Danfoss VLT 5000, VLT5000 Flux, VLT6000 HVAC, VLT8000 AQUA Installation guide

High Performance FieldBus cards
Profibus card VLT 5000/5000 Flux/6000 HVAC/8000 AQUA ..................... 3
Interbus card VLT 5000 ................................................................................. 6
DeviceNet card VLT 5000/5000 Flux/6000 HVAC/8000 AQUA .................. 8
Modbus+ card VLT 5000 ............................................................................. 10
Modbus RTU card ........................................................................................ 12
Lonworks cards VLT 5000/6000 HVAC 78 kbps and 1.25 Mbps ............ 16
VLT 2800 Fieldbus cards ............................................................................. 18
FCD 300 Fieldbus cards .............................................................................. 20
DMS 300 Profibus card ............................................................................... 23
Adap-Kool Lon card ..................................................................................... 23
Miscellaneous, Accessories to Fieldbus
VLT 3000 to 5000 converter software ............................................. 24
Profibus SUB D9 connector ............................................................ 25
Fieldbus options ordering number for VLT 5000: ................................... 26
Fieldbus options ordering number for VLT 6000: ................................... 27
Fieldbus options ordering number for VLT 8000: ................................... 27
Previous produce fieldbus cards: .............................................................. 28
MI.90.I1.02 - VLT is a registered Danfoss trademark
1
■■
Introduction:
■■
This instruction can be used in conjunction with Danfoss Drives High Performance Fieldbus cards. It briefly shows the most important Technical data for each Fieldbus we support. For more information or Technical data please consult the representative Operating Instruction.
The table shows the supported Fieldbusses:
High Performance FieldBus cards
Profibus DPV0
Profibus DPV1
DMS
300
9Ø9ØØ 9 Ø Ø
FCD
300
FCM
300
999 99
Profibus FMS
Interbus
DeviceNet
AS- i
99
999999
Modbus+
Modbus RTU
9
d
9
e
LonWorks
FC protocol
9999 9 9 9
Metasys N2
L&S FLN
Ø These products still support Profibus DPV0, but
have now been replace with Profibus DPV1.
VLT
2800
VLT
5000
c
9
d
9
VLT
5000
Flux
c
9
VLT 6000
HVAC
c
9
VLT 8000
Aqua
c
9
9
9
e
9
99
9
e
99
f
9
99
9
c Note that the Profibus FMS card has a new
ordering number, see page 26-27.
d Note that the previous Interbus gateway to
Profibus is not available anymore.
e The Modbus RTU need to be install in an external
box by these products. The box is not included.
f VLT 8000 Aqua supports only the LonWorks FTP
card.
Issued by: John Bargmeyer, DD-OSE Revision: 3.11 Date: 2003-08-13
2
MI.90.I1.02 - VLT is a registered Danfoss trademark
■■
Profibus DP V0/V1 card for VLT 5000/6000/8000
■■
This Profibus DP V0/V1 card is only available as a build in, i.e. if the VLT was produce with a Profibus card.
Profibus connection for Bookstyle
LD1LD2
High Performance FieldBus cards
Termination of Profibus
Profibus connection for Compact
LD4
LD3
Address switch
OFF = 0 ON = 1
MI.90.I1.02 - VLT is a registered Danfoss trademark
3
■■
Profibus DP V0/V1 card for VLT 5000/6000/8000
■■
This Profibus DP V0/V1 card is used in conjunction with a memory card or Sync./Pos card.
High Performance FieldBus cards
■■
Profibus DPV0 card for FMS support
■■
This Profibus DPV0 card is available to support installations that use the Profibus FMS protocol.
4
MI.90.I1.02 - VLT is a registered Danfoss trademark
Profibus data
■■
Profibus connection
■■
High Performance FieldBus cards
■■
Cable specification
■■
- Impedance: 135 to 165 ohm at a measuring frequency from 3 to 20 MHz
- Resistance: < 110 ohm/km
- Capacitance: < 30 pF/m
- Damping: max. 9 dB over the whole wire length
- Cross section: max. 0.34 mm corresponding to AWG 22
- Cable type: twisted in pairs, 1 x 2, or 2 x 2, or 1 x 4 wires
- Screening: Copper-braided screen or braided screen and foil screen
2
,
62 = RxD/TxD-P red cable 63 = RxD/TxD-N green cable
■■
Profibus termination
■■
By 'ON' is the bus termination active.
