Danfoss VLT 3000 Series, VLT 5000 Series Introduction Manual

VLT® 3000 to 5000 converter
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Contents
Contents
Software version ................................................................................................2
Introduction ........................................................................................................3
Configuration ......................................................................................................3
Setup of the converter software ........................................................................3
Bus connection ..................................................................................................4
Mapping list ........................................................................................................5
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VLT® 3000 to 5000 Converter
Software version
VLT 3000 to 5000 converter
This manual can be used for the VLT 3000 to 5000 converter, software version 17.xx. The software version can be seen in VLT 5000
Manual
Option card software version: 17.1x
Profibus DP Norm
parameter 624.
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VLT® 3000 to 5000 converter
Introduction
This VLT 3000 to 5000 converter is a tool intended for the conversion of a VLT 3000 to a VLT 5000, which replaces the VLT 3000. The conversion is possible for all VLT 3000s with the serial numbers from XXXXXXG265.
To purchase (obligatory):
- VLT 5000 175X
- Software version 17.1x incl. memory option for standard RS 485 communication, ordering no. 175z3389
- Software version 17.1x incl. memory option and Profibus option, ordering no. 175z4668
Optional:
- Backplate for 5001-5005 Compact IP 20, ordering no. 175Z2349
- Separate relay card, ordering no.
175Z1814
If two high voltage relays are needed in VLT 5000 a separate relay card must be purchased Ordering number 176F1814
For the VL T 5001-5005 Compact IP20 the conversion the purchase of a backplate (ordering number 175Z2349) is optional aswell.
Please notify some parameters in the VLT 3000 are not supported in the VLT 5000 (see for example page 5, parameter 107) and some VLT 5000 parameters can not be accessed via serial communication.
Configuration
With the 17.1x software the VLT 5000 will react on the Profibus network or the Standard Serial RS485 as a VLT 3000; it means that it is not necessary to change anything in the PLC programme. A write command to for example ramp up time in VLT 3000 is automatically linked to the corresponding ramp up time parameter in VLT 5000. The GSD file in the VLT 5000 will also be as the VLT 3000.
Introduction
IM 308-B ver. 6 IM 308-C This master supports This master supports Profibus DP Norm Profibus DP Norm
We support Profibus DP Norm by VLT 3000 with a software version that should be higher than version
3.00. The software version number can be read out in parameter 603, choice 3. The master must be a Profibus DP Norm master. If a master from Siemens S5 series is used the master must be an IM-308C or IM-308B and higher or equal to version
6. All Siemens S7 series are Profibus DP Norm.
Setup of the converter software
Before VLT 3000 can be replaced with a VLT 5000 some parameters need to be setup in the VL T 5000. Ensure that the parameters in the below table have the same setting in VLT 5000 as in VLT 3000.
VLT 3000 VLT 5000 Par. 820 Baud Ra te Par. 801 Bau d ra te Par. 904 PPO ty pe Par. 904 PPO ty pe Par. 918 St ati on A dd ress Par. 918 Station Addre s s
After copying the baud rate, PPO type and station address from the VLT 3000 to the VLT 5000, power must be re-cycled to the VLT 5000 as these parameters are only valid after power up. The master should now recognize VLT 5000.
Please note that the converter software will only work on a Profibus DP Norm network. It will work on a Sinec L2 or a Siemens DP network. You can check your Profibus network either by the VLT 3000 or by the master.
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The two LED next to the Profibus connector should now be solid green which indicates that communication between master and slave is established.
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If LED 1 or LED 4 flashes, the master has not recognized the LVT 5000. Check if Baud rate, PPO type and station address are the same in the VLT 5000 as the VLT 3000.
VLT® 3000 to 5000 Converter
Bus connection
Bus connection
NOTE:
VLT 5000 has other physical connections compared to VLT 3000.
VLT 3000
VLT 5000
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VLT® 3000 to 5000 converter
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Mapping list
The below listed VLT 3000 parameters in the left column have the corresponding VLT 5000 parameters as shown in the right column. Please be notify that the opposite is not the case. the 5000 series using the LCP.
