Danfoss VLT 2811, VLT 2803, VLT 2805, VLT 2807, VLT 2815 Operating Instructions Manual

...
VLT® 2800
VLT
®
2800 Operating Instructions
Operating Instructions
Contents
Quick Setup
3
General warning 3
Mechanical Installation 3
Electrical Installation, power 3
Electrical Installation, control cables 3
Programming 3
Motor start 4
Safety regulations 4
Warning against unintended start 4
Introduction to VLT 2800
5
Software version 5
High voltage warning 6
These rules concern your safety 6
Warning against unintended start 6
Control unit 7
Manual initialisation 7
Hand Auto 8
Automatic motor tuning 9
Programming
10
Operation & Display 10
Load and Motor 18
References & Limits 28
Inputs and outputs 35
Special functions 44
Enhanced Sleep Mode 53
Installation
58
Mechanical dimensions 58
Mechanical installation 62
General information about electrical installation 63
EMC-correct electrical installation 64
Electrical installation 65
Safety clamp 67
Pre-fuses 67
Mains connection 67
Motor connection 68
RFI switch 68
Direction of motor rotation 68
Parallel connection of motors 69
Motor cables 69
Motor thermal protection 70
Brake connection 70
Earth connection 70
Load sharing 71
Tightening Torque, Power Terminals 71
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Control of mechanical brake 71
Access to control terminals 71
Electrical installation, control cables 72
Tightening torques, control cables 73
Electrical installation, control terminals 73
Relay connection 73
VLT Software Dialog 73
Connection examples 74
All about VLT 2800
75
Display readout 77
Warnings/alarm messages 77
Warning words, extended status words and Alarmwords 81
Special conditions 82
Aggressive environments 82
Derating for high switching frequency - VLT 2800 83
Temperature-dependent switch frequency 83
Galvanic Isolation (PELV) 83
EMC emission 84
UL Standard 84
General technical data 85
Technical data, mains supply 1 x 220 - 240 V/3 x 200-240V 90
Technical data, mains supply 3 x 380 - 480 V 91
Available literature 92
Supplied with the unit 92
Index
100
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Quick Setup
General warning
Using this Quick Setup, you can carry out quick and EMC-correct installation of the frequency converter in five steps. The Operating Instructions, which are also enclosed, give other examples of installation and de­scribe all functions in detail.
Read the safety instructions on this page before installing the unit.
Mechanical Installation
VLT 2800 frequency converters allow side-by-side in­stallation. Because of the need for cooling, there must be 10 cm free air passage above and below the fre­quency converter. Drill holes in accordance with the measurements given in section Mechanical dimen- stions. Retighten all four screws.
Fit the decoupling plate to the power cables and the earth screw (terminal 95).
Electrical Installation, power
Please note that the power terminals can be removed. Connect mains to the mains terminals of the frequency converter, i.e. 91, 92, 93 and the earth connection to terminal 95. Fit a screened/armoured cable from the motor to the motor terminals of the frequency convert­er, i.e. U, V, W. The screen ends in a screen connector.
Electrical Installation, control cables
Remove the front cover underneath the control panel. Place a jumper between terminals 12 and 27.
Programming
Carry out programming on the control panel. Press the [QUICK MENU] key to enter the Quick menu. In this menu, parameters can be selected by means of the [+] and [-] keys. The parameter values can be changed by pressing [CHANGE DATA]. Changes are programmed using the [+] and [-] keys. Finish the change of a pa­rameter setting by pressing [CHANGE DATA]. A change of parameter values is saved automatically af­ter a mains failure. If the display shows three dots at the right, the parameter value has more than three digits. In order to see the value, activate [CHANGE DATA]. Press [QUICK MENU]: Set the motor param­eters that are on the nameplate of the motor:
Motor power [kW] parameter 102 Motor voltage [V] parameter 103 Motor frequency [Hz] parameter 104 Motor current [A] parameter 105 Rated motor speed parameter 106
Activate AMT:
Automatic motor tuning parameter 107
Set reference range
Min. reference, RefMIN
parameter 204
Max. reference, RefMAX parameter 205
Ramp-up time [s] parameter 207 Ramp-down time [s] parameter 208
In parameter 002 Local/remote control, the frequency converter mode can be selected as Remote operation [0], i.e. via the control terminals, or Local [1], i.e. via the control unit.
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Quick Setup
Set the control location to Local [1].
Local/remote operation = Local [1] Par. 002
Set the motor speed by adjusting the Local refer­ence
Local reference Parameter 003
Motor start
Press [Start] to start the motor. Set the motor speed by adjusting parameter 003 Local reference.
Check whether the direction of rotation of the motor shaft is clockwise. If not, exchange any two phases on the motor cable. Press [STOP/RESET] to stop the mo­tor. Press [QUICK MENU] to return to display mode. (QUICK MENU] + [+] keys must be pressed simulta­neously to give access to all parameters.
Safety regulations
The voltage of the frequency converter can be fatal whenever it is connected to mains. Incorrect installation of the motor or the frequency converter may lead to damage to the equipment, serious per­sonal injury or death.
Consequently, the provisions of this Quick Setup, as well as national and local rules and safety regulations, must be complied with.
Touching the electrical parts may be fatal, even after the equipment has been disconnected from mains: wait at least 4 min.
1. The mains supply to the frequency converter must be disconnected if repair work is to be carried out.
2. The [STOP/RESET] key on the control panel of the frequency converter does not discon­nect the mains supply and is thus not to be used as a safety switch.
3. Correct protective earthing of the unit must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.
4. The earth leakage current is higher than 3.5 mA.
5. Protection against motor overload is not in­cluded in the factory setting. If this function is required, set parameter 128 Motor thermal
protection to data value ETR Trip or ETR Warning.
6. Check that the mains supply has been dis­connected before removing the motor and mains plugs.
Warning against unintended start
The motor can be brought to a stop by means of digital commands, bus com­mands, references or local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unin­tended start occurs, these stops are not sufficient. While parameters are being programmed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated, following which data can be modified. A motor that has been stopped may start if faults occur in the electronics of the fre­quency converter, or if a temporary over­load, a fault in the supply mains or a fault in the motor connection ceases.
NB!
Indicates something to be noted by the reader.
Indicates a general warning.
Indicates a high-voltage warning.
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VLT 2800 Operating Instructions Software version: 3.1x
This Design Guide can be used for all VLT 2800 Series frequency converters with software version 3.1x. The software version number can be seen from parameter 640.
Warning It can be extremely dangerous to touch the electrical parts even when the mains supply has been disconnected. Also ensure that other voltage inputs are disconnected from load sharing through the DC bus. Wait at least 4 minutes after the input power has been removed before servicing the drive.
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Introduction to VLT 2800
High voltage warning
The voltage of the frequency converter is dangerous whenever the converter is con­nected to mains. Incorrect fitting of the motor or frequency converter may cause damage to the equipment, serious injury or death. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.
The Protective Extra Low Voltage (PELV) requirements stated in IEC 61800-5-1 are not fulfilled at altitudes above 2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at alti­tudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further infor­mation.
These rules concern your safety
1. The frequency converter must be disconnec­ted from the mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the prescribed time has passed before removing motor and mains plugs.
2. The [STOP/RESET] key on the control panel of the frequency converter
does not discon­nect the equipment from mains and is thus not to be used as a safety switch.
3. The unit must be properly connected to the earth, the user must be protected against the supply voltage and the motor must be pro­tected against overloading pursuant to pre­vailing national and local regulations.
4. The earth leakage currents are higher than
3.5 mA.
5. Protection against motor overload is not in­cluded in the factory setting. If this function is required, set parameter 128 Motor thermal
protection to data value ETR trip or data value ETR warning. For the North American market:
The ETR functions provide overload protec­tion of the motor, class 20, in accordance with NEC.
6. Do
not remove the plugs for the motor - and
mains supply while the frequency converter
is connected to mains. Check that the mains supply has been disconnected and that the prescribed time has passed before removing motor and mains plugs.
7. Note that the frequency converter has more voltage inputs than L1, L2 and L3 when the DC bus terminals are used. Check that all voltage inputs are disconnected and that the prescribed time has passed before repair work is commenced.
