Danfoss VLT 5000 Operating guide

Contents

VLT® 5000 Series

Safety

Safety regulations 4 Warning against unintended start 5 Installation of mechanical brake 5

Quick Setup

Introduction

Available literature 9

Technical data

General technical data 10 Electrical data 16 Fuses 33 Mechanical dimensions 35

Installation

Mechanical installation 38 Safety earthing 41 Extra protection (RCD) 41 Electrical installation - mains supply 41 Electrical installation - motor cables 42 Connection of motor 42 Direction of motor rotation 42 Electrical installation - brake cable 43 Electrical installation - brake resistor temperature switch 43 Electrical installation - loadsharing 43 Electrical installation - 24 Volt external DC supply 45 Electrical installation - relay outputs 45 Electrical installation - control cables 53 Electrical installation - bus connection 56 Electrical installation - EMC precautions 57 Use of emc-correct cables 60 Electrical installation - earthing of control cables 61 RFI switch 62

Operation of the frequency converter

Control panel (LCP) 65 Control panel - display 65 Control panel - LEDs 65 Control panel - control keys 66 Quick Setup 68 Parameter selection 68 Menu mode 68 Initialisation to factory setting 70

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VLT® 5000 Series

Application configuration

Connection examples 72 Setting of parameters 74

Special functions

Local and remote control 77 Control with brake function 78 References - single references 79 References - multi-references 81 Automatic Motor Adaptation, AMA 85 Mechanical brake control 87 PID for process control 89 PID for speed control 90 Quick discharge 91 Flying start 93 Normal/high overload torque control,open loop 94 Programming of Torque limit and stop 94

Programming

Parameters - Operation and Display 96 Parameters - Load and motor 103 Parameters - References and limits 114 Parameters - Inputs and outputs 122 Parameters - Special functions 138 Parameters - Serial communication 152 Parameters - Technical functions and diagnostics 159

Miscellaneous

Trouble-shooting 166 Display - Status messages 167 Warnings and alarms 170 Warnings 171

Index

166

190

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VLT® 5000 Series

VLT 5000 Series

Operating Instructions Software version: 3.9x

These Operating Instructions can be used for all VLT 5000 Series frequency converters with software version

3.9x. The software version number can be seen from parameter 624. CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

These Operating Instructions are a tool intended for persons who are to install, operate and program the VLT 5000 Series.

Operating Instructions: Gives instructions in optimum installation, commissioning and service.

Design Guide: Gives all required information for design purposes, and gives a good insight

into the technology, product range, technical data, etc.

Safety

The Operating Instructions including Quick Setup are delivered with the unit. When reading these Operating Instructions, you will come across different symbols that require special attention. The symbols used are the following:

Indicates a general warning

NB!

Indicates something to be noted by the reader

Indicates a high-voltage warning

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The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

Installation in high altitudes:

By altitudes above 2km, please contact Danfoss Drives regarding PELV

Safety regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

VLT® 5000 Series

necessary time has expired before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when loadsharing (linking of DC intermediate circuit) and external 24 V DC have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before repair work is commenced.

2. The [STOP/RESET] key on the control panel of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than

3.5 mA.

5. Protection against motor overload is not included in the factory setting. If this function is desired, set parameter 128 to data value ETR trip or data value ETR warning. Note: The function is initialised at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do

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not remove the plugs for the motor and main supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the

VLT® 5000 Series

Warning against unintended start

1. The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs, cient.

2. While parameters are being changed, the motor may start. Consequently, [STOP/RESET] must always be activated, following which data can be modified.

3. A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

these stop functions are not suffi-

the stop key

Warning:

Installation of mechanical brake

not connect a mechanical brake to the output from

Do the frequency converter before the relevant parameters for brake control are parameterised.

(Selection of output in parameter 319, 321, 323 or 326 and cut-in current and frequency in parameter 223 and

225).

Use on isolated mains

See section RFI Switch regarding use on isolated mains.

It is important to follow the recommendations regarding installation on IT-mains, since sufficient protection of the complete installation must be observed. Not taking care using relevant monitoring devices for ITmains may result in damage.

Safety

Touching the electrical parts may be fatal - even after the equipment has been disconnected from mains. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. VLT 5001 - 5006, 200-240 V: wait at least 4 minutes VLT 5008 - 5052, 200-240 V: wait at least 15 minutes VLT 5001 - 5006, 380-500 V: wait at least 4 minutes VLT 5008 - 5062, 380-500 V: wait at least 15 minutes VLT 5072 - 5302, 380-500 V: wait at least 20 minutes VLT 5352 - 5552, 380-500 V: wait at least 40 minutes VLT 5001 - 5005, 525-600 V wait at least 4 minutes VLT 5006 - 5022, 525-600 V: wait at least 15 minutes VLT 5027 - 5062, 525-600 V: wait at least 30 minutes VLT 5042 - 5352, 525-690 V: wait at least 20 minutes VLT 5402 - 5602, 525-690 V: wait at least 30 minutes

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VLT® 5000 Series

Introduction to Quick Setup

This Quick Setup will guide you through EMC correct installation of the frequency converter by connecting power, motor and control wiring (fig. 1). Start/stop of motor is to be done with the switch. For VLT 5122 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V AC and VLT 5042-5602, 525-690 V, please refer to Technical data and Installation regarding mechanical and electrical installation.

Fig. 1

1. Mechanical Installation

VLT 5000 frequency converters allow side-by-side mounting. The necessary cooling demands a free air passage

100 mm above and below the frequency converter (5016-5062 380-500 V, 5008-5027 200-240 V and

of 5016-5062 525-600 V must have 200 mm, 5072-5102, 380-500 V 225 mm). Drill all holes by using the measurements stated in the table. Please note the difference in unit voltage. Place the frequency converter on the wall. Tighten up all four screws. All the below listed measurements are in mm

VLT type A B C a b

Bookstyle IP 20, 200–240 V, (Fig. 2)

5001 - 5003 395 90 260 384 70 5004 - 5006 395 130 260 384 70

Bookstyle IP 20, 380–500 V (Fig. 2)

5001 - 5005 395 90 260 384 70 5006 - 5011 395 130 260 384 70

Compact IP 54, 200–240 V (Fig. 3)

