Danfoss VLT 5000, VLT5000 Flux, VLT6000 HVAC, VLT8000 AQUA Installation guide

High Performance FieldBus cards

Profibus card VLT 5000/5000 Flux/6000 HVAC/8000 AQUA .....................

3

Interbus card VLT 5000 .................................................................................

6

DeviceNet card VLT 5000/5000 Flux/6000 HVAC/8000 AQUA ..................

8

Modbus+ card VLT 5000 .............................................................................

10

Modbus RTU card ........................................................................................

12

Lonworks card VLT 5000/6000 HVAC/8000 AQUA Free Topology ........

14

Lonworks cards VLT 5000/6000 HVAC 78 kbps and 1.25 Mbps ............

16

VLT 2800 Fieldbus cards .............................................................................

18

FCD 300 Fieldbus cards ..............................................................................

20

DMS 300 Profibus card ...............................................................................

23

Adap-Kool Lon card .....................................................................................

23

Miscellaneous, Accessories to Fieldbus

 

VLT 3000 to 5000 converter software .............................................

24

Profibus SUB D9 connector ............................................................

25

Fieldbus options ordering number for VLT 5000: ...................................

26

Fieldbus options ordering number for VLT 6000: ...................................

27

Fieldbus options ordering number for VLT 8000: ...................................

27

Previous produce fieldbus cards: ..............................................................

28

MI.90.I1.02 - VLT is a registered Danfoss trademark

1

 

High Performance FieldBus cards

Introduction:

This instruction can be used in conjunction with Danfoss Drives High Performance Fieldbus cards. It briefly shows the most important Technical data for each Fieldbus we support. For more information or Technical data please consult the representative Operating Instruction.

The table shows the supported Fieldbusses:

 

DMS

FCD

FCM

VLT

VLT

VLT 5000

VLT 6000

VLT 8000

 

300

300

300

2800

5000

Flux

HVAC

Aqua

 

 

 

 

 

 

 

 

 

Profibus DPV0

9

Ø

9

Ø

Ø

9

Ø

Ø

 

 

 

 

 

 

 

 

 

 

Profibus DPV1

 

9

 

9

9

 

 

9

9

 

 

 

 

 

 

 

 

 

 

 

 

 

Profibus FMS

 

 

 

 

9

c

9

c

9

c

9

c

 

 

 

 

 

 

 

 

 

Interbus

 

 

 

 

9

d

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DeviceNet

 

9

 

9

9

9

9

9

 

 

 

 

 

 

 

 

 

 

 

 

 

AS-i

9

9

 

 

 

 

 

 

 

 

 

 

Modbus+

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Modbus RTU

 

9d

9e

9e

9

9e

9

9

LonWorks

 

 

 

 

9

 

 

9

9f

FC protocol

 

9

9

9

9

9

9

9

 

 

 

 

 

 

 

 

 

 

 

 

Metasys N2

 

 

 

9

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L&S FLN

 

 

 

 

 

 

 

 

9

 

 

ØThese products still support Profibus DPV0, but have now been replace with Profibus DPV1.

cNote that the Profibus FMS card has a new ordering number, see page 26-27.

dNote that the previous Interbus gateway to Profibus is not available anymore.

eThe Modbus RTU need to be install in an external box by these products. The box is not included.

fVLT 8000 Aqua supports only the LonWorks FTP card.

Issued by:

John Bargmeyer, DD-OSE

Revision:

3.11

Date:

2003-08-13

2

MI.90.I1.02 - VLT is a registered Danfoss trademark

High Performance FieldBus cards

Profibus DP V0/V1 card for VLT 5000/6000/8000

This Profibus DP V0/V1 card is only available as a build in, i.e. if the VLT was produce with a Profibus card.

Profibus connection for Bookstyle

LD2

LD1

Termination of

Profibus

 

 

LD4

LD3

<![if ! IE]>

<![endif]>Compact for connection Profibus

Address switch OFF = 0 ON = 1

MI.90.I1.02 - VLT is a registered Danfoss trademark

3

 

High Performance FieldBus cards

Profibus DP V0/V1 card for VLT 5000/6000/8000

This Profibus DP V0/V1 card is used in conjunction with a memory card or Sync./Pos card.

Profibus DPV0 card for FMS support

This Profibus DPV0 card is available to support installations that use the Profibus FMS protocol.