Warning against unintended start
1. The motor can be brought to a stop by means of digital commands, bus commands, refer­ences or a local stop, while the frequency converter is connected to mains. If personal safety considerations make it necessary to ensure that no unintended start occurs,
these
stop functions are not sufficient.
2. While parameters are being changed, the motor may start. Consequently,
the stop key [STOP/RESET] must always be activated, following which data can be modified.
3. A motor that has been stopped may start if faults occur in the electronics of the frequen­cy converter, or if a temporary overload or a fault in the supply mains or the motor con­nection ceases.
Use on isolated mains
See section RFI Switch regarding use on isolated mains.
It is important to follow the recommendations regard­ing installation on IT-mains, since sufficient protection of the complete installation must be observed. Not tak­ing care using relevant monitoring devices for IT­mains may result in damage.
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Control unit
On the front of the frequency converter there is a con­trol panel.
The control panel is divided into four function groups:
1. Six-digit LED display.
2. Keys for changing parameters and shifting display function.
3. Indicator lamps.
4. Keys for local operation.
All displays of data are in the form of a six-digit LED display capable of showing one item of operating data continuously during normal operation. As a supple­ment to the display, there are three indicator lamps for indication of mains connection (ON), warning (WARN­ING) and alarm (ALARM). Most of the frequency con­verter's parameter Setups can be changed immedi­ately via the control panel, unless this function has been programmed as Locked [1] via parameter 018 Lock for data changes.
Control keys
[QUICK MENU] allows access to the parameters used
for the Quick menu. The[QUICK MENU] key is also used if a change to a parameter value is not to be implemented. See also [QUICK MENU] + [+].
[CHANGE DATA] is used for changing a setting. The [CHANGE DATA] key is also used for confirming a change of parameter settings.
[+] / [-] are used for selecting parameters and for changing parameter values. These keys are also used in Display mode for selecting the display of an operating value.
The [QUICK MENU] + [+] keys must be pressed at the same time to give access to all parameters. See Menu
mode.
[STOP/RESET] is used for stopping the connected motor or for resetting the frequency converter after a trip. Can be selected as Active [1] or Not active [0] via pa­rameter 014 Local stop/reset. In Display mode, the display will flash if the stop function is activated.
NB!
If the [STOP/RESET] key is set at Not ac­tive [0] in parameter 014 Local stop/re­set,and there is no stop command via the
digital inputs or serial communication, the motor can only be stopped by disconnect­ing the mains voltage to the frequency converter.
[START] is used for starting the frequency converter. It is always active, but the [START] key cannot over­ride a stop command.
Manual initialisation
Disconnect mains voltage. Hold the [QUICK MENU] + [+] + [CHANGE DATA] keys down while simultane­ously reconnecting the mains voltage. Release the keys; the frequency converter has now been program­med for the factory setting.
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Introduction to VLT 2800
Display readout states
Display mode
In normal operation, one item of operating data can be displayed continuously at the operator's own choice. By means of the [+/-] keys the following options can be selected in Display mode:
-
Output frequency [Hz]
-
Output current [A]
-
Output voltage [V]
-
Intermediate circuit voltage [V]
-
Output power [kW]
-
Scaled output frequency f
out
x p008
Menu mode
In order to enter the Menu mode [QUICK MENU] + [+] must be activated at the same time. In Menu mode, most of the frequency converter pa­rameters can be changed. Scroll through the param­eters using the [+/-] keys. While scrolling in the Menu mode proceeds, the parameter number will flash.
The display shows that the setting in parameter 102
Motor power P
M,N
is 0.75. In order to change the value
of 0.75, [CHANGE DATA] must first be activated; the parameter value can then be changed using the [+/-] keys.
If for a given parameter the display shows three dots at the right, it means that the parameter value has more than three digits. In order to see the value, acti­vate [CHANGE DATA].
The display shows that in parameter 128 Motor thermal protection the selection made is Thermistor trip [2].
Quick menu
Using the [QUICK MENU] key, it is possible to access the 12 most important parameters of the frequency converter. After programming, the frequency converter is in most cases ready for operation. When the [QUICK MENU] key is activated in Display mode, the Quick menu starts. Scroll through the quick menu using the [+/-] keys and change the data values by first pressing [CHANGE DATA] and then changing the parameter value with the [+/-] keys. TheQuick menu parameters are:
Par. 100 Configuration
Par. 101 Torque characteristic
Par. 102 Motor power P
M,N
Par. 103 Motor voltage U
M,N
Par. 104 Motor frequency f
M,N
Par. 105 Motor current I
M,N
Par. 106 Rated motor speed n
M,N
Par. 107 Automatic motor adaptation
Par. 202 Output frequency high limit f
MAX
Par. 203 Reference range
Par. 204 Minimum reference Ref
MIN
Par. 205 Maximum reference Ref
MAX
Par. 207 Ramp-up time
Par. 208 Ramp-down time
Par. 002 Local/remote operation
Par. 003 Local reference
Parameter 102 - 106 can be read out from the motor's nameplate.
Hand Auto
During normal operation the frequency converter is in Auto mode, where the reference signal is given exter­nally, analog or digital via the control terminals. How­ever, in Hand mode, it is possible to give the reference signal locally via the control panel.
On the control terminals, the following control signals will remain active when Hand mode is activated:
Hand Start (LCP2)
Off Stop (LCP2)
Auto Start (LCP2)
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Reset
Coasting Stop Inverse
Reset and Coasting Stop Inverse
Quick Stop Inverse
Stop Inverse
Reversing
DC Braking Inverse
Setup Select LSB
Setup Select MSB
Thermistor
Precise Stop Inverse
Precise Stop/Start
•Jog
Stop Command Via Serial Comm.
Switching between Auto- and Hand mode:
By activating the [Change Data] key in [Display Mode], the display will indicate the mode of the frequency converter.
Scroll up/down in order to switch to Hand mode:
When the frequency converter is in Hand mode the readout will be like:
and the reference can be changed by using the fol­lowing keys:
NB!
Please note, that parameter 020 may block the choice of mode.
Automatic motor tuning
Automatic motor tuning (AMT) is performed as follows:
1.
In parameter 107 Automatic motor tuning se­lect data value [2]. “107” will now flash, and “2” will not flash.
2. AMT is activated by pressing start. “107” will now flash and dashes will move from left to right in the data value field.
3. When “107” appears once more with the data value [0], AMT is complete. Press [STOP/ RESET] to save the motor data.
4. “107” will then continue to flash with the data value [0]. You can now proceed.
NB!
VLT 2880-2882 do not have AMT func­tion.
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Introduction to VLT 2800
Operation & Display
001 Language
(language)
Value:
English (english) [0]
German (deutsch) [1]
French (francais) [2]
Danish (dansk) [3]
Spanish (espanol) [4]
Italian (italiano) [5]
Function:
This parameter is used to choose the language to be shown in the display whenever the LCP control unit is connected.
Description of choice:
There is a choice of the languages shown. The factory setting may vary.
002 Local/remote operation
(OPERATION SITE)
Value:
Remote operation (REMOTE) [0]
Local operation (LOCAL) [1]
Function:
There is a choice of two different modes of operation of the frequency converter; Remote operation [0] or
Local operation [1]. See also parameter 013 Local con­trol if Local operation [1] is selected.
Description of choice:
If Remote operation [0] is selected, the frequency con­verter is controlled via:
1. the control terminals or via serial communi­cation.
2. the [START] key. This cannot, however, override stop commands transmitted via the digital inputs or via serial communication.
3. the [STOP/RESET] and [JOG] keys, on the condition that these are active.
If Local operation [1], is selected, the frequency con­verter is controlled via:
1. the [START] key. This cannot, however, override stop commands via the digital inputs (see parameter 013 Local control).
2. the [STOP/RESET] and [JOG] keys, on the condition that these are active.
3. the [FWD/REV] key, on the condition that is has been selected as active in parameter 016
Local reversing, and that parameter 013 Local control is set at Local control and open loop
[1] or Local control as parameter 100 [3]. Pa­rameter 200 Output frequency range is set at Both directions.