5001 - 5003 460 282 195 260 258 5004 - 5006 530 282 195 330 258 5008 - 5011 810 350 280 560 326 5016 - 5027 940 400 280 690 375

Compact IP 54, 380–500 V (Fig. 3)

5001 - 5005 460 282 195 260 258 5006 - 5011 530 282 195 330 258 5016 - 5027 810 350 280 560 326 5032 - 5062 940 400 280 690 375 5072 - 5102 940 400 360 690 375

Compact IP 20, 200–240 V (Fig. 4)

5001 - 5003 395 220 160 384 200 5004 - 5006 395 220 200 384 200 5008 560 242 260 540 200 5011 - 5016 700 242 260 680 200 5022 - 5027 800 308 296 780 270

Compact IP 20, 380–500 V (Fig. 4)

5001 - 5005 395 220 160 384 200 5006 - 5011 395 220 200 384 200 5016 - 5022 560 242 260 540 200 5027 - 5032 700 242 260 680 200 5042 - 5062 800 308 296 780 270 5072 - 5102 800 370 335 780 330

Fig. 2

Fig. 3

Fig. 4

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VLT® 5000 Series

2. Electrical Installation, power

NOTE: The terminals are detachable on VLT 5001 - 5006, 200 - 240 V, VLT 5001 - 5011, 380 - 500 V and VLT 5001 - 5011, 525 - 600 V Connect the mains supply to the mains terminals L1, L2, L3 of the frequency converter and to the earth connection (fig. 5-8). Cable relief fitting is placed on the wall for Bookstyle units. Mount screened motor cable to the motor terminals U, V, W, PE of the frequency converter. Make sure, the screen is connected electrically to the drive.

Fig. 5

Bookstyle IP 20 5001 - 5011 380 - 500 V 5001 - 5006 200 - 240 V

Fig. 6

Compact IP 20 and IP 54 5001 - 5011 380 - 500 V 5001 - 5006 200 - 240 V 5001 - 5011 525 - 600 V

Fig. 7

Compact IP 20 5016 - 5102 380 - 500 V 5008 - 5027 200 - 240 V 5016 - 5062 525 - 600 V

Compact IP 54 5016 - 5062 380 - 500 V 5008 - 5027 200 - 240 V

Quick Setup

Fig. 8

Fig. 9

Compact IP 54 5072 - 5102 380 - 500 V

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3. Electrical installation, control leads

Use a screw driver to remove the front cover under the control panel. NOTE: The terminals are detachable. Connect a jumber between terminals 12 and 27 (Fig. 10)

Mount screened cable to external start/stop of control terminals 12 and 18.

VLT® 5000 Series

Fig. 10

4. Programming

The frequency converter is programmed over the control panel.

Press the QUICK MENU button. The Quick Menu appears in the display. You choose parameters by means of arrow up and arrow down. Press the CHANGE DATA button to change parameter value. Data values are changed using the up and down arrows. Press the left or right buttons to move the cursor. Press OK to save your parameter setting.

Set the desired language in parameter 001. You have six possibilities: English, German, French, Danish, Spanish and Italian.

Set the motor parameters according to the motorplate:

Motor power Motor voltage Motor frequency Motor current Rated motor speed

Set frequency interval and ramp times (Fig. 11)

Parameter 102 Parameter 103 Parameter 104 Parameter 105 Parameter 106

Min. reference Max. reference Ramp up time Ramp down time

Set Operation site, Parameter 002 for Local.

Parameter 204 Parameter 205 Parameter 207 Parameter 208

Fig. 11

5. Motor Start

Press the START button to start the motor. Set motor speed in Parameter 003. Check if the direction of rotations is as shown in the display. It can be changed by swapping two phases of the motor cable.

Press the STOP button to stop the motor.

Select total or reduced Automatic Motor Adaption (AMA) in Parameter 107. For further description of AMA, see section Automatic Motor Adaption, AMA.

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Press the START button to start the Automatic Motor Adaption (AMA).

Press the DISPLAY/STATUS button to leave the Quick Menu.

VLT® 5000 Series

Available literature

Supplied with the unit:

Operating instructions MG.51.AX.YY High Power Installation Guide MI.90.JX.YY

Communication with VLT 5000:

VLT 5000 Profibus manual MG.10.EX.YY VLT 5000 DeviceNet manual MG.50.HX.YY VLT 5000 LonWorks manual MG.50.MX.YY VLT 5000 Modbus manual MG.10.MX.YY VLT 5000 Interbus manual MG.10.OX.YY

Application options for VLT 5000:

VLT 5000 SyncPos option manual MG.10.EX.YY VLT 5000 Positioning controller manual MG.50.PX.YY VLT 5000 Synchronising controller manual MG.10.NX.YY Ring spinning option MI.50.ZX.02 Wobble function option MI.50.JX.02 Winder and Tension control option MG.50.KX.02

Instructions for VLT 5000:

Loadsharing MI.50.NX.02 VLT 5000 Brake resistors MI.90.FX.YY Brake resistors for horizontal applications (VLT 5001 - 5011) (Only in English and German) MI.50.SX.YY LC filter modules MI.56.DX.YY Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) MI.50.IX.51 Back Plate to VLT 5000 Series MN.50.XX.02

Below is a list of the literature available for VLT 5000. It must be noted that there may be deviations from one country to another.

Introduction

Various literature for VLT 5000:

Design Guide MG.51.BX.YY Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM MC.50.CX.02 Incorporating a VLT 5000 Profibus in a Simatic S7 SYSTEM MC.50.AX.02 Hoist and the VLT 5000 series MN.50.RX.02

Miscellaneous (only in English):

Protection against electrical hazards MN.90.GX.02 Choice of prefuses MN.50.OX.02 VLT on IT mains MN.90.CX.02 Filtering of harmonic currents MN.90.FX.02 Handling aggressive environments MN.90.IX.02 CI-TITM contactors - VLT® frequency converters MN.90.KX.02 VLT® frequency converters and UniOP operator panels MN.90.HX.02

X = version number YY = language version

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VLT® 5000 Series

General technical data

Mains supply (L1, L2, L3): Supply voltage 200-240 V units 3 x 200/208/220/230/240 V ±10% Supply voltage 380-500 V units 3 x 380/400/415/440/460/500 V ±10% Supply voltage 525-600 V units 3 x 525/550/575/600 V ±10% Supply voltage 525-690 V units 3 x 525/550/575/600/690 V ±10% Supply frequency 48-62 Hz +/- 1 %

See the section on special conditions in the Design Guide

Max imbalance of supply voltage: VLT 5001-5011, 380-500 V and 525-600 V and VLT 5001-5006, 200-240 V ±2.0% of rated supply voltage VLT 5016-5062, 380-500 V and 525-600 V and VLT 5008-5027, 200-240 V ±1.5% of rated supply voltage VLT 5072-5552, 380-500 V and VLT 5032-5052, 200-240 V ±3.0% of rated supply voltage VLT 5042-5602, 525-690 V ±3.0% of rated supply voltage True Power factor (λ) Displacement Power Factor (cos φ) No. of switchings on supply input L1, L2, L3 approx. 1 time/min.

