441-500 V)	160	190	240	302	361
	IVLT, MAX (60 s) [A] (441-500	240	285	360	453	542
	V)
Output	SVLT,N [kVA] (400 V)	123	147	180	218	274
	SVLT,N [kVA] (460 V)	127	151	191	241	288
	SVLT,N [kVA] (500 V)	139	165	208	262	313
Typical shaft output	[kW] (400 V)	90	110	132	160	200
	[HP] (460 V)	125	150	200	250	300
	[kW] (500 V)	110	132	160	200	250
Max. cable cross-section to	[mm2]4,6		2 x 70		2 x 185
motor	[AWG]2,4,6	2 x 2/0			2 x 350 mcm
Max. cable cross-section to	[mm2]4,6		2 x 70		2 x 185
loadsharing and brake	[AWG]2,4,6	2 x 2/0			2 x 350 mcm
Normal overload current (110 %):
Rated input current	IL,N [A] (380-440 V)	208	256	317	385	467
	IL,N [A] (441-500 V)	185	236	304	356	431
High overload torque (160 %):
Rated input current	IL,N [A] (380-440 V)	174	206	256	318	389
	IL,N [A] (441-500 V)	158	185	236	304	356
Max. cable cross-section	[mm2]4,6		2 x 70		2 x 185
power supply	[AWG]2,4,6	2 x 2/0			2 x 350 mcm
Max. pre-fuses (mains) [-]/	1	300/	350/	450/	500/	630/
UL	[A]	300	350	400	500	600
Efficiency3				0,98
Power loss	Normal overload [W]	2619	3309	4163	4977	6107
	High overload [W]	2206	2619	3309	4163	4977
Weight	IP 00 [kg]	82	91	112	123	138
Weight	IP 21/Nema1 [kg]	96	104	125	136	151
Weight	IP 54/Nema12 [kg]	96	104	125	136	151
Enclosure	IP 00, IP 21/Nema 1 and IP 54/Nema12

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5.Weight without shipping container.

6.Connection bolt power supply and motor: M10; Brake and loadsharing: M8

24	MG.52.A3.02 - VLT® is a registered Danfoss trademark

			VLT® 5000 Series
	Compact, Mains supply 3 x 380 - 500 V
	According to international requirements	VLT type	5352	5452	5502	5552
	Normal overload current (110 %):
	Output current	IVLT,N [A] (380-440 V)	600	658	745	800
		IVLT, MAX (60 s) [A] (380-440	660	724	820	880
		V)
		IVLT,N [A] (441-500 V)	540	590	678	730
		IVLT, MAX (60 s) [A] (441-500	594	649	746	803
		V)
	Output	SVLT,N [kVA] (400 V)	416	456	516	554
		SVLT,N [kVA] (460 V)	430	470	540	582
		SVLT,N [kVA] (500 V)	468	511	587	632
	Typical shaft output	[kW] (400 V)	315	355	400	450
		[HP] (460 V)	450	500	550/600	600
		[kW] (500 V)	355	400	500	530
	High overload torque (160 %):
	Output current	IVLT,N [A] (380-440 V)	480	600	658	695
		IVLT, MAX (60 s) [A] (380-440	720	900	987	1042
		V)
		IVLT,N [A] (441-500 V)	443	540	590	678
		IVLT, MAX (60 s) [A] (441-500	665	810	885	1017
		V)
	Output	SVLT,N [kVA] (400 V)	333	416	456	482
		SVLT,N [kVA] (460 V)	353	430	470	540
		SVLT,N [kVA] (500 V)	384	468	511	587
	Typical shaft output	[kW] (400 V)	250	315	355	400
		[HP] (460 V)	350	450	500	550
		[kW] (500 V)	315	355	400	500
	Max. cable cross-section	[mm2]4,6			4x240
	to motor and loadsharing	[AWG]2,4,6		4x500 mcm
	Max. cable cross-section	[mm2]4,6			2x185
	to brake	[AWG]2,4,6		2x350 mcm
	Normal overload current (110 %):
	Rated input current	IL,N [A] (380-440 V)	590	647	733	787
		IL,N [A] (441-500 V)	531	580	667	718
	High overload torque (160 %):
	Rated input current	IL,N [A] (380-440 V)	472	590	647	684
		IL,N [A] (441-500 V)	436	531	580	667
	Max. cable cross-section	[mm2]4,6			4x240
	power supply	[AWG]2,4,6		4x500 mcm
	Max. pre-fuses (mains)	[A]1	700/700	900/900	900/900	900/900
	[-]/UL
	Efficiency3				0,98
	Power loss	Normal overload [W]	7630	7701	8879	9428
		High overload [W]	6005	6960	7691	7964
	Weight	IP 00 [kg]	221	234	236	277
	Weight	IP 21/Nema1 [kg]	263	270	272	313
	Weight	IP 54/Nema12 [kg]	263	270	272	313
	Enclosure	IP 00, IP 21/Nema 1 and IP 54/Nema12

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5.Weight without shipping container.