4.
parameter 003 Local reference where the ref­erence can be set using the [+] and [-] keys.
5. an external control command that can be connected to the digital inputs (see parame­ter 013 Local control).
NB!
The [JOG] and [FWD/REV] keys are lo­cated on the LCP control unit.
003 Local reference
(LOCAL REFERENCE)
Value:
Par. 013 Local control must be set to [1] or [2]: 0 - f
MAX
(par. 205)
50 Hz
Par. 013 Local control must be set to [3] or [4]. Ref
MIN
- Ref
MAX
(par. 204-205)
0,0
Function:
In this parameter, the local reference can be set man­ually. The unit of the local reference depends on the configuration selected in parameter 100 Configura- tion.
Description of choice:
In order to protect the local reference, parameter 002
Local/remote operation must be set to Local opera­tion [1]. Local reference cannot be set via serial com-
munication.
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004 Active Setup
(active Setup)
Value:
Factory Setup (FACTORY SETUP) [0]
Setup 1 (setup 1) [1]
Setup 2 (setup 2) [2]
Setup 3 (setup 3) [3]
Setup 4 (setup 4) [4]
Multi Setup (MULTI SETUP) [5]
Function:
The active parameter Setup is selected here. All pa­rameters can be programmed in four individual pa­rameter Setups. Shifts between Setups can be made in this parameter via a digital input or via serial com­munication.
Description of choice:
Factory Setup [0] contains the factory-set parameter values. Setup 1-4 [1]-[4] are four individual Setups which can be selected as required. Multi Setup [5] is used where remote-controlled shifts between the four Setups via a digital input or via serial communication is required.
005 Programming Setup
(EDIT SETUP)
Value:
Factory Setup (FACTORY SETUP) [0]
Setup 1 (setup 1) [1]
Setup 2 (setup 2) [2]
Setup 3 (setup 3) [3]
Setup 4 (setup 4) [4]
Active Setup (ACTIVE SETUP) [5]
Function:
You can select which Setup you want to programme during operation (applies both via the control panel and the serial communication port). It is, for example, possible to programme Setup 2 [2], while the active Setup is set to Setup 1 [1] in parameter 004 Active Setup .
Description of choice:
Factory Setup [0] contains the factory-set data and can be used as a source of data if the other Setups are to be reset to a known status. Setup 1-4 [1]-[4] are indi­vidual Setups that can be programmed freely during
operation. If Active Setup [5] is selected, the program­ming Setup will be equal to parameter 004 Active Setup.
NB!
If data is modified or copied to the active Setup, the modifications have an immedi­ate effect on the unit's operation.
006 Setup copying
(SETUP COPY)
Value:
No copying (NO COPY) [0]
Copy to Setup 1 from # (COPY TO SETUP 1) [1]
Copy to Setup 2 from # (COPY TO SETUP 2) [2]
Copy to Setup 3 from # (COPY TO SETUP 3) [3]
Copy to Setup 4 from # (COPY TO SETUP 4) [4]
Copy to all Setups from # (copy to all) [5]
Function:
You can copy from the selected active Setup in pa­rameter 005 Programming setup to the selected Setup or Setups in this parameter.
NB!
Copying is only possible in Stop (motor stopped in connection with a stop com­mand).
Description of choice:
Copying begins when the required copying function has been selected and the [OK]/[CHANGE DATA] key has been pushed. The display indicates when copying is in progress.
007 LCP copy
(LCP COPY)
Value:
No copying (NO COPY) [0]
Upload all parameters (UPL. ALL PAR.) [1]
Download all parameters (DWNL. ALL PAR.) [2]
Download size-independent parameters (DWNL.OUTPIND.PAR.) [3]
VLT® 2800 Series
= factory setting, () = display text, [] = value for use in communication via serial communication port
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Programming
Function:
Parameter 007 LCP copy is used if you want to use the LCP 2 control panel's integral copy function. The func­tion is used if you want to copy all parameter setups from one frequency converter to another by moving the LCP 2 control panel.
Description of choice:
Select Upload all parameters [1] if you want all param­eter values to be transferred to the control panel. Se­lect Download all parameters [2] if all parameter values transferred are to be copied to the frequency converter to which the control panel is attached. Select Down- load size-independent par. [3] if you only want to down­loade the size-independent parameters. This is used when downloading to a frequency converter with a dif­ferent rated power size than that from which the pa­rameter setup originates.
NB!
Upload/download can only be performed in stop mode. Download can
only be per­formed to a frequency converter with the same software version number, see pa­rameter 626 Database identification no.
008 Display scaling of output frequency
(FREQUENCY SCALE)
Value:
0.01 - 100.00
1.00
Function:
In this parameter, the factor is selected by which the output frequency is to be multiplied. The value is shown in the display, provided parameters 009-012
Display readout have been set to Output frequency x scaling [5].
Description of choice:
Set the required scaling factor.
009 Large display readout
(DISPLAY LINE 2)
Value:
No readout (none) [0]
Resulting reference [%] (reference [%]) [1]
Resulting reference [unit] (reference [unit]) [2]
Feedback [unit] (feedback [unit]) [3]
Frequency [Hz] (Frequency [Hz]) [4]
Output frequency x scaling (frequency x scale) [5]
Motor current [A] (Motor current [A]) [6]
Torque [%] (Torque [%]) [7]
Power [kW] (Power [kW]) [8]
Power [HP] (Power [HP][US]) [9]
Motor voltage [V] (Motor voltage [V]) [11]
DC link voltage [V] (DC link voltage [V]) [12]
Thermal load motor [%] (Motor thermal [%]) [13]
Thermal load [%] (FC. thermal[%]) [14]
Running hours [Hours] (RUNNING HOURS]) [15]
Digital input [Bin] (Digital input[bin]) [16]
Analog input 53 [V] (analog input 53 [V]) [17]
Analog input 60 [mA] (analog input 60 [mA]) [19]
Pulse reference [Hz] (Pulse ref. [Hz]) [20]
External reference [%] (external ref. [%]) [21]
Status word [Hex] (Status word [hex]) [22]
Heatsink temperature [°C] (Heatsink temp [°C]) [25]
Alarm word [Hex] (Alarm word [hex]) [26]
Control word [Hex] (Control word [Hex]) [27]
Warning word [Hex] (warning word [Hex]) [28]
Extended status word [Hex] (Ext. status [hex]) [29]
Communication option card warning (COMM OPT WARN [HEX]) [30]
Pulse count (PULSE COUNTER) [31]
Function:
In this parameter you can select the data value that you wish to display in the LCP 2 control unit display line 2 when the frequency converter is switched on. The display will also be included in the scrollbar in dis­play mode. In parameters 010-012 Display readout you
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can select a further three data values, which are dis­played in display line 1.
Description of choice:
No readout can only be selected in parameters 010-012 Small display readout.
Resulting reference [%] gives, as a percentage, the re­sulting reference in the range from Minimum refer­ence, Ref
MIN
to Maximum reference, Ref
MAX
.
Reference [unit] gives the resulting reference with unit Hz in Open loop. In Closed loop the reference unit is selected in parameter 416 Process units.
Feedback [unit] gives the resulting signal value using the unit/scaling selected in parameter 414 Minimum
feedback, FB
LOW
, 415 Maximum feedback, FB
HIGH
and
416 Process units.
Frequency [Hz] gives the output frequency of the fre-
quency converter.
Output frequency x scaling [-] equals the present output frequency f
M
multiplied by the factor set in parameter
008 Display scaling of output frequency .
Motor current [A] gives the phase current of the motor measured as an effective value.
Torque [%] denotes the motor's present load in relation to the motor's rated torque.
Power [kW] gives the present power that the motor is absorbing in kW.
Power [HP] gives the present power that the motor is absorbing in HP.
Motor voltage[V] gives the voltage supplied to the mo­tor.
DC link voltage [V] gives the intermediate circuit voltage of the frequency converter.
Thermal load motor [%] gives the calculated/estimated load on the motor. 100 % is the cut-out limit.
Thermal load [%] gives the calculated/estimated ther­mal load on the frequency converter. 100 % is the cut­out limit.