LEDs
There are 4 LEDs on the PROFIBUS option card: LD1 and LD4: Flashes when the card is
communicating.
LD2 and LD3: Lights up when the card is initialized
and ready to communicate. They will flash while auto baudrate detection is attempting to detect the actual baudrate.
It is recommended to use the same cable type in the entire network to avoid impedance mismatch.
■■
Technical data
■■
Baudrate ..................................... 9.6 - 12000 kBaud
Adress area .................................................... 0 - 125
■■
Profibus literature
■■
Operating Instruction .......................... MG.90.G1.02
DPV1 Design Guide ............................. MG.90.E2.02
Siemens S7 PLC .................................. MC.50.A2.02
Siemens S5 IM 308C ...........................MC.50.C1.02
SST-PFB-PLC5 Profibus master .......... MN.51.U1.02
GE Fanuc Series 90-30 ......................... MI.50.X1.02
■■
GSD files
■■
GSD files are available on the internet at: http://www.danfoss.com/drives
Cable length
Transmission speed Max. total cable length [m]
9.6 - 187.5 kBaud 1000 500 kBaud 400
1.5 MBaud 200 3-12 MBaud 100
Note that theese cable lengths are for 1 segment with 31 VLT frequency converter.
MI.90.I1.02 - VLT is a registered Danfoss trademark
5
■■
Interbus card VLT 5000
■■
High Performance FieldBus cards
Interbus connection for Bookstyle
IBS IN IBS OUT
DC/DC converter
TR
CC/CR
UL
RD
BA
UL
RD
Interbus connection for Compact
SUPI component for Interbus communication
IBS OUT IBS IN
BA
CC/CR
TR
6
MI.90.I1.02 - VLT is a registered Danfoss trademark
Interbus data
■■
Interbus connection
■■
RB
66
62
63
64
65
VLT 5000 to VLT 5000
6
9
DB9 (male) to VLT 5000
RBST
COM
DI
/DI
DO
/DO
9
5
/DO
6
1
1
DO
7
/DI
2
DI
5
3
COM
GreenGreen
Green
GreenGreen
GrayGray
Gray
GrayGray
PinkPink
Pink
PinkPink
YY
ellowellow
Y
ellow
YY
ellowellow
BrownBrown
Brown
BrownBrown
GreenGreen
Green
GreenGreen YY
ellowellow
Y
ellow
YY
ellowellow
PinkPink
Pink
PinkPink
GrayGray
Gray
GrayGray
BrownBrown
Brown
BrownBrown
/DO
DO
/DI
DI
COM
/DO
DO
/DI
DI
COM
High Performance FieldBus cards
Cable length
Max. total cable length ........................ 12.8 km (Cu)
65
64
63
62
66
65
64
63
62
66
Max. length between nodes ........................... 400 m
■■
Cable specification
■■
- Impedance: 135 to 165 ohm at a measuring
- Resistance: < 110 ohm/km
- Capacitance: < 30 pF/m
- Damping: max. 9 dB over the whole wire
- Cross section: max. 0.34 mm
- Cable type: twisted in pairs,
- Screening: Copper-braided screen
frequency from 3 to 20 MHz
length
2
,
corresponding to AWG 22
3 x 2 wires
or braided screen and foil screen
RB
66
62
63
64
65
RBST
COM
DI
/DI
DO
/DO
BrownBrown
Brown
BrownBrown
GrayGray
Gray
GrayGray
PinkPink
Pink
PinkPink
YY
ellowellow
Y
ellow
YY
ellowellow
GreenGreen
Green
GreenGreen
COM 3
DI
/DI
DO
/DO
the entire network to avoid impedance mismatch.