6.Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

<![if ! IE]>

<![endif]>Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark

25

		VLT® 5000 Series
	Compact, Mains supply 3 x 525 - 600 V
	According to international requirements	VLT type	5001	5002	5003	5004
	Normal overload torque (110 %):
	Output current	IVLT,N [A] (550 V)	2.6	2.9	4.1	5.2
		IVLT, MAX (60 s) [A] (550 V)	2.9	3.2	4.5	5.7
		IVLT,N [A] (575 V)	2.4	2.7	3.9	4.9
		IVLT, MAX (60 s) [A] (575 V)	2.6	3.0	4.3	5.4
	Output	SVLT,N [kVA] (550 V)	2.5	2.8	3.9	5.0
		SVLT,N [kVA] (575 V)	2.4	2.7	3.9	4.9
	Typical shaft output	PVLT,N [kW]	1.1	1.5	2.2	3
	Typical shaft output	PVLT,N [HP]	1.5	2	3	4
	Highl overload torque (160%):
	Output current	IVLT,N [A] (550 V)	1.8	2.6	2.9	4.1
		IVLT, MAX (60 s) [A] (550 V)	2.9	4.2	4.6	6.6
		IVLT,N [A] (575 V)	1.7	2.4	2.7	3.9
		IVLT, MAX (60 s) [A] (575 V)	2.7	3.8	4.3	6.2
	Output	SVLT,N [kVA] (550 V)	1.7	2.5	2.8	3.9
		SVLT,N [kVA] (575 V)	1.7	2.4	2.7	3.9
	Typical shaft output	PVLT,N [kW]	0.75	1.1	1.5	2.2
	Typical shaft output	PVLT,N [HP]	1	1.5	2	3
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG]2)
	Normal overload torque (110 %):
	Rated input current	IL,N [A] (550 V)	2.5	2.8	4.0	5.1
		IL,N [A] (600 V)	2.2	2.5	3.6	4.6
	High overload torque ( 160 %):
	Rated input current	IL,N [A] (550 V)	1.8	2.5	2.8	4.0
		IL,N [A] (600 V)	1.6	2.2	2.5	3.6
	Max. cable cross-section, power [mm2 ]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses	[-]/UL1) [A]	3	4	5	6
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB	[kg]	10.5	10.5	10.5	10.5
	Power loss at max.	[W]	63	71	102	129
	load.
	Enclosure			IP 20 / Nema 1

1.For type of fuses see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

26	MG.52.A3.02 - VLT® is a registered Danfoss trademark

		VLT® 5000 Series
	Compact, Mains supply 3 x 525 - 600 V
	According to international requirements	VLT type	5005	5006	5008	5011
	Normal overload torque (110 %):
	Output current	IVLT,N [A] (550 V)	6.4	9.5	11.5	11.5
		IVLT, MAX (60 s) [A] (550 V)	7.0	10.5	12.7	12.7
		IVLT,N [A] (575 V)	6.1	9.0	11.0	11.0
		IVLT, MAX (60 s) [A] (575 V)	6.7	9.9	12.1	12.1
	Output	SVLT,N [kVA] (550 V)	6.1	9.0	11.0	11.0
		SVLT,N [kVA] (575 V)	6.1	9.0	11.0	11.0
	Typical shaft output	PVLT,N [kW]	4	5.5	7.5	7.5
	Typical shaft output	PVLT,N [HP]	5	7.5	10.0	10.0
	Highl overload torque (160%):
	Output current	IVLT,N [A] (550 V)	5.2	6.4	9.5	11.5
		IVLT, MAX (60 s) [A] (550 V)	8.3	10.2	15.2	18.4
		IVLT,N [A] (575 V)	4.9	6.1	9.0	11.0
		IVLT, MAX (60 s) [A] (575 V)	7.8	9.8	14.4	17.6
	Output	SVLT,N [kVA] (550 V)	5.0	6.1	9.0	11.0
		SVLT,N [kVA] (575 V)	4.9	6.1	9.0	11.0
	Typical shaft output	PVLT,N [kW]	3	4	5.5	7.5
	Typical shaft output	PVLT,N [HP]	4	5	7.5	10
	Max. cable cross-section to motor,		4/10	4/10	4/10	4/10
	brake and loadsharing [mm2 ]/[AWG]2)
	Normal overload torque (110 %):
	Rated input current	IL,N [A] (550 V)	6.2	9.2	11.2	11.2
		IL,N [A] (600 V)	5.7	8.4	10.3	10.3
	High overload torque ( 160 %):
	Rated input current	IL,N [A] (550 V)	5.1	6.2	9.2	11.2
		IL,N [A] (600 V)	4.6	5.7	8.4	10.3
	Max. cable cross-section, power [mm2 ]/[AWG]2)		4/10	4/10	4/10	4/10
	Max. pre-fuses	[-]/UL1) [A]	8	10	15	20
	Efficiency 3)		0.96	0.96	0.96	0.96
	Weight IP 20 EB	[kg]	10.5	10.5	10.5	10.5
	Power loss at max.	[W]	160	236	288	288
	load.
	Enclosure		IP 20 / Nema 1