Running hours [Hours] gives the number of hours that the motor has tun since the last reset in parameter 619
Reset of running hours counter.
Digital input [Binary code] gives the signal status from
the 5 digital inputs (18, 19, 27, 29 and 33). Terminal 18 corresponds to the bit on the extreme left. `0' = no signal, `1' = signal connected.
Analog input 53 [V] gives the voltage value of terminal
53.
Analog input 60 [mA] gives the present value of termi­nal 60.
Pulse reference [Hz] gives the reference in Hz connec­ted to terminal 33.
External reference [%] gives the sum of external refer­ences as a percentage (sum of analogue/pulse/serial communication) in the range from Minimum reference, Ref
MIN
to Maximum reference, Ref
MAX
.
Status word [Hex] gives one or several status condi­tions in a Hex code. See Serial communication in the
VLT 2800 Design Guide for further information.
Heatsink temp.[°C] gives the present heatsink temper-
ature of the frequency converter. The cut-out limit is 90-100°C, while cutting back in occurs at 70 ± 5°C.
Alarm word [Hex] gives one or several alarms in hex code. See Serial communication in the VLT 2800 De-
sign Guide for further information.
Control word [Hex] gives the control word for the fre- quency converter. See Serial communication in the VLT 2800 Design Guide for further information.
Warning word [Hex] gives one or several warnings in hex code. See Serial communication in the VLT 2800 Design Guide for further information.
Extended status word [Hex] gives one or several status modes in Hex code. See Serial communication in the VLT 2800 Design Guide for further information.
Communication option card warning [Hex] gives a
warning word if there is a fault in the communication bus. Only active if communication options are instal­led. If there are no communication options 0 Hex is dis­played.
Pulse count gives the number of pulses that the unit has registered.
010 Small display line 1.1
(DISPLAY LINE 1.1)
Value:
See par. 009 Large dis­play readout
Analog input 53 [V]
[17]
Function:
In this parameter, the first of three data values can be selected that is to be displayed in the LCP control unit display, line 1, position 1. This is a useful function, e.g. when setting the PID regulator, as it gives a view of process reactions to reference changes. The display
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Programming
readout is activated by pushing the [DISPLAY STA­TUS] key.
Description of choice:
See parameter 009 Large display readout.
011 Small display readout 1.2
(DISPLAY LINE 1.2)
Value:
See parameter 009 Large display readout
Motor current [A][6]
Function:
See the functional description given under parameter 010 Small display readout.
Description of choice:
See parameter 009 Large display readout.
012 Small display readout 1.3
(DISPLAY LINE 1.3)
Value:
See parameter 009 Large display readout
Feedback [unit] [3]
Function:
See the functional description given under parameter 010 Small display readout.
Description of choice:
See parameter 009 Large display readout.
013 Local control
(LOC CTRL/CONFIG.)
Value:
Local not active (DISABLE) [0]
Local control and open loop without slip com­pensation (LOC CTRL/OPEN LOOP) [1]
Remote-operated control and open loop with­out slip compensation (LOC+DIG CTRL) [2]
Local control as parameter 100 (LOC CTRL/AS P100) [3]
Remote-operated control as parameter 100 (LOC+DIG CTRL/AS P100) [4]
Function:
This is where the required function is selected if, in parameter 002 Local/remote operation, Local opera- tion [1] has been chosen.
Description of choice:
If Local not active [0] is selected, it is not possible to set a reference via parameter 003 Local reference. In order to enable a shift to Local not active [0], param­eter 002 Local/remote operation must be set to Remote
operation [0].
Local control and open loop [1] is used if the motor
speed is to be set via parameter 003 Local reference. When this choice is made, parameter 100 Configura-
tion automatically shifts to Speed regulation, open loop [0].
Remote-operated control and open loop [2] functions
in the same way as Local control and open loop [1]; however, the frequency converter can also be control­led via the digital inputs.
For selections [1-2] control is shifted to open loop, no slip compensation.
Local control as parameter 100 [3] is used when the motor speed is to be set via parameter 003 Local ref- erence, but
without parameter 100 Configuration auto-
matically shifting to Speed regulation, open loop [0].
Remote-operated control as parameter 100 [4] works the same way as Local control as parameter 100 [3]; however, the frequency converter can also be control­led via the digital inputs.
Shifting from Remote operation to Local operation in parameter 002 Local/remote operation, while this pa­rameter has been set to Remote-operated control and open loop [1]: The present motor frequency and direc­tion of rotation will be maintained. If the present direc­tion of rotation does not respond to the reversing signal (negative reference), the reference will be set to 0.
Shifting from Local operation to Remote operation in parameter 002 Local/remote control, while this param­eter has been set to Remote-operated control and open
loop [1]: The configuration selected in parameter 100 Configuration will be active. The shift will be smooth.
Shifting from Remote control to Local control in param­eter 002 Local/remote operation, while this parameter has been set to Remote-operated control as parameter 100 [4]: the present reference will be maintained. If the reference signal is negative, the local reference will be set to 0.
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Shifting from Local operation to Remote operation in parameter 002 Local/remote operation, while this pa­rameter has been set to Remote operation: The local reference will be replaced by the remote-operated ref­erence signal.
014 Local stop
(LOCAL STOP)
Value:
Not active (DISABLE) [0]
Active (ENABLE) [1]
Function:
In this parameter, the local [STOP]-key can be engag­ed or disengaged on the control panel and on the LCP control panel.
Description of choice:
If Not active [0] is selected in this parameter, the [STOP]-key will be inactive.
NB!
If Not active [0] is selected, the motor can­not be stopped by means of the [STOP]­key.
015 Local jog
(LOCAL JOGGING)
Value:
Not active (DISABLE) [0]
Active (ENABLE) [1]
Function:
In this parameter, the jog function on the LCP control panel can be engaged/disengaged.
Description of choice:
If Not active [0] is selected in this parameter, the [JOG]- key will be inactive.
016 Local reversing
(LOCAL REVERSING)
Value:
Not active (DISABLE) [0]
Active (ENABLE) [1]
Function:
In this parameter you can select/deselect the reversing function on the LCP control panel. The key can only be used if parameter 002 Local/remote operation is set to Local operation [1] and parameter 013 Localcon-
trol to Local control, open loop [1] or Local control as parameter 100 [3].
Description of choice:
If Disable [0] is selected in this parameter, the [FWD/ REV] key will be disabled. See also parameter 200 Output frequency range.
017 Local reset of trip
(LOCAL RESET)
Value:
Not active (DISABLE) [0]
Active (ENABLE) [1]
Function:
In this parameter, the reset function on the control panel can be engaged/disengaged.
Description of choice:
If Not active [0] is selected in this parameter, the reset function will be inactive.
NB!
Select Not active [0], only if an external reset signal has been connected via the digital inputs.
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Programming
018 Lock for data changes
(DATA CHANGE LOCK)
Value:
Not locked (NOT LOCKED) [0]
Locked (LOCKED) [1]
Function:
In this parameter, it is possible to 'lock' the controls to disable data changes via the control keys.
Description of choice:
If Locked [1] is selected, data changes in the parame­ters cannot be made; however, it will still be possible to make data changes via serial communication. Pa­rameter 009-012 Display readout can be changed via the control panel.
019
Operating mode at power-up, local op­eration
(POWER UP ACTION)
Value:
Auto restart, use saved reference (AUTO RESTART) [0]
Forced stop, use saved reference (LOCAL=STOP) [1]
Forced stop, set ref. to 0 (LOCAL=STOP, REF=0) [2]
Function:
Setting of the required operating mode when the mains voltage is engaged. This function can only be active if Local operation [1] has been selected in parameter 002 Local/remote operation.
Description of choice:
Auto restart, use saved ref. [0] is selected if the fre­quency converter is to start using the local reference (set in parameter 003 Local reference) and the start/ stop state given via the control keys immediately prior to the mains voltage being cut out. Forced stop, use saved ref. [1] is selected if the fre­quency converter is to remain stopped when the mains voltage is engaged, until the [START]-key is activated. After a start command the motor speed is ramped up to the saved reference in parameter 003 Local refer-
ence. Forced stop, set ref. to 0 [2] is selected if the frequency
converter is to remain stopped when the mains voltage is cut back in. Parameter 003 Local reference is to be zeroed.