1
6
2
7
1
5
6
■■
Technical data
■■
9
Baudrate ..................................................500 kBaud
VLT 5000 to DB9 (female)
LEDs
It is recommended to use the same cable type in
NameName
Name
NameName
IndicatesIndicates
Indicates
IndicatesIndicates
ColorColor
Color
ColorColor
OnOn
On
OnOn
OFFOFF
OFF
OFFOFF
CC/CR: Cable Check. Green Incomming bus active Incomming bus swicthed off
BA Bus Active. Green Bus active Bus stopped
RD: Status of outgoing bus. Red Outgoing bus stopped Outgoing bus active
TR: Transmit/Receive. Green PCP Communication running NO PCP Communication running
UL: Power OK. Green Voltage within permissable range No Voltage
■■
Interbus literature
■■
Operating Instruction .......................... MG.10.O2.02
Interbus CMD ......................................MN.50.U1.02
MI.90.I1.02 - VLT is a registered Danfoss trademark
7
■■
DeviceNet card for VLT 5000/6000/8000
■■
DeviceNet connection
High Performance FieldBus cards
for Bookstyle
Device status LED
Network status LED
DeviceNet connection
for Compact
Device status LED
Network status LED
Address switch and baud rate setting
OFF = 1 ON = 0
8
MI.90.I1.02 - VLT is a registered Danfoss trademark
High Performance FieldBus cards
5 V+ 4 CAN_H 3 drain 2 CAN_L 1 V–
red white bare blue black
1 2 3 4 5
DeviceNet data
■■
DeviceNet connection
■■
■■
DeviceNet termination
■■
Termination resistors should be installed at each end of the bus line. The resistors shall be mount between terminal 2 CAN_L and terminal 4 CAN_H and should have the following specification:
121 Ohm, 1 % Metal film and 1/4 Watt
Cable length
Transmission speed Max. total cable length [m] 125 kBaud 500 250 kBaud 250 500 kBaud 100
■■
Cable specification
■■
- Cross section: max. 0.78 mm
2
,
corresponding to AWG 18
- Cable type: twisted in pairs, 2 x 2 wires with drain wire in center
- Screening: Copper-braided screen or braided screen and foil screen
It is recommended to use the same cable type in the entire network to avoid impedance mismatch.
■■
Address and baud rate setting
■■
Dip switch 1-6 set the VLT frequency converters address and 7-8 the baud rate. If the address shall be set to 3 the dip switches should be set as follow:
LEDs
For the device status LED:
1. when the LED is off, the device is off
2. when the LED is green, the device is operational
3. When the LED is flashing green, the device is in standby
4. when the LED is flashing red, the device detects a minor fault
5. when the LED is red, the device detects an unrecoverable fault
6. when the LED is flashing red/green, the device is self testing
For the network status LED:
1. when the LED is off, the network is non-
powered/not online
2. when the LED is flashing green, the network is online but not connected
3. when the LED is green, the network is
4. when the LED is flashing red, the network
online and connected
has a connection time-out
5. when the LED is red, the network has a critical link failure.
ON
ON = 0 OFF = 1
8
12345
6
7
Switch Settings for DeviceNet Module Baud Rate:
Baud Switch Switch
Rate Setting Setting
87
125 kBPS 0 0
250 kBPS 0 1
500 kBPS 1 0
125 kBPS 1 1
■■
DeviceNet literature
■■
Operating Instruction .......................... MG.50.H4.22
Allen-Bradley SLC 500 .........................MC.50.D1.02
Allen-Bradley Control logix ................... MN.51.T1.02
■■
EDS files
■■
EDS files for each product series are available on the internet at: http://www.danfoss.com/drives
MI.90.I1.02 - VLT is a registered Danfoss trademark
9
High Performance FieldBus cards
■■
Modbus+ card VLT 5000 Bookstyle
■■
Network LED
Top connector
Address switch
■■
Modbus+ card VLT 5000 Compact
■■
Network LED
Side connector
Address switch
10
MI.90.I1.02 - VLT is a registered Danfoss trademark
+ 21 hidden pages