1.For type of fuses see section Fuses.

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

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<![endif]>Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark

27

	VLT® 5000 Series
Compact, Mains supply 3 x 525 - 600 V
According to international requirements	VLT type	5016	5022	5027
Normal overload torque (110 %):
Output current	IVLT,N [A] (550 V)	23	28	34
	IVLT, MAX (60 s) [A] (550 V)	25	31	37
	IVLT,N [A] (575 V)	22	27	32
	IVLT, MAX (60 s) [A] (575 V)	24	30	35
Output	SVLT,N [kVA] (550 V)	22	27	32
	SVLT,N [kVA] (575 V)	22	27	32
Typical shaft output	PVLT,N [kW]	15	18.5	22
Typical shaft output	PVLT,N [HP]	20	25	30
High overload torque (160 %):
Output current	IVLT,N [A] (550 V)	18	23	28
	IVLT, MAX (60 s) [A] (550 V)	29	37	45
	IVLT,N [A] (575 V)	17	22	27
	IVLT, MAX (60 s) [A] (575 V)	27	35	43
Output	SVLT,N [kVA] (550 V)	17	22	27
	SVLT,N [kVA] (575 V)	17	22	27
Typical shaft output	PVLT,N [kW]	11	15	18.5
Typical shaft output	PVLT,N [HP]	15	20	25
Max. cable cross-section to motor,		16	16	35
brake and loadsharing [mm2 ]/[AWG]2)		6	6	2
Min. cable cross-section to motor,		0.5	0.5	10
brake and loadsharing [mm2]/[AWG]4)		20	20	8
Normal overload torque (110 %):
Rated input current	IL,N [A] (550 V)	22	27	33
	IL,N [A] (600 V)	21	25	30
High overload torque (160 %):
Rated input current	IL,N [A] (550 V)	18	22	27
	IL,N [A] (600 V)	16	21	25
Max. cable cross-section,		16	16	35
power [mm 2 ]/[AWG]2)		6	6	2
Max. pre-fuses	[-]/UL1) [A]	30	35	45
Efficiency3)		0.96	0.96	0.96
Weight IP 20 EB	[kg]	23	23	30
Power loss at max. load	[W]	576	707	838
Enclosure			IP 20 / Nema 1

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

28	MG.52.A3.02 - VLT® is a registered Danfoss trademark

	VLT® 5000 Series
Compact, Mains supply 3 x 525 - 600 V
According to international requirements	VLT type	5032	5042	5052	5062
Normal overload torque (110 %):
Output current	IVLT,N [A] (550 V)	43	54	65	81
	IVLT, MAX (60 s) [A] (550 V)	47	59	72	89
	IVLT,N [A] (575 V)	41	52	62	77
	IVLT, MAX (60 s) [A] (575 V)	45	57	68	85
Output	SVLT,N [kVA] (550 V)	41	51	62	77
	SVLT,N [kVA] (575 V)	41	52	62	77
Typical shaft output	PVLT,N [kW]	30	37	45	55
Typical shaft output	PVLT,N [HP]	40	50	60	75
High overload torque (160 %):
Output current	IVLT,N [A] (550 V)	34	43	54	65
	IVLT, MAX (60 s) [A] (550 V)	54	69	86	104
	IVLT,N [A] (575 V)	32	41	52	62
	IVLT, MAX (60 s) [A] (575 V)	51	66	83	99
Output	SVLT,N [kVA] (550 V)	32	41	51	62
	SVLT,N [kVA] (575 V)	32	41	52	62
Typical shaft output	PVLT,N [kW]	22	30	37	45
Typical shaft output	PVLT,N [HP]	30	40	50	60
Max. cable cross-section to motor,		35	50	50	50
brake and loadsharing [mm2 ]/[AWG]2) 5)		2	1/0	1/0	1/0
Min. cable cross-section to motor,		10	16	16	16
brake and loadsharing [mm2 ]/[AWG]4)		8	6	6	6
Normal overload torque (110 %):
Rated input current	IL,N [A] (550 V)	42	53	63	79
	IL,N [A] (600 V)	38	49	58	72
High overload torque (160 %):
Rated input current	IL,N [A] (550 V)	33	42	53	63
	IL,N [A] (600 V)	30	38	49	58
Max. cable cross-section		35	50	50	50
power[mm 2 ]/[AWG]2) 5)		2	1/0	1/0	1/0
Max. pre-fuses	[-]/UL1) [A]	60	75	90	100
Efficiency3)		0.96	0.96	0.96	0.96
Weight IP 20 EB	[kg]	30	48	48	48
Power loss at max. load	[W]	1074	1362	1624	2016