See the section on special conditions in the Design Guide

VLT output data (U, V, W): Output voltage 0-100% of supply voltage Output frequency VLT 5001-5027, 200-240 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5032-5052, 200-240 V 0-132 Hz, 0-450 Hz Output frequency VLT 5001-5052, 380-500 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062-5302, 380-500 V 0-132 Hz, 0-450 Hz Output frequency VLT 5352-5552, 380-500 V 0-132 Hz, 0-300 Hz Output frequency VLT 5001-5011, 525-600 V 0-132 Hz, 0-700 Hz Output frequency VLT 5016-5052, 525-600 V 0-132 Hz, 0-1000 Hz Output frequency VLT 5062, 525-600 V 0-132 Hz, 0-450 Hz Output frequency VLT 5042-5302, 525-690 V 0-132 Hz, 0-200 Hz Output frequency VLT 5352-5602, 525-690 V 0-132 Hz, 0-150 Hz Rated motor voltage, 200-240 V units 200/208/220/230/240 V Rated motor voltage, 380-500 V units 380/400/415/440/460/480/500 V Rated motor voltage, 525-600 V units 525/550/575 V Rated motor voltage, 525-690 V units 525/550/575/690 V Rated motor frequency 50/60 Hz Switching on output Unlimited Ramp times 0.05-3600 sec.

0.90 nominal at rated load near unity (>0.98)

Torque characteristics: Starting torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V 160% for 1 min. Starting torque, VLT 5032-5052, 200-240 V 150% for 1 min. Starting torque, VLT 5001-5062, 525-600 V 160% for 1 min. Starting torque, VLT 5042-5602, 525-690 V 160% for 1 min. Starting torque 180% for 0.5 sec. Acceleration torque 100% Overload torque, VLT 5001-5027, 200-240 V and VLT 5001-5552, 380-500 V, VLT 5001-5062, 525-600 V, and VLT 5042-5602, 525-690 V Overload torque, VLT 5032-5052, 200-240 V 150% Arresting torque at 0 rpm (closed loop) 100%

The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower.

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160%

VLT® 5000 Series

Braking at high overload torque level

200-240 V

5001-5027 5032-5052

380-500 V

5001-5102 5122-5252 5302 5352-5552

525-600 V

5001-5062

525-690 V

5042-5352 5402-5602

1) VLT 5502 at 90% torque. At 100% torque the braking duty cycle is 13%. At mains rating 441-500 V 100% torque the braking duty cycle is 17%. VLT 5552 at 80% torque. At 100% torque the braking duty cycle is 8%.

2) Based on 300 second cycle: For VLT 5502 the torque is 145%. For VLT 5552 the torque is 130%.

3) VLT 5502 at 80% torque. VLT 5602 at 71% torque.

4) Based on 300 second cycle. For VLT 5502 the torque is 128%. For VLT 5602 the torque is 114%.

Cycle time (s) Braking duty cycle at 100% torque Braking duty cycle at over torque

120 Continuous 40% 300 10% 10%

120 Continuous 40% 600 Continuous 10% 600 40% 10% 600

120 Continuous 40%

600 40% 10% 600

40%

(150/160%)

10%

Control card, digital inputs: Number of programmable digital inputs 8 Terminal nos. 16, 17, 18, 19, 27, 29, 32, 33 Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

2 kΩ

Scanning time per input 3 msec.

Reliable galvanic isolation: All digital inputs are galvanically isolated from the supply voltage (PELV). In addition, the digital inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. VLT 5001-5062, 525-600 V do not meet PELV.

Control card, analogue inputs: No. of programmable analogue voltage inputs/thermistor inputs 2 Terminal nos. 53, 54 Voltage level 0 - ±10 V DC (scalable) Input resistance, R

10 kΩ No. of programmable analogue current inputs 1 Terminal no. 60 Current range 0/4 - ±20 mA (scalable) Input resistance, R

200 Ω

Resolution 10 bit + sign Accuracy on input Max. error 1% of full scale Scanning time per input 3 msec. Terminal no. ground 55

Technical data

Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)* as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

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VLT® 5000 Series

Control card, pulse/encoder input: No. of programmable pulse/encoder inputs 4 Terminal nos. 17, 29, 32, 33 Max. frequency on terminal 17 5 kHz Max. frequency on terminals 29, 32, 33 20 kHz (PNP open collector) Max. frequency on terminals 29, 32, 33 65 kHz (Push-pull) Voltage level 0-24 V DC (PNP positive logics) Voltage level, logical '0' < 5 V DC Voltage level, logical '1' >10 V DC Maximum voltage on input 28 V DC Input resistance, R

Scanning time per input 3 msec. Resolution 10 bit + sign Accuracy (100-1 kHz), terminals 17, 29, 33 Max. error: 0.5% of full scale Accuracy (1-5 kHz), terminal 17 Max. error: 0.1% of full scale Accuracy (1-65 kHz), terminals 29, 33 Max. error: 0.1% of full scale

Reliable galvanic isolation: All pulse/encoder inputs are galvanically isolated from the supply voltage (PELV)*. In addition, pulse and encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. * VLT 5001-5062, 525-600 V do not meet PELV.