NB!
In remote operation (parameter 002 Lo­cal/remote operation) the start/stop state
at the time of mains connection will de­pend on the external control signals. If
Pulse start [8] is selected in parameter 302 Digital input, the motor will remain stopped
after mains connection.
020 Hand operation
(HAND OPERATION)
Value:
Not active (DISABLE) [0]
Active (ENABLE) [1]
Function:
In this parameter you can select whether it should be possible or not to switch between Auto- and Hand mode. In Auto mode the frequency converter is con­trolled by external signals whereas the frequency con­verter in Hand mode is controlled via a local reference directly from the control unit.
Description of choice:
If Not active [0] is selected in this parameter, the Hand mode function will be inactive. If Active [1] is selected you can switch between Auto- and Hand mode. For further information, see the Control Unit section.
024 Userdefined Quick Menu
(user quickmenu)
Value:
Not active (Disable) [0]
Active (Enable) [1]
Function:
In this parameter you can select the standard setup of the Quick menu key on the control panel and the LCP 2 control panel. Using this function, in parameter 025 Quick Menu set- up the user can select up to 20 parameters for the Quick Menu key.
Description of choice:
If not active [0] is selected, the standard setup of the Quick Menu key is active.
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If Active [1] is selected, the user-defined Quick Menu is active.
025 Quick Menu setup
(quick menu setup)
Value:
[Index 1 - 20] Value: 0 - 999
000
Function:
In this parameter you define which parameters are re­quired in the Quick Menu when parameter 024 User- defined Quick Menu is set to Active [1]. Up to 20 parameters can be selected for the user-de­fined Quick Menu.
NB!
Please note that this parameter can only be set using an LCP 2 control panel. See Order form.
Description of choice:
The Quick Menu is set up as follows:
1.
Select parameter 025 Quick Menu setup and press [CHANGE DATA].
2. Index 1 indicates the first parameter in Quick Menu. You can scroll between the index numbers using the [+ / -] keys. Select Index
1.
3. Using [< >] you can scroll between the three figures. Press the [<] key once ad the last number in the parameter number can be se­lected using the [+ / -] keys. Set Index 1 to 100 for parameter 100 Configuration.
4. Press [OK] when Index 1 has been set to 100.
5. Repeat steps 2 - 4 until all parameters re­quired have been set to the Quick Menu key.
6. Press [OK] to complete the Quick Menu set­up.
If parameter 100 Configuration is selected at Index 1, Quick Menu will start with this parameter every time Quick Menu is activated.
Please note that parameter 024 User-defined Quick Menu and parameter 025 Quick Menu setup are reset to the factory setting during initialisation.
VLT® 2800 Series
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Programming
Load and Motor
100 Configuration
(Configuration)
Value:
Speed control, open loop (SPEED OPEN LOOP) [0]
Speed control, closed loop (SPEED CLOSED LOOP) [1]
Process control, closed loop (PROCESS CLOSED LOOP) [3]
Function:
This parameter is used to select the configuration to which the frequency converter is to be adapted. This makes adaptation to a given application simple, since the parameters not used in a given configuration are hidden (not active).
Description of choice:
If Speed control, open loop [0] is selected, normal speed control is obtained (without feedback signal) with automatic load and slip compensation to ensure a constant speed at varying loads. Compensations are active, but may be disabled in parameter 134 Load compensation and parameter 136 Slip compensation as required.
If Speed control, closed loop [1] is selected, better speed accuracy is obtained. A feedback signal must be added, and the PID regulator must be set in pa­rameter group 400 Special functions.
If Process control, closed loop [3] is selected, the in- ternal process regulator is activated to enable precise control of a process in relation to a given process sig­nal. The process signal can be set to the relevant process unit or as a percentage. A feedback signal must be added from the process and the process reg­ulator must be set in parameter group 400 Special functions. Process closed loop is not active if a Devi­ceNet card is mounted and Instance 20/70 or 21/71 is chosen in parameter 904 Instance types.
101 Torque characteristic
(TORQUE CHARACT)
Value:
Constant torque (Constant torque) [1]
Variable torque low (torque: low) [2]
Variable torque medium (torque: med) [3]
Variable torque high (torque: high) [4]
Variable torque low with CT start (VT LOW CT START) [5]
Variable torque medium with CT start (VT MED CT START) [6]
Variable torque high with CT start (VT HIGH CT START) [7]
Special motor mode (Special motor mode) [8]
CT = Constant torque
Function:
This parameter enables a choice of principle for adap­tation of the U/f ratio of the frequency converter to the torque characteristic of the load. See par. 135 U/f ratio.
Description of choice:
If Constant torque [1] is selected, a load-dependent U/ f characteristic is obtained, in which output voltage and output frequency are increased at increasing loads in order to maintain constant magnetization of the motor.
Select Variable torque low [2], Variable torque medium [3] or Variable torque high [4], if the load is square (cen­trifugal pumps, fans).
Variable torque - low with CT start [5], - medium with CT start [6] or high with CT start [7], are selected if you
need a greater breakaway torque than can be ach­ieved with the three first characteristics.
NB!
Load and slip compensation are not active if variable torque or special motor mode have been selected.
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Select Special motor mode [8], if a special U/f setting is needed that is to be adapted to the present motor. The break points are set in parameters 423-428 Volt- age/frequency .
NB!
Please note that if a value set in the name­plate parameters 102-106 is changed, there will be an automatic change of pa­rameter 108 Stator resistance and 109 Stator reactance.
102
Motor power P
M,N
(motor power)
Value:
0.25 - 22 kW
Depends on unit
Function:
Here you must set a power value [kW] P
M,N
, corre­sponding to the motor's rated power. The factory sets a rated power value [kW] P
M,N
, that depends on the
type of unit.
Description of choice:
Set a value that matches the nameplate data on the motor. Settings between one size below and one size over the factory setting are possible.
103
Motor voltage U
M,N
(MOTOR VOLTAGE)
Value:
For 200 V units: 50 - 999 V
230 V
For 400 V units: 50 - 999 V
400 V
Function:
This is where to set the rated motor voltage U
M,N
for
either star Y or delta .
Description of choice:
Select a value that corresponds to the nameplate data on the motor, regardless of the frequency converter's mains voltage.
104
Motor frequency f
M,N
(MOTOR FREQUENCY)
Value:
24-1000 Hz
50 Hz
Function:
This is where to select the rated motor frequency f
M,N
.
Description of choice:
Select a value that corresponds to the nameplate data on the motor.
105
Motor current I
M,N
(MOTOR CURRENT)
Value:
0,01 - I
MAX
Depends on choice of motor
Function:
The nominal, rated current of the motor I
M,N
forms part of the frequency converter calculation of features such as torque and motor thermal protection.
Description of choice:
Set a value that corresponds to the nameplate data on the motor. Set the motor current I
M,N
taking into ac­count whether the motor is star-connected Y or delta­connected .
106 Rated motor speed
(MOTOR NOM. SPEED)
Value:
100 - f
M,N
x 60 (max.
60000 rpm)
Depends on parame-
ter 104 Motor frequency,
f
M,N
Function:
This is where to set the value that corresponds to the rated motor speed n
M,N
that can be seen from the
nameplate data.
Description of choice:
Select a value that corresponds to the nameplate data on the motor.
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Programming
NB!
The max. value equals f
M,N
x 60. f
M,N
to be
set in parameter 104 Motor frequency,
f
M,N
.
107 Automatic motor tuning, AMT
(auto motor tun.)
Value:
Optimisation off (AMT off) [0]
Optimisation on (AMT start) [2]
Function:
NB!
AMT is not possible on VLT 2880-82.
Automatic motor tuning is an algorithm that measures stator resistance R
S
without the motor axle turning. This means that the motor is not delivering any torque. AMT can be used with benefit when initialising units where the user wishes to optimise adjustment of the frequency converter to the motor being used. This is used in particular when the factory setting does not sufficiently cover the motor.