 

 

 

 

 

 

4

MI.90.I1.02 - VLT is a registered Danfoss trademark

High Performance FieldBus cards

Profibus data

■ Profibus connection

■ Cable specification

 

-

Impedance:

135 to 165 ohm at a measuring

 

 

 

frequency from 3 to 20 MHz

 

-

Resistance:

< 110 ohm/km

 

-

Capacitance:

< 30 pF/m

 

-

Damping:

max. 9 dB over the whole wire

 

 

 

length

 

-

Cross section:

max. 0.34 mm2,

 

 

 

corresponding to AWG 22

 

-

Cable type:

twisted in pairs,

 

 

 

1 x 2, or 2 x 2, or 1 x 4 wires

 

-

Screening:

Copper-braided screen

 

 

 

or braided screen and foil screen

It is recommended to use the same cable type in

62 = RxD/TxD-P red cable

the entire network to avoid impedance mismatch.

63 = RxD/TxD-N green cable

Profibus termination

By 'ON' is the bus termination active.

LEDs

There are 4 LEDs on the PROFIBUS option card: LD1 and LD4:Flashes when the card is

communicating.

LD2 and LD3:Lights up when the card is initialized and ready to communicate. They will flash while auto baudrate detection is attempting to detect the actual baudrate.

Cable length

Transmission speed

Max. total cable length [m]

9.6 - 187.5 kBaud

1000

500 kBaud

400

1.5 MBaud

200

3-12 MBaud

100

Note that theese cable lengths are for 1 segment with 31 VLT frequency converter.

■ Technical data

 

 

Baudrate .....................................

9.6 - 12000 kBaud

 

Adress area ....................................................

0 - 125

 

 

 

■ Profibus literature

 

 

Operating Instruction ..........................

MG.90.G1.02

 

DPV1 Design Guide .............................

MG.90.E2.02

 

Siemens S7 PLC ..................................

MC.50.A2.02

 

Siemens S5 IM 308C ...........................

MC.50.C1.02

 

SST-PFB-PLC5 Profibus master ..........

MN.51.U1.02

 

GE Fanuc Series 90-30 .........................

MI.50.X1.02

GSD files

GSD files are available on the internet at: http://www.danfoss.com/drives

MI.90.I1.02 - VLT is a registered Danfoss trademark

5

 

Danfoss VLT 5000, VLT5000 Flux, VLT6000 HVAC, VLT8000 AQUA Installation guide

High Performance FieldBus cards

■ Interbus card VLT 5000

Interbus connection for Bookstyle

IBS IN IBS OUT

TR CC/CR

UL

RD

BA

DC/DC

UL

converter

 

 

RD

<![if ! IE]>

<![endif]>IBS IN

<![if ! IE]>

<![endif]>Compact

<![if ! IE]>

<![endif]>IBS OUT

<![if ! IE]>

<![endif]>Interbus connection for

BA

CC/CR

TR

SUPI component for

Interbus communication

6

MI.90.I1.02 - VLT is a registered Danfoss trademark

High Performance FieldBus cards

Interbus

■ Interbus connection

 

RB

 

RBST

 

 

 

 

 

C O M

Green

/DO

 

 

66

 

65

 

 

 

Gray

 

 

62

 

DI

DO

64

 

63

 

/DI

Pink

/DI

63

 

 

 

Yellow

 

 

64

 

DO

DI

62

 

 

 

Brown

 

 

65

 

/DO

C O M

66

 

VLT 5000 to VLT 5000

 

 

 

 

 

9

 

 

 

 

 

 

5

 

Green

 

 

 

1

6

/DO

/DO

65

 

 

 

 

 

6

 

 

Yellow

DO

 

 

 

1

DO

64

 

 

7

/DI

Pink

/DI

63

 

 

2

DI

Gray

DI

62

9

5

3

C O M

Brown

C O M

66

 

 

 

DB9 (male) to VLT 5000

RBST

RB

66

C O M

Brown

C O M

3

 

 

 

 

 

 

 

 

 

DI

Gray

 

 

1

6

62

DI

2

 

 

63

/DI

Pink

/DI

7

 

 

64

DO

Yellow

DO

1

 

 

65

/DO

Green

/DO

6

5

9

Cable length

 

 

 

Max. total cable length ........................

12.8 km (Cu)

 

Max. length between nodes ...........................