2 kΩ

Control card, digital/pulse and analogue outputs: No. of programmable digital and analogue outputs 2 Terminal nos. 42, 45 Voltage level at digital/pulse output 0 - 24 V DC Minimum load to ground (terminal 39) at digital/pulse output

600 Ω

Frequency ranges (digital output used as pulse output) 0-32 kHz Current range at analogue output 0/4 - 20 mA Maximum load to ground (terminal 39) at analogue output

500 Ω

Accuracy of analogue output Max. error: 1.5% of full scale Resolution on analogue output. 8 bit

Reliable galvanic isolation: All digital and analogue outputs are galvanically isolated from the supply voltage (PELV)*, as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, 24 V DC supply: Terminal nos. 12, 13 Max. load (short-circuit protection) 200 mA Terminal nos. ground 20, 39

Reliable galvanic isolation: The 24 V DC supply is galvanically isolated from the supply voltage (PELV)*, but has the same potential as the analogue outputs. * VLT 5001-5062, 525-600 V do not meet PELV.

Control card, RS 485 serial communication: Terminal nos. 68 (TX+, RX+), 69 (TX-, RX-)

Reliable galvanic isolation: Full galvanic isolation.

Relay outputs:

No. of programmable relay outputs 2 Terminal nos., control card (resistive load only) 4-5 (make)

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VLT® 5000 Series

Max. terminal load (AC1) on 4-5, control card 50 V AC, 1 A, 50 VA Max. terminal load (DC1 (IEC 947)) on 4-5, control card 25 V DC, 2 A / 50 V DC, 1 A, 50 W Max. terminal load (DC1) on 4-5, control card for UL/cUL applications 30 V AC, 1 A / 42.5 V DC, 1A Terminal nos., power card (resistive and inductive load) 1-3 (break), 1-2 (make) Max. terminal load (AC1) on 1-3, 1-2, power card 250 V AC, 2 A, 500 VA Max. terminal load (DC1 (IEC 947)) on 1-3, 1-2, power card 25 V DC, 2 A / 50 V DC, 1A, 50 W Min. terminal load (AC/DC) on 1-3, 1-2, power card 24 V DC, 10 mA / 24 V AC, 100 mA

1) Rated values for up to 300,000 operations. At inductive loads the number of operations are reduced by 50%, alternatively the current can be reduced by 50%, thus the 300,000 operations are maintained.

Brake resistor terminals (only SB, EB, DE and PB units): Terminal nos. 81, 82

External 24 Volt DC supply: Terminal nos. 35, 36 Voltage range 24 V DC ±15% (max. 37 V DC for 10 sec.) Max. voltage ripple 2 V DC Power consumption 15 W - 50 W (50 W for start-up, 20 msec.) Min. pre-fuse 6 Amp

Reliable galvanic isolation: Full galvanic isolation if the external 24 V DC supply is also of the PELV type.

Cable lengths, cross-sections and connectors: Max. motor cable length, screened cable 150 m Max. motor cable length, unscreened cable 300 m Max. motor cable length, screened cable VLT 5011 380-500 V 100 m Max. motor cable length, screened cable VLT 5011 525-600 V and VLT 5008, normal overload mode, 525-600 V Max. brake cable length, screened cable 20 m Max. loadsharing cable length, screened cable 25 m from frequency converter to DC bar.

Max. cable cross-section for motor, brake and loadsharing, see Electrical data

Max. cable cross-section for 24 V external DC supply

- VLT 5001-5027 200-240 V; VLT 5001-5102 380-500 V; VLT 5001-5062 525-600 V

- VLT 5032-5052 200-240 V; VLT 5122-5552 380-500 V; VLT 5042-5602 525-690 V 2.5 mm2 /12 AWG Max. cross-section for control cables 1.5 mm 2 /16 AWG Max. cross-section for serial communication 1.5 mm2 /16 AWG

If UL/cUL is to be complied with, copper cable with temperature class 60/75°C must be used (VLT 5001 - 5062 380 - 500 V, 525 - 600 V and VLT 5001 - 5027 200 - 240 V). If UL/cUL is to be complied with, copper cable with temperature class 75°C must be used (VLT 5072 - 5552 380 - 500 V, VLT 5032 - 5052 200 - 240 V, VLT 5042 - 5602 525 - 690 V). Connectors are for use of both copper and aluminium cables, unless other is specified.

4 mm2 /10 AWG

50 m

Technical data

Accuracy of display readout (parameters 009-012): Motor current [6] 0-140% load Max. error: ±2.0% of rated output current Torque % [7], -100 - 140% load Max. error: ±5% of rated motor size Output [8], power HP [9], 0-90% load Max. error: ±5% of rated output

Control characteristics: Frequency range 0 - 1000 Hz Resolution on output frequency ±0.003 Hz

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VLT® 5000 Series

System response time 3 msec. Speed, control range (open loop) 1:100 of synchro. speed Speed, control range (closed loop) 1:1000 of synchro. speed Speed, accuracy (open loop) < 1500 rpm: max. error ± 7.5 rpm Speed, accuracy (closed loop) < 1500 rpm: max. error ± 1.5 rpm Torque control accuracy (open loop) 0- 150 rpm: max. error ±20% of rated torque Torque control accuracy (speed feedback) Max. error ±5% of rated torque

All control characteristics are based on a 4-pole asynchronous motor

Externals: Enclosure (dependent on power size) IP 00, IP 20, IP 21, Nema 1, IP 54 Vibration test 0.7 g RMS 18-1000 Hz random. 3 directions for 2 hours (IEC 68-2-34/35/36) Max. relative humidity 93 % (IEC 68-2-3) for storage/transport Max. relative humidity 95 % non condensing (IEC 721-3-3; class 3K3) for operation Aggressive environment (IEC 721 - 3 - 3) Uncoated class 3C2 Aggressive environment (IEC 721 - 3 - 3) Coated class 3C3 Ambient temperature IP 20/Nema 1 (high overload torque 160%) Max. 45°C (24-hour average max. 40°C) Ambient temperature IP 20/Nema 1 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (high overload torque 160%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 (normal overload torque 110%) Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 20/54 VLT 5011 500 V Max. 40°C (24-hour average max. 35°C) Ambient temperature IP 54 VLT 5042-5602, 525-690 V; and 5122-5552, 380-500 V (high overload torque 160%)

Max. 45°C (24-hour average max. 40°C)

Derating for high ambient temperature, see the Design Guide

Min. ambient temperature in full operation Min. ambient temperature at reduced performance -10°C Temperature during storage/transport -25 - +65/70°C Max. altitude above sea level 1000 m

Derating for altitude over 1000 m above sealevel, see the Design Guide

EMC standards applied, Emission

EMC standards applied, Immunity

See section on special conditions in the Design Guide VLT 5001-5062, 525 - 600 V do not comply with EMC or Low Voltage Directives. IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and covered by a shed is recommended

EN 61000-6-3, EN 61000-6-4, EN 61800-3, EN 55011

EN 61000-6-2, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4

EN 61000-4-5, EN 61000-4-6, VDE 0160/1990.12

0°C

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VLT® 5000 Series

VLT 5000 Series protection:

Electronic motor thermal protection against overload.