	Enclosure	IP 20 / Nema 1
1.	For type of fuse see section Fuses
2.	American Wire Gauge.
3.	Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply

with national and local regulations on min. cable cross-section. data 5. Aluminium cables with cross-section above 35 mm2 must be connected by use of a AI-Cu connector. Technical

MG.52.A3.02 - VLT® is a registered Danfoss trademark

29

		VLT® 5000 Series
	Mains supply 3 x 525 - 690 V
	According to international requirements	VLT type	5042	5052	5062	5072	5102
	Normal overload torque (110 %):
	Output current	IVLT,N [A] (525-550 V)	56	76	90	113	137
		IVLT, MAX (60 s) [A] (525-550	62	84	99	124	151
		V)
		IVLT,N [A] (551-690 V)	54	73	86	108	131
		IVLT, MAX (60 s) [A] (551-690	59	80	95	119	144
		V)
	Output	SVLT,N [kVA] (550 V)	53	72	86	108	131
		SVLT,N [kVA] (575 V)	54	73	86	108	130
		SVLT,N [kVA] (690 V)	65	87	103	129	157
	Typical shaft output	[kW] (550 V)	37	45	55	75	90
		[HP] (575 V)	50	60	75	100	125
		[kW] (690 V)	45	55	75	90	110
	High overload torque (160 %):
	Output current	IVLT,N [A] (525-550 V)	48	56	76	90	113
		IVLT, MAX (60 s) [A] (525-550	77	90	122	135	170
		V)
		IVLT,N [A] (551-690 V)	46	54	73	86	108
		IVLT, MAX (60 s) [A] (551-690	74	86	117	129	162
		V)
	Output	SVLT,N [kVA] (550 V)	46	53	72	86	108
		SVLT,N [kVA] (575 V)	46	54	73	86	108
		SVLT,N [kVA] (690 V)	55	65	87	103	129
	Typical shaft output	[kW] (550 V)	30	37	45	55	75
		[HP] (575 V)	40	50	60	75	100
		[kW] (690 V)	37	45	55	75	90
	Max. cable cross-section	[mm2]4,6			2 x 70
	to motor	[AWG]2,4,6			2 x 2/0
	Max. cable cross-section	[mm2]4,6			2 x 70
	to loadsharing and brake	[AWG]2,4,6			2 x 2/0
	Normal overload torque (110 %):
	Rated input current	IL,N [A] (550 V)	60	77	89	110	130
		IL,N [A] (575 V)	58	74	85	106	124
		IL,N [A] (690 V)	58	77	87	109	128
	High overload torque (160 %):
	Rated input current	IL,N [A] (550 V)	53	60	77	89	110
		IL,N [A] (575 V)	51	58	74	85	106
		IL,N [A] (690 V)	50	58	77	87	109
	Max. cable cross-section	[mm2]4,6			2 x 70
	power supply	[AWG]2,4,6			2 x 2/0
	Max. pre-fuses (mains) [-]/	[A]1	125	160	200	200	250
	UL
	Efficiency3		0.97	0.97	0.98	0.98	0.98
	Power loss	Normal overload [W]	1458	1717	1913	2262	2662
		High overload [W]	1355	1459	1721	1913	2264
	Weight	IP 00 [kg]			82
	Weight	IP 21/Nema1 [kg]			96
	Weight	IP 54/Nema12 [kg]			96
	Enclosure	IP 00, IP 21/Nema 1 and IP 54/Nema12

1.For type of fuse see section Fuses

2.American Wire Gauge.

3.Measured using 30 m screened motor cables at rated load and rated frequency.

4.Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5.Weight without shipping container.

6.Connection bolt power supply and motor: M10; Brake and loadsharing: M8

30	MG.52.A3.02 - VLT® is a registered Danfoss trademark