For the best possible tuning of the frequency converter it is recommended that AMT is performed on a cold motor. It should be noted that repeated AMT runs can cause heating of the motor, resulting in an increase in the stator resistance R
S
. As a rule, however, this is not
critical.
AMT is performed as follows:
Start AMT:
1. Give a STOP signal.
2.
Parameter 107 Automatic motor tuning is set at value [2] Optimisation on.
3.
A START signal is given and parameter 107 Automatic motor tuning is reset to [0] when AMT has been completed.
Complete AMT: AMT is completed by giving a RESET signal. Param­eter 108 Stator resistance, Rs is updated with the optimised value.
Interrupting AMT: AMT can be interrupted during the optimisation pro­cedure by giving a STOP signal.
When using the AMT function the following points should be observed:
-
For AMT to be able to define the motor pa­rameters as well as possible, the correct type plate data for the motor connected to the fre­quency converter must be keyed into param­eters 102 to 106.
-
Alarms will appear in the display if faults arise during tuning of the motor.
-
As a rule the AMT function will be able to measure the R
S
values for motors that are 1-2 times larger or smaller than the frequency converter's nominal size.
-
If you wish to interrupt automatic motor tun­ing, press the [STOP/RESET] key.
NB!
AMT may not be performed on motors connected in parallel, nor may setup changes be made while AMT is running. The procedure for AMT controlled from the SLCP: See section entitled Control unit.
Description of choice:
Select Optimisation on [2] if you want the frequency converter to perform automatic motor tuning.
108
Stator resistance R
S
(STATOR RESISTAN)
Value:
0.000 - X.XXX
Depends on choice of motor
Function:
After setting of parameters 102-106 Nameplate data, a number of adjustments of various parameters is car­ried out automatically, including stator resistance R
S
.
A manually entered R
S
must apply to a cold motor. The
shaft performance can be improved by fine-tuning R
S
and XS, see procedure below.
NB!
Parameters 108 Stator resistance R
S
and
109 Stator reactance X
S
are normally not
to be changed if nameplate data has been set.
Description of choice:
R
S
can be set as follows:
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1. Use the factory settings of RS which the fre­quency converter itself chooses on the basis of the motor nameplate data.
2. The value is stated by the motor supplier.
3. The value is obtained through manual meas­urements: R
S
can be calculated by measur-
ing the resistance R
PHASE-PHASE
between two
phase terminals. Where R
PHASE-PHASE
is low­er than 1-2 Ohms (typical for motors > 5.5 kW, 400 V), a special Ohm-meter should be used (Thomson-bridge or similar). R
S
= 0.5 x
R
PHASE-PHASE
.
4. R
S
is set automatically when AMT has been
completed. See parameter 107 Auto motor
adaption.
109
Stator reactance X
S
(STATOR REACTANCE)
Value:
0.00 - X,XX
Depends on choice of motor
Function:
After setting of parameters 102-106 Nameplate data, a number of adjustments of various parameters are made automatically, including stator reactance X
S
. The shaft performance can be improved by fine-tuning R
S
and XS, see procedure below.
Description of choice:
X
S
can be set as follows:
1. The value is stated by the motor supplier.
2. The value is obtained through manual meas­urements X
S
is obtained by connecting a mo­tor to mains and measuring the phase-phase voltage U
M
and the idle current  .
X
s
=
U
M
I
ϕ
X
L
2
XL: See parameter 142.
3. Use the factory settings of X
S
which the fre­quency converter itself chooses on the basis of the motor nameplate data.
117 Resonance damping
(resonance damping)
Value:
OFF - 100% [OFF - 100]
OFF % [OFF]
Function:
It is possible to optimise the resonance damping in CT mode. The grade of the influence is adjusted in this parameter. The value may be set between 0% (OFF) and 100%. 100% corresponds to 50% reduction of U/F ratio. Default value is OFF.
Internal settings (fixed): The resonance filter is active from 10% of nominal speed and above. In this case 5Hz and above. Speed to go from 0 to nominal flux level: 500ms Speed to go from nominal to 0 flux level: 500ms
Description of functionality: The filter monitors the active motor current and changes the motor voltage according to the figure be­low. The filter reacts on levels referring to the nominal motor current.
If the active motor current is below 10%, the motor voltage will be decreased by the speed mentioned above until the voltage reaches the setting for Par.
117. If the active motor current comes over 20% the voltage will be increased by the above mentioned speed. If the active motor current reaches 40% the motor voltage will be increased immediately to normal motor voltage. The reduction in motor voltage depends on the pa­rameter 117 setting.
Description of choice:
Set the grade of Motor current [Imact] influence on the U/F ratio between 0% (OFF) and 100%. 100% corre­sponds to 50% reduction of U/F ratio. Default value is OFF.
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Programming
119 High start torque
(High start torq.)
Value:
0.0 - 0.5 sec.
0.0 sec.
Function:
To ensure a high start torque approx. 1.8 x I
INV.
can be permitted for max. 0.5 sec. The current is, however, limited by the frequency converter's (inverter's) safety limit. 0 sec. corresponds to no high start torque.
Description of choice:
Set the necessary time for which a high start torque is required.
120 Start delay
(START DELAY)
Value:
0.0 - 10.0 sec.
0.0 sec.
Function:
This parameter enables a delay of the start-up time after the conditions for start have been fulfilled. When the time has passed, the output frequency will start by ramping up to the reference.
Description of choice:
Set the necessary time before commencing to accel­erate.
121 Start function
(START FUNCTION)
Value:
DC hold during start delay time (DC HOLD/DELAY TIME) [0]
DC brake during start delay time (DC BRAKE/DELAY TIME) [1]
Coasting during start delay time (COAST/DELAY TIME) [2]
Start frequency/voltage clockwise (CLOCKWISE OPERATION) [3]
Start frequency/voltage in reference direction (VERTICAL OPERATION) [4]
Function:
This is where to choose the required mode during the start delay time (parameter 120 Start delay time).
Description of choice:
Select DC hold during start delay time [0] to energize the motor with a DC hold voltage during the start delay time. Set voltage in parameter 137 DC hold voltage.
Choose DC brake during start delay time [1] to energize the motor with a DC brake voltage during the start de­lay time. Set voltage in parameter 132 DC brake volt- age.
Choose Coasting during start delay time [2] and the motor will not be controlled by the frequency converter during the start delay time (inverter turned off).
Choose Start frequency/voltage clockwise [3] to obtain the function described in parameter 130 Start frequen- cy and 131 Voltage at start during start delay time. Regardless of the value assumed by the reference signal, the output frequency equals the setting in pa­rameter 130 Start frequency and the output voltage will correspond to the setting in parameter 131 Voltage at start . This functionality is typically used in hoist applications. It is used in particular in applications in which a cone anchor motor is applied, where the direction of rotation is to start clockwise followed by the reference direc­tion.
Select Start frequency/voltage in reference direction [4] to obtain the function described in parameter 130 Start frequency and 131 Voltage at start during the start de­lay time. The direction of rotation of the motor will always follow in the reference direction. If the reference signal equals zero, the output frequency will equal 0 Hz, while the output voltage will correspond to the setting in pa­rameter 131 Voltage at start. If the reference signal is different from zero, the output frequency will equal pa­rameter 130 Start frequency and the output voltage will equal parameter 131 Voltage at start. This functionality is used typically for hoist applications with counter­weight. It is used in particular for applications in which a cone anchor motor is applied. The cone anchor mo­tor can break away using parameter 130 Start frequen- cy and parameter 131 Voltage at start.
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122 Function at stop
(FUNCTION AT STOP)
Value:
Coasting (COAST) [0]
DC hold (DC HOLD) [1]
Function:
This is where to choose the function of the frequency converter after the output frequency has become lower than the value in parameter 123 The min. frequency for activation of function at stop or after a stop command and when the output frequency has been ramped down to 0 Hz.
Description of choice:
Select Coasting [0] if the frequency converter is to 'let go' of the motor (inverter turned off).
Select DC hold [1] if parameter 137 DC hold voltage is to be activated.
123
Min. frequency for activation of func­tion at stop
(MIN.F.FUNC.STOP)
Value:
0,1 - 10 Hz
0,1 Hz
Function:
In this parameter, the output frequency is set at which the function selected in parameter 122 Function at stop is to be activated.