Temperature monitoring of heat-sink ensures that the frequency converter cuts out if the temperature reaches 90°

C for IP 00, IP 20 and Nema 1. For IP 54, the cut-out temperature is 80°C. An overtemperature can only be reset when the temperature of the heat-sink has fallen below 60°C.

For the units mentioned below, the limits are as follows:

- VLT 5122, 380-500 V, cuts out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 380-500 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5252, 380-500 V, cuts out at 95°C and can be reset if the temperature has fallen below 65°C.

- VLT 5302, 380-500 V, cuts out at 105°C and can be reset if the temperature has fallen below 75°C.

- VLT 5352-5552, 380-500 V, cut out at 85°C and can be reset if the temperature has fallen below 60°C.

- VLT 5042-5122, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

- VLT 5152, 525-690 V, cuts out at 80°C and can be reset if the temperature has fallen below 60°C.

- VLT 5202-5352, 525-690 V, cut out at 100°C and can be reset if the temperature has fallen below 70°C.

- VLT 5402-5602, 525-690 V, cut out at 75°C and can be reset if the temperature has fallen below 60°C.

The frequency converter is protected against short-circuiting on motor terminals U, V, W.

The frequency converter is protected against earth fault on motor terminals U, V, W.

Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes

too high or too low.

If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.

If there is a mains fault, the frequency converter is able to carry out a controlled decelleration.

If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 15

Technical data

VLT® 5000 Series

Electrical data

Bookstyle and Compact, Mains supply 3 x 200 240 V

According to international requirements VLT type 5001 5002 5003 5004 5005 5006

Output current

VLT, MAX

Output (240 V) S Typical shaft output Typical shaft output

Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current Max. cable cross-section power [mm

]/[AWG] 2 ) Max. pre-fuses Efficiency

Weight IP 20 EB Bookstyle [kg] 7 7 7 9 9 9.5 Weight IP 20 EB Compact [kg] 8 8 8 10 10 10 Weight IP 54 Compact [kg] 11.5 11.5 11.5 13.5 13.5 13.5 Power loss at max. load.

Enclosure

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

(60 s) [A]

VLT,N

(200 V)I

[-]/UL1) [A]

[A]

VLT,N

3.7 5.4 7.8 10.6 12.5 15.2

5.9 8.6 12.5 17 20 24.3

[kVA]

1.5 2.2 3.2 4.4 5.2 6.3

[kW]

0.75 1.1 1.5 2.2 3.0 3.7

[HP]

1 1.5 2 3 4 5

4/10

[A]

3.4 4.8 7.1 9.5 11.5 14.5

L,N

4/10

4/10 4/10 4/10 4/10 4/10

16/10 16/10 16/15 25/20 25/25 35/30

0.95 0.95 0.95 0.95 0.95 0.95

[W] 58 76 95 126 172 194

IP 20/ IP54

16 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5008 5011 5016 5022 5027

Normal overload torque (110 %):

[A]

Output current

VLT, MAX

Output (240 V) S Typical shaft output Typical shaft output

VLT,N

32 46 61.2 73 88

(60 s)

35.2 50.6 67.3 80.3 96.8

[A]

[kVA]

13.3 19.1 25.4 30.3 36.6

[kW]

7.5 11 15 18.5 22

[HP]

10 15 20 25 30

High overload torque (160 %):

[A]

Output current

Output (240 V) S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing

[mm2 /AWG]

VLT, MAX

VLT,N

/AWG]2)

VLT,N

25 32 46 61.2 73

(60 s)

40 51.2 73.6 97.9 116.8

[A]

[kVA]

10 13 19 25 30

[kW]

5.5 7.5 11 15 18.5

[HP]

7.5 10 15 20 25

IP 20 16/6 35/2 35/2 35/2 50/0

10/8 10/8 10/8 10/8 16/6

Rated input current Max. cable cross-section, IP 54 16/6 16/6 35/2 35/2 50/0 power [mm

]/[AWG]2)

(200 V) I

Max. pre-fuses Efficiency

[A]

L,N

[-]/UL1) [A]

32 46 61 73 88

IP 20 16/6 35/2 35/2 35/2 50/0 50 60 80 125 125

0.95 0.95 0.95 0.95 0.95 Weight IP 20 EB [kg] 21 25 27 34 36 Weight IP 54 [kg] 38 40 53 55 56 Power loss at max. load.

- high overload torque (160 %)

- normal overload torque (110 %)

Enclosure

[W]

340 426 626 833 994

426 545 783 1042 1243

IP 20/ IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 17

VLT® 5000 Series

Compact, Mains supply 3 x 200 - 240 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %):

Output current

I Output

(60 s) [A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

(60 s) [A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

[A] (200-230 V)

VLT,N

115 143 170

127 158 187 104 130 154 115 143 170

41 52 61 46 57 68 43 54 64

Typical shaft output [HP] (208 V) 40 50 60 Typical shaft output [kW] (230 V) 30 37 45

High overload torque (160 %):

Output current

I Output

[A] (200-230 V)

VLT,N

[A] (200-230 V)

VLT, MAX

[A] (231-240 V)

VLT,N

[A] (231-240 V)

VLT, MAX

[kVA] (208 V)

VLT,N

[kVA] (230 V)

VLT,N

[kVA] (240 V)

VLT,N

88 115 143

132 173 215

80 104 130

120 285 195

32 41 52 35 46 57

33 43 54 Typical shaft output [HP] (208 V) 30 40 50 [kW] (230 V) 22 30 37 Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

Normal overload torque (110 %):

Rated input current

Normal overload torque (150 %):

Rated input current Max. cable cross-section power supply Min. cable cross-section to motor, power

[mm2 ] [AWG] [mm2 ] [AWG]

[A] (230 V)

L,N

4,6

[mm2] [AWG]

4,6

[mm2] [AWG]

4,6 2,4,6 4,6 2,4,6

2,4,6

[A] (230 V)

L,N

120 300 mcm

25 4

101.3 126.6 149.9

77,9 101,3 126,6

120 300 mcm

6 8

supply, brake and loadsharing Max. pre-fuses (mains) [-]/UL

Efficiency

Power loss

[A]

Normal overload [W]

150/15

200/200 250/250

0,96-0,97

1089 1361 1612 High overload [W] 838 1089 1361 Weight Weight Weight

IP 00 [kg] IP 20 Nema1 [kg] IP 54 Nema12 [kg] 104 104 104

101 101 101 101 101 101

Enclosure IP 00 / Nema 1 (IP 20) / IP 54

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection stud: M8 Brake: M6.