LT 3000 Series
000 Language Select 001 Language 001 Se tu p Selecti on Opera ti o n 004 Ac tive Setup 002 Setup Copy 006 Copying of Setups 003 Operation Site 002 Local/remote Control 004 Local reference Not available via serial com. 005 Display Value 008 Display Scaling of M ot or Fre quency 006 Lo cal Reset 017 Local Rese t of Tr i p 007 Local stop Not available via serial com. 008 Local reversing Not available via serial com. 009 Lo cal Jo gging 015 Lo cal Jo g 010 Local reference Not available via serial com. 011 Reset Energy Counter 618 Reset of kWh Counter 012 Reset Hour Counter 619 Reset of Hour-Run Counter 014 Power-Up Mode 019 Operating State at Power-Up, Lo cal 015 Set-up Selection 005 Programming Set-up
100 Load 101 Torque characteristics 101 Speed Control 100 Configuration 102 Current Limit Control 308, 311 and 314, Analogue input function 103 Motor power 102 Motor power 104 Motor voltage 103 Motor voltage 105 Motor frequency 104 Motor frequency 106 Automatic motor adaption 107 Automatic motor adaption 107 Motor current 105 Motor current 108 Motor magnetizing current No valid parameter 109 Start voltage No valid parameter 110 Start compensation No valid parameter 111 U/f ratio No valid parameter 112 Slip compensation No valid parameter 113 Negative slip compensation No valid parameter 114 Feedback type 308, 311 and 314, Analogue inpu t fun cti on 115 Display Value at min. Feedback 414 Minimum Feedback 116 Display Value at max. Feedback 415 Maximum Feedback 117 Feedback Type 416 Reference/feedback Unit 121 Proport ional Gain 440 Process PID Proportiona l Gain 122 Integral Time 441 Process PID Integral Time 123 Differentiation Time 442 Process PID Differentiation Time 124 Low Pass Filter 444 Process PID Low Pass Filter
LT 5000 series
Mapping list
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VLT® 3000 to 5000 Converter
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221 T
Mapping list
LT 3000 Series
200 Frequency Range 200 O utput Frequency Range/Direction 201 Min. Frequency 201 Out put Fre quency Low L imit
Mapping list
203 Jog frequency 213 Jog frequency 204 Digital Reference Type 214 Reference Function 205 Digital Reference 1 215 Preset Reference 1 206 Digital Reference 2 216 Preset Reference 2 207 Digital Reference 3 217 Preset Reference 3 208 Digital Reference 4 218 Preset Reference 4 209 Current Limit
210 Warning Frequency Low 225 Warning: Low Frequency 211 Warning Frequency High 226 Warning: High Frequency 212 Warning Current Low 223 War ni n g: Low Cu rrent 213 Warning Current High, 224 Warning: High Current 214 Ramp type 206 Ramp type 215 Ramp-Up Time 207 Ramp-Up Time 1 216 Ramp-Down Time 208 Ramp-Down Time 1 217 Alternative Ramp-Up Time 209 Ramp-Up Time 2 218 Alternative Ramp-Down Time 210 Ramp-Down Time 2 219 Frequency bypass 1 230 Frequency bypass 1 220 Frequency bypass 2 231 Frequency bypass 2 221 Frequency bypass 3 232 Frequency bypass 3 222 Frequency bypass 4 233 Frequency bypass 4 223 Frequency bypass, bandwidth 229 Frequency bypass, bandwidth 224 Carrier Frequency 411 Switching Frequency 225 Output Frequency Depend a nt Switch Frequency
231 Brake Cut-In Frequency 225 Warning: Low Frequency.
LT 5000 series
orque Limit in Motor Mode Parameter 222, Torque limit in Generating Operation, is set to the same value as parameter
221.
412 Output Frequency Depend a nt Switchin g Frequency
This parameter is used for setting the level for general warnings at too low frequencies. In combination selection of "Mechanical Brake Control" in parameter 323 and 326 the fun cti onali ty of this parameter is control of the cut-in frequency
232 Current, Minimum Value 223 Warning: Low Current 233 Current, Delay Time 120 Start Delay Time
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VLT® 3000 to 5000 converter
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Mapping list
LT 3000 Series
300 Brake Option 400 Brake Function 301 Start frequency 130 Start frequency 302 Start delay 120 Start delay 303 High starting torque 119 High starti ng torque 304 Mains failure 407 Mains failure 305 Flying start 445 Flying start 306 DC braking time 126 DC braking time 307 DC Brake Cut-in Frequency at Stop 309 Reset Mode 405 Reset Function
310 Trip Delay at Current Limit
311 Trip Delay at Inverter Fault 410 Trip Delay Inverter 312 Max. Auto Restart Time 406 Automatic Restart Time 313 Motor Chec 314 Motor Preheat 122 Function at Stop 315 Motor thermal protection 128 Motor thermal protection 316 Relay ON-delay 324 Relay 01 ON-delay 317 Relay OFF-delay 325 Relay 01 OFF-delay
400 Binary Input 16 300 Terminal 16 Input 401Binary Input 17 301 Terminal 17 Input 402 Binary Input 18 302 Terminal 18 Input 403 Binary Input 19 303 Terminal 19 Input 404 Binary Input 27 304 Terminal 27 Input 405 Binary Input 29 305 Terminal 29 Input 406 Binary Input 32 306, 307 Terminal 32/33 Input 407 Signal Output 42 319 Terminal 42 Output 408 Signal Output 45 321 Terminal 45 Output 409 Relay output 01 323 Relay output 01 410 Relay output 04 326 Relay output 04 411 Analog reference type 203, 204, 205 Reference scaling 412 Term. 53 Analog input Voltage 309, 310 Analog input 53 scaling 413 Term. 60 Analog input mA 315, 316 Analog input 60 scaling 414 Time out 317 Time out 415 Time Out Function 318 Function after Time Out
LT 5000 series
127 DC Brake Cut-in Fre 409 Trip Delay Torque
Note VLT 5000 is using a Torque limit and not a Current limit.