400 m

 

 

 

■ Cable specification

 

-

Impedance:

135 to 165 ohm at a measuring

 

 

 

frequency from 3 to 20 MHz

-

Resistance:

< 110 ohm/km

 

-

Capacitance:

< 30 pF/m

 

-

Damping:

max. 9 dB over the whole wire

 

 

 

length

 

-

Cross section:

max. 0.34 mm2,

 

 

 

 

corresponding to AWG 22

-

Cable type:

twisted in pairs,

 

 

 

 

3 x 2 wires

 

-

Screening:

Copper-braided screen

 

 

 

or braided screen and foil screen

It is recommended to use the same cable type in the entire network to avoid impedance mismatch.

■ Technical data

 

Baudrate ..................................................

500 kBaud

VLT 5000 to DB9 (female)

LEDs

 

Name

Indicates

Color

On

OFF

 

 

 

 

 

 

 

 

CC/CR:

Cable Check.

Green

Incomming bus active

Incomming bus swicthed off

 

BA

Bus Active.

Green

Bus active

Bus stopped

 

RD:

Status of outgoing bus.

Red

Outgoing bus stopped

Outgoing bus active

 

TR:

Transmit/Receive.

Green

PCP Communication running

NO PCP Communication running

 

UL:

Power OK.

Green

Voltage within permissable range

No Voltage

■ Interbus literature

 

 

 

 

 

Operating Instruction ..........................

MG.10.O2.02

 

 

Interbus CMD ......................................

MN.50.U1.02

 

 

 

 

 

 

 

 

MI.90.I1.02 - VLT is a registered Danfoss trademark

7

 

High Performance FieldBus cards

■ DeviceNet card for VLT 5000/6000/8000

DeviceNet connection for Bookstyle

Device status Network status

LED LED

<![if ! IE]>

<![endif]>connection DeviceNet Compact for

Device status LED

Network status LED

Address switch and baud rate setting

OFF = 1 ON = 0

8

MI.90.I1.02 - VLT is a registered Danfoss trademark

High Performance FieldBus cards

DeviceNet data

■ DeviceNet connection

5

V+

red

4

CAN_H

white

3

drain

bare

2

CAN_L

blue

1

V–

black

5

4

3

2

1

DeviceNet termination

Termination resistors should be installed at each end of the bus line.

The resistors shall be mount between terminal 2 CAN_L and terminal 4 CAN_H and should have the following specification:

121 Ohm, 1 % Metal film and 1/4 Watt

LEDs

For the device status LED:

1.when the LED is off, the device is off

2.when the LED is green, the device is operational

3.When the LED is flashing green, the device is in standby

4.when the LED is flashing red, the device detects a minor fault

5.when the LED is red, the device detects an unrecoverable fault

6.when the LED is flashing red/green, the device is self testing

For the network status LED:

1.when the LED is off, the network is nonpowered/not online

2.when the LED is flashing green, the network is online but not connected

3.when the LED is green, the network is online and connected

4.when the LED is flashing red, the network has a connection time-out

5.when the LED is red, the network has a critical link failure.

Cable length

 

 

Transmission speed

Max. total cable length [m]

 

125

kBaud

500

 

250

kBaud

250

500

kBaud

100

 

 

 

 

Cable specification

-Cross section: max. 0.78 mm2,

 

 

corresponding to AWG 18

-

Cable type:

twisted in pairs, 2 x 2 wires with

 

 

drain wire in center

-

Screening:

Copper-braided screen

 

 

or braided screen and foil screen

It is recommended to use the same cable type in the entire network to avoid impedance mismatch.

Address and baud rate setting

Dip switch 1-6 set the VLT frequency converters address and 7-8 the baud rate.

If the address shall be set to 3 the dip switches should be set as follow:

 

ON

ON = 0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF = 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 2 3 4 5 6 7 8

 

Switch Settings for DeviceNet Module Baud Rate:

Baud

Switch

Switch

Rate

Setting

Setting

 

8

7

125 kBPS

0

0

250 kBPS

0

1

500 kBPS

1

0

125 kBPS

1

1

 

 

 

DeviceNet literature

Operating Instruction .......................... MG.50.H4.22 Allen-Bradley SLC 500 ......................... MC.50.D1.02 Allen-Bradley Control logix ................... MN.51.T1.02

EDS files

EDS files for each product series are available on the internet at:

http://www.danfoss.com/drives

MI.90.I1.02 - VLT is a registered Danfoss trademark

9

 

High Performance FieldBus cards

■ Modbus+ card VLT 5000 Bookstyle

Top connector

 

Network LED

 

Address switch

Network LED

■ Modbus+ card VLT 5000 Compact

Side connector

Address switch

10

MI.90.I1.02 - VLT is a registered Danfoss trademark

Loading...
+ 21 hidden pages