18 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 500 V

According to international requirements VLT type 5001 5002 5003 5004

Output current

I Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current

Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

Weight IP 20 EB Bookstyle [kg] 7 7 7 7.5 Weight IP 20 EB Compact [kg] 8 8 8 8.5 Weight IP 54 Compact [kg] 11.5 11.5 11.5 12 Power loss at max. load [W] 55 67 92 110

Enclosure

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

VLT, MAX

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

[kW]

VLT,N

[HP]

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

2.2 2.8 4.1 5.6

3.5 4.5 6.5 9

1.9 2.6 3.4 4.8 3 4.2 5.5 7.7

1.7 2.1 3.1 4.3

1.6 2.3 2.9 4.2

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10

4/10 4/10 4/10

2.3 2.6 3.8 5.3

1.9 2.5 3.4 4.8 4/10 4/10 4/10 4/10 16/6 16/6 16/10 16/10

0.96 0.96 0.96 0.96

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 19

VLT® 5000 Series

Bookstyle and Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5005 5006 5008 5011

Output current

I Output S Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2 )

Rated input current I Max. cable cross-section power [mm2 ]/[AWG] Max. pre-fuses [-]/UL1) [A] Efficiency

Weight IP 20 EB Bookstyle [kg] 7.5 9.5 9.5 9.5 Weight IP 20 EB Compact [kg] 8.5 10.5 10.5 10.5 Weight IP 54 EB Compact [kg] 12 14 14 14 Power loss at max. load. [W] 139 198 250 295

Enclosure

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

VLT, MAX

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

[kW]

VLT,N

[HP]

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

7.2 10 13 16

11.5 16 20.8 25.6

6.3 8.2 11 14.5

10.1 13.1 17.6 23.2

5.5 7.6 9.9 12.2

5.5 7.1 9.5 12.6

3.0 4.0 5.5 7.5 4 5 7.5 10

4/10

4/10 4/10 4/10

7 9.1 12.2 15.0 6 8.3 10.6 14.0 4/10 4/10 4/10 4/10 16/15 25/20 25/25 35/30

0.96 0.96 0.96 0.96

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

20 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

(60 s) [A] (380-440 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

VLT,N

32 37.5 44

35.2 41.3 48.4

27.9 34 41.4

30.7 37.4 45.5

24.4 28.6 33.5

[kW]

15 18.5 22

[HP]

20 25 30

24.2 29.4 35.8

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 16/6 16/6 16/6 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm2]/[AWG]

]/[AWG]

2) 4)

Rated input current

Max. cable cross-section, IP 54 16/6 16/6 16/6 power [mm

]/[AWG] Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

24 32 37.5

38.4 51.2 60

21.7 27.9 34

34.7 44.6 54.4

18.3 24.4 28.6

[kW]

11 15 18.5

[HP]

15 20 25

18.8 24.2 29.4

IP 20 16/6 16/6 35/2

10/8 10/8 10/8 32 37.5 44

27.6 34 41

IP 20

16/6 16/6 35/2

63/40 63/50 63/60

0.96 0.96 0.96 Weight IP 20 EB [kg] 21 22 27 Weight IP 54 [kg] 41 41 42 Power loss at max. load.

- high overload torque (160 %)

[W] 419 559 655

- normal overload torque (110 %) [W] 559 655 768 Enclosure

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 21

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5032 5042 5052

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

(60 s) [A] (380-440 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380-440 V)

[A] (441-500 V)

VLT,N

61 73 90

67.1 80.3 99 54 65 78

59.4 71.5 85.8

46.5 55.6 68.6

[kW]

30 37 45

[HP]

40 50 60

46.8 56.3 67.5

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, IP 54 35/2 35/2 50/0 brake and loadsharing [mm Min. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]2)

]/[AWG]2) Rated input current I Max. cable cross-section IP 54 35/2 35/2 50/0 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

44 61 73

70.4 97.6 116.8

41.4 54 65

66.2 86 104

33.5 46.5 55.6

[kW]

22 30 37

[HP]

30 40 50

35.9 46.8 56.3

IP20 35/2 35/2 50/0

10/8 10/8 16/6 60 72 89 53 64 77

IP 20 35/2 35/2 50/0 80/80 100/100 125/125

0.96 0.96 0.96 Weight IP 20 EB [kg] 28 41 42 Weight IP 54 [kg] 54 56 56 Power loss at max. load.

- high overload torque (160 %)

[W] 768 1065 1275

- normal overload torque (110 %) [W] 1065 1275 1571 Enclosure

IP 20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

22 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5062 5072 5102

Normal overload torque (110 %): Output current

Output

Typical shaft output

VLT,N

(60 s) [A] (380-440 V)

VLT, MAX

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

P P P

[A] (380-440 V)

[A] (441-500 V)

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

106 147 177

117 162 195

106 130 160 117 143 176

80.8 102 123

91.8 113 139 55 75 90 75 100 125 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

Typical shaft output

Max. cable cross-section to motor, IP 54

brake and loadsharing [mm2 ]/[AWG] Min. cable cross-section to motor,

brake and loadsharing [mm

]/[AWG]

Rated input current I

Max. cable cross-section IP 54

power[mm

]/[AWG]

Max. pre-fuses Efficiency

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440 V)

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500 V)

[kVA] (380-440 V)

VLT,N

[kVA] (441-500 V)

VLT,N

[kW] (400 V)

VLT,N

[HP] (460 V)

VLT,N

[kW] (500 V)

VLT,N

[A] (380 V)

L,N

[A] (460 V)

L,N

[-]/UL1) [A]

90 106 147

135 159 221 80 106 130 120 159 195

68.6 73.0 102

69.3 92.0 113 45 55 75 60 75 100 55 75 90

IP20

50/0

150/300 mcm 120/250 mcm

16/6 25/4 25/4 104 145 174 104 128 158

IP 20

50/0

150/300 mcm 120/250 mcm

160/150 225/225 250/250

>0.97 >0.97 >0.97 Weight IP 20 EB [kg] 43 54 54 Weight IP 54 [kg] 60 77 77 Power loss at max. load.