Description of choice:
Set the required output frequency.
NB!
If parameter 123 is set higher than param­eter 130, then the start delay function (pa­rameter 120 and 121) will be skipped.
NB!
If parameter 123 is set too high, and DC hold has been chosen in parameter 122, the output frequency will jump to the value in parameter 123 without ramping up. This may cause an overcurrent warning / alarm.
126 DC brake time
(DC BRAKING TIME)
Value:
0 - 60 sec.
10 sec
Function:
In this parameter, the DC brake time is set at which parameter 132 DC brake voltage is to be active.
Description of choice:
Set the required time.
127 DC brake cut-in frequency
(DC BRAKE CUT-IN)
Value:
0.0 (OFF) - par. 202
Output frequency high limit, f
MAX
OFF
Function:
In this parameter, the DC brake cut-in frequency is set at which the DC brake is to be activated in connection with a stop command.
Description of choice:
Set the required frequency.
128 Thermal motor protection
(MOT.THERM PROTEC)
Value:
No protection (NO PROTECTION) [0]
Thermistor warning (THERMISTOR WARN) [1]
Thermistor trip (THERMISTOR TRIP) [2]
ETR warning 1 (ETR WARNING 1) [3]
ETR trip 1 (ETR TRIP 1) [4]
ETR warning 2 (ETR WARNING 2) [5]
ETR trip 2 (ETR TRIP 2) [6]
ETR warning 3 (ETR WARNING 3) [7]
ETR trip 3 (ETR TRIP 3) [8]
ETR warning 4 (ETR WARNING 4) [9]
ETR trip 4 (ETR TRIP 4) [10]
Function:
The frequency converter can monitor the motor tem­perature in two different ways:
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Programming
-
Via a PTC thermistor that is mounted on the motor. The thermistor is connected between terminal 50 (+10V) and one of the digital input terminals 18, 19, 27 or 29. See parameter 300 Digital inputs.
-
Thermal load calculation (ETR - Electronic Thermal Relay), based on present load and time. This is compared with the rated motor current I
M,N
and rated motor frequency f
M,N
. The calculations take into account the need for lower loading at low speeds due to the motor's internal ventilation being reduced.
ETR functions 1-4 do not begin to calculate the load until you switch to the Setup in which they have been selected. This means that you can use the ETR func­tion even when changing between two or more motors.
Description of choice:
Select No protection [0] if you do not want a warning or trip when a motor is overloaded. Select Thermistor warning [1] if you want a warning when the connected thermistor becomes too hot. Select Thermistor trip [2] if you want a trip when the connected thermistor becomes too hot. Select ETR warning 1-4 if you want a warning when the motor is overloaded according to the calculations. You can also programme the frequency converter to give a warning signal via one of the digital outputs. Select ETR Trip 1-4 if you want a trip when the motor is over­loaded according to the calculations.
NB!
This function cannot protect the individual motors in the case of motors linked in par­allel.
130 Start frequency
(Start frequency)
Value:
0.0 - 10.0 Hz
0.0 Hz
Function:
The start frequency is active for the time set in param­eter 120 Start delay, after a start command. The output frequency will 'jump' to the next preset frequency. Cer­tain motors, such as conical anchor motors, need an extra voltage/start frequency (boost) at start to disen­gage the mechanical brake. To achieve this parame­ters 130 Start frequency and 131 Initial voltage are used.
Description of choice:
Set the required start frequency. It is a precondition that parameter 121 Start function, is set to Start fre-
quency/voltage clockwise [3] or Start frequency voltage in reference direction [4] and that in parameter 120 Start delay a time is set and a reference signal is present.
NB!
If parameter 123 is set higher than param­eter 130, the start delay function (param­eter 120 and 121) will be skipped.
131 Initial voltage
(INITIAL VOLTAGE)
Value:
0.0 - 200.0 V
0.0 V
Function:
Initial voltage is active for the time set in parameter 120 Start delay , after a start command. This parameter can
be used for example for lifting/dropping applications (conical anchor motors).
Description of choice:
Set the required voltage necessary to cut out the me­chanical brake. It is assumed that parameter 121 Start function, is set to Start frequency/voltage clockwise [3] or Start frequency/voltage in reference direction [4] and that in parameter 120 Start delay a time is set, and that a reference signal is present.
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132 DC brake voltage
(DC BRAKE VOLTAGE)
Value:
0 - 100% of max. DC brake voltage
0%
Function:
In this parameter, the DC brake voltage is set which is to be activated at stop when the DC brake frequency set in parameter 127 DC brake cut-in frequency is reached, or if DC braking inverse is active via a digital input or via serial communication. Subsequently, the DC brake voltage will be active for the time set in pa­rameter 126 DC brake time.
Description of choice:
To be set as a percentage value of the max. DC brake voltage, which depends on the motor.
133 Start voltage
(START VOLTAGE)
Value:
0.00 - 100.00 V
Depends on unit
Function:
A higher start torque can be obtained by increasing the start voltage. Small motors (< 1.0 kW) normally require a high start voltage.
Description of choice:
The factory setting will be suitable for must applica­tions, the value may need to be increase gradually for high torque application.
Warning: If the use of start voltage is ex­aggerated, this may lead to over-energiz­ing and overheating of the motor and the frequency converter may cut out.
134 Load compensation
(LOAD COMPENSATIO)
Value:
0.0 - 300.0%
100.0%
Function:
In this parameter, the load characteristic is set. By in­creasing the load compensation, the motor is given an extra voltage and frequency supplement at increasing loads. This is used e.g. in motors/applications in which there is a big difference between the full-load current and idle-load current of the motor.
NB!
If this value is set too high, the frequency converter may cut out because of over­current.
Description of choice:
If the factory setting is not adequate, load compensa­tion must be set to enable the motor to start at the given load.
Warning: Should be set to 0% in connec­tion with synchronous and parallel-cou­pled motors and in the case of quick load changes. Too high load compensation may lead to instability.
135 U/f-ratio
(U/f RATIO)
Value:
0.00 - 20.00 at Hz
Depends on unit
Function:
This parameter enables a shift in the ratio between output voltage (U) and output frequency (f) linearly, so as to ensure correct energizing of the motor and thus optimum dynamics, accuracy and efficiency. The U/f­ratio only affects the voltage characteristic if a selec­tion has been made of Constant torque [1] parameter 101 Torque characteristic.
Description of choice:
The U/f-ratio is only to be changed if it is not possible to set the correct motor data in parameter 102-109. The value programmed in the factory settings is based on idle operation.
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Programming
136 Slip compensation
(SLIP COMP.)
Value:
-500 - +500% of rated slip compensation
100%
Function:
Slip compensation is calculated automatically, on the basis of such data as the rated motor speed n
M,N
. In this parameter, the slip compensation can be fine­tuned, thereby compensating for tolerances on the value for n
M,N
. Slip compensation is only active if a
selection has been made of Speedregulation, open
loop [0] in parameter 100 Configuration and Constant torque [1] in parameter 101 Torque characteristic.
Description of choice:
Key in a % value.
137 DC hold voltage
(DC HOLD VOLTAGE)
Value:
0 - 100% of max. DC hold voltage
0%
Function:
This parameter is used to keep the motor (holding tor­que) at start/stop.
Description of choice:
This parameter can only be used if a selection has been made of DC hold in parameter 121 Start func- tion or 122 Function at stop . To be set as a percentage value of the max. DC hold voltage, which depends on the choice of motor.
138 Brake cut out value
(Brake cut out)
Value:
0.5 - 132.0/1000.0 Hz
3.0 Hz
Function:
Here you can select the frequency at which the exter­nal brake is released, via the output defined in param­eter 323 Relay output 1-3 or 341 Digital output, terminal
46.
Description of choice:
Set the required frequency.
139 Brake cut in frequency
(Brake cut in)
Value:
0.5 - 132.0/1000.0 Hz
3.0 Hz
Function:
Here you can select the frequency at which the exter­nal brake is activated; this takes place via the output defined in parameter 323 Relay output 1-3 or 341 Dig- ital output terminal 46.