122 Function at Stop
uenc
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VLT® 3000 to 5000 Converter
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LT 3000 Series
500 Address 500 Adress 501 Baud rate 501Baud rate 502 Data read-out 009 Display line 2
Mapping list
503 Coasting 502 Coasting 504 Q-stop 503 Quick Stop 505 DC-brake 504 Dc-brake 506 Start 505 Start 507 Direction 506 Reversing 509 Set-up Select 507 Selection of Set-up 510 Digital Speed Select 508 Selection of Speed 511 Bus Jogging 1 509 Bus Jog 1 512 Bus Jogging 2 510 Bus Jog 2 513 Catch up/Slow down value 219 Catch up/Slow down value 514 Bus bit 4 No valid parameter 515 Bus bit 11/12 No valid parameter 516 Bus reference No valid parameter 517 Store data values No valid parameter
600 Index 1. Total Operating Hours 600 Operating Data: Operating Hours 600 Index 2. Running Hours 601 Operating Data: Hours Run Hours 600 Index 3. kWh counter 602 Operating Data: kWh Counter
600 Index 4. Number of Cut-ins 603 Operating Data: Number of Power-ups 600 Index 5. Number of Overheatings 604 Operating Data: Number of Overtemperatures 600 Index 6. Number of Overvoltages 605 Operating Data: Number of Overvoltages 604 Operation mode 620 Operation mode 650 VLT type 621 VLT type
LT 5000 series
700 U 701 f 702 U 703 f 704 U 705 f 706 U 707 f 708 U 709 f
voltage
a
frequency
a
voltage
b
frequency
b
voltage
c
frequency
c
voltage
d
frequency
d
voltage
e
frequency
e
423 U1 voltage 424 F1 frequency 425 U2 voltage 426 F2 frequency 427 U3 voltage 428 F3 frequency 429 U4 voltage 430 F4 frequency 431 U5 voltage 432 F5 frequency
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VLT® 3000 to 5000 converter
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Mapping list
LT 3000 Series
800 Data read-out: Reference % 515 Data Read-Out: Reference % 801 Data read-out: Frequency 518 Data read-out: Frequency 802 Data read-out: Feedback 517 Data Read-Out: Feedbac 803 Data read-out: Current 520 Data read-out: Current 804 Data read-out: Torque 521 Data read-out: Torque 805 Data read-out: Power kW 522 Data read-out: Power kW 806 Data read-out: Power hp 523 Data read-out: Power hp 807 Data read-out: Energy 602 Operating data kWh counter 808 Data read-out: Output voltage 524 Data read-out: Motor voltage 809 Data read-out: DC voltage 5 25 Data read-out: DC voltage 810 Data read-out: Motor Therm % 526 Data Read-Out: Motor Temp 811 Data read-out: Inverter Therm % 527 Data Read-Out: VLT Temp 812 Data read-out: Digital input 528 Data read-out: Digital input 813 Data read-out: Analogue Input te rm. 53 529 Data Read-Out: Terminal 53; Anal ogue In pu t 814 Data read-out: Analogue Input te rm. 60 531 Data Read-Out: Terminal 60; Anal ogue In pu t 816 Alarm Parameters 538 Data Read-Out: Alarm Word 817 Relay 01 function 32 3 Relay 01, Ou tpu t 818 Relay 04 function 32 6 Relay 04, Ou tpu t 819 SAP Select 806 SAP Number Select 820 Baud rate select 801 Baud rate 821 FMS/DP Select
822 Minimum station delay 802 Minimum station delay 823 Bus time out 802 Bus time out 824 Time Out Function 804 Bus Time Out Function
LT 5000 series
800 Protocol Select 1 byte PPO is not supported.
904 PPO type select 904 PPO type select 915 Assign Parameter no.s to PCD’s write 915 PCD config. Write 916 Assign Parameter no.s to PCD’s Read 916 PCD config. Read 917 Activate Spontaneous/event Messages 917 Activate Spontaneous messages 918 Station Address 918 Station Address 927 Access to Parameter Change 927 Parameter Edit 928 Access to Process Control 928 Process Control 953 Bitstream (35) 540 Data Read-Out: Warning word 967 Control Word 967 Control Word 968 Status Word 968 Status Word 970 Set-up Selection, Programming 970 Edit Set-up Selection 971 Store data values 971 Store data values
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