- high overload torque (160 %)

[W] 1122 1058 1467

- normal overload torque (110 %) [W] 1322 1467 1766 Enclosure

IP20/ IP 54

1. For type of fuse see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm used.

6. Brake and loadsharing: 95 mm

/ AWG 3/0

must be connected by use of a AI-Cu connector.

MG.52.A3.02 - VLT® is a registered Danfoss trademark 23

Technical data

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5122 5152 5202 5252 5302

Normal overload current (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 150 200 250 300 350 [kW] (500 V) 132 160 200 250 315

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) [HP] (460 V) 125 150 200 250 300

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (500 V) 110 132 160 200 250

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 2206 2619 3309 4163 4977

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 96 104 125 136 151

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

212 260 315 395 480 233 286 347 434 528

190 240 302 361 443 209 264 332 397 487

147 180 218 274 333 151 191 241 288 353 165 208 262 313 384 110 132 160 200 250

177 212 260 315 395 266 318 390 473 593

160 190 240 302 361 240 285 360 453 542

123 147 180 218 274 127 151 191 241 288 139 165 208 262 313 90 110 132 160 200

4,6

2,4,6

4,6

2,4,6

2 x 70

2 x 2/0

2 x 70

2 x 2/0

2 x 185

2 x 350 mcm

2 x 185

2 x 350 mcm

208 256 317 385 467 185 236 304 356 431

174 206 256 318 389 158 185 236 304 356

4,6

2,4,6

[A]

2 x 70

2 x 2/0

300/

300

350/ 350

450/ 400

2 x 185

2 x 350 mcm

500/ 500

0,98

2619 3309 4163 4977 6107

82 91 112 123 138 96 104 125 136 151

630/ 600

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

24 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 380 - 500 V

According to international requirements VLT type 5352 5452 5502 5552

Normal overload current (110 %):

Output current

VLT, MAX

Output S

Typical shaft output

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 315 355 400 450 [HP] (460 V)

[kW] (500 V) 355 400 500 530

High overload torque (160 %):

Output current

VLT, MAX

Output S

Typical shaft output

Max. cable cross-section to motor and loadsharing

Max. cable cross-section to brake

[A] (380-440 V)

VLT,N

(60 s) [A] (380-440

[A] (441-500 V)

VLT,N

(60 s) [A] (441-500

[kVA] (400 V)

VLT,N

[kVA] (460 V)

VLT,N

[kVA] (500 V)

VLT,N

[kW] (400 V) 250 315 355 400 [HP] (460 V) [kW] (500 V) 315 355 400 500

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload current (110 %):

Rated input current I

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section power supply

[A] (380-440 V)

L,N

[A] (441-500 V)

L,N

[mm2]

[AWG] Max. pre-fuses (mains) [-]/UL Efficiency Power loss

Weight Weight Weight

Normal overload [W]

High overload [W] 6005 6960 7691 7964

IP 00 [kg]

IP 21/Nema1 [kg]

IP 54/Nema12 [kg] 263 270 272 313

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

600 658 745 800 660 724 820 880

540 590 678 730 594 649 746 803

416 456 516 554 430 470 540 582 468 511 587 632

450 500 550/600 600

480 600 658 695 720 900 987 1042

443 540 590 678 665 810 885 1017

333 416 456 482 353 430 470 540 384 468 511 587

350 450 500 550

4,6

2,4,6

4,6

2,4,6

4x240

4x500 mcm

2x185

2x350 mcm

590 647 733 787 531 580 667 718

472 590 647 684 436 531 580 667

4,6

2,4,6

700/700 900/900 900/900 900/900

[A]

4x240

4x500 mcm

0,98

7630 7701 8879 9428

221 234 236 277 263 270 272 313

Technical data

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake)

MG.52.A3.02 - VLT® is a registered Danfoss trademark 25

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5001 5002 5003 5004

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

2.6 2.9 4.1 5.2

2.9 3.2 4.5 5.7

2.4 2.7 3.9 4.9

2.6 3.0 4.3 5.4

2.5 2.8 3.9 5.0

2.4 2.7 3.9 4.9

1.1 1.5 2.2 3

1.5 2 3 4

1.8 2.6 2.9 4.1

2.9 4.2 4.6 6.6

1.7 2.4 2.7 3.9

2.7 3.8 4.3 6.2

1.7 2.5 2.8 3.9

1.7 2.4 2.7 3.9

0.75 1.1 1.5 2.2 1 1.5 2 3

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

2.5 2.8 4.0 5.1

2.2 2.5 3.6 4.6

1.8 2.5 2.8 4.0

1.6 2.2 2.5 3.6 4/10 4/10 4/10 4/10 3 4 5 6

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 63 71 102 129

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

26 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5005 5006 5008 5011

Normal overload torque (110 %):

Output current

VLT, MAX

Output S

Typical shaft output Typical shaft output

Highl overload torque (160%):

Output current

VLT, MAX

Output

Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm

]/[AWG]

S S

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kW]

VLT,N

[HP]

VLT,N

6.4 9.5 11.5 11.5

7.0 10.5 12.7 12.7

6.1 9.0 11.0 11.0

6.7 9.9 12.1 12.1

6.1 9.0 11.0 11.0

4 5.5 7.5 7.5 5 7.5 10.0 10.0

5.2 6.4 9.5 11.5

8.3 10.2 15.2 18.4

4.9 6.1 9.0 11.0

7.8 9.8 14.4 17.6

5.0 6.1 9.0 11.0

4.9 6.1 9.0 11.0

3 4 5.5 7.5 4 5 7.5 10

4/10 4/10 4/10 4/10

Normal overload torque (110 %):

Rated input current I

[A] (550 V)

L,N

[A] (600 V)

L,N

High overload torque ( 160 %):

Rated input current I Max. cable cross-section, power [mm2 ]/[AWG] Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

6.2 9.2 11.2 11.2

5.7 8.4 10.3 10.3

5.1 6.2 9.2 11.2

4.6 5.7 8.4 10.3

4/10 4/10 4/10 4/10 8 10 15 20

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 10.5 10.5 10.5 10.5 Power loss at max. load.