Description of choice:
Set the required frequency.
140 Current, minimum value
(CURRENT MIN VAL)
Value:
0 % - 100 % of inverter output current
0 %
Function:
This is where the user selects the minimum motor cur­rent running for the mechanical brake to be released. Current monitoring is only active from stop until the point when the brake is released.
Description of choice:
This is an extra safety precaution, aimed at guaran­teeing that the load is not lost during start of a lifting/ lowering operation.
142
Leakage reactance X
L
(LEAK. REACTANCE)
Value:
0.000 - XXX,XXX
Depends on choice of mo-
tor
X
L
is sum of rotor and stator
leakage reactance.
Function:
After setting of parameters 102-106 Nameplate data, a number of adjustments of various parameter is made automatically, including the leakage reactance X
L
. The shaft performance can be improved by fine-tuning the leakage reactance X
L
.
NB!
Parameter 142 The leakage reactance X
L
is normally not to be changed if the name­plate data have been set, parameters 102-106.
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Description of choice:
X
L
can be set as follows:
1. The value is stated by the motor supplier.
2. Use the factory settings of X
L
which the fre­quency converter itself chooses on the basis of the motor nameplate data.
143 Internal fan control
(fan control)
Value:
Automatic (automatic) [0]
Always switched on (always on) [1]
Always switched off (always off) [2]
Function:
This parameter can be set so that the internal fan is automatically switched on and off. You can also set the internal fan to be permanently switched on or off.
Description of choice:
If Automatic [0] is selected, the internal fan is switched on or off depending on the ambient temperature and the loading of the frequency converter. If Always switched on [1] Always switched off [2] are selected, the internal fan will be permanently switched on or off.
NB!
If Always switched off [2] is selected in combination with high switch frequency, long motor cables or high output power, the frequency converter's life span is re­duced.
144 Gain AC brake
(Gain AC brake)
Value:
1.00 - 1.50
1.30
Function:
This parameter is used to set the AC brake. Using par. 144 it is possible to adjust the size of the generator torque that can be applied to the motor without the in­termediate circuit voltage exceeding the warning level.
Description of choice:
The value is increased if a greater possible brake tor­que is required. If 1.0 is selected, this corresponds to the AC brake being inactive.
NB!
If the value in par. 144 is increased, the motor current will simultaneously increase significantly when generator loads are ap­plied. The parameter should therefore on­ly be changed if it is guaranteed during measurement that the motor current in all operating situations will never exceed the maximum permitted current in the motor. Please note: that the current
cannot be
read out from the display.
146 Reset voltage vector
(RESET VECTOR)
Value:
*Off (OFF) [0]
Reset (RESET) [1]
Function:
When the voltage vector is reset it is set to the same starting point each time a new process commences.
Description of choice:
Select reset (1) when running unique processes each time they arise. This will enable repetitive precision when stopping to be improved. Select Off (0) for ex­ample for lifting/lowering operations or synchronous motors. It is an advantage that the motor and the fre­quency converter are always synchronized.
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Programming
References & Limits
200 Output frequency range
(OUT FREQ. RNG/ROT)
Value:
Only clockwise, 0 - 132 Hz (132 Hz CLOCKWISE) [0]
Both directions, 0 - 132 Hz (132 Hz BOTH DIRECT) [1]
Anti-clockwise only, 0 - 132 Hz (132 Hz COUNTER CLOCK) [2]
Clockwise only, 0 - 1000 Hz (1000 Hz CLOCK WISE) [3]
Both directions, 0 - 1000 Hz (1000 Hz BOTH DIRECT) [4]
Anti-clockwise only, 0 - 1000 Hz (1000 Hz COUNTER CLOCK) [5]
Function:
This parameter guarantees protection against unwan­ted reversing. Furthermore, the maximum output fre­quency can be selected that is to apply regardless of the settings of other parameters. This parameter has no function if Process regulation, closed loop has been selected in parameter 100 Configuration.
Description of choice:
Select the required direction of rotation as well as the maximum output frequency. Please note that if Clock- wise only [0]/[3] or Anti-clockwise only [2]/[5] is selec­ted, the output frequency will be limited to the range f
MIN-f MAX
. If Both directions [1]/[4] is selected, the out-
put frequency will be limited to the range ± f
MAX
(the
minimum frequency is of no significance).
201
Output frequency low limit, f
MIN
(MIN OUTPUT FREQ)
Value:
0.0 - f
MAX
0.0 Hz
Function:
In this parameter, a minimum motor frequency limit can be selected that corresponds to the minimum speed at which the motor is allowed to run. If Both di-
rections has been selected in parameter 200 Output frequency range, the minimum frequency is of no sig-
nificance.
Description of choice:
The value chosen can range from 0.0 Hz to the fre­quency set in parameter 202 Output frequency high
limit, f
MAX
.
202
Output frequency high limit, f
MAX
(max. output freq)
Value:
f
MIN
- 132/1000 Hz (par. 200 Output fre-
quency range)
132 Hz
Function:
In this parameter, a maximum output frequency limit can be selected that corresponds to the highest speed at which the motor is allowed to run.
NB!
The output frequency of the frequency converter can never assume a value high­er than 1/10 of the switching frequency (parameter 411 Switching frequency).
Description of choice:
A value can be selected from f
MIN
to the value chosen
in parameter 200 Output frequency range.
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203 Reference range
(REFERENCE RANGE)
Value:
Min. reference - Max reference (min - max) [0]
-Max. reference - Max. reference (-max - +max) [1]
Function:
In this parameter you select whether the reference signal must be positive or whether it can be both pos­itive and negative. The minimum limit may be a nega­tive value, unless in parameter 100 Configuration a selection has been made of Speed regulation, closed
loop. You should select Min ref. - Max. ref. [0], if Proc­ess regulation, closed loop [3] has been selected in parameter 100 Configuration.
Description of choice:
Select the required range.
204
Minimum reference, Ref
MIN
(Min.reference)
Value:
Par. 100 Config. = Open loop [0].-100,000.000 - par. 205 Ref
MAX
0.000 Hz
Par. 100 Config. = Closed
loop [1]/[3].-Par. 414 Mini­mum feedback - par. 205 Ref
MAX
0.000 rpm/par 416
Function:
Minimum reference is an expression of the minimum possible value of the total of all references. If in pa­rameter 100 Configuration, Speed regulation, closed loop [1] or Process regulation, closed loop [3] is selec­ted, the minimum reference is limited by parameter 414 Minimum feedback. Minimum reference is ignored if the local reference is active.
The reference unit can be defined from the following table:
Par. 100 Configuration
Unit Open loop [0] Hz Speed reg, closed loop [1] rpm Process reg, closed loop [3] Par. 416
Description of choice:
The minimum reference is preset if the motor has to run at a minimum speed, regardless of whether the resulting reference is 0.
205
Maximum reference, Ref
MAX
(max.reference)
Value:
Par. 100 Config. = Open loop [0].Par. 204 Ref
MIN
- 1000.000 Hz
50.000 Hz
Par. 100 Config. = Closed loop [1]/[3]. Par. 204 Ref
MIN
- Par. 415 Max.
feedback
50.000 rpm/par 416
Function:
The maximum reference gives the highest value that can be assumed by the sum of all references. If Closed loop [1]/[3] is selected in parameter 100 Configuration the maximum reference cannot exceed the value in parameter 415 Maximum feedback. Maximum reference is ignored if the local reference is active.
The reference unit can be defined from the following table:
Par. 100 Configuration
Unit Open loop [0] Hz Speed reg, closed loop [1] rpm Process reg, closed loop [3] Par. 416
Description of choice:
Maximum reference is set, if the speed of the motor is to be max. the set value, regardless of the whether the resulting reference is greater than the maximum ref­erence.
206 Ramp type
(Ramp type)
Value:
Linear (Linear) [0]
Sin shaped (SIN SHAPED) [1]
Sin
2
shaped (S-SHAPED 2) [2]
Function:
You can choose between a linear, an S-shaped and an S
2
ramp process.
Description of choice:
Select the required ramp type depending on the re­quired acceleration/deceleration process.
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Programming
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