[W] 160 236 288 288

Enclosure IP 20 / Nema 1

1. For type of fuses see section Fuses.

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 27

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5016 5022 5027

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V) [kVA] (575 V)

VLT,N

23 28 34 25 22 24 22 27 32 22

[kW]

15 18.5 22

[HP]

20 25 30

31 37 27 32 30 35

27 32

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 16 16 35 brake and loadsharing [mm Min. cable cross-section to motor, 0.5 0.5 10 brake and loadsharing [mm2]/[AWG]

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

[A] (550 V)

Rated input current

Max. cable cross-section, 16 16 35 power [mm

]/[AWG]

Max. pre-fuses Efficiency

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

18 23 28 29 17 27

37 45 22 27

35 43 17 22 27 17

[kW]

11 15 18.5

[HP]

15 20 25

22 27

6 6 2

20 20 8

22 27 33 21 25 30

18 22 27 16 21 25

6 6 2 30 35 45

0.96 0.96 0.96 Weight IP 20 EB [kg] 23 23 30 Power loss at max. load [W] 576 707 838 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

28 MG.52.A3.02 - VLT® is a registered Danfoss trademark

VLT® 5000 Series

Compact, Mains supply 3 x 525 - 600 V

According to international requirements VLT type 5032 5042 5052 5062

Normal overload torque (110 %): Output current

Output

Typical shaft output Typical shaft output

(60 s) [A] (550 V)

VLT, MAX

(60 s) [A] (575 V)

VLT, MAX

VLT,N

[A] (550 V)

VLT,N

[A] (575 V)

VLT,N

[kVA] (550 V) [kVA] (575 V)

VLT,N

43 54 65 81 47 41 45

59 72 89 52 62 77

57 68 85 41 51 62 77 41

[kW]

30 37 45 55

[HP]

40 50 60 75

52 62 77

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output Typical shaft output Max. cable cross-section to motor, 35 50 50 50 brake and loadsharing [mm Min. cable cross-section to motor, 10 16 16 16 brake and loadsharing [mm

]/[AWG]2)

]/[AWG]

[A] (550 V)

VLT,N

(60 s) [A] (550 V)

[A] (575 V)

VLT,N

(60 s) [A] (575 V)

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

Normal overload torque (110 %):

[A] (550 V)

Rated input current I

L,N

[A] (600 V)

L,N

High overload torque (160 %):

Rated input current I Max. cable cross-section 35 50 50 50 power[mm

]/[AWG]

2) 5)

Max. pre-fuses Efficiency

[A] (550 V)

L,N

[A] (600 V)

L,N

[-]/UL1) [A]

34 43 54 65 54 32 51

69 86 104 41 52 62

66 83 99 32 41 51 62 32

[kW]

22 30 37 45

[HP]

30 40 50 60

41 52 62

2 1/0 1/0 1/0

8 6 6 6

42 53 63 79 38 49 58 72

33 42 53 63 30 38 49 58

2 1/0 1/0 1/0 60 75 90 100

0.96 0.96 0.96 0.96 Weight IP 20 EB [kg] 30 48 48 48 Power loss at max. load [W] 1074 1362 1624 2016 Enclosure IP 20 / Nema 1

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

5. Aluminium cables with cross-section above 35 mm

must be connected by use of a AI-Cu connector.

Technical data

MG.52.A3.02 - VLT® is a registered Danfoss trademark 29

VLT® 5000 Series

Mains supply 3 x 525 - 690 V

According to international requirements VLT type 5042 5052 5062 5072 5102

Normal overload torque (110 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 50 60 75 100 125 [kW] (690 V) 45 55 75 90 110

High overload torque (160 %):

Output current

VLT, MAX

Output

S Typical shaft output

[A] (525-550 V)

VLT,N

(60 s) [A] (525-550

[A] (551-690 V)

VLT,N

(60 s) [A] (551-690

[kVA] (550 V)

VLT,N

[kVA] (575 V)

VLT,N

[kVA] (690 V)

VLT,N

[kW] (550 V) [HP] (575 V) 40 50 60 75 100

Max. cable cross-section to motor

Max. cable cross-section to loadsharing and brake

[kW] (690 V) 37 45 55 75 90

[mm2]

[AWG]

[mm2]

[AWG]

Normal overload torque (110 %):

Rated input current

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

High overload torque (160 %):

Rated input current

I Max. cable cross-section power supply

[A] (550 V)

L,N

[A] (575 V)

L,N

[A] (690 V)

L,N

[AWG]

[mm2]

Max. pre-fuses (mains) [-]/ UL Efficiency Power loss

Weight

Normal overload [W]

High overload [W] 1355 1459 1721 1913 2264

IP 00 [kg] Weight IP 21/Nema1 [kg] 96 Weight

IP 54/Nema12 [kg] 96

Enclosure IP 00, IP 21/Nema 1 and IP 54/Nema12

56 76 90 113 137 62 84 99 124 151

54 73 86 108 131 59 80 95 119 144

53 72 86 108 131 54 73 86 108 130 65 87 103 129 157 37 45 55 75 90

48 56 76 90 113 77 90 122 135 170

46 54 73 86 108 74 86 117 129 162

46 53 72 86 108 46 54 73 86 108 55 65 87 103 129 30 37 45 55 75

2,4,6

4,6

2 x 70 2 x 2/0

60 77 89 110 130 58 74 85 106 124 58 77 87 109 128

53 60 77 89 110 51 58 74 85 106 50 58 77 87 109

4,6

2,4,6

125 160 200 200 250

[A]

2 x 70 2 x 2/0

0.97 0.97 0.98 0.98 0.98 1458 1717 1913 2262 2662

1. For type of fuse see section Fuses

2. American Wire Gauge.

3. Measured using 30 m screened motor cables at rated load and rated frequency.

4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section.

5. Weight without shipping container.

6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8

30 MG.52.A3.02 - VLT® is a registered Danfoss